JP3137106U - Linear material holding device for welding - Google Patents

Linear material holding device for welding Download PDF

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JP3137106U
JP3137106U JP2007005537U JP2007005537U JP3137106U JP 3137106 U JP3137106 U JP 3137106U JP 2007005537 U JP2007005537 U JP 2007005537U JP 2007005537 U JP2007005537 U JP 2007005537U JP 3137106 U JP3137106 U JP 3137106U
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welding
linear material
holding device
material holding
tubular body
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喜一 大塚
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有限会社武州電機
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Abstract

【課題】溶接用線状材料のセット作業や交換作業を迅速且つ容易に行うことができ、構造が簡単で、安価な溶接用線状材料保持装置の提供。
【解決手段】溶接用線状材料保持装置は、管の内周面に押圧される曲げ癖が付けられた溶接用線状材料が挿通される管体であって、曲げ癖によって生ずる反発力が当該溶接用線状材料が管の軸方向に容易には摺動できない抵抗となる径と長さの管体を備えた。又、抵抗は、溶接用線状材料の露出部分を摘んで容易に引き出し可能な抵抗である。又、曲げ癖は、溶接用線状材料が巻き取られている巻取具から引き延ばされた際に自然に生ずるカールである。
【選択図】図1
An object of the present invention is to provide a welding linear material holding device that can perform a setting operation and a replacement operation of a welding linear material quickly and easily, has a simple structure, and is inexpensive.
A welding linear material holding device is a tubular body into which a welding linear material with a bending rod pressed against an inner peripheral surface of a pipe is inserted, and a repulsive force generated by the bending rod is generated. The welding linear material was provided with a pipe body having a diameter and a length that would be a resistance that cannot easily slide in the axial direction of the pipe. Further, the resistance is a resistance that can be easily pulled out by gripping the exposed portion of the welding linear material. Further, the bending rod is a curl that naturally occurs when the welding linear material is stretched from a winder.
[Selection] Figure 1

Description

本考案は、鋼素材やアルミニウムやチタニウムやステンレス等の線状に形成された溶融材料(以下、「溶接用線状材料」という)を被加工物に肉盛りしたり溶接したり(以下、これら「溶接」という)する各種の溶接機や溶接作業において、前記溶接用線状材料を保持する溶接用線状材料保持装置に関する。   In the present invention, a molten material formed in a linear shape such as a steel material, aluminum, titanium, or stainless steel (hereinafter referred to as “linear material for welding”) is piled on or welded to a workpiece (hereinafter referred to as these materials). The present invention relates to a welding linear material holding device that holds the welding linear material in various welding machines and welding operations.

従来の溶接用線状材料保持装置105は、図4に示すように、四本の爪101と、これら四本の爪101を開閉させる締め付けリング102と、これら四本の爪101や前記リング102とを先端に備えた筒状のホルダ103とからなる。 As shown in FIG. 4, the conventional welding linear material holding device 105 includes four claws 101, a tightening ring 102 that opens and closes the four claws 101, the four claws 101, and the ring 102. And a cylindrical holder 103 provided at the tip.

溶接用線状材料104は、前記リング103を緩めて四本爪101の中心軸空間を開放し、この開放された軸空間に、当該四本爪101の爪先側からホルダ103内に収まるように比較的短く直線的に形成された溶接用線状材料104を挿通して行き、四本爪101の爪先側から適当長さ分を露出104Aさせた状態で、四本爪101をリング102で締め付けて、直線状に形成された溶接用線状材料104をホルダ103に固定して溶接作業が行われていた(図3参照)。 The welding linear material 104 loosens the ring 103 to open the central axial space of the four claws 101, and fits in the opened axial space from the toe side of the four claws 101 into the holder 103. A linear material 104 for welding formed in a comparatively short and straight shape is inserted, and the four claws 101 are tightened with a ring 102 with an appropriate length exposed 104A from the toe side of the four claws 101. The welding linear material 104 formed in a straight line is fixed to the holder 103 and the welding operation is performed (see FIG. 3).

溶接作業中に、露出した溶接用線状材料104の先端側104Aから溶融されて消費され、露出長さである104Aの長さ部分が十分短くなると、一旦溶接作業を止めて、四本爪101をリング103で緩め、露出部分の溶接用線状材料104Aを(手で)摘んで、溶接用線状材料104をホルダ103から適当長さ、即ち図示の101Aに相応する長さ分を引き出してから、改めて四本爪101をリング103で締めて溶接用線状材料104を固定してから、再び溶接作業を続ける。 During the welding operation, if the exposed portion 104A is melted and consumed from the leading end side 104A of the welding linear material 104 and the length of the exposed portion 104A becomes sufficiently short, the welding operation is temporarily stopped and the four claws 101 are stopped. Then, the exposed wire material 104A is picked (by hand), and the welding wire material 104 is pulled out of the holder 103 by an appropriate length, that is, a length corresponding to 101A shown in the drawing. Then, the four claws 101 are tightened with the ring 103 again to fix the welding linear material 104, and then the welding operation is continued again.

このように、従来の溶接用線状材料保持装置105では、ホルダ103に後端側が収められた溶接用線状材料1本(104)を溶接に必要な所要長さ分(101A)だけ引き出すセット作業の度に、毎回、四本爪101をリング103で緩めたり締めたりする作業を煩雑に繰り返えさなければならなかった。
しかも、このように頻繁に生じるセット作業では、当然両手で作業せねばならないため、本来の溶接作業ができず、その分余計な所要作業を要して生産性向上の妨げとなっていた。
As described above, in the conventional linear material holding device for welding 105, a set of one linear material for welding (104), the rear end of which is accommodated in the holder 103, is pulled out by the required length (101A) necessary for welding. The work of loosening or tightening the four claws 101 with the ring 103 must be repeated every time the work is performed.
In addition, in such a frequently occurring set work, it is necessary to work with both hands. Therefore, the original welding work cannot be performed, and an extra required work is required to hinder productivity.

又、溶接用線状材料104はホルダ103に納めるために比較的短く直線的に形成されていたため、新たな溶接用線状材料(図示の104と同じ溶接用線状材料)を溶接用線状材料保持装置105に保持させるための取り付け交換作業回数も相対的に多くなり、その分余計な所要作業を要し、本来の溶接作業ができずに生産性向上の妨げとなっていた。 Further, since the welding linear material 104 was formed in a relatively short and straight line so as to fit in the holder 103, a new welding linear material (the same welding linear material as 104 shown in the figure) was used as the welding linear material. The number of times of attachment / replacement work for holding the material holding device 105 is relatively large, and accordingly, an extra required work is required, and the original welding work cannot be performed, which hinders productivity improvement.

本考案は、上記のような溶接用線状材料のセット作業や交換作業を迅速且つ容易に行うことができ、構造が簡単で、安価な溶接用線状材料保持装置の提供を目的とする。   An object of the present invention is to provide an apparatus for holding a linear material for welding, which can perform the setting operation and the exchange operation of the linear material for welding as described above quickly and easily, has a simple structure, and is inexpensive.

請求項1の溶接用線状材料保持装置の考案は、管の内周面に押圧される曲げ癖が付けられた溶接用線状材料が挿通される管体であって、前記曲げ癖によって生ずる反発力が当該溶接用線状材料が管の軸方向に容易には摺動できない抵抗となる径と長さの管体を備えたことを特徴とする。 The invention for a welding linear material holding device according to claim 1 is a tubular body into which a welding linear material having a bending rod pressed against an inner peripheral surface of a pipe is inserted, and is generated by the bending rod. It is characterized by having a pipe body having a diameter and a length that makes the repulsive force the resistance that the welding linear material cannot easily slide in the axial direction of the pipe.

請求項2の考案は、請求項1に記載の溶接用線状材料保持装置において、抵抗は溶接用線状材料の露出部分を摘んで容易に引き出し可能な抵抗であることを特徴とする。   The invention of claim 2 is the welding linear material holding device according to claim 1, wherein the resistance is a resistance that can be easily pulled out by gripping an exposed portion of the welding linear material.

請求項3の考案は、請求項1又は請求項2に記載の溶接用線状材料保持装置において、曲げ癖は、溶接用線状材料が巻き取られている巻取具から引き延ばされた際に自然に生ずるカールであることを特徴とする。 The invention of claim 3 is the linear material holding device for welding according to claim 1 or 2, wherein the bending rod is extended from a winder on which the linear material for welding is wound. It is characterized by curl that occurs naturally.

請求項4の考案は、請求項1乃至請求項3の何れかに記載の溶接用線状材料保持装置において、曲げ癖は、管内において、少なくとも管の内周面の3箇所に当たる当接部を有する溶接用線状材料が挿通される管体であることを特徴とする。 The invention of claim 4 is the linear material holding device for welding according to any one of claims 1 to 3, wherein the bending rod has at least three contact portions on the inner peripheral surface of the pipe in the pipe. It is a pipe body into which the linear material for welding which has is inserted.

請求項5の考案は、請求項3に記載の溶接用線状材料保持装置において、当接部が管の中央と管の両端側である溶接用線状材料が挿通される管体であることを特徴とする。   The invention of claim 5 is the tubular material holding apparatus for welding according to claim 3, wherein the welding linear material is inserted through the center of the tube and both ends of the tube. It is characterized by.

請求項6の考案は、請求項1乃至請求項5の何れかに記載の溶接用線状材料保持装置において、管体は作業従事者に把持される把持部を備えたことを特徴とする。   The invention of claim 6 is the linear material holding device for welding according to any one of claims 1 to 5, wherein the pipe body is provided with a gripping part to be gripped by a worker.

請求項7の考案は、請求項1乃至請求項6の何れかに記載の溶接用線状材料保持装置において、把持部は、径の大きな筒状把持体であって、当該筒状把持体の軸線上に当該筒状把持体の長さより長い管体が貫通されていることを特徴とする。   The invention of claim 7 is the linear material holding device for welding according to any one of claims 1 to 6, wherein the grip portion is a cylindrical grip body having a large diameter, A tube longer than the length of the cylindrical gripping body is penetrated on the axis.

請求項8の考案は、請求項1乃至請求項8の何れかに記載の溶接用線状材料保持装置において、溶接用線状材料は、管体の先端側において溶接に適当な所要長さが引き出された状態において、管体の後端側外部に円を描くようにカールされた露出部が延在することを特徴とする。   The invention of claim 8 is the linear material holding device for welding according to any one of claims 1 to 8, wherein the linear material for welding has a required length suitable for welding on the distal end side of the pipe body. In the drawn-out state, an exposed portion curled so as to draw a circle extends outside the rear end side of the tubular body.

請求項9の考案は、請求項8に記載の溶接用線状材料保持装置において、溶接用線状材料は管体の後端側外部に複数の円を描いて延在することを特徴とする。
請求項のことを特徴とする。
The invention of claim 9 is the linear material holding device for welding according to claim 8, wherein the linear material for welding extends in a plurality of circles outside the rear end side of the tubular body. .
It is characterized by claims.

請求項1乃至請求項9の各考案によれば、何れも、溶接用線状材料のセット作業や交換作業を迅速且つ容易に行うことができるので従来に較べて生産性が高く、しかも、構造が簡単で、安価な溶接用線状材料保持装置を提供することができる。   According to each of the inventions of claims 1 to 9, the setting work and the exchange work of the welding linear material can be performed quickly and easily, so that the productivity is higher than the conventional, and the structure However, it is possible to provide a linear material holding device for welding that is simple and inexpensive.

請求項2乃至請求項5の各考案によれば、何れも、セット作業や交換作業において溶接用線状材料を迅速且つ容易に、摘んで引き出すことができるので、生産性を向上させることができる。   According to the inventions of claims 2 to 5, any of the linear materials for welding can be picked and pulled out quickly and easily in the setting operation or the replacement operation, so that the productivity can be improved. .

請求項4乃至請求項6の各考案によれば、何れも、簡単な構造であるため製造が容易で、故障を生じ難い、安価な溶接用線状材料保持装置を提供することができる。   According to the inventions of claims 4 to 6, any of them can be provided with an inexpensive linear material holding device for welding which is easy to manufacture because it has a simple structure and hardly causes a failure.

請求項7乃至請求項9の各考案によれば、何れも、従来に較べて長尺の溶接用線状材料を用いることができるので、交換作業回数を低減でき、生産性を向上させることができる。   According to the inventions of claims 7 to 9, any of the linear materials for welding that are longer than conventional ones can be used, so the number of replacement operations can be reduced and productivity can be improved. it can.

以下、この本考案を、レーザー溶接装置において用いる溶接用線状材料保持装置を実施例として説明する。 Hereinafter, the present invention will be described with reference to an embodiment of a welding linear material holding device used in a laser welding apparatus.

図1は溶接用線状材料保持装置の実施の一例を示す縦断面図、図2は溶接用線状材料が巻き取られている巻取具の斜視図、図3はレーザー溶接作業の説明図である。 FIG. 1 is a longitudinal sectional view showing an example of an implementation of a welding linear material holding device, FIG. 2 is a perspective view of a winder on which the welding linear material is wound, and FIG. 3 is an explanatory view of a laser welding operation. It is.

図1において、図示の溶接用線状材料保持装置10は、実質的には管体1からなり、管体1は径が小さくて細長い管状体であり直線状の細管である。
従って、従来必要であった、溶接用線状材料2を固定するための四本爪101やリング102からなるような複雑なチャック機構などの固定手段は無用であり、備えていない。
In FIG. 1, the illustrated linear material holding device 10 for welding is substantially composed of a tube 1, and the tube 1 is an elongated tubular body having a small diameter and a straight thin tube.
Therefore, fixing means such as a complicated chuck mechanism composed of the four claws 101 and the ring 102 for fixing the welding linear material 2 which is necessary in the past is unnecessary and is not provided.

溶接用線状材料2の固定は、当該溶接用線状材料2に曲げ癖を与えて管体1に通すことにより、曲げ癖が与えられた溶接用線状材料2の外表面の複数の部位が当該管体1の内周面との接触による抵抗、即ち、当該管体1の軸方向に溶接用線状材料2が摺動し難い抵抗を生じさせることによって固定させる。   The fixing of the welding linear material 2 is performed by giving a bending flaw to the welding linear material 2 and passing it through the pipe body 1, so that a plurality of portions on the outer surface of the welding linear material 2 provided with the bending flaw are provided. Is fixed by generating resistance due to contact with the inner peripheral surface of the pipe body 1, that is, resistance that the welding linear material 2 is difficult to slide in the axial direction of the pipe body 1.

従って、曲げ癖は、管体1の管の内周面に押圧される曲げ癖が付けられた溶接用線状材料2が挿通されると、その曲げ癖によって生ずる反発力によって、溶接用線状材料2が当該環体の軸方向に容易には摺動できない抵抗となる程度の曲げ度合いが必要であり、管体1も前記のような抵抗を生じさせるに必要な径と長さの管であることが必要である。 Therefore, when the welding linear material 2 to which the bending rod pressed against the inner peripheral surface of the tube of the tube 1 is inserted, the bending rod is welded linearly due to the repulsive force generated by the bending rod. The material 2 needs to have a degree of bending that provides resistance that is not easily slidable in the axial direction of the ring body, and the tube body 1 is also a tube having a diameter and a length that are necessary to generate the resistance as described above. It is necessary to be.

他方、抵抗は、溶接用線状材料2の先端側の露出部分2Aを摘んで容易に管体1から引き出し可能な程度の抵抗であることも必要である。   On the other hand, the resistance needs to be a resistance that can be easily pulled out from the tube 1 by grasping the exposed portion 2A on the distal end side of the welding linear material 2.

図2において、上記のような曲げ癖は、この実施例では、図示のように、溶接用線状材料2が巻き取られている巻取具4から引き出されて、引き延ばされた際に自然に生ずるカールを利用している。即ち、曲げ癖は巻取具4に溶接用線状材料2を巻き付けて行く際に付けられるのである。 In FIG. 2, in this embodiment, the bending rod as described above is pulled out from the winder 4 on which the welding linear material 2 is wound and stretched as shown in the figure. Utilizes naturally occurring curls. That is, the bending rod is attached when the welding linear material 2 is wound around the winder 4.

この曲げ癖は、管体1に対し、その管内において少なくとも管の内周面の3箇所に当たる当接部X,Y,Zを有するよう溶接用線状材料2に付けると安定した適度な抵抗となる。図示の例では、当接部Zは管の中央であり、当接部X,Yは管の両端側となっている。
勿論、曲げ癖は、この例に限らず、適度な手段で施されてよい。
When this bending rod is attached to the welding linear material 2 so as to have at least three contact portions X, Y, Z corresponding to the inner peripheral surface of the tube in the tube 1, a stable and appropriate resistance can be obtained. Become. In the illustrated example, the contact portion Z is the center of the tube, and the contact portions X and Y are on both ends of the tube.
Of course, the bending wrinkles are not limited to this example, and may be applied by appropriate means.

溶接用線状材料2は、その先端側2Aが溶接に適当な所要長さ分だけ管体1から引き出された状態(図1参照)において、管体1の後端側外部に十分な長さ分が、例えば円を描くようにカールした状態で露出部2Bが延在するように管体1に挿通しておくとよい。この場合、複数の円を描いて延在すようにしておくと更に効果的である。   The welding linear material 2 has a sufficient length on the outside of the rear end side of the tube body 1 in a state where the front end side 2A is drawn out from the tube body 1 by a required length suitable for welding (see FIG. 1). For example, the minute portion may be inserted into the tube 1 so that the exposed portion 2B extends in a curled state so as to draw a circle. In this case, it is more effective to draw and extend a plurality of circles.

このように、露出部2Bを延在させておくと、従来に較べて十分に長い長尺の溶接用線状材料2を用いることができ、一本の溶接用線状材料2で従来より多くのセット作業を行うことができるので、溶接用線状材料2の交換作業頻度が減少し、溶接作業の生産性をより向上させることができる。 In this way, if the exposed portion 2B is extended, a long welding wire material 2 that is sufficiently longer than the conventional one can be used, and a single welding wire material 2 can be used more than before. Therefore, the frequency of exchanging work of the welding linear material 2 is reduced, and the productivity of the welding work can be further improved.

再び図1において、上記実施例の管体1には、当該管体1を作業従事者が手で取り扱い易くするため把持部3が設けられている。
この把持部3は、径の大きな筒状把持体であって、この筒状把持体の軸線上に当該筒状把持体の長さより長い管体が貫通された構成とされている。
Referring again to FIG. 1, the tube body 1 of the above embodiment is provided with a grip portion 3 so that a worker can easily handle the tube body 1 by hand.
The grip portion 3 is a cylindrical grip body having a large diameter, and is configured such that a tube longer than the length of the cylindrical grip body is passed through the axis of the cylindrical grip body.

図3において、図はレーザー溶接作業の説明図で、本考案の溶接用線状材料保持装置10は作業従事者の手に握られて、被工作物Wに溶接用線状材料2の先端側2Aが当てられている。図中の符号5はレーザー照射部、6は雰囲気ガス発射ノズルである。   In FIG. 3, the figure is an explanatory view of the laser welding operation. The welding linear material holding device 10 of the present invention is held by a worker's hand, and the workpiece W is attached to the workpiece W on the front end side. 2A is applied. Reference numeral 5 in the figure denotes a laser irradiation unit, and 6 denotes an atmospheric gas discharge nozzle.

溶接用線状材料保持装置の実施の一例を示す縦断面図である。It is a longitudinal cross-sectional view which shows an example of implementation of the linear material holding | maintenance apparatus for welding. 溶接用線状材料が巻き取られている巻取具の斜視図である。It is a perspective view of the winding tool by which the linear material for welding is wound up. レーザー溶接作業の説明図である。It is explanatory drawing of a laser welding operation. 従来の溶接用線状材料保持装置の斜視図である(従来例)。It is a perspective view of the conventional linear material holding device for welding (conventional example).

符号の説明Explanation of symbols

1 管体
2 溶接用線状材料
3 把持部
4 巻取具

DESCRIPTION OF SYMBOLS 1 Tube 2 Welding linear material 3 Grasping part 4 Winding tool

Claims (9)

管の内周面に押圧される曲げ癖が付けられた溶接用線状材料が挿通される管体であって、前記曲げ癖によって生ずる反発力が当該溶接用線状材料が管の軸方向に容易には摺動できない抵抗となる径と長さの管体を備えたことを特徴とする溶接用線状材料保持装置。 A tubular body into which a welding linear material with a bending rod pressed against the inner peripheral surface of the tube is inserted, and the repulsive force generated by the bending rod is caused by the welding linear material in the axial direction of the tube. A linear material holding device for welding, comprising a tubular body having a diameter and a length that provides resistance that cannot be easily slid. 抵抗は、溶接用線状材料の露出部分を摘んで容易に引き出し可能な抵抗であることを特徴とする請求項1に記載の溶接用線状材料保持装置。   2. The welding linear material holding device according to claim 1, wherein the resistance is a resistance that can be easily pulled out by gripping an exposed portion of the welding linear material. 曲げ癖は、溶接用線状材料が巻き取られている巻取具から引き延ばされた際に自然に生ずるカールであることを特徴とする請求項1又は請求項2に記載の溶接用線状材料保持装置。 The welding wire according to claim 1 or 2, wherein the bending rod is a curl that naturally occurs when the welding linear material is drawn from a winding tool. Material holding device. 曲げ癖は、管内において、少なくとも管の内周面の3箇所に当たる当接部を有する溶接用線状材料が挿通される管体であることを特徴とする請求項1乃至請求項3の何れかに記載の溶接用線状材料保持装置。 The bending rod is a tubular body into which a linear material for welding having contact portions corresponding to at least three locations on the inner peripheral surface of the tube is inserted. The linear material holding device for welding as described in 2. 当接部が管の中央と管の両端側である溶接用線状材料が挿通される管体であることを特徴とする請求項3に記載の溶接用線状材料保持装置。   The welding linear material holding device according to claim 3, wherein the welding linear material holding device is inserted into the welding linear material having a contact portion at the center of the tube and both ends of the tube. 管体は作業従事者に把持される把持部を備えたことを特徴とする請求項1乃至請求項5の何れかに記載の溶接用線状材料保持装置。   The linear material holding device for welding according to any one of claims 1 to 5, wherein the tubular body is provided with a grip portion to be gripped by a worker. 把持部は、径の大きな筒状把持体であって、当該筒状把持体の軸線上に当該筒状把持体の長さより長い管体が貫通されていることを特徴とする請求項1乃至請求項6の何れかに記載の溶接用線状材料保持装置。   The gripping part is a cylindrical gripping body having a large diameter, and a tubular body longer than the length of the cylindrical gripping body is penetrated on an axis of the cylindrical gripping body. Item 7. The welding linear material holding device according to any one of Items 6 to 6. 溶接用線状材料は、管体の先端側において溶接に適当な所要長さが引き出された状態において、管体の後端側外部に円を描くようにカールされた露出部が延在することを特徴とする請求項1乃至請求項8の何れかに記載の溶接用線状材料保持装置。   The welded linear material has a curled exposed portion extending outside the rear end side of the tubular body in a state where a necessary length suitable for welding is drawn out at the distal end side of the tubular body. The welding linear material holding device according to any one of claims 1 to 8, characterized in that: 溶接用線状材料は管体の後端側外部に複数の円を描いて延在することを特徴とする請求項8に記載の溶接用線状材料保持装置。   The welding linear material holding device according to claim 8, wherein the welding linear material extends in a plurality of circles outside the rear end side of the tubular body.
JP2007005537U 2007-07-19 2007-07-19 Linear material holding device for welding Expired - Fee Related JP3137106U (en)

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