JP3129208U - Material structure of micro cutting tool - Google Patents

Material structure of micro cutting tool Download PDF

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JP3129208U
JP3129208U JP2006009611U JP2006009611U JP3129208U JP 3129208 U JP3129208 U JP 3129208U JP 2006009611 U JP2006009611 U JP 2006009611U JP 2006009611 U JP2006009611 U JP 2006009611U JP 3129208 U JP3129208 U JP 3129208U
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handle portion
blade portion
cutting tool
blade
handle
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招陽 陳
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尖點科技股▲ふん▼有限公司
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Abstract

【課題】円直径、体積が小さく、必要な炭化タングステン材も少なく、製造コストを有効に下げることが可能な微小型切削具の材料構造を提供する。
【解決手段】予め定めた円直径比例のハンドル部と刃部を結合する。ハンドル部はステンレス材で形成され且つ一側面に連接面が成形され、該連接面に刃部を設置する。該刃部は炭化タングステンで形成され、対応接続面をハンドル部の連接面に固定結合し、且つハンドル部の連接面と刃部の対応接続面との間は予定円直径比例である。その刃部の円直径はハンドル部円直径の20〜70%とする。
【選択図】図2
The present invention provides a material structure of a micro-type cutting tool that has a small circular diameter and volume, requires a small amount of tungsten carbide material, and can effectively reduce the manufacturing cost.
A handle portion and a blade portion, which are proportional to a predetermined circle diameter, are coupled. The handle portion is made of stainless steel and has a connecting surface formed on one side surface, and a blade portion is installed on the connecting surface. The blade portion is formed of tungsten carbide, the corresponding connection surface is fixedly coupled to the connecting surface of the handle portion, and the connection between the connecting surface of the handle portion and the corresponding connection surface of the blade portion is proportional to a predetermined circle diameter. The circle diameter of the blade portion is 20 to 70% of the handle portion circle diameter.
[Selection] Figure 2

Description

本考案は、微小型切削具の材料構造に係り、炭化タングステン材の使用量を減らして製造コストを下げることを可能とした微小型切削具の材料構造に関する。   The present invention relates to a material structure of a micro cutting tool, and more particularly to a material structure of a micro cutting tool that can reduce the manufacturing cost by reducing the amount of tungsten carbide used.

今日、電子製品は、軽薄短小を追求し、各種の電子製品の体積を小さくしている。そのため、電子製品の内蔵する各種部品の製造、加工は相対的に精密になっている。また、各種電子製品には、必ずプリント基板が備えられている。このプリント基板の体積も、また電子製品の体積縮小に伴って小さくなっており、そのためプリント基板製造過程に於いて、微小型切削具で回路基板上に穴を開け、該回路基板の内層回路に連接させている。しかしながら、従来の微小型切削具の材料は、炭化タングステンで製作し、この炭化タングステンで一体成型している。この種の切削具ヘッドは、剛性及び硬度が良好で使用寿命も長いという長所を有しているが、コストが非常に高く、また切削具ヘッドは消費財に属するため、その経済コストも高くなっている。 Today, electronic products pursue lightness, smallness, and smallness, and the volume of various electronic products is reduced. For this reason, the manufacture and processing of various parts incorporated in electronic products are relatively precise. Various electronic products are always provided with a printed circuit board. The volume of this printed circuit board also decreases as the volume of electronic products is reduced. Therefore, in the printed circuit board manufacturing process, a hole is made on the circuit board with a micro-type cutting tool, and the inner circuit of the circuit board is formed. It is connected. However, the material of the conventional micro cutting tool is made of tungsten carbide and integrally molded with this tungsten carbide. This kind of cutting tool head has the advantages of good rigidity and hardness and long service life, but the cost is very high, and the cutting tool head belongs to consumer goods, so its economic cost is also high. ing.

別の種類で、ステンレスのハンドル部と炭化タングステンを使用して、半田付けもしくは高周波加熱方法で収縮後、円形棒状に成形し、この円形棒状体から切削具ヘッドに加工するものがある。しかしながら、この方法は、タングステン鋼の材料使用率が高すぎ、コストを大幅に下げることはできず、且つ生産過程に於いて、二種類の材料を同時に研磨するため、良品率を上げられず、加工コストを下げられないという不都合を有する。 There is another type in which a stainless steel handle and tungsten carbide are used, and after shrinking by soldering or a high-frequency heating method, it is formed into a circular bar shape, and this circular bar body is processed into a cutting tool head. However, in this method, the material usage rate of tungsten steel is too high, the cost cannot be significantly reduced, and in the production process, since two types of materials are polished simultaneously, the yield rate is not increased. There is a disadvantage that the processing cost cannot be reduced.

切削具の材料は、ハンドル部と刃部とのサイズ差が大きくないが、両者を結合した時、二つの中心軸線が確実に位置対応していなければならない。しかしながら、従来ではハンドル部と刃部とを直立式で設置し、溶接している。そのため、ハンドル部と刃部との同心円度を正確にする必要上、材料コストが上がってしまっている。   The material of the cutting tool does not have a large size difference between the handle portion and the blade portion, but when the two are combined, the two central axes must reliably correspond to each other. However, conventionally, the handle portion and the blade portion are installed upright and welded. For this reason, the material cost has increased because the concentricity between the handle portion and the blade portion needs to be accurate.

本考案は上記事情に鑑みてなされたもので、予定の円直径比を形成するハンドル部と刃部とを予め結合し、ハンドル部と刃部とは異なる円直径比で設置し、更に異なる材質で製造するもので、炭化タングステン材の使用量を減らして製造コストを下げることを可能にした微小型切削具の材料構造を提供することを目的とする。   The present invention has been made in view of the above circumstances, and a handle portion and a blade portion that form a predetermined circle diameter ratio are combined in advance, and the handle portion and the blade portion are installed at a different circle diameter ratio, and further different materials An object of the present invention is to provide a material structure of a micro-type cutting tool that can reduce the manufacturing cost by reducing the amount of tungsten carbide material used.

本考案は、機具で挟持されるハンドル部を備えてこのハンドル部の一側面に刃部を有し、前記ハンドル部と刃部とを予め結合した微小型切削具の材料構造において、
前記ハンドル部はステンレス材で形成され、且つ一側面に連接面が成形され、
前記刃部は、炭化タングステン材で形成されて前記ハンドル部の連接面に固定され、前記ハンドル部の連接面と予定の円直径比で相互に接合する対応接続面を備えている。
The present invention comprises a material structure of a micro-type cutting tool comprising a handle portion sandwiched by a tool, having a blade portion on one side surface of the handle portion, and previously connecting the handle portion and the blade portion.
The handle portion is formed of stainless steel, and a connecting surface is formed on one side surface,
The blade portion is formed of a tungsten carbide material, and is fixed to the connecting surface of the handle portion, and includes a corresponding connecting surface that is joined to the connecting surface of the handle portion at a predetermined circle diameter ratio.

本考案の一態様は、切削具がステンレス材のハンドル部で、このハンドル部は一側面に連接面を設置し、一方刃部の円棒は炭化タングステン材で、対応接続面を前記ハンドル部の連接面と固定結合する。そのハンドル部の連接面と刃部の対応接続面との間は予定の円直径比例であり、刃部円直径はハンドル部の円直径の20〜70%である。更に、ハンドル部と刃部とは異なる材質で製造し、刃部の円直径は小さく、体積も小さく、必要な炭化タングステン材が少なくてすみ、有効に製造コストを下げ、経済的コストにも符合し、材質強度が良好な微小型切削具の材料構造である。   In one aspect of the present invention, the cutting tool is a stainless steel handle portion, and the handle portion is provided with a connecting surface on one side, while the circular bar of the blade portion is a tungsten carbide material, and the corresponding connection surface is the handle portion of the handle portion. Fixed connection with articulating surface. The connecting surface of the handle portion and the corresponding connecting surface of the blade portion are proportional to a predetermined circle diameter, and the blade portion circle diameter is 20 to 70% of the circle diameter of the handle portion. In addition, the handle and blade are manufactured from different materials, the blade has a small circle diameter, small volume, and requires less tungsten carbide material, effectively reducing manufacturing costs and meeting economic costs. The material structure of the micro-type cutting tool with good material strength.

本考案の他の態様は、ハンドル部と刃部との円直径比が、ハンドル部を1として刃部を0.2〜0.7とする。そして、予め設置した冶具モジュールでハンドル部と刃部とを水平方式の横向で接合し、ハンドル部と刃部とが位置対応して結合し、良好な同心円度を備える。   In another aspect of the present invention, the circular diameter ratio between the handle portion and the blade portion is such that the handle portion is 1 and the blade portion is 0.2 to 0.7. And a handle | steering-wheel part and a blade part are joined in the horizontal direction of a horizontal system with the jig module installed previously, a handle | steering-wheel part and a blade part couple | bond together correspondingly, and it has favorable concentricity.

本考案の微小型切削具の材料構造は、円直径が小さく、体積も小さく、使用する炭化タングステン材も少ないので、製造コストを下げることができる利点がある。   The material structure of the micro cutting tool of the present invention has an advantage that the manufacturing cost can be reduced because the circular diameter is small, the volume is small, and the tungsten carbide material used is small.

以下、図面を参照して本考案の実施例を説明する。   Embodiments of the present invention will be described below with reference to the drawings.

[実施例1]
図1、2、3、4は、本考案の実施例1を示す側面図、側面分解図、冶具モジュールの側面図、切削具加工工程側面図である。
[Example 1]
1, 2, 3, and 4 are a side view, a side exploded view, a side view of a jig module, and a side view of a cutting tool processing step, showing a first embodiment of the present invention.

本考案の実施例1に係る微小型切削具の材料構造は、ハンドル部1及び刃部2の部品から構成される。前記ハンドル部1は、ステンレス材で形成され、連接面11を有し、別側には機具を挟持するための挟持部12を備える。刃部2は炭化タングステン材で形成され、一側面は対応接続面21となっている。   The material structure of the micro cutting tool according to the first embodiment of the present invention is composed of parts of the handle portion 1 and the blade portion 2. The handle portion 1 is made of stainless steel, has a connecting surface 11, and includes a clamping portion 12 for clamping the device on the other side. The blade portion 2 is formed of a tungsten carbide material, and one side surface is a corresponding connection surface 21.

上述の各部品を組立する時、前記ハンドル部1の連接面11と刃部2の対応接続面21とは相互に対応し、前記ハンドル部1と刃部2とを冶具モジュール3上に置く。この冶具モジュール3によって発生した高低落差段31がハンドル部1と刃部との円直径差に合い、水平横向位置対応方式でハンドル部1と刃部2の中心軸線13、23に正確に位置対応する。更に、良好な同心円度を有するため、スピーディ且つ正確にハンドル部1と刃部2とに位置対応する。また、加工作業により、ハンドル部1と刃部2とが固定結合し、微小型切削具に必要な材料が組み合わさり、且つハンドル部1と刃部2とは異なる材質で製作される。すなわち、刃部2は円直径が小さく、体積が小さく、炭化タングステン材の必要量が少なくてすむため、製造コストが下がり、作業効率は有効に向上する。   When assembling the above-described parts, the connecting surface 11 of the handle portion 1 and the corresponding connecting surface 21 of the blade portion 2 correspond to each other, and the handle portion 1 and the blade portion 2 are placed on the jig module 3. The height difference step 31 generated by the jig module 3 matches the circular diameter difference between the handle portion 1 and the blade portion, and corresponds to the center axis lines 13 and 23 of the handle portion 1 and the blade portion 2 accurately by the horizontal lateral position correspondence method. To do. Furthermore, since it has a good concentricity, it corresponds to the handle portion 1 and the blade portion 2 in a speedy and accurate manner. In addition, the handle portion 1 and the blade portion 2 are fixedly coupled to each other by a machining operation, and materials necessary for the micro cutting tool are combined, and the handle portion 1 and the blade portion 2 are manufactured from different materials. That is, the blade portion 2 has a small circular diameter, a small volume, and a small amount of tungsten carbide material, so that the manufacturing cost is reduced and the working efficiency is effectively improved.

上述のハンドル部1と刃部2とを連接結合後、続いてハンドル部1の連接面11箇所に研磨加工を施し、該連接面11箇所を予定傾斜度の傾斜部14に研磨形成する。   After the handle part 1 and the blade part 2 are connected and joined, the 11 connecting surfaces of the handle part 1 are subsequently polished, and the 11 connected surfaces are polished and formed on the inclined part 14 having a predetermined inclination.

さらに、冶具モジュール3の落差段31は、ハンドル部1と刃部2とに比例して変化させて調整し、そこにハンドル部1及び刃部2とを置く。これによって、中心軸線13、23が自動的に位置対応し、且つハンドル部1と刃部2との同心円度が向上する。   Further, the head 31 of the jig module 3 is adjusted by changing in proportion to the handle portion 1 and the blade portion 2, and the handle portion 1 and the blade portion 2 are placed there. Thereby, the central axes 13 and 23 automatically correspond to the positions, and the concentricity between the handle portion 1 and the blade portion 2 is improved.

ハンドル部1と刃部2との両者の円直径比であるD:dは、予め定めた比例であり、この比例値は(1:20%〜70%)の比例とする。これは、すなわちハンドル部1の円直径(D=1)に対して刃部2の円直径(d=20%〜70%)であるということで、比較的大きな面積の円直径を備えたハンドル部1に刃部2を位置対応させることができる。   D: d which is a circular diameter ratio between the handle portion 1 and the blade portion 2 is a predetermined proportionality, and this proportional value is a proportionality (1: 20% to 70%). That is, the handle having a circle diameter of a relatively large area, that is, the circle diameter (d = 20% to 70%) of the blade portion 2 with respect to the circle diameter (D = 1) of the handle portion 1. The blade portion 2 can be made to correspond to the portion 1 in position.

[実施例2、3]
図5,6,7に示すのは、本考案の別の実施例の加工工程側面図、別の実施例の側面図、別の実施例の側面図である。ハンドル部1は連接面11箇所に於いて、先に傾斜部14を研磨し、続いて連接面11と刃部2の対応接続面21を位置対応させる。そして、冶具モジュール3上に置き、冶具モジュール3の落差段31によって、ハンドル部1と刃部2の中心軸線13、23を正確に位置対応させ、ハンドル部1と刃部2を連接結合した微小型切削具が完成する。
[Examples 2 and 3]
5, 6, and 7 are a process side view of another embodiment of the present invention, a side view of another embodiment, and a side view of another embodiment. In the handle portion 1, the inclined portion 14 is first polished at 11 locations of the connecting surface, and then the connecting surface 11 and the corresponding connecting surface 21 of the blade portion 2 are made to correspond to each other. Then, it is placed on the jig module 3, and the center axis lines 13 and 23 of the handle portion 1 and the blade portion 2 are accurately positioned by the drop step 31 of the jig module 3, and the handle portion 1 and the blade portion 2 are connected and coupled. A small cutting tool is completed.

更に、上述のハンドル部2の連接面11、刃部2の対応接続面21は、位置対応後はんだ付け、強力接着剤等の方式で連接、結合する。   Further, the connecting surface 11 of the handle portion 2 and the corresponding connecting surface 21 of the blade portion 2 are connected and joined by a method such as post-position soldering or strong adhesive.

上述した実施例は、本考案の一実施例であり、本考案の範囲を制限するものではない。本考案の微小型切削具の材料構造は、ハンドル部1と刃部2とが異なる材質で形成し、また刃部2の円直径は小さく、体積も小さい。また、刃部を形成する炭化タングステンは使用量も少ないため、有効に製造コストが下がり、且つハンドル部1と刃部2とは予定比例の円直径比にハンドル部1と刃部2の大きい方の円直径面積に位置対応させるため、スピーディ且つ正確に位置対応する。更に、冶具モジュール3の落差段31によって、ハンドル部1と刃部2を冶具モジュール3上に置くことで、ハンドル部1と刃部2が良好な同心円度を達成する。   The above-described embodiment is an embodiment of the present invention and does not limit the scope of the present invention. The material structure of the micro cutting tool of the present invention is that the handle portion 1 and the blade portion 2 are formed of different materials, and the circular diameter of the blade portion 2 is small and the volume is small. Further, since the amount of tungsten carbide forming the blade portion is small, the manufacturing cost is effectively reduced, and the handle portion 1 and the blade portion 2 are larger in the ratio of the diameter of the handle portion 1 and the blade portion 2 to a predetermined ratio. In order to correspond to the position of the circle diameter area, the position is corresponded quickly and accurately. Further, by placing the handle portion 1 and the blade portion 2 on the jig module 3 by the drop step 31 of the jig module 3, the handle portion 1 and the blade portion 2 achieve good concentricity.

本考案の微小型切削具の材料構造は、下述の利点がある。   The material structure of the micro cutting tool of the present invention has the following advantages.

刃部2の円直径は、ハンドル部1円直径の20%〜70%で、且つハンドル部1と刃部2は、異なる材質で製造する。刃部2の円直径は小さく、体積も小さいため使用する炭化タングステンの材料も少なくてもすみ、有効に製造コストを下げる。   The circular diameter of the blade part 2 is 20% to 70% of the circular diameter of the handle part 1, and the handle part 1 and the blade part 2 are manufactured from different materials. Since the circular diameter of the blade portion 2 is small and the volume is small, less tungsten carbide material is used, which effectively reduces the manufacturing cost.

ハンドル部1の連接面11、刃部2の対応接続面21が相互に位置対応した後、冶具モジュール3の落差段31上に置き、水平の横向位置対応方式で、ハンドル部1と刃部2をスピーディに位置対応させるため、良好な同心円度を具え、加工効率を向上させ、製造コストを下げる。   After the connecting surface 11 of the handle portion 1 and the corresponding connecting surface 21 of the blade portion 2 correspond to each other, the handle portion 1 and the blade portion 2 are placed on the drop step 31 of the jig module 3 and are handled in a horizontal lateral position correspondence manner. In order to quickly correspond to the position, it has good concentricity, improves processing efficiency, and lowers manufacturing costs.

ハンドル部1の連接面11箇所を先ず刃部2の対応接続面21と位置対応させて接合後、傾斜部14を研磨する。またハンドル部1の連接面11箇所を先に研磨して傾斜部を成型し、その後連接面11と刃部2の対応する接続面21を位置対応させて連接すると、ハンドル部1刃部2の位置対応接合が容易になる。   After joining the 11 connecting surfaces of the handle portion 1 with the corresponding connecting surface 21 of the blade portion 2 first, the inclined portion 14 is polished. Further, when 11 connecting surfaces of the handle portion 1 are polished first to form an inclined portion, and then the connecting surface 11 and the corresponding connecting surface 21 of the blade portion 2 are connected to each other in position, the handle portion 1 of the blade portion 2 is connected. Positional bonding becomes easy.

冶具モジュール3は、ハンドル部1と刃部2のサイズ比例変化に合わせ、落差段31の高低位置を調整し、そこにハンドル部1と刃部2の中心軸線13,23をスピーディに位置対応させる。   The jig module 3 adjusts the height position of the drop stage 31 in accordance with the size proportional change of the handle portion 1 and the blade portion 2, and makes the center axis lines 13 and 23 of the handle portion 1 and the blade portion 2 correspond to the position quickly. .

本考案はハンドル部と刃部とを異なる材質で製造し、また刃部の円直径は小さく、体積も小さいので必要な炭化タングステンの材料は少ない。更に、微小型切削具の製造コストも少なくても済む。ハンドル部と刃部がスピーディに位置対応して結合し、またハンドル部と刃部が正確に位置対応し、良好な同心円度を備え、製造コストを下げる。以上は、本考案の一実施例にすぎず、本考案の範囲を制限するものではない。故に本考案の説明及び図式内容の構造変化はすべて本考案の範囲内とする。 In the present invention, the handle portion and the blade portion are manufactured from different materials, and the circular diameter of the blade portion is small and the volume is small. Furthermore, the manufacturing cost of the micro cutting tool can be reduced. The handle portion and the blade portion are coupled in a speedy position, and the handle portion and the blade portion are accurately positioned, providing good concentricity and lowering the manufacturing cost. The above is only one embodiment of the present invention, and does not limit the scope of the present invention. Therefore, all the structural changes in the description and schematic contents of the present invention are within the scope of the present invention.

本考案の実施例1を示す側面図である。It is a side view which shows Example 1 of this invention. 本考案の実施例1を示す側面分解図である。It is a side exploded view showing Example 1 of the present invention. 冶具モジュールの側面図である。It is a side view of a jig module. 切削具加工過程側面図である。It is a side view of a cutting tool processing process. 本考案の別の実施例の加工工程側面図である。It is a processing process side view of another Example of this invention. 本考案の別の実施例の側面図である。It is a side view of another Example of this invention. 本考案の別の実施例の側面図である。It is a side view of another Example of this invention.

符号の説明Explanation of symbols

1 ハンドル部
11 連接面
12 挟持部
13 中心軸線
14 傾斜部
2 刃部
21 接合面
22 切削部
23 中心軸線
3 冶具モジュール
31 落差段
DESCRIPTION OF SYMBOLS 1 Handle part 11 Connecting surface 12 Clamping part 13 Center axis 14 Inclined part 2 Blade part 21 Joining surface 22 Cutting part 23 Center axis 3 Jig module 31 Drop head

Claims (3)

機具で挟持されるハンドル部を備えてこのハンドル部の一側面に刃部を有し、前記ハンドル部と刃部とを予め結合した微小型切削具の材料構造において、
前記ハンドル部はステンレス材で形成され、且つ一側面に連接面が成形され、
前記刃部は、炭化タングステン材で形成されて前記ハンドル部の連接面に固定され、前記ハンドル部の連接面と予定の円直径比で相互に接合する対応接続面を備えることを特徴とする微小型切削具の材料構造。
In the material structure of the micro-type cutting tool provided with a handle portion sandwiched between the tools and having a blade portion on one side surface of the handle portion, the handle portion and the blade portion being combined in advance,
The handle portion is formed of stainless steel, and a connecting surface is formed on one side surface,
The blade portion is formed of a tungsten carbide material, is fixed to the connection surface of the handle portion, and includes a corresponding connection surface that is joined to the connection surface of the handle portion at a predetermined circle diameter ratio. Material structure of small cutting tool.
前記ハンドル部の連接面は、円直径が刃部の対応接続面の円直径の間に於いて、1:20%〜70%の比例を形成することを特徴とする請求項1記載の微小型切削具の材料構造。   2. The micro mold according to claim 1, wherein the connecting surface of the handle portion forms a proportional ratio of 1: 20% to 70% in a circle diameter between the circle diameters of the corresponding connecting surfaces of the blade portions. The material structure of the cutting tool. 前記ハンドル部の連接面は、刃部の対応接続面の間で半田付け、接着剤等の方式で予め結合し、その後ハンドル部と刃部とを結合してから連接面箇所を予定の傾斜度に研磨するか、ハンドル部の連接面を予定傾斜度に研磨してから刃部の対応接続部と結合することを特徴とする請求項1記載の微小型切削具の材料構造。   The connecting surface of the handle portion is preliminarily bonded by a method such as soldering or adhesive between the corresponding connecting surfaces of the blade portion, and then the connecting surface portion is connected to the connecting surface portion after the handle portion and the blade portion are combined. 2. The material structure of a micro-type cutting tool according to claim 1, wherein the material structure of the micro-type cutting tool is bonded to the corresponding connecting portion of the blade portion after polishing to a predetermined inclination degree.
JP2006009611U 2006-11-27 2006-11-27 Material structure of micro cutting tool Expired - Fee Related JP3129208U (en)

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