JP3138618U - Water cooling engine cooling water purification device - Google Patents

Water cooling engine cooling water purification device Download PDF

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JP3138618U
JP3138618U JP2007006375U JP2007006375U JP3138618U JP 3138618 U JP3138618 U JP 3138618U JP 2007006375 U JP2007006375 U JP 2007006375U JP 2007006375 U JP2007006375 U JP 2007006375U JP 3138618 U JP3138618 U JP 3138618U
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cooling water
water
filter
cooling
purified
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作見 小川
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作見 小川
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Abstract

【課題】冷却水に含まれる異物を吸着収容し容易に効率的に除去する。
【解決手段】本装置を冷却水循環流路配管の適所にホースにて接続し、冷却水を浄化することにした。まずコックAより濁った冷却水が流入する、軽い油などは上に浮き、重い金属性微粒物質などは下へ沈み磁力により吸着され溜まっていく。フィルタエレメント13を通過した冷却水は浄化され排出パイプ孔を通り排出コックBより浄化された冷却水が循環流路へ戻る。カートリッジフィルタの交換はまず、コックA・Bを閉め、ドレンプラグ14で残圧を抜き取り出すことにより、冷却水の漏洩もなく安全な作業が短時間で行える。
【選択図】図3
Foreign matter contained in cooling water is adsorbed and accommodated and easily and efficiently removed.
The apparatus is connected to an appropriate position of a cooling water circulation passage pipe with a hose to purify the cooling water. First, turbid cooling water flows from the cock A, light oil or the like floats upward, and heavy metallic fine particles sink downward and are attracted and accumulated by the magnetic force. The cooling water that has passed through the filter element 13 is purified and passes through the discharge pipe hole, and the purified cooling water from the discharge cock B returns to the circulation flow path. To replace the cartridge filter, first, the cocks A and B are closed, and the residual pressure is extracted and taken out by the drain plug 14, so that a safe operation can be performed in a short time without leakage of cooling water.
[Selection] Figure 3

Description

産業上の利用分野Industrial application fields

本考案は水冷エンジンの冷却水を浄化する装置に関するものである。The present invention relates to a device for purifying cooling water of a water-cooled engine.

車両などに搭載されているエンジンのほとんどが水冷式エンジンであり、エンジンを冷却するためにクーラントを循環させている。従来この冷却液は、長期間エンジンを作動後定期的に交換するか浄化再生する必要がある。そのため、従来からこの浄化装置が数件開発されている。しかし、フィルタ交換や分解清掃作業に手間が掛かる欠点があるためか、これらの浄化装置は一般的に実用化されていない。Most engines mounted on vehicles are water-cooled engines, and coolant is circulated to cool the engines. Conventionally, this coolant has to be replaced periodically or purified and regenerated after the engine has been operating for a long time. For this reason, several purification devices have been developed. However, these purification devices have not been put into practical use because of the drawbacks that it takes time to replace and clean the filter.

考案が解決しようとしている課題The problem the device is trying to solve

しかし従来から、冷却水のメンテナンスはあまり重視されておらず長年実施されないことが多く、長期間の使用が一般的であり冷却水に錆などの微粒物質や、ガスケットの劣化による微量のエンジンオイルなどが混ざり茶色に濁る。この錆などの溶解物によって、冷却循環部の詰まりや付着による冷却効果の低下、腐食による洩れ、ウォタ−ポンプ内部の磨耗による異音、洩れなど、エンジンの各部故障の原因ともなる。一方冷却水に用いるLLCは、有害なエチレングリコールが主成分でそのまま廃棄すると、水質汚染等の環境問題が発生する。However, maintenance of cooling water has not been emphasized so much and has not been carried out for many years, and it is generally used for a long period of time. The cooling water contains fine particles such as rust and a small amount of engine oil due to gasket deterioration Mixes and becomes cloudy brown. The dissolved matter such as rust may cause failure of various parts of the engine, such as cooling effect deterioration due to clogging and adhesion of the cooling circulation part, leakage due to corrosion, abnormal noise due to wear inside the water pump, and leakage. On the other hand, when LLC used for cooling water is composed mainly of harmful ethylene glycol, it causes environmental problems such as water pollution.

本考案は上記課題を解決する方法として、冷却水循環流路の適所に本装置を取り付けて冷却水を浄化再生し、異物を除去することを目的とする。An object of the present invention, as a method for solving the above-described problem, is to purify and regenerate the cooling water by removing the foreign matter by attaching the present device to an appropriate position of the cooling water circulation passage.

課題を解決するための手段Means for solving the problem

上記目的を達成するため、冷却循環系流路の適所に直接または、分水流路を形成して接続ホースにて本装置と接続し、冷却水を浄化再生することにした。
また冷却循環系の異物は、高温・高回転水流時が一番多く浮遊して循環している。
In order to achieve the above object, the cooling water is purified and regenerated by forming a diversion channel directly at an appropriate position of the cooling circulation channel and connecting it to the apparatus with a connection hose.
In addition, foreign substances in the cooling circulation system float and circulate most frequently during high temperature and high rotation water flow.

従って上記条件での浄化が最も効率がよく行える為、本装置を搭載式とし、エンジン作動時冷却循環水の一部を、接続ホースにて本装置へ循環させ、つねに冷却水の浄化を行う構成を採用した。Therefore, since the purification under the above conditions can be performed most efficiently, this device is installed, and a part of cooling circulating water at the time of engine operation is circulated to this device with a connecting hose, and the cooling water is always purified. It was adopted.

作用Action

本考案は上記の構成により、冷却水に含まれる溶解異物などを吸着収集し除去することにより、冷却水はつねに濁りのない状態が保たれる。According to the present invention, the cooling water is always kept free of turbidity by adsorbing and collecting dissolved foreign substances contained in the cooling water by the above-described configuration.

本考案装置を大型車両に搭載した実施例を図面などに示して説明する。
図1は一般的な冷却循環系の構成図の一例であり、ウォーターホース5はサーモスタットケース4より常にサブタンク3へ冷却水を循環している。
そこで図3で示す本装置を、図2で示すウォタ−ホース5の流路に取り付けることにしたが、ヒーターホース6などにも分水流を形成して取り付けてもよい。
An embodiment in which the device of the present invention is mounted on a large vehicle will be described with reference to the drawings.
FIG. 1 is an example of a configuration diagram of a general cooling circulation system, and a water hose 5 constantly circulates cooling water from a thermostat case 4 to a sub tank 3.
Therefore, the present apparatus shown in FIG. 3 is attached to the flow path of the water hose 5 shown in FIG. 2, but it may be attached to the heater hose 6 or the like by forming a diversion flow.

図3は本装置の断面図、図4はカートリッジフィルタを取り出した状態の斜視図であり構造について説明する。フィルタボデー7には、耐熱性ボールバルブ

Figure 0003138618
付いた排出パイプ10からなり、フィルタ取り付けボルト8にカートリッジフィルタケース11がねじ込まれ、フィルタガスケット15が密着される。
ドレンプラグ14は、フィルタ交換時の残圧とエアー抜き、それと、溜まったオイルの排出に使用される。FIG. 3 is a cross-sectional view of the apparatus, and FIG. 4 is a perspective view of the cartridge filter taken out. The filter body 7 has a heat resistant ball valve
Figure 0003138618
The cartridge filter case 11 is screwed into the filter mounting bolt 8 and the filter gasket 15 is brought into close contact therewith.
The drain plug 14 is used for removing residual pressure and air when replacing the filter, and discharging the accumulated oil.

またカートリッジフィルタケース11の外側底部に永久磁石12を付けた。この異物を濾過吸着させるカートリッジフィルタは、一般に利用されているジーゼルエンジン用のフュエルフィルタを採用した。これらを一体としたものを、フィルタボデーマウント9にボルトにて締め付けて一体化したものである。A permanent magnet 12 was attached to the outer bottom of the cartridge filter case 11. As a cartridge filter for filtering and adsorbing the foreign matter, a commonly used fuel filter for a diesel engine is employed. These are integrated into a filter body mount 9 by tightening them with bolts.

次に機能についての説明である。

Figure 0003138618
サブタンク3も接続。エンジンのサーモスタットケース4から、コックAに流入した、濁った冷却水は、フィルタボデーの通路を通りフィルタケース外室に入る、そこでオイルなどの軽いものは上へ浮き、重い金属性微粒物質などは下へ沈み永久磁石12の磁力により吸着され堆積していく。さらに、フィルタエレメント13にて濾過吸着され浄化された冷却水は内室に入る、浄化された冷
Figure 0003138618
へ戻される。またフィルタに吸着された異物は、比重が重くエンジン停止中数時間で下へ沈む性質があり、フィルタの目詰まりが起こり難く、長期間のフィルタ交換を必要としない。Next, the function will be described.
Figure 0003138618
Sub tank 3 is also connected. The turbid cooling water flowing into the cock A from the thermostat case 4 of the engine passes through the passage of the filter body and enters the outer case of the filter case, where light things such as oil float up, heavy metal particulate matter etc. It sinks down and is attracted and deposited by the magnetic force of the permanent magnet 12. Furthermore, the cooling water filtered and adsorbed by the filter element 13 enters the inner chamber, and the purified cooling water.
Figure 0003138618
Returned to In addition, the foreign matter adsorbed on the filter has a characteristic that it has a high specific gravity and sinks down within a few hours while the engine is stopped, the filter is not easily clogged, and does not require long-term filter replacement.

一方上に浮いて溜まった、比重が軽く沈めないオイルCは、排出パイプ10の排出口が下部にあるためサブタンク3に戻されない。ドレンプラグ14は、多量に溜まったオイルの排出と、カートリッジフィルタ交換時の圧力及びエアー抜き用であって、ドレンプラグ14を緩めることでドレンパイプより排出される。冷却水は高温時、ラジエターキャップの作用により水圧が発生し危険であ

Figure 0003138618
冷却水を遮断し、ドレンプラグ14を緩めて残圧を抜き、フィルタを取り出すことで漏洩を極力防ぎ、フィルタ脱着が冷却水高温時にも、容易に行うことができる。On the other hand, the oil C that floats and accumulates, and whose specific gravity is light and does not sink, is not returned to the sub tank 3 because the discharge port of the discharge pipe 10 is at the lower part. The drain plug 14 is used for discharging a large amount of oil and for releasing pressure and air when the cartridge filter is replaced. By loosening the drain plug 14, the drain plug 14 is discharged from the drain pipe. When the cooling water is hot, water pressure is generated by the action of the radiator cap, which is dangerous.
Figure 0003138618
The cooling water is shut off, the drain plug 14 is loosened to release the residual pressure, and the filter is taken out to prevent leakage as much as possible. The filter can be easily detached even when the cooling water is hot.

効果effect

本考案装置を大型車両に搭載した結果、茶色の濁りが数日で消え多量の異物を浄化除去しうる、優れた効果をはっきした。錆などで濁った冷却水は、洗浄や交換などでは完全に除去できないため再び異物による濁りが発生する、そこで本装置を取り付け、必要に応じてフィルタを交換することでそれを解消できる。As a result of installing the device of the present invention on a large vehicle, the brown turbidity disappeared in a few days, and an excellent effect that a large amount of foreign matters can be purified and removed was found. Cooling water that has become turbid due to rust cannot be completely removed by washing or replacement, and turbidity due to foreign matter is generated again. This can be solved by installing this device and replacing the filter if necessary.

本考案は、浄化はもとより本体取り付け及びフィルタ交換が短時間に効率よく安全に行えるほか、冷却水を廃棄することなく経済的である、そのうえ故障の減少や環境の保護にも役立ち優れた効果を発揮するものである。In addition to purification, the device can be installed efficiently and safely in a short time, and it is economical without discarding cooling water. It is something that demonstrates.

取り付け前の水冷エンジン冷却循環系の基本的な構成図Basic configuration diagram of water-cooled engine cooling circulation system before installation 本装置取り付け後の冷却循環系の構成図Configuration diagram of the cooling circulation system after installing this device 本装置の断面図Cross section of the device カートリッジフィルタを取り出した状態の斜視図Perspective view with cartridge filter removed

符号の説明Explanation of symbols

1.エンジン
2.ラジエター
3.サブタンク
4.サーモスタットケース
5.ウォタ−ホース
6.ヒーターホース
7.フィルタボデー
8.フィルタ取り付けボルト
9.フィルタボデーマウント
10.排出パイプ
11.フィルタケース
12.永久磁石
13 フィルタエレメント
14 ドレンプラグ
15 ガスケット
16 ドレンパイプ

Figure 0003138618
C 浮遊オイル
D 堆積異物1. Engine 2. Radiator3. Sub tank 4. 4. Thermostat case Water hose 6. Heater hose Filter body8. Filter mounting bolt 9. Filter body mount10. Discharge pipe 11. Filter case 12. Permanent magnet 13 Filter element 14 Drain plug 15 Gasket 16 Drain pipe
Figure 0003138618
C Floating oil D Accumulated foreign matter

Claims (1)

水冷エンジン冷却水浄化装置であって、フィルタボデー上部に流入用と排出用の開閉コックを取り付け、下部中央のフィルタベースに、低部磁石付のカートリッジタイプフィルタケースを装着、またフィルタベース中央部の排出抗に排出パイプが取り付けられ、これらを一体とした装置を、フィルタボデーブラケットに締め付けた、脱着式を特徴とする水冷エンジン冷却水浄化装置。This is a water-cooled engine cooling water purifier, with inflow and exhaust opening / closing cocks attached to the upper part of the filter body, a cartridge type filter case with a lower magnet attached to the filter base in the center of the lower part, A water-cooled engine cooling water purification device characterized by a detachable type, in which a discharge pipe is attached to a discharge body, and an apparatus in which these are integrated is fastened to a filter body bracket.
JP2007006375U 2007-07-23 2007-07-23 Water cooling engine cooling water purification device Expired - Fee Related JP3138618U (en)

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Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010069410A (en) * 2008-09-18 2010-04-02 Tdk Corp Magnetic separator
CN105201633A (en) * 2015-10-21 2015-12-30 无锡惠山泵业有限公司 Novel water tank for automobile

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010069410A (en) * 2008-09-18 2010-04-02 Tdk Corp Magnetic separator
CN105201633A (en) * 2015-10-21 2015-12-30 无锡惠山泵业有限公司 Novel water tank for automobile

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