JP3135139B2 - Additive-containing fine powder resin composition and method for producing the same - Google Patents

Additive-containing fine powder resin composition and method for producing the same

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Publication number
JP3135139B2
JP3135139B2 JP03181501A JP18150191A JP3135139B2 JP 3135139 B2 JP3135139 B2 JP 3135139B2 JP 03181501 A JP03181501 A JP 03181501A JP 18150191 A JP18150191 A JP 18150191A JP 3135139 B2 JP3135139 B2 JP 3135139B2
Authority
JP
Japan
Prior art keywords
solvent
resin
additive
component
producing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP03181501A
Other languages
Japanese (ja)
Other versions
JPH04363330A (en
Inventor
之男 岡田
昇一 星名
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Printing Ink Mfg Co Ltd
Original Assignee
Tokyo Printing Ink Mfg Co Ltd
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Priority to JP03181501A priority Critical patent/JP3135139B2/en
Publication of JPH04363330A publication Critical patent/JPH04363330A/en
Application granted granted Critical
Publication of JP3135139B2 publication Critical patent/JP3135139B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、結晶性樹脂を内核に、
外殻としてスチレン系樹脂、アクリル系樹脂等非晶性樹
脂や、ポリエステル系樹脂などでその表面を被覆したも
ので、内核及び/又は外殻となる樹脂に、添加剤を含有
する添加剤含有微粉末状樹脂組成物とその製法に関する
ものである。特に、本発明の添加剤含有微粉末状樹脂組
成物は、電子写真法、静電記録法等に用いられるトナー
や紫外線吸収または反射を目的とした化粧用微粉とし
て、有効である。
BACKGROUND OF THE INVENTION The present invention relates to a crystalline resin having an inner core,
An outer shell whose surface is coated with an amorphous resin such as a styrene resin or an acrylic resin, or a polyester resin or the like. The present invention relates to a powdery resin composition and a method for producing the same. In particular, the additive-containing fine powder resin composition of the present invention is effective as a toner used in electrophotography, electrostatic recording, or the like, or as a cosmetic fine powder for absorbing or reflecting ultraviolet rays.

【0002】[0002]

【従来の技術】従来より、電子写真法、静電記録法等に
用いられるトナーの製造法としては、機械的粉砕法、噴
霧乾燥法、マイクロカプセル化法、重合法等、種々な方
法が特許、文献等に見られる。しかし、現在実際に市販
されているトナーの製造法は、ほとんどが機械的粉砕法
を採用している。機械的粉砕法は安全性、品質安定性、
量産化の面で優れているが、幾つかの潜在的問題点を有
している。機械的粉砕法ではマトリックスとなる樹脂と
着色剤、磁性剤、帯電制御剤、研磨剤等の添加剤を予備
混合した後、ニーダーまたは2軸押出機等で加熱混練
し、冷却固化させ、粗砕工程を経てジェットミルや高速
回転ミル等により粉砕し、粗粒カット、微粉カットの分
級の後、外添処理、充填を行うといった製造工程をとっ
ている。
2. Description of the Related Art Conventionally, various methods such as a mechanical pulverization method, a spray drying method, a microencapsulation method, and a polymerization method have been patented as a method for producing a toner used in electrophotography, electrostatic recording, and the like. In the literature. However, most of the currently commercially available methods for producing toners employ mechanical pulverization. The mechanical grinding method is safe, quality stable,
Although excellent in mass production, it has some potential problems. In the mechanical pulverization method, a matrix resin and additives such as a coloring agent, a magnetic agent, a charge control agent, and an abrasive are premixed, and then heated and kneaded with a kneader or a twin-screw extruder, and cooled, solidified, and coarsely crushed. After the process, a manufacturing process is performed in which the material is pulverized by a jet mill, a high-speed rotating mill, or the like, classified into coarse particles and fine particles, and then subjected to external addition and filling.

【0003】マトリックスとなる樹脂は、生産効率をあ
げるためにある程度脆性を有し、粉砕し易い樹脂が好ま
しいとされている。しかし、あまりに脆性が高いと粉砕
工程で過粉砕が起こり、適切な粒度分布のトナーを得る
際に微粉カット分が増え、製造効率の低下によりコスト
高を引き起こす。又、静電記録機等で現像剤として使用
している間にキャリヤー、トナー同士、その他の部材と
の摩擦、衝撃で微粉化しスペントトナーとしてトラブル
の原因となるため、結局、耐久性のある固く丈夫な樹脂
を使わなければならないのが現状である。この固い樹脂
は、粉砕効率にとって好ましくないばかりか、軟化点が
高くなるため、定着温度を引き上げる結果となってい
る。このため現在販売されているほとんどの加熱加圧定
着方式の静電記録装置は、定着ロールを常時約200℃に
加熱して使用時に備えておく必要があるため、電力コス
トを引き上げている。
It is considered that a resin serving as a matrix has a certain degree of brittleness in order to increase production efficiency, and is preferably a resin which is easily crushed. However, if the brittleness is too high, excessive pulverization occurs in the pulverization step, and the amount of fine powder cut increases when obtaining a toner having an appropriate particle size distribution. In addition, while used as a developer in an electrostatic recording machine, etc., fine particles are generated by friction and impact between the carrier and the toner, and other members, causing trouble as spent toner. At present, it is necessary to use a strong resin. This hard resin is not only unfavorable for the pulverization efficiency but also has a high softening point, so that the fixing temperature is raised. For this reason, most heating and pressure fixing type electrostatic recording devices currently on the market require the fixing roll to be constantly heated to about 200 ° C. to be prepared for use, thus raising power costs.

【0004】静電記録業界は、高画質コピーを目ざし装
置の改良を重ねており、流動性が良く、粒子表面の均一
帯電性を示す球状かつ 5ー8μ程度の小粒径トナーが求
められる傾向となっている。しかし、従来の機械的粉砕
製造方法では生成する粉末の粒度分布が広範囲なため、
粗粉を再度粉砕機に還流する方法を取っている。このた
め、平均粒径10μ以下のトナーを製造するためには粉砕
効率が悪くなる上、再還流量が大幅に増えるので、粒径
が細かくなるに従い生産性が急激に低下し、採算が合わ
なくなるといった致命的な欠陥がある。また、粉末の形
状は尖った角の多い不定形となるため流動性が悪く、ト
ナー粒子としての均一な帯電特性が得られにくいと言っ
た欠点もある。この様な機械粉砕による製造法を取る限
り、前述の一連の問題を解決することは極めて難しい。
[0004] The electrostatic recording industry has been continuously improving the apparatus aiming at high-quality copying, and there is a tendency for a spherical toner having a small particle diameter of about 5 to 8 μm having a good fluidity and a uniform charging property on the particle surface. It has become. However, the particle size distribution of the powder produced by the conventional mechanical grinding production method is wide,
A method is employed in which the coarse powder is returned to the grinder again. For this reason, in order to produce a toner having an average particle diameter of 10 μm or less, the pulverization efficiency is deteriorated and the amount of recirculation is significantly increased, so that as the particle diameter becomes finer, productivity sharply decreases and profitability is lost. There is a fatal defect such as. In addition, the powder has an irregular shape with many sharp corners, has poor fluidity, and has a disadvantage that it is difficult to obtain uniform charging characteristics as toner particles. It is extremely difficult to solve the above-described series of problems as long as the production method by such mechanical pulverization is employed.

【0005】一方、適当な溶媒を用い、加熱状態で樹脂
を溶解し、冷却又は貧溶媒の添加などにより微細な沈澱
を析出させ、脱溶媒を行って粉末樹脂を得る化学的方法
(化学粉砕法)がある。化学的方法で得られる粉末は、
機械粉砕法で得られる粉末よりその形状が球形に近く、
粒度分布等の優れたものが得られる。しかし、この方法
で粉末化が可能な樹脂としては、ポリエチレン樹脂や一
部の結晶性ポリエステル樹脂のような結晶化度の大きな
樹脂に限定され、スチレン系樹脂、アクリル系樹脂など
の非晶性樹脂や低結晶性のポリエステル樹脂は、化学粉
砕法で微粉化することは難しく、流動性の良い球状微粒
子の工業的な製造は極めて困難でる。又、現在、工業的
に化学粉砕法により作成される樹脂粉末の粒度は、60μ
から250μの範囲がほとんどであり、トナーとして必要
な10μ前後の粒径の樹脂粉を効率良く得ることも困難で
ある。
On the other hand, using a suitable solvent, a resin is dissolved in a heated state, and a fine precipitate is precipitated by cooling or addition of a poor solvent, and the solvent is removed to obtain a powdered resin. ). Powders obtained by chemical methods are:
Its shape is closer to a sphere than the powder obtained by mechanical grinding,
Excellent particle size distribution and the like can be obtained. However, resins that can be powdered by this method are limited to resins having a high degree of crystallinity, such as polyethylene resins and some crystalline polyester resins, and amorphous resins such as styrene resins and acrylic resins. It is difficult to pulverize a low-crystalline polyester resin by a chemical pulverization method, and it is extremely difficult to industrially produce spherical fine particles having good fluidity. Also, currently, the particle size of resin powder produced industrially by a chemical grinding method is 60 μm.
In most cases, it is difficult to efficiently obtain resin powder having a particle size of about 10 μm required for toner.

【0006】ポリエチレンのような結晶性樹脂を従来の
方法にしたがって溶媒に加熱溶融した後、冷却または貧
溶媒を添加して溶解していた樹脂を析出させ、出来たゲ
ルを顕微鏡で観察すると、溶媒を含んだまま、既に微細
な粒状を形成していることが観察される。その粒径は溶
媒/樹脂比率、撹拌条件等により10μ前後のシャープな
粒度分布をもった微粒子(以後1次粒子と呼ぶ)を形成
している。通常、この微粉ゲルより減圧蒸留法にて脱溶
剤を行い樹脂粉末を製造しているが、最終的に得られる
樹脂粉末は、脱溶剤中にくっつき合って大粒子化して行
き、前述のように60μから250μの粒子径となってしま
う。このため、脱溶剤中に水の様な貧溶媒を添加し微粒
子の合一(ブロック化)を防ぐ方法が一般的であるが、
やはり十分でなく、単離した1次粒子のままの樹脂微粉
を得ることが出来ないのが現状である。
[0006] After a crystalline resin such as polyethylene is heated and melted in a solvent according to a conventional method, the dissolved resin is precipitated by cooling or adding a poor solvent, and the resulting gel is observed under a microscope. It is observed that fine particles have already been formed while containing. The particles form fine particles (hereinafter referred to as primary particles) having a sharp particle size distribution of about 10 μm depending on the solvent / resin ratio, stirring conditions, and the like. Usually, a resin powder is produced by desolvation from this fine powder gel by a vacuum distillation method, but the finally obtained resin powder adheres to the solvent during desolvation and becomes large particles, as described above. The particle size will be from 60μ to 250μ. For this reason, a method of adding a poor solvent such as water during desolvation to prevent coalescence (blocking) of fine particles is generally used.
At present, it is still insufficient, and it is not possible to obtain resin fine powder as isolated primary particles.

【0007】[0007]

【本発明が解決しようとする課題】本発明は、上記の様
な従来の機械粉砕トナーが抱えていた問題点を解決した
トナーを提供することにある。即ち、従来、複写機中で
の過粉砕を防ぐため固く丈夫な樹脂を用い、耐久性を上
げようとすると、製造時の粉砕効率が悪くなり、生産性
が低下すると同時に定着温度を上げなくてはならない、
と言った一連の問題を一挙に解決したトナーを提供する
ことにある。又、高画質コピーに要求される小粒径でか
つ流動性の良い球状粒形であり、着色剤、磁性剤、帯電
制御剤等の添加剤を低エネルギーコストで、かつ良好な
状態に分散したトナーおよびその製造法を提供すること
にある。
SUMMARY OF THE INVENTION An object of the present invention is to provide a toner which solves the above-mentioned problems of the conventional mechanically ground toner. In other words, conventionally, if a hard and durable resin is used to prevent excessive pulverization in a copying machine, and if an attempt is made to increase the durability, the pulverization efficiency at the time of manufacture will be reduced, and the productivity will be lowered and the fixing temperature will not be raised at the same time. Must not,
It is an object of the present invention to provide a toner which solves a series of problems at once. In addition, it has a small particle size required for high-quality copying and a spherical particle shape with good fluidity, and additives such as a coloring agent, a magnetic agent, and a charge controlling agent are dispersed at a low energy cost and in a good state. An object of the present invention is to provide a toner and a method for producing the same.

【0008】[0008]

【課題を解決するための手段】本発明者等は化学粉砕方
法を応用したトナー製造に付いて、鋭意努力検討した結
果、次に示す方法を見付けだし本発明に至ったのであ
る。即ち、熱可塑性樹脂の溶媒による加熱溶解の際に、
(A)結晶性樹脂と、(B)使用する溶媒に対する溶解
度が(A)成分より大である非晶性樹脂及び/又は結晶
性樹脂を、溶媒に加熱溶解した後に、冷却もしくは貧溶
媒を配合することにより、最初に粒状の(A)成分を析
出させ、その後、成分(A)の析出開始温度以下で溶媒
を除去することにより、(A)成分を内核に(B)成分
を外殻とした少なくとも二層構造を持った微粉状樹脂組
成物を製造する工程中に、(C)添加剤を配合する工程
を有する添加剤含有微粉状樹脂組成物の製造方法によ
り、脱溶剤中にくっつきあって大粒子化せずに1次粒子
の極めてシャープな粒度分布をもった微粉末を得ること
に成功したのである。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies on the production of a toner using a chemical pulverization method, and as a result, have found the following method, which has led to the present invention. In other words, upon heating and dissolving the thermoplastic resin with a solvent,
(A) A crystalline resin and (B) an amorphous resin and / or a crystalline resin having a higher solubility in the solvent used than the component (A) are heated and dissolved in a solvent, and then cooled or mixed with a poor solvent. Thus, the granular component (A) is first precipitated, and then the solvent is removed at a temperature lower than the precipitation start temperature of the component (A), whereby the component (A) becomes the inner core and the component (B) becomes the outer shell. During the step of producing the finely divided resin composition having at least a two-layer structure, the method for producing an additive-containing finely divided resin composition having a step of blending an additive (C) results in adhesion during solvent removal. As a result, it was possible to obtain a fine powder having an extremely sharp particle size distribution of primary particles without increasing the particle size.

【0009】本発明での樹脂微粉末生成過程は、溶融状
態の(A)成分と(B)成分が、冷却または貧溶媒の添
加により溶媒の樹脂に対する溶解力低下のために、ま
ず、(A)成分が析出し膨潤状態の1次粒子を生成す
る。その際(B)成分は、まだ溶解状態にあるので
(B)成分溶液中に(A)成分粒子が浮遊した状態とな
っている。その後、引続き低温で減圧蒸留をすると、
(B)成分を溶解している溶媒と(A)成分粒子中の溶
媒が次第に除去されていき、(B)成分が(A)成分粒
子の表面に析出を始め、遂には(A)成分の1次粒子が
合一(ブロック化)することなしに(B)成分に覆わ
れ、単離した2層構造をした微粒子が得られる。
In the process of producing the fine resin powder according to the present invention, the components (A) and (B) in the molten state are reduced by the cooling or addition of a poor solvent to reduce the solvent power of the solvent. ) The components precipitate to form swollen primary particles. At this time, since the component (B) is still in a dissolved state, the component (A) particles are suspended in the component (B) solution. After that, if vacuum distillation is continued at low temperature,
The solvent in which the component (B) is dissolved and the solvent in the component (A) particles are gradually removed, and the component (B) starts to precipitate on the surface of the component (A) particles. The primary particles are covered with the component (B) without being united (blocked), and isolated fine particles having a two-layer structure are obtained.

【0010】本発明で内核となる(A)成分として使用
するものは、ポリエチレン、酸変性ポリエチレン、ポリ
プロピレン、ポリ(4-メチルペンテン-1)、ポリブテ
ン-1等の結晶性ポリオレフイン系ポリマー、エチレン-
酢酸ビニル共重合体(以下EVAと略す)、変性EV
A、エチレン-エチルアクリレート共重合体、エチレン-
アクリル酸共重合体等の結晶性ポリオレフイン系コポリ
マー、及びその変性物、ナイロン-6、ナイロン-6.
6、ナイロン-12等の結晶性ポリアミド樹脂、エポキ
シ樹脂、ポリエチレンテレフタレート、ポリブチレンテ
レフタレート等の結晶性ポリエステル、ポリアセター
ル、合成又は天然の各種ワックス類等が挙げられる。
The component (A) serving as the inner core in the present invention is a crystalline polyolefin-based polymer such as polyethylene, acid-modified polyethylene, polypropylene, poly (4-methylpentene-1), polybutene-1, and ethylene-
Vinyl acetate copolymer (hereinafter abbreviated as EVA), modified EV
A, ethylene-ethyl acrylate copolymer, ethylene-
Crystalline polyolefin copolymers such as acrylic acid copolymers, and modified products thereof, nylon-6, nylon-6.
6, crystalline polyamide resins such as nylon-12, epoxy resins, crystalline polyesters such as polyethylene terephthalate and polybutylene terephthalate, polyacetals, and various synthetic or natural waxes.

【0011】本発明で外殻となる(B)成分として使用
するものは、ポリスチレン、スチレン-アクリル酸エス
テル共重合体、ABS樹脂等スチレン系樹脂、塩化ビニ
ル樹脂、酢酸ビニル樹脂、ポリビニルブチラール等ビニ
ル系樹脂、エチルセルロース、酢酸セルロース等セルロ
ース樹脂、メタクリル樹脂、アクリル系樹脂、ポリアミ
ド系樹脂、エポキシ樹脂、ポリエステル系樹脂、ポリエ
チレン、EVA、変性EVA、ロジン系樹脂等溶媒に可
溶な樹脂が挙げられる。尚、本発明では、(A)成分を
複数種類用いることも、又、(B)成分の樹脂のうち、
使用する溶媒に対する溶解度が(A)成分のそれよりも
大きければ、異なる複数種類の樹脂を外殻として、使用
することも可能である。
The component (B) used as the outer shell in the present invention is a polystyrene, a styrene-acrylate copolymer, a styrene resin such as an ABS resin, a vinyl chloride resin, a vinyl acetate resin, a vinyl such as polyvinyl butyral. Examples of the resin include resins soluble in solvents such as a series resin, a cellulose resin such as ethyl cellulose and cellulose acetate, a methacryl resin, an acrylic resin, a polyamide resin, an epoxy resin, a polyester resin, polyethylene, EVA, modified EVA, and a rosin resin. In the present invention, a plurality of types of the component (A) may be used, and among the resins of the component (B),
If the solubility in the solvent to be used is higher than that of the component (A), it is possible to use a plurality of different resins as the outer shell.

【0012】本発明で使用する添加剤(C)としては、
従来より使用されている各種のものに使用可能である
が、電子写真法や静電記録法等に用いられるトナー用の
添加剤例えば着色剤、充填剤、磁性剤、滑剤、帯電制御
剤に最適である。尚、(C)成分の使用形態は、樹脂中
での分散性を向上するために、予め溶媒又は担体樹脂中
に分散した添加剤を、(A)及び/又は(B)成分に添
加すると分散が容易となるので好ましい。(C)成分の
添加は、本発明の任意の製造工程中で可能である、例え
ば、熱可塑性樹脂の溶媒による加熱溶解の以前で(C)
添加剤を混合すると、内核と外殻の両方に添加剤を含有
した微粉末状樹脂組成物が得られる。又、粒状の(A)
成分を析出させ、その後の(A)成分の析出直後または
析出開始温度以下で溶媒を除去する過程で(C)成分を
添加すると、外殻に添加剤が主として含有する微粉末状
樹脂組成物が得られる。
The additive (C) used in the present invention includes:
It can be used for various types of products that have been used in the past, but is ideal for toner additives used in electrophotography and electrostatic recording, such as colorants, fillers, magnetic agents, lubricants, and charge control agents. It is. In addition, in order to improve the dispersibility in the resin, the use form of the component (C) is such that an additive previously dispersed in a solvent or a carrier resin is added to the component (A) and / or the component (B). This is preferred because it becomes easier. The addition of the component (C) is possible during any of the production steps of the present invention, for example, before the heating and dissolution of the thermoplastic resin with a solvent.
When the additives are mixed, a finely powdered resin composition containing the additives in both the inner core and the outer shell is obtained. In addition, granular (A)
When the component (C) is added in the course of removing the solvent immediately after the precipitation of the component (A) or at a temperature lower than or equal to the precipitation start temperature, the fine powder resin composition mainly containing the additive in the outer shell becomes can get.

【0013】溶媒の除去は(A)成分が析出した温度以
下であればどの様な方法でも良いが、減圧蒸留法が最も
効果的である。減圧蒸留を行うとき、共沸を目的に他の
溶媒を加えることも可能で、良溶媒の大部分を除去した
後は、(A)成分の析出温度より蒸留温度を上げること
も可能で効果的である。本発明で使用する溶媒として
は、ブタン,ペンタン,ヘプタン,オクタン等の直鎖状
あるいは分岐状または低分子量パラフイン類、ベンゼ
ン,トルエン,キシレン,テトラリン,デカリン等の芳
香族化合物あるいはその水添物、トリクロロエチレン,
パークロロエチレン,クロロホルム,ジクロルベンゼ
ン,トリクロロベンゼン,クロルナフタリン等のハロゲ
ン化化合物、フエノール,塩素化フエノール,クレゾー
ル等のフェノール類、イソプロピルアルコール,グリセ
リン等のアルコール類、ビニル系,アクリル系,エポキ
シ系,その他の反応性モノマー類等が挙げられる。
The solvent may be removed by any method as long as the temperature is equal to or lower than the temperature at which the component (A) is precipitated, but the vacuum distillation method is most effective. When performing vacuum distillation, it is also possible to add another solvent for the purpose of azeotropic distillation, and after removing most of the good solvent, it is possible to raise the distillation temperature from the precipitation temperature of the component (A), which is effective. It is. Examples of the solvent used in the present invention include linear, branched or low molecular weight paraffins such as butane, pentane, heptane and octane, aromatic compounds such as benzene, toluene, xylene, tetralin and decalin or hydrogenated products thereof. Trichlorethylene,
Halogenated compounds such as perchlorethylene, chloroform, dichlorobenzene, trichlorobenzene and chloronaphthalene; phenols such as phenol, chlorinated phenol and cresol; alcohols such as isopropyl alcohol and glycerin; vinyls, acrylics and epoxy compounds , And other reactive monomers.

【0014】(A)成分及び(B)成分として使用する
樹脂成分に対する、溶媒の使用量は樹脂の分子量や溶媒
への溶解能、溶解等の組合せによって変化するが、一般
には、樹脂成分100重量部に溶媒を50〜1000重量部程度
加えればよい。本発明で使用する(A)成分と(B)成
分との組合せは、使用する溶媒に対する溶解度が(A)
成分より(B)成分の方が大きいものを使用する。具体
例としては、(A)成分に結晶性樹脂を、(B)成分に
は非晶性樹脂を使用したものでは(A)成分/(B)成
分/使用溶媒で表すと、ポリエチレン/ポリスチレン/
キシレン、ポリプロピレン/ポリアクリル/パークロロ
エチレン、EVA/ポリスチレン/トルエン、ポリアミ
ド/エチルセルロース/ベンジルアルコール、ポリエチ
レンワックス/ロジン変性フエノール樹脂/キシレン等
がある。又、(A)成分、(B)成分ともに結晶性樹脂
を使用してもよく、この際にも(B)成分には(A)成
分よりも、使用する溶媒に対する溶解度の大きなものを
組み合わせる必要がある、具体例としては、ポリエチレ
ン/ポリエステル樹脂/キシレン、ポリプロピレン/E
VA/パークロロエチレン、ポリプロピレン/変性EV
A/トリクロロエチレン等の組合せがある。以下に、実
施例及び比較例を述べる。
The amount of the solvent used with respect to the resin component used as the component (A) and the component (B) varies depending on the combination of the molecular weight of the resin, the ability to dissolve in the solvent, the dissolution, and the like. The solvent may be added in an amount of about 50 to 1000 parts by weight. The combination of the component (A) and the component (B) used in the present invention has a solubility in the solvent used (A).
Use the component (B) which is larger than the component. As a specific example, when a crystalline resin is used as the component (A) and an amorphous resin is used as the component (B), the component (A) / the component (B) / the solvent used can be expressed as polyethylene / polystyrene /
Xylene, polypropylene / polyacryl / perchloroethylene, EVA / polystyrene / toluene, polyamide / ethylcellulose / benzyl alcohol, polyethylene wax / rosin-modified phenol resin / xylene and the like. In addition, a crystalline resin may be used for both the component (A) and the component (B). In this case, it is necessary to combine the component (B) with one having a higher solubility in the solvent used than the component (A). Specific examples are polyethylene / polyester resin / xylene, polypropylene / E
VA / perchlorethylene, polypropylene / modified EV
There are combinations such as A / trichloroethylene. Hereinafter, Examples and Comparative Examples will be described.

【0015】[0015]

【実施例】【Example】

【実施例1】(A)ポリエチレン(ショウレックス5110
昭和電工(株)製)40重量部、(B)スチレン−アク
リル酸エステル共重合体樹脂(プライオライトACL グ
ッドイヤー社製)20重量部、(C)添加剤としてポリエ
チレンをベースとしたカーボンブラック20%含有マスタ
ーバッチを40重量部及び帯電制御剤2重量部を、トルエ
ン300重量部と共に減圧型ヘンシェルミキサー中で100
℃、2時間加熱溶融した後、40℃まで冷却した。 (B)成分はトルエンに対し溶解性がよいため、40℃で
は(B)成分溶液中に析出したポリエチレン微粒子が浮
遊した懸濁液状態となっている。この懸濁液に50重量部
の水を加え、解砕しながら40℃で減圧蒸留により大部分
のトルエンを除去した後、60℃まで加熱し十分減圧乾燥
を行ったところ、本発明の添加剤含有微粉末状樹脂組成
物である黒色粉体を得た。この黒色粉体を顕微鏡で観察
したところ、8〜13μの小粒子が単離または軽い凝集状
態となっていることが分かった。この凝集体を解すた
め、軽い圧力条件(1Kg/cm2)でジェットミルを通し解
砕を行ったところ、分級なしの状態で平均粒径9.4μの
シャープな粒度分布をした黒色粉体を得た。これにコロ
イダルシリカを加えた後、キャリヤーと共に市販の乾式
電子写真複写機(リコー4060)に用いたところ、地汚れ
の無い鮮明な複写画像が得られた。
Example 1 (A) Polyethylene (SHOLEX 5110)
(Showa Denko KK) 40 parts by weight, (B) 20 parts by weight of a styrene-acrylate copolymer resin (Priolite ACL Goodyear), (C) 20% carbon black based on polyethylene as an additive 40 parts by weight of the contained master batch and 2 parts by weight of the charge control agent were added together with 300 parts by weight of toluene in a reduced-pressure Henschel mixer to 100 parts.
After melting at 2 ° C. for 2 hours, the mixture was cooled to 40 ° C. Since the component (B) has good solubility in toluene, at 40 ° C., the polyethylene fine particles precipitated in the component (B) solution are in a suspended state. After adding 50 parts by weight of water to the suspension and removing most of the toluene by distillation under reduced pressure at 40 ° C. while crushing, the mixture was heated to 60 ° C. and sufficiently dried under reduced pressure. A black powder, which was a finely powdered resin composition, was obtained. Observation of this black powder with a microscope revealed that small particles of 8 to 13 μm were in an isolated or slightly aggregated state. In order to disintegrate the aggregates, they were pulverized through a jet mill under light pressure conditions (1 kg / cm 2 ) to obtain a black powder with a sharp particle size distribution with an average particle size of 9.4μ without classification. Was. After adding the colloidal silica to this and using it with a carrier in a commercially available dry electrophotographic copying machine (Ricoh 4060), a clear copy image without background contamination was obtained.

【0016】[0016]

【実施例2】実施例1での(A)ポリエチレンの代わり
にEVA(エバフレックスP-2505三井デュポンポリケミ
カル社製)70重量部を用い、(C)ブラックマスターバ
ッチの代わりに、ボールミルで練肉したシアニングリー
ンのトルエン分散体(顔料濃度20%)40重量部に代える
以外は、実施例1と同じ方法でグリーントナーを作成し
た。このグリーントナーを顕微鏡で観察したところ、8
〜15μの小粒子が単離または軽い凝集状態となっている
ことが分かった。この凝集体を解すため、軽い圧力条件
(1Kg/cm2)でジェットミル通し解砕分級を行ったとこ
ろ、平均粒径9.6μの緑色粉体を得た。これにコロイダ
ルシリカを加えた後、キャリヤーと共に市販の乾式電子
写真複写機(リコー4060)に用いたところ、地汚れの無
い鮮明な複写画像が得られた。
Example 2 70 parts by weight of EVA (Evaflex P-2505 manufactured by DuPont Mitsui Polychemicals) was used instead of (A) polyethylene in Example 1, and (C) kneaded with a ball mill instead of black master batch. A green toner was prepared in the same manner as in Example 1 except that 40 parts by weight of a fleshed cyanine green toluene dispersion (20% pigment concentration) was used. When this green toner was observed under a microscope, 8
It was found that small particles of 1515μ were in an isolated or slightly aggregated state. In order to dissolve the aggregates, the powder was subjected to crushing classification through a jet mill under light pressure conditions (1 kg / cm 2 ) to obtain a green powder having an average particle size of 9.6 μm. After adding the colloidal silica to the mixture and using the carrier together with a carrier in a commercially available dry electrophotographic copying machine (Ricoh 4060), a clear copy image without background contamination was obtained.

【0017】[0017]

【実施例3】(A)ポリエチレン(ペトロセン180、東
ソー(株)製商品)60重量部、(B)スチレン−アクリ
ル酸エステル共重合体樹脂(プライオライトACL グッ
ドイヤー社製)40重量部、及びキシレン300重量部をオ
ートクレーブ中にて、100℃、2時間加熱溶融した後に、
40℃まで冷却を行ったところ、ポリエチレンが析出した
懸濁溶液が得られた。この懸濁溶液に、予めキシレンに
(C)成分としてシアニングリーン及び帯電制御剤1重
量部を配合した添加剤分散液を加え充分攪拌した後、40
℃で減圧蒸留を行い、キシレンを除去したところ、
(A)ポリエチレンを内核に(B)スチレン−アクリル
酸エステル共重合体樹脂を外殻として、(C)成分が外
殻の部分に存在する本発明の添加剤含有微粉末状樹脂組
成物が得られた。
Example 3 (A) 60 parts by weight of polyethylene (Petrocene 180, a product of Tosoh Corporation), (B) 40 parts by weight of styrene-acrylate copolymer resin (Priolite ACL Goodyear), and xylene 300 parts by weight in an autoclave, 100 ° C., after heating and melting for 2 hours,
After cooling to 40 ° C., a suspension in which polyethylene was precipitated was obtained. To this suspension solution was added an additive dispersion in which cyanine green and 1 part by weight of a charge controlling agent were previously added to xylene as a component (C), and the mixture was thoroughly stirred.
When vacuum distillation was performed at ℃ to remove xylene,
The additive-containing fine powder resin composition of the present invention is obtained in which (A) polyethylene is used as an inner core, (B) a styrene-acrylate copolymer resin is used as an outer shell, and component (C) is present in the outer shell. Was done.

【0018】このグリーントナーを顕微鏡で観察したと
ころ、3〜8μの小粒子が単離または軽い凝集状態となっ
ていることが分かった。この凝集体を解すため、軽い圧
力条件(1Kg/cm2)でジェットミルを通し解砕分級を行
ったところ、分級なしの状態で平均粒径5.8μのシャー
プな粒度分布をした緑色粉体を得た。これにコロイダル
シリカを加えた後、キャリヤーと共に市販の乾式電子写
真複写機(リコー4060)に用いたところ、実施例1と同
等に優れた、地汚れの無い鮮明な複写画像が得られた。
また、トナーの耐久性は一般トナーと同じでスペントト
ナーの発生は認められなかったにも拘らず、従来の定着
温度より低い140℃で充分定着が行われた。尚、本発明
の添加剤含有微粉末状樹脂組成物の微粉末を、FTIR
(フエリエ変換赤外分光光度計)にて分析したところ、
ポリエチレンとスチレン−アクリル酸エステル共重合体
樹脂の複合ピークが得られた。更に、該微粉末をキシレ
ンを使用して良く洗浄し乾燥した後に得られた微粉末
を、再びFTIR分析を試みたところ、スチレン−アク
リル酸エステル共重合体樹脂のピークは認められずポリ
エチレン樹脂のピークのみであった。
Observation of this green toner under a microscope revealed that small particles of 3 to 8 μm were in an isolated or slightly aggregated state. In order to dissolve the agglomerates, the particles were crushed and classified through a jet mill under light pressure conditions (1 kg / cm 2 ), and a green powder having an average particle size of 5.8 μm and a sharp particle size distribution without classification was obtained. Obtained. After adding the colloidal silica thereto and using the carrier together with a carrier in a commercially available dry electrophotographic copying machine (Ricoh 4060), a clear copied image excellent in the same quality as in Example 1 and free of background stain was obtained.
Further, although the durability of the toner was the same as that of the general toner and no generation of spent toner was observed, the toner was sufficiently fixed at 140 ° C. lower than the conventional fixing temperature. The fine powder of the additive-containing fine powder resin composition of the present invention was prepared by FTIR.
(Fuerier transform infrared spectrophotometer)
A composite peak of polyethylene and styrene-acrylate copolymer resin was obtained. Further, when the fine powder obtained by thoroughly washing and drying the fine powder using xylene was again subjected to FTIR analysis, the peak of the styrene-acrylate copolymer resin was not recognized, and the peak of the polyethylene resin was not observed. There was only a peak.

【0019】[0019]

【実施例4】(A)内核となる成分にEVA(ウルトラ
セン UE25、東ソー(株)製商品)75重量部及びポリプ
リピレンワックス(ビスコール 550-P、三洋化成工業
(株)製商品)5重量部、(B)外殻となる成分にポリ
エステル樹脂(ポリエスターHP-300 日本合成(株)
製)20重量部及びトルエン300重量部とともにオートク
レーブ中にて、80℃、2時間加熱溶解した後、40℃まで
冷却したところ、懸濁液が得られた。これに(C)添加
剤として帯電制御剤1重量部、シアニングリーン/トル
エン分散体(顔料濃度20%)40重量部、及び水50重量部
を加え充分攪拌した後、40℃にて減圧蒸留を行いトルエ
ンを除去し、60℃にて減圧蒸留を続け水を除去したとこ
ろ、緑色粉末が得られた。凝集体を解すため、軽い圧力
条件(1Kg/cm2)でジェットミル通し解砕分級を行った
ところ、分級なしの状態で平均粒径8.8μの緑色粉体を
得た。これにコロイダルシリカを加えた後、キャリヤー
と共に市販の乾式電子写真複写機(リコー4060)に用い
たところ、地汚れの無い鮮明な複写画像が得られた。
Example 4 (A) 75 parts by weight of EVA (Ultracene UE25, manufactured by Tosoh Corporation) and polypropylene wax (Viscol 550-P, manufactured by Sanyo Chemical Industries, Ltd.) (B) Polyester resin (Polyester HP-300 Nihon Gosei Co., Ltd.)
The mixture was heated and dissolved in an autoclave at 80 ° C. for 2 hours together with 20 parts by weight of toluene and 300 parts by weight of toluene, and then cooled to 40 ° C. to obtain a suspension. To this were added (C) 1 part by weight of a charge controlling agent as an additive, 40 parts by weight of a cyanine green / toluene dispersion (pigment concentration 20%), and 50 parts by weight of water, and the mixture was sufficiently stirred. Then, toluene was removed, and distillation under reduced pressure was continued at 60 ° C. to remove water, whereby a green powder was obtained. In order to dissolve the aggregates, the powder was subjected to crushing classification through a jet mill under light pressure conditions (1 kg / cm 2 ). As a result, a green powder having an average particle size of 8.8 μm was obtained without classification. After adding the colloidal silica to the mixture and using the carrier together with a carrier in a commercially available dry electrophotographic copying machine (Ricoh 4060), a clear copy image without background contamination was obtained.

【0020】[0020]

【比較例1】電子写真用現像剤として、架橋されたスチ
レン−アクリル酸ノルマルブチル共重合体70重量部、磁
性粉25重量部、含金染料2重量部をヘンシェルミルを用
いて混合し、ロールミルにて溶融混練する。冷却後、ハ
ンマーミルにて粉砕した後、更に超音速ジェット粉砕機
により10Kg/Cm2粉砕し樹脂粉末が得られた。得られた
樹脂粉体は粒度分布が 1〜40μと広く、分級後収率80%
の粉体を得たが、平均粒径14μであった。顕微鏡で観察
したところ、尖った角のある不定形粉末となり、流動性
も悪く、電子写真用現像剤としては好ましくない形状で
あった。
Comparative Example 1 As a developer for electrophotography, 70 parts by weight of a crosslinked styrene-n-butyl acrylate copolymer, 25 parts by weight of magnetic powder, and 2 parts by weight of a gold-containing dye were mixed using a Henschel mill, and then roll milled. And melt kneading. After cooling, the mixture was pulverized by a hammer mill, and further pulverized by a supersonic jet pulverizer at 10 kg / Cm 2 to obtain a resin powder. The obtained resin powder has a wide particle size distribution of 1 to 40μ, and a yield of 80% after classification.
A powder having a mean particle size of 14 μm was obtained. Observation with a microscope revealed that the powder was amorphous with sharp corners, had poor fluidity, and had an undesirable shape as an electrophotographic developer.

【0021】[0021]

【比較例2】電子写真用現像剤として、ポリエステル樹
脂88重量部、針状フエライト10重量部、カーボンブラッ
ク3重量部及びアミン系帯電制御剤3重量部を、110℃、3
0分間ニーダを用いて混練した。これを25℃まで冷却、
粗砕した後、ジェットミルを用いて常法により粉砕し
た。得られた黒色粉体は粒度分布が1〜50μと広く、し
かも、顕微鏡で観察したところ、尖った角のある不定形
粉末となり、流動性も悪く、電子写真用現像剤としては
好ましくない形状であった。
Comparative Example 2 As a developer for electrophotography, 88 parts by weight of a polyester resin, 10 parts by weight of acicular ferrite, 3 parts by weight of carbon black and 3 parts by weight of an amine-based charge control agent were mixed at 110 ° C., 3
Kneading was performed using a kneader for 0 minutes. Cool this to 25 ° C,
After crushing, it was crushed by a conventional method using a jet mill. The resulting black powder has a wide particle size distribution of 1 to 50μ, and when observed with a microscope, becomes an irregular-shaped powder with sharp corners, poor fluidity, and an unfavorable shape as an electrophotographic developer. there were.

【0022】[0022]

【発明の効果】本発明は、内核と外殻からなる二層構造
を持ち、必要目的に応じて内核及び/又は外殻に添加剤
を配合した微粉末状樹脂組成物を提供することにある。
本発明は樹脂溶液より樹脂微粒子を析出させる方法を用
いているため、攪拌することにより、系全体の析出条件
を一定に保つことができる。このため、析出した樹脂粒
子径が一定となり、非常にシャープな粒度分布を示す微
粒子が得られることが特徴である。また、樹脂/溶媒比
率、溶媒の選択、温度条件、攪拌条件を変えることによ
り、粒径をコントロールすることも可能である。析出す
る微粒子は表面張力のため球状となり、最終的に得られ
る粉体の流動性が非常によいことも本発明の特徴であ
る。
The object of the present invention is to provide a finely powdered resin composition having a two-layer structure consisting of an inner core and an outer shell, wherein additives are added to the inner core and / or the outer shell as required. .
Since the present invention uses a method of precipitating resin fine particles from a resin solution, the stirring conditions can keep the precipitating conditions of the entire system constant. For this reason, it is characterized in that the diameter of the precipitated resin particles is constant and fine particles having a very sharp particle size distribution can be obtained. It is also possible to control the particle size by changing the resin / solvent ratio, selection of the solvent, temperature conditions, and stirring conditions. The feature of the present invention is that the precipitated fine particles become spherical due to surface tension, and the fluidity of the finally obtained powder is very good.

【0023】また、従来の化学粉砕では脱溶媒工程中
に、析出した1次粒子がくっつき合って大粒子化してし
まうが、本発明の脱溶媒が進行するに従い、(B)成分
が析出している(A)成分の表面に付着析出するので粒
子の合一が防止され最終的には1次粒子の軽い凝集体と
して製造できる。この凝集体は、軽い力で解砕すると単
離した微粉を効率よく得ることができる。最初から樹脂
成分と共に添加剤を配合をしておけば内核と外殻の両方
に均一に分散できるが、内核となる(A)成分が析出し
た後に添加剤を添加すると外殻のみに添加剤を分散で
き、次のような場合に有効である。
In the conventional chemical pulverization, during the desolvation step, the precipitated primary particles adhere to each other to form large particles. However, as the desolvation of the present invention proceeds, the component (B) precipitates. Since the component (A) adheres and deposits on the surface of the component (A), coalescence of the particles is prevented, and finally, it can be produced as a light aggregate of primary particles. When this aggregate is crushed with a light force, isolated fine powder can be efficiently obtained. If the additive is blended with the resin component from the beginning, it can be uniformly dispersed in both the inner core and the outer shell. However, when the additive is added after the component (A) serving as the inner core is precipitated, the additive is added only to the outer shell. Can be distributed and is effective in the following cases.

【0024】例えば、トナーには帯電特性をコントロー
ルするために帯電制御剤が一般に使用されている。トナ
ー粒子の表面近辺にある帯電制御剤のみがその効果を示
し、粒子内部にある帯電制御剤は意味の無い存在であ
る。従って、外殻にのみ帯電制御剤を分散させれば少量
でその目的は達することができるので、トナーを構成す
る素材の中で飛び抜けて高価である帯電制御剤の節約、
強いては材料費の大幅削減が可能となる。また、安価な
ポリオレフィン樹脂を内核成分とし、外殻には従来より
使用しているスチレン−アクリル酸エステル共重合体樹
脂を用いることにより、原料樹脂のコスト低減も図るこ
とができる。
For example, a charge control agent is generally used in a toner to control charging characteristics. Only the charge control agent near the surface of the toner particles exhibits its effect, and the charge control agent inside the particle is meaningless. Therefore, the purpose can be achieved with a small amount by dispersing the charge control agent only in the outer shell, so that the charge control agent, which is by far the most expensive material in the toner, can be saved.
In other words, material costs can be greatly reduced. Further, by using an inexpensive polyolefin resin as the inner core component and using a conventionally used styrene-acrylate copolymer resin for the outer shell, the cost of the raw material resin can be reduced.

【0025】トナーは現像剤として使用している間に摩
擦や衝撃で過粉砕されトラブルの原因となる可能性があ
るため、固い樹脂が一般に用いられている。この固い樹
脂でできたトナーを定着するために、現在約200℃の定
着ローラーを用いている。この定着エネルギーを節約す
るため圧力定着可能なトナーに関する特許が多数出願さ
れているが、これらのほとんどがワックスやポリエチレ
ンをマトリックス樹脂として用いている。しかし現実的
には、脆く耐久性に劣る、紙への接着(定着性)が悪
い、所望の粒度分布が得がたく製造効率が悪い等の欠点
のため実用化されていない。本発明によるトナーを製造
する際、外殻を従来の固い樹脂、内核をポリエチレン等
の柔らかい低軟化点の樹脂で構成すると、摩擦や衝撃に
対し現行トナーと同じ耐久性を示すが、定着は比較的低
温で達成でき、定着ローラー温度を50〜60℃低く設定で
きるので静電記録装置のユーティリティコストを引き下
げることができる。
Hard toner is generally used because the toner may be excessively pulverized by friction or impact during use as a developer and cause trouble. In order to fix the toner made of the hard resin, a fixing roller at about 200 ° C. is currently used. Many patents relating to pressure-fixable toners have been filed in order to save the fixing energy, but most of them use wax or polyethylene as a matrix resin. However, in reality, it has not been put to practical use due to disadvantages such as brittleness, poor durability, poor adhesion to paper (fixability), difficulty in obtaining a desired particle size distribution and poor production efficiency. When manufacturing the toner according to the present invention, if the outer shell is made of a conventional hard resin and the inner core is made of a soft resin having a low softening point, such as polyethylene, the same durability against friction and impact as the current toner is exhibited, but the fixing is compared. Since the fixing roller temperature can be set lower by 50 to 60 ° C., the utility cost of the electrostatic recording apparatus can be reduced.

【0026】一般に、市販されている着色剤、磁性材、
帯電制御剤等の添加剤は凝集しているため、均一に分散
するには強力なニーダー、バンバリーミキサー、2軸押
出し機等で充分に混練する必要がある。これらの練肉機
は樹脂を加熱溶融状態とし、凝集状態の各添加剤に強力
なせん断力を与え添加剤の分散を行っている。ここで使
われる大量のエネルギーのほとんどは、各添加剤の凝集
状態をほぐし分散するために使われるよりは、溶融状態
の高粘度樹脂を移動撹拌するために使われ、熱エネルギ
ーに変化する。この発生した大量の熱エネルギーは樹脂
の溶融のために一部利用されるが、多くは機械の過熱を
防止する冷却水に熱交換され捨てられているのが現状で
ある。従来よりトナーに使用されている耐久性樹脂は、
総じて固く溶融粘度が高いため、高エネルギーが必要と
なり、生産コストを引き上げる結果となっている。
In general, commercially available colorants, magnetic materials,
Since additives such as a charge controlling agent are aggregated, it is necessary to sufficiently knead them with a strong kneader, a Banbury mixer, a twin screw extruder or the like to uniformly disperse them. These kneading machines make the resin into a molten state by heating, and apply a strong shearing force to each additive in an aggregated state to disperse the additive. Most of the large amount of energy used here is used for moving and stirring the high-viscosity resin in the molten state, rather than being used for loosening and dispersing the aggregated state of each additive, and is converted into thermal energy. Although a large amount of the generated thermal energy is partially used for melting the resin, at present, most of the heat energy is exchanged with cooling water for preventing overheating of the machine and is discarded. Durable resins conventionally used for toners are:
As a whole, the melt viscosity is high and high energy is required, resulting in an increase in production cost.

【0027】本発明による製造法は、添加剤を高濃度に
分散したマスターバッチの製造は勿論であるが、添加剤
を溶媒に溶解したり、微分散効率の良いボールミルやサ
ンドミルで処理をした分散液として使用できるため、分
散に要するエネルギーコストが大幅に削減できる。液層
で効率よく微分散された着色剤は着色力が大きく、透明
性が高いためフルカラーコピー用トナーに最適である。
この様に、本発明である『添加剤含有微粉末状樹脂組成
物とその製法』は静電記録法等に用いられるトナーをま
ったく新しい方法によって、従来の機械的粉砕法では既
に限界となっている問題点、例えば、10μ以下の微粉ト
ナーの効率よい生産性、流動性の良い球状微粉トナーの
製造、材料費の低減、添加剤の均一微分散、製造収率の
向上、製造エネルギーコストの低減、低温定着用トナー
製造等を一挙に解決に導くことができるのある。
In the production method according to the present invention, not only the production of a masterbatch in which the additives are dispersed at a high concentration, but also the dispersion of the additives dissolved in a solvent or treated with a ball mill or a sand mill having high fine dispersion efficiency. Since it can be used as a liquid, the energy cost required for dispersion can be significantly reduced. A coloring agent that is finely dispersed in a liquid layer efficiently has a large coloring power and a high transparency, and thus is optimal for a toner for full-color copying.
As described above, the “additive-containing fine powder resin composition and the method for producing the same” according to the present invention has already reached the limit in the conventional mechanical pulverization method by using a completely new method for toner used in electrostatic recording and the like. Problems, for example, efficient productivity of fine powder toner of 10μ or less, production of spherical fine powder toner with good fluidity, reduction of material cost, uniform fine dispersion of additives, improvement of production yield, reduction of production energy cost Thus, the production of a toner for low-temperature fixing can be led to a solution at once.

Claims (10)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 熱可塑性樹脂の溶媒による加熱溶解の際
に、(A)結晶性樹脂と、(B)使用する溶媒に対する
溶解度が(A)成分より大である非晶性樹脂及び/又は
結晶性樹脂を、溶媒に加熱溶解した後に、冷却もしくは
貧溶媒を添加することにより、最初に粒状の(A)成分
を析出させ、その後、成分(A)の析出開始温度以下で
溶媒を除去することにより、(A)成分を内核に(B)
成分を外殻とした少なくとも二層構造を持った微粉状樹
脂組成物を製造する工程中に、(C)添加剤を添加する
工程を有する添加剤含有微粉状樹脂組成物の製造方法。
1. When a thermoplastic resin is dissolved by heating in a solvent, (A) a crystalline resin and (B) an amorphous resin and / or a crystal having a higher solubility in a solvent to be used than the component (A). After heating and dissolving the conductive resin in a solvent, the particulate (A) component is first precipitated by cooling or adding a poor solvent, and then the solvent is removed at a temperature lower than the precipitation start temperature of the component (A). As a result, the component (A) becomes the inner core (B)
A method for producing an additive-containing fine powder resin composition, comprising the step of: (C) adding an additive during the step of producing a fine powder resin composition having at least a two-layer structure with the components as outer shells.
【請求項2】 請求項1記載に於ける(C)添加剤を添
加する工程が、熱可塑性樹脂の溶媒による加熱溶解の以
前である添加剤含有微粉末状樹脂組成物の製造方法。
2. The method for producing an additive-containing fine powdery resin composition according to claim 1, wherein the step (C) of adding the additive is before the thermoplastic resin is dissolved by heating with a solvent.
【請求項3】 請求項1記載に於ける(C)添加剤を添
加する工程が、成分(A)の析出直後または析出開始温
度以下で溶媒を除去する過程中である添加剤含有微粉末
状樹脂組成物の製造方法。
3. The additive-containing fine powder according to claim 1, wherein the step (C) of adding the additive is in the process of removing the solvent immediately after the precipitation of the component (A) or at a temperature lower than the precipitation start temperature. A method for producing a resin composition.
【請求項4】 熱可塑性樹脂の溶媒による加熱溶解の際
に、(A)結晶性樹脂と、(B)使用する溶媒に対する
溶解度が(A)成分より大である非晶性樹脂及び/又は
結晶性樹脂を、溶媒に加熱溶解した後に、冷却もしくは
貧溶媒を添加することにより、最初に粒状の(A)成分
を析出させ、その後、成分(A)の析出開始温度以下で
溶媒を除去することにより、(A)成分を内核に(B)
成分を外殻とした少なくとも二層構造を持った微粉状樹
脂組成物を製造する工程中に、添加剤を配合されたこと
を特徴とする添加剤含有微粉末状樹脂組成物。
4. When a thermoplastic resin is dissolved by heating in a solvent, (A) a crystalline resin and (B) an amorphous resin and / or a crystal having a higher solubility in the solvent to be used than the component (A). After heating and dissolving the conductive resin in a solvent, the particulate (A) component is first precipitated by cooling or adding a poor solvent, and then the solvent is removed at a temperature lower than the precipitation start temperature of the component (A). As a result, the component (A) becomes the inner core (B)
An additive-containing fine powder resin composition, wherein an additive is blended during a step of producing a fine powder resin composition having at least a two-layer structure with the components as outer shells.
【請求項5】 請求項1記載の添加剤が、着色剤、充填
剤、磁性剤、滑剤及び/又は帯電制御剤である添加剤含
有微粉末状樹脂組成物の製法。
5. A method for producing an additive-containing fine powdery resin composition, wherein the additive according to claim 1 is a colorant, a filler, a magnetic agent, a lubricant and / or a charge control agent.
【請求項6】 請求項4記載の添加剤が、着色剤、充填
剤、磁性剤、滑剤及び/又は帯電制御剤である添加剤含
有微粉末状樹脂組成物。
6. An additive-containing fine powder resin composition wherein the additive according to claim 4 is a colorant, a filler, a magnetic agent, a lubricant and / or a charge control agent.
【請求項7】 請求項5記載の着色剤が、熱可塑性樹脂
中に顔料及び/又は染料をニーダー又はルーダーを使用
して微分散したことを特徴とするマスターバッチの製
法。
7. A process for producing a masterbatch, wherein the colorant according to claim 5 is finely dispersed in a thermoplastic resin using a kneader or a rudder.
【請求項8】 請求項6記載の添加剤が、熱可塑性樹脂
中に顔料及び/又は染料をニーダー又はルーダーを使用
して微分散したことを特徴とするマスターバッチ。
8. A masterbatch wherein the additive according to claim 6 is obtained by finely dispersing a pigment and / or a dye in a thermoplastic resin using a kneader or a ruder.
【請求項9】 請求項5記載の着色剤が、溶媒中に顔料
及び/又は染料をボールミル又はサンドミルにより微分
散したことを特徴とするインキ状着色剤の製法。
9. A process for producing an ink-like colorant, wherein the colorant according to claim 5 is obtained by finely dispersing a pigment and / or dye in a solvent using a ball mill or a sand mill.
【請求項10】 請求項6記載の着色剤が、溶媒中に顔
料及び/又は染料をボールミル又はサンドミルにより微
分散したことを特徴とするインキ状着色剤。
10. An ink-like colorant, wherein the colorant according to claim 6 is obtained by finely dispersing a pigment and / or a dye in a solvent using a ball mill or a sand mill.
JP03181501A 1991-06-07 1991-06-07 Additive-containing fine powder resin composition and method for producing the same Expired - Fee Related JP3135139B2 (en)

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JP3135139B2 true JP3135139B2 (en) 2001-02-13

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US7247413B2 (en) 2003-09-22 2007-07-24 Konica Minolta Business Technologies, Inc. Electrostatic latent-image developing toner
JP4821205B2 (en) * 2005-07-25 2011-11-24 富士ゼロックス株式会社 Fixing method and image forming method using the same
JP2007114331A (en) * 2005-10-19 2007-05-10 Gantsu Kasei Kk Light diffusing organic fine particles and light diffusion resin molding using same
JP5390787B2 (en) * 2007-04-27 2014-01-15 株式会社ダイセル Composite resin particles containing inorganic particles
JP5390788B2 (en) * 2007-04-27 2014-01-15 株式会社ダイセル Composite resin particles containing inorganic particles
JP5390789B2 (en) * 2007-04-27 2014-01-15 株式会社ダイセル Composite resin particles containing inorganic particles
JP2010132808A (en) * 2008-12-05 2010-06-17 Tosoh Corp Method of manufacturing polyolefin resin
WO2009139439A1 (en) * 2008-05-15 2009-11-19 東ソー株式会社 Polyolefin resin manufacturing method, polyolefin resin, and solution and film thereof
KR101774462B1 (en) * 2013-07-17 2017-09-04 스트래터시스,인코포레이티드 Semi-crystalline consumable materials for electrophotography-based additive manufacturing system
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JP6643066B2 (en) * 2014-12-09 2020-02-12 キヤノン株式会社 Manufacturing method of toner

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