JP3137999U - Air pump abnormality alarm device - Google Patents

Air pump abnormality alarm device Download PDF

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JP3137999U
JP3137999U JP2007007657U JP2007007657U JP3137999U JP 3137999 U JP3137999 U JP 3137999U JP 2007007657 U JP2007007657 U JP 2007007657U JP 2007007657 U JP2007007657 U JP 2007007657U JP 3137999 U JP3137999 U JP 3137999U
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spring
alarm
air pump
alarm device
detection means
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幸亮 庄司
三樹男 高田
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Techno Takatsuki Co Ltd
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Abstract

【課題】接点の腐食老化が発生しにくく、接点不良を起こすことのない品質信頼性の高い警報装置を提供する。
【解決手段】中空の容器3に設けられた受圧室31と、該受圧室の一端に設けられた流体の通気口hと、該受圧室の他端に設けられた気密性を有する可動部4とを備え、前記可動部の片面にスプリング6の一端が固着され、該スプリングの他端が固定板7で保持され、前記可動部が受圧室内の背圧の増減変化で異常を検知する検知手段2において、前記スプリングを挿通する支柱8が前記可動部に設けられ、当該支柱の自由端に永久磁石9が装着され、当該永久磁石から離間して設けられた磁気開閉器10からなる検出手段と、該検出手段を格納する上部ケース11と、前記検出手段の信号で作動する警報手段13とを備えている。
【選択図】図1
The present invention provides an alarm device with high quality and reliability which does not easily cause corrosion aging of a contact and does not cause a contact failure.
A pressure receiving chamber 31 provided in a hollow container 3, a fluid vent h provided at one end of the pressure receiving chamber, and an airtight movable part 4 provided at the other end of the pressure receiving chamber. Detecting means for detecting an abnormality by increasing / decreasing the back pressure in the pressure receiving chamber, with one end of the spring 6 fixed to one surface of the movable portion, the other end of the spring held by a fixed plate 7 2, a detection means including a magnetic switch 10 provided with a support 8 through which the spring is inserted in the movable portion, a permanent magnet 9 mounted on a free end of the support, and provided away from the permanent magnet. And an upper case 11 for storing the detection means, and an alarm means 13 that operates in response to a signal from the detection means.
[Selection] Figure 1

Description

本考案は電磁振動型エアポンプの異常発生を使用者や維持管理者などへ知らせるための異常警報装置に関する。さらに詳しくは、主として家庭用浄化槽や養魚用水槽などに酸素補給に利用されるエアポンプの異常警報装置に関する。   The present invention relates to an abnormality alarm device for notifying a user, a maintenance manager, or the like of occurrence of an abnormality in an electromagnetic vibration type air pump. More specifically, the present invention relates to an abnormality alarm device for an air pump mainly used for supplying oxygen to a domestic septic tank or a fish tank.

従来技術にかかわるエアポンプの異常検出装置としては、特許文献1に開示されたものがあり(図8参照)、ダイヤフラム式ポンプ101から浄化槽にエアーを供給する散気管103の途中に、これと分岐して上下方向に筒体113を取付け、この上部にエア排気孔116を開孔する。筒体の中間に貫通孔117を開孔したリング状の支持板118を設け、この上面に固定側電極119を設けると共に、貫通孔を上下動自在に貫通するロッド121を取付け、このロッドの下部側に風圧を受けてロッドを上方に押し上げる押上板123を取付けると共に、前記貫通孔を貫通したロッドの上部側に前記固定側電極と対向して可動側電極124を取付け、これら電極を警報装置126に接続した構造を特徴としている。   As an abnormality detection device for an air pump related to the prior art, there is one disclosed in Patent Document 1 (see FIG. 8), and it branches off in the middle of an air diffusion tube 103 for supplying air from a diaphragm pump 101 to a septic tank. Then, the cylinder body 113 is attached in the vertical direction, and an air exhaust hole 116 is opened in the upper part. A ring-shaped support plate 118 having a through-hole 117 is provided in the middle of the cylindrical body, a fixed-side electrode 119 is provided on the upper surface, and a rod 121 penetrating through the through-hole is attached. A push-up plate 123 that pushes the rod upward by receiving the wind pressure is attached to the side, and a movable side electrode 124 is attached to the upper side of the rod penetrating the through hole so as to face the fixed side electrode. It is characterized by a structure connected to.

実用新案登録第3132788号明細書Utility Model Registration No. 3132788 Specification

しかしながら、前記特許文献1に記載された異常警報装置の場合、筒体内の押上板との隙間から空気が漏れ、筒体の上部に設けられたエア排気孔から流出しやすい構造であり、また、固定側電極および可動側電極の接点が暴露しているため、接点の腐食老化が発生しやすく接点不良の品質信頼性に欠ける問題を有している。これらの問題点を改善した装置を提供することを目的とするものである。   However, in the case of the abnormality alarm device described in Patent Document 1, the air leaks from the gap with the push-up plate in the cylinder, and is likely to flow out from the air exhaust hole provided in the upper part of the cylinder, Since the contacts of the fixed side electrode and the movable side electrode are exposed, there is a problem that the contact is likely to be corroded and the quality reliability of the contact failure is lacking. An object of the present invention is to provide an apparatus in which these problems are improved.

本考案の第1の形態にかかわる流体ポンプの異常警報装置は、中空の容器に設けられた受圧室と、該受圧室の一端に設けられた流体の通気口と、該受圧室の他端に設けられた気密性を有する可動部とを備え、前記可動部の片面にスプリングの一端が固着され、該スプリングの他端が前記固定板で保持され、前記可動部が受圧室内の背圧の増減変化で異常を検知する検知手段において、
前記スプリングを挿通する支柱が前記可動部に設けられ、
当該支柱の自由端に永久磁石が装着され、当該永久磁石から離間して設けられた磁気開閉器からなる検出手段と、該検出手段を格納する上部ケースと、前記検出手段の信号で作動する警報手段とを備えてなることを特徴としている。
An abnormality alarm device for a fluid pump according to a first embodiment of the present invention includes a pressure receiving chamber provided in a hollow container, a fluid vent provided at one end of the pressure receiving chamber, and the other end of the pressure receiving chamber. A movable portion having airtightness provided, one end of a spring is fixed to one surface of the movable portion, the other end of the spring is held by the fixed plate, and the movable portion increases or decreases the back pressure in the pressure receiving chamber. In the detection means for detecting anomalies with changes,
A column through which the spring is inserted is provided on the movable part,
A permanent magnet is attached to the free end of the support column, and a detection means comprising a magnetic switch provided apart from the permanent magnet, an upper case for storing the detection means, and an alarm that is activated by a signal from the detection means And a means.

本考案の第2の形態にかかわる流体ポンプの異常警報装置は、前記スプリングの一端がスプリング受け板を介して前記可動部に固着され、当該スプリング受け板と前記固定板にそれぞれにスプリングガイドが設けられ、当該スプリングガイドの各端面が正常背圧時に当接することを特徴としている。   In the fluid pump abnormality alarm device according to the second embodiment of the present invention, one end of the spring is fixed to the movable part via a spring receiving plate, and a spring guide is provided on each of the spring receiving plate and the fixed plate. Each end surface of the spring guide is in contact with the normal back pressure.

また、本考案の第3、4の形態にかかわる流体ポンプの異常警報装置は、気密性を有する可動部が弾性体の隔膜からなること、あるいは、気密性を有する可動部が有底フロートとシール材からなることを特徴としている。   Further, in the fluid pump abnormality alarm device according to the third and fourth embodiments of the present invention, the movable part having airtightness is made of an elastic diaphragm, or the movable part having airtightness is sealed with a bottomed float. It is characterized by being made of wood.

本考案の第5の形態にかかわる流体ポンプの異常警報装置は、警報手段が前記検出手段から分離され、該前記警報手段がユニットケースに収納され、かつ、前記警報手段と前記検出手段との間の接続が有線手段であることを特徴としている。   In the fluid pump abnormality alarm device according to the fifth aspect of the present invention, the alarm means is separated from the detection means, the alarm means is housed in a unit case, and between the alarm means and the detection means. The connection is a wired means.

本考案の第6の形態にかかわる流体ポンプの異常警報は、警報手段が前記検出手段から分離され、該前記警報手段がユニットケースに収納され、かつ、前記警報手段と前記検出手段との間の接続が赤外線を含む無線手段であることを特徴としている。   In the fluid pump abnormality alarm according to the sixth aspect of the present invention, the alarm means is separated from the detection means, the alarm means is housed in a unit case, and between the alarm means and the detection means. The connection is characterized by wireless means including infrared rays.

なお、本考案において、磁気開閉器とは、リードスイッチ、リードリレー、ホール素子等をいう。また、警報手段とはブザー、アラーム、ランプ等をいう。   In the present invention, the magnetic switch means a reed switch, a reed relay, a hall element, or the like. The alarm means means a buzzer, an alarm, a lamp and the like.

本考案の異常警報装置は流体(空気)の圧力(加圧または吸引圧)で受圧板の可動を利用し、蜜閉された受圧室と可動部の構成で空気漏れはなく、かつ、検出手段の接点部が塵埃雨滴の浸入保護の密封した構造により品質信頼性と遠隔操作性に優れたものである。   The abnormality alarm device of the present invention utilizes the movement of the pressure receiving plate by the pressure (pressurization or suction pressure) of the fluid (air), and there is no air leakage due to the structure of the pressure receiving chamber closed and the movable part, and the detection means The contact part of this product is excellent in quality reliability and remote operability due to the sealed structure of dust raindrop ingress protection.

本考案のエアポンプの異常警報装置1(図1〜図2参照)は、中空の容器3に画定された受圧室31と、該受圧室31の一端に画定された流体の通気口hと、該受圧室31の他端に移動可能に設けられた気密性を有する可動部4と、該可動部4と対向するように前記容器3内に移動不能に設けられた固定板7とを備えている。そして、該可動部4の片面の中央部に設けられたスプリング受け板5にスプリング6の一端が嵌め込まれ、前記スプリング6の他端(上部)は前記固定板7によって保持されている。かかる構成により、本考案の異常警報装置1の検知手段は、前記可動部4が受圧室31内の背圧の増減変化で異常を検知するのである。   The air pump abnormality alarm device 1 (see FIGS. 1 to 2) of the present invention includes a pressure receiving chamber 31 defined in a hollow container 3, a fluid vent h defined at one end of the pressure receiving chamber 31, An airtight movable part 4 provided movably at the other end of the pressure receiving chamber 31 and a fixed plate 7 provided immovably in the container 3 so as to face the movable part 4 are provided. . One end of a spring 6 is fitted into a spring receiving plate 5 provided at the center of one surface of the movable portion 4, and the other end (upper portion) of the spring 6 is held by the fixed plate 7. With this configuration, the detecting means of the abnormality alarm device 1 according to the present invention is such that the movable part 4 detects an abnormality by an increase / decrease change in the back pressure in the pressure receiving chamber 31.

本実施の形態においては、前記可動部4のスプリング受け板5の中央部に支柱8が設けられており、該支柱8の自由端(頭部)には永久磁石9を装着されている。さらに、前記永久磁石9から空隙gを介して配置された磁気開閉器10からなる検出手段2と、該検出手段2を格納する上部ケース11とから構成され、前記検出手段2の信号で作動する警報手段13を備えている。磁気開閉器10は、リードスイッチ、リードリレー、ホール素子等から構成される。また、警報手段13として、ブザー、アラーム、ランプ等を採用することができる。   In the present embodiment, a support column 8 is provided at the center of the spring receiving plate 5 of the movable unit 4, and a permanent magnet 9 is attached to the free end (head) of the support column 8. Furthermore, it comprises a detection means 2 comprising a magnetic switch 10 disposed from the permanent magnet 9 through a gap g, and an upper case 11 for storing the detection means 2, and operates according to a signal from the detection means 2. Alarm means 13 is provided. The magnetic switch 10 includes a reed switch, a reed relay, a hall element, and the like. Further, a buzzer, an alarm, a lamp, or the like can be employed as the alarm unit 13.

気密性を有する可動部4はゴム製または金属製の伸長する隔膜(ダイヤフラム)でよい。   The movable part 4 having airtightness may be a rubber or metal extending diaphragm (diaphragm).

可動部4の動きを円滑にするために、上部ケース11または固定板の一部にエア排出孔12(たとえば、通気性のよいゴアテックでもよい)を設けることが好ましい。   In order to make the movement of the movable portion 4 smooth, it is preferable to provide an air discharge hole 12 (for example, Goretech with good ventilation) in a part of the upper case 11 or the fixed plate.

図1では、エアポンプからの送気圧が正常な場合、可動部4の隔膜(ダイヤフラム)が受ける。全圧力Pは可動部4の有効受圧面積Sと図6に示すa点の圧力Paとの積である。スプリング6の抗力Fはばね定数Kとスプリング6のたわみXとの積である。
(P=S*Pa、F=K*X)・・・式(1)
In FIG. 1, when the air pressure from the air pump is normal, the diaphragm (diaphragm) of the movable part 4 receives. The total pressure P is the product of the effective pressure receiving area S of the movable part 4 and the pressure Pa at point a shown in FIG. The drag F of the spring 6 is the product of the spring constant K and the deflection X of the spring 6.
(P = S * Pa, F = K * X) Formula (1)

すなわち、式(1)において、全圧P>抗力Fの条件になったとき、隔膜が可動部4を押し上げ、スプリング受け板5の中央部に配設された支柱8の頭部の永久磁石9がそれにつれ上昇する。   That is, in the formula (1), when the condition of total pressure P> drag F is satisfied, the diaphragm pushes up the movable part 4, and the permanent magnet 9 at the head of the column 8 disposed in the central part of the spring receiving plate 5. Rises with it.

一方、図2では、エアポンプに異常が生じた場合、エアポンプからの送気圧は低下して図6のa点の圧力Pa以下となり、全圧P<抗力Fの条件でスプリング6の抗力よって可動部4が押し下げられ永久磁石9と磁気開閉器10との空隙g(図4参照)が大となり、警報手段13のユニットケースの異常の警報(アラーム)のブザー15とランプ14を発する機構である。ブザーの発する時間は内蔵された電子タイマー(図示せず)を適宜に使用者が使用環境に応じて設定可能である(警報ブザー音の時間が長くなると近所へ迷惑の恐れあり)および、音量の調整機能も有している。   On the other hand, in FIG. 2, when an abnormality occurs in the air pump, the air pressure from the air pump decreases to a pressure Pa or lower at point a in FIG. 4 is pushed down, and the gap g (see FIG. 4) between the permanent magnet 9 and the magnetic switch 10 becomes large, and the unit case of the alarm means 13 generates a buzzer 15 and a lamp 14 for an alarm. The time for the buzzer to sound can be set appropriately by the user according to the usage environment (not shown) built-in electronic timer (the alarm buzzer sound may be annoying to the neighborhood), It also has an adjustment function.

また、浄化槽等の設置される環境に応じて電池と商用電源の2給電方式で、その切替えを切替えスイッチ16で行う機構である。   In addition, it is a mechanism that switches between the battery and the commercial power supply by the changeover switch 16 in accordance with the environment in which the septic tank or the like is installed.

本考案の形態の異常警報装置1(図3参照)異常警報装置は可動部4が有底のフロート4のもので気密性を確保するため外周の一部にシール材Sが設けてなる構造である。シール材Sは弾性を有するOリングやYリングでもよい。前記フロート4の中央部にスプリング受け板とスプリングガイドが一体成形された構造である。   The abnormality alarm device 1 according to the embodiment of the present invention (see FIG. 3) is a structure in which the movable part 4 is of the bottomed float 4 and has a structure in which a sealing material S is provided on a part of the outer periphery to ensure airtightness. is there. The sealing material S may be an O-ring or Y-ring having elasticity. A spring receiving plate and a spring guide are integrally formed at the center of the float 4.

また、本考案の他の実施の形態の異常警報装置1(図4参照)では、固定板7の中央部に開口Wを設け、支柱8を貫通し支柱の頭部に永久磁石を装着した構造である。可動部4は隔膜および有底フロートでもよい。   In the abnormality alarm device 1 (see FIG. 4) according to another embodiment of the present invention, a structure is provided in which an opening W is provided in the central portion of the fixing plate 7 and a permanent magnet is attached to the head of the column through the column 8. It is. The movable part 4 may be a diaphragm and a bottomed float.

本考案のさらに他の実施の形態の異常警報装置1は、図7に示すエアポンプ19の吐出口と浄化槽21の中間に配管20により簡単な接続固定を可能にした構造である。   The abnormality alarm device 1 according to still another embodiment of the present invention has a structure that enables simple connection and fixing between the discharge port of the air pump 19 and the septic tank 21 shown in FIG.

本考案の警報装置の正常状態の一例を示す断面説明図である。It is sectional explanatory drawing which shows an example of the normal state of the alarm device of this invention. 本考案の警報装置の異常状態の一例を示す断面説明図である。It is sectional explanatory drawing which shows an example of the abnormal state of the alarm device of this invention. 本考案の警報装置の正常状態の一例を示す断面説明図である。It is sectional explanatory drawing which shows an example of the normal state of the alarm device of this invention. 本考案の警報装置の正常状態の一例を示す断面説明図である。It is sectional explanatory drawing which shows an example of the normal state of the alarm device of this invention. 本考案のユニットケースの一例を示す断面説明図である。It is sectional explanatory drawing which shows an example of the unit case of this invention. 風量Qと背圧(負荷)Hの関係における作動圧の領域を示すグラフである。It is a graph which shows the area | region of the working pressure in the relationship between the air volume Q and the back pressure (load) H. 本考案の実施一例を示す装着説明図である。It is mounting explanatory drawing which shows an example of implementation of this invention. 従来の異常検出装置を示す断面説明図である。It is sectional explanatory drawing which shows the conventional abnormality detection apparatus.

符号の説明Explanation of symbols

1 警報装置
2 検出手段
3 中空の容器
4 可動部(隔膜またはフロート)
5 スプリング受け板
6 スプリング
7 固定板
8 支柱
9 永久磁石
10 磁気開閉器
11 上部ケース
12 エア排出孔
13 警報手段
14 ランプ
15 ブザー
16 切替えスイッチ
19 エアポンプ
20 配管
21 浄化槽
31 受圧室
51、71 スプリングガイド
g 空隙
h 通気口
W 開口
DESCRIPTION OF SYMBOLS 1 Alarm apparatus 2 Detection means 3 Hollow container 4 Movable part (diaphragm or float)
DESCRIPTION OF SYMBOLS 5 Spring receiving plate 6 Spring 7 Fixed plate 8 Support | pillar 9 Permanent magnet 10 Magnetic switch 11 Upper case 12 Air exhaust hole 13 Alarm means 14 Lamp 15 Buzzer 16 Changeover switch 19 Air pump 20 Piping 21 Septic tank 31 Pressure receiving chamber 51, 71 Spring guide g Air gap h Ventilation hole W Opening

Claims (8)

中空の容器に設けられた受圧室と、該受圧室の一端に設けられた流体の通気口と、該受圧室の他端に設けられた気密性を有する可動部とを備え、前記可動部の片面にスプリングの一端が固着され、該スプリングの他端が前記固定板で保持され、前記可動部が受圧室内の背圧の増減変化で異常を検知する検知手段において、
前記スプリングを挿通する支柱が前記可動部に設けられ、
当該支柱の自由端に永久磁石が装着され、当該永久磁石から離間して設けられた磁気開閉器からなる検出手段と、該検出手段を格納する上部ケースと、前記検出手段の信号で作動する警報手段とを備えてなる
ことを特徴とするエアポンプの異常警報装置。
A pressure receiving chamber provided in a hollow container, a fluid vent provided at one end of the pressure receiving chamber, and an airtight movable part provided at the other end of the pressure receiving chamber, In a detection means in which one end of a spring is fixed to one side, the other end of the spring is held by the fixed plate, and the movable part detects an abnormality due to increase / decrease in back pressure in the pressure receiving chamber,
A column through which the spring is inserted is provided on the movable part,
A permanent magnet is attached to the free end of the support column, and a detection means comprising a magnetic switch provided apart from the permanent magnet, an upper case for storing the detection means, and an alarm that is activated by a signal from the detection means And an air pump abnormality alarm device.
前記スプリングの一端がスプリング受け板を介して前記可動部に固着され、当該スプリング受け板と前記固定板にそれぞれにスプリングガイドが設けられ、当該スプリングガイドの各端面が正常背圧時に当接することを特徴とする請求項1記載のエアポンプの異常警報装置。 One end of the spring is fixed to the movable part via a spring receiving plate, a spring guide is provided on each of the spring receiving plate and the fixed plate, and each end surface of the spring guide abuts during normal back pressure. The abnormality alarm device for an air pump according to claim 1, wherein 前記可動部が弾性体の隔膜からなることを特徴とする請求項1または2記載のエアポンプの異常警報装置。 3. The abnormality alarm device for an air pump according to claim 1, wherein the movable part is made of an elastic diaphragm. 前記気密性を有する可動部が有底フロートとシール材からなることを特徴とする請求項1または2記載のエアポンプの異常警報装置。 3. The air pump abnormality alarm device according to claim 1 or 2, wherein the airtight movable part is made of a bottomed float and a sealing material. 前記警報手段が前記検出手段から分離され、ユニットケースに収納され、かつ、前記警報手段と前記検出手段との間の接続手段が有線であることを特徴とする請求項3または4記載のエアポンプの異常警報装置。 5. The air pump according to claim 3, wherein the alarm unit is separated from the detection unit and housed in a unit case, and the connection unit between the alarm unit and the detection unit is wired. Abnormal alarm device. 前記警報手段が前記検出手段から分離され、ユニットケースに収納され、かつ、前記警報手段と前記検出手段間の接続手段が無線であること
を特徴とする請求項3または4記載のエアポンプの異常警報装置。
5. The air pump abnormality alarm according to claim 3 or 4, wherein said alarm means is separated from said detection means and accommodated in a unit case, and said connection means between said alarm means and said detection means is wireless. apparatus.
前記警報手段が電子タイマーを有し、警報を発する時間の設定が可能であることを特徴とする請求項5または6記載のエアポンプの異常警報装置。 7. The air pump abnormality alarm device according to claim 5, wherein the alarm means has an electronic timer, and the time for issuing an alarm can be set. 前記警報手段への給電が2電源方式でなされ、切替えスイッチを設けた特徴の請求項7記載のエアポンプの異常警報装置。 8. The abnormality alarm device for an air pump according to claim 7, wherein power supply to said alarm means is made by a dual power supply system and a changeover switch is provided.
JP2007007657U 2007-10-04 2007-10-04 Air pump abnormality alarm device Expired - Fee Related JP3137999U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109712843A (en) * 2017-10-25 2019-05-03 惠州市沃特科尔电器有限公司 Water purifier compression refrigerating system device for detecting gas tightness leakage

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109712843A (en) * 2017-10-25 2019-05-03 惠州市沃特科尔电器有限公司 Water purifier compression refrigerating system device for detecting gas tightness leakage

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