JP3125276B2 - Foundry sand recycling equipment - Google Patents
Foundry sand recycling equipmentInfo
- Publication number
- JP3125276B2 JP3125276B2 JP06074152A JP7415294A JP3125276B2 JP 3125276 B2 JP3125276 B2 JP 3125276B2 JP 06074152 A JP06074152 A JP 06074152A JP 7415294 A JP7415294 A JP 7415294A JP 3125276 B2 JP3125276 B2 JP 3125276B2
- Authority
- JP
- Japan
- Prior art keywords
- sand
- peripheral wall
- roller
- inclined peripheral
- rotary drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Description
【0001】[0001]
【産業上の利用分野】本発明は、鋳物を鋳造して鋳造品
を取り出した後の鋳物砂を再使用できるようにするため
の再生装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a reclaiming apparatus for reusing casting sand after casting and removing the casting.
【0002】[0002]
【従来技術と問題点】従来鋳物砂を再生するための装置
は種々開発されており、そのほとんどは実公昭61−3
5328号公報に開示されているように使用済鋳物砂
(以下古砂という)を回転羽根車に供給し、供給された
古砂を回転羽根車により壁面に向けて投射衝突させ、も
って砂表面の付着物を除去するようにしている。しかし
このような方式の鋳物砂再生では、衝撃が強すぎて(弱
いと付着物除去ができない)砂自体の破砕が発生し、細
粒化して再生砂の使用にバインダ−の添加量が増える等
の問題があった。本発明は上記の問題の鑑みて成された
もので砂の破砕がない状況で効率よく砂再生ができる鋳
物砂再生装置を提供することを目的とする。2. Description of the Related Art Conventionally, various apparatuses for regenerating foundry sand have been developed, and most of them have been developed.
As disclosed in Japanese Patent No. 5328, used foundry sand (hereinafter referred to as old sand) is supplied to a rotary impeller, and the supplied old sand is projected and collided against a wall surface by the rotary impeller, thereby causing Attachments are removed. However, in such a method of reclaiming molding sand, the impact is too strong (adhesion cannot be removed if the impact is too weak), and the sand itself is crushed, and the sand is crushed to increase the amount of binder added to the use of reclaimed sand. There was a problem. The present invention has been made in view of the above problems, and an object of the present invention is to provide a casting sand recycling apparatus capable of efficiently recycling sand in a state where sand is not crushed.
【0003】[0003]
【問題解決のための手段】上記の目的を達成するために
本発明における鋳物砂再生装置は、下端に砂落し口を設
けた砂供給シュ−トと、該供給シュ−トの下方において
水平回転自在に配設されて円形底板の周端から斜め上外
方に延びる傾斜周壁及び該傾斜周壁の上端から内側に張
り出す堰を連結した回転ドラムと、該回転ドラム内にお
いて前記傾斜周壁に対して若干の隙間を設けて直角に配
設された1個以上のロ−ラと、該ロ−ラに連結されて該
ロ−ラを前記傾斜周壁の方向に一定圧力により押しつけ
るロ−ラ加圧機構と、を具備したことを特徴とするもの
である。In order to achieve the above object, a casting sand reclaiming apparatus according to the present invention comprises a sand supply shot having a dropout opening at a lower end thereof, and a horizontal rotation below the supply shot. A rotating drum that is arbitrarily arranged and connects an inclined peripheral wall extending obliquely upward and outward from the peripheral end of the circular bottom plate and a weir that projects inward from the upper end of the inclined peripheral wall; One or more rollers arranged at a right angle with a slight gap, and a roller pressing mechanism connected to the rollers and pressing the rollers toward the inclined peripheral wall with a constant pressure. And characterized in that:
【0004】[0004]
【作用】本発明は上記のような解決手段を採用すること
により、連続して回転ドラム内に供給される古砂は遠心
力作用を受けて投射周壁に寄せられ、順次堆積してその
厚みを増しながら砂層を形成してゆきロ−ラに接して摩
擦力によりロ−ラを回転させることにより一定の加圧力
及び剪断作用を受けて古砂表面の付着物が剥離除去され
てゆく、このようして砂層の厚みがさらに増大して堰の
高さ以上に達すると付着物を除去された再生砂が堰をの
り越えて排出される。尚ロ−ラと傾斜周壁との間隙は砂
層の増大により拡がるがロ−ラによる加圧力はほぼ一定
にされ、ロ−ラの摩耗があっても再生効果はほぼ一定で
ある。According to the present invention, by adopting the above-mentioned solution, the waste sand continuously supplied into the rotary drum is subjected to the centrifugal force and is brought to the projection peripheral wall, and is sequentially deposited to reduce its thickness. The sand layer is formed while increasing, and the roller is rotated by the frictional force in contact with the roller, whereby the deposit on the surface of the old sand is separated and removed under a constant pressing force and shearing action. When the thickness of the sand layer further increases and reaches the height of the weir, the regenerated sand from which the deposits have been removed is discharged over the weir. Although the gap between the roller and the inclined peripheral wall expands due to the increase in the sand layer, the pressure applied by the roller is substantially constant, and the regeneration effect is substantially constant even if the roller is worn.
【0005】[0005]
【実施例】以下本発明の実施例を図面に基づいて詳しく
説明する。角筒部1の下部に角錐部2を連結した処理槽
Tの上端部には漏斗状の砂供給シュ−ト3が吊設されて
おり、該砂供給シュ−ト3の下端は図示されないゲ−ト
を介して常に一定流量の砂が流下される砂落し口4が設
けられている。該砂供給シュ−ト3の下方には、回転ド
ラム5が配設されており、該回転ドラム5は、円形底板
5Aの周端から斜め上外方に延びる傾斜周壁5Bと、該
傾斜周壁5Bの上端から内側に張り出す堰5Cと、をそ
れぞれ一体的に連結した構成にされている。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below in detail with reference to the drawings. A funnel-shaped sand feeder 3 is suspended from the upper end of a processing tank T in which a pyramid 2 is connected to the lower part of the rectangular tube 1, and the lower end of the sand feeder 3 is not shown. A drop-out port 4 through which a constant amount of sand flows down through the port is provided. A rotary drum 5 is provided below the sand supply shoe 3, and the rotary drum 5 has an inclined peripheral wall 5B extending obliquely upward and outward from the peripheral end of the circular bottom plate 5A, and an inclined peripheral wall 5B. And a weir 5C projecting inward from the upper end of each of them.
【0006】該回転ドラム5における円形底板5Aの下
面中央部には回転軸6が固着されており、該回転軸6は
中空状の支持フレ−ム7上に取付けられた軸受8を介し
て回転自在に支持されている。該回転軸6の下端にはV
プ−リ−9が取付けられていて、前記処理槽Tの外側に
おいて、前記支持フレ−ム7上に取付けられたモ−タ1
0の回転軸11にVベルト12及びVプ−リ−13を介
して伝動可能に連結されている。前記回転ドラム5内に
は前記傾斜周壁5Bに対して若干の隙間を設けかつ傾斜
周壁5Bに対し直角にして2個のロ−ラ14.14が配
設されており、該ロ−ラ14.14の上面中央部には支
持軸15.15が相対的に回転可能にして連結されてい
る。該支持軸15.15の上端は横方向(ロ−ラ14.
14に平行)に延びる支持ア−ム16.16の一端に固
着されており、該支持ア−ム16.16の他端部は軸受
17.17を介して垂直回転可能に支持されて該支持ア
−ム16.16に交差する方向に延びる水平軸18.1
8の一端に連結されている。該水平軸18.18の他端
は前記角筒部1を貫通して外部に突出されて回転ア−ム
19.19の上端に固着されいる。さらに2本の回転ア
−ム19.19の下端間はシリンダ20により連結され
ていて、全体としてロ−ラ加圧機構Pを構成している。
すなわち常時、回転ア−ム19、水平軸18、ア−ム1
6、を介してロ−ラ14.14に対し傾斜周壁5B方向
に一定圧力をかけた状態にしている。なお前記シリンダ
20に代へて圧縮コイルばねを介して回転ア−ム19.
19の下端間を連結しても同様の作用効果が得られる。A rotary shaft 6 is fixed to the center of the lower surface of the circular bottom plate 5A of the rotary drum 5, and the rotary shaft 6 is rotated via a bearing 8 mounted on a hollow support frame 7. It is freely supported. The lower end of the rotating shaft 6 has V
A motor 9 having a pulley 9 mounted thereon and mounted on the support frame 7 outside the processing tank T
0 is rotatably connected to a rotating shaft 11 via a V belt 12 and a V pulley 13. In the rotary drum 5, two rollers 14.14 are provided with a slight gap with respect to the inclined peripheral wall 5B and at right angles to the inclined peripheral wall 5B. A support shaft 15.15 is relatively rotatably connected to the central portion of the upper surface of 14. The upper end of the support shaft 15.15 is in the horizontal direction (roller 14.
14 (which is parallel to 14) is fixed to one end of a support arm 16.16, the other end of which is vertically rotatably supported via a bearing 17.17. A horizontal axis 18.1 extending in a direction intersecting the arm 16.16
8 is connected to one end. The other end of the horizontal shaft 18.18 penetrates through the rectangular tube portion 1 and protrudes to the outside, and is fixed to the upper end of the rotating arm 19.19. Further, the lower ends of the two rotating arms 19.19 are connected by a cylinder 20 to constitute a roller pressing mechanism P as a whole.
That is, at all times, the rotating arm 19, the horizontal shaft 18, the arm 1
6, a constant pressure is applied to the roller 14.14 in the direction of the inclined peripheral wall 5B. In addition, a rotary arm is used instead of the cylinder 20 via a compression coil spring.
The same operation and effect can be obtained by connecting the lower ends of 19.
【0007】このような構成にされたものは、モ−タ1
0を駆動させて回転ドラム5を図2の矢印方向に回転さ
せた状態で砂供給シュ−ト3内に古砂を供給する。これ
により砂落し口4から一定量の古砂が回転ドラム5の円
形底板5Aの中央部へ連続的に供給される。供給された
古砂は回転ドラム5の遠心力により外方向へ移動され更
に傾斜周壁5Bの内面に遠心力により押え付けられなが
ら堆積してゆきその厚みを増して砂層Sを形成する。こ
の古層Sは厚みが傾斜周壁5Bとロ−ラ14.14との
隙間よりも厚くなるとロ−ラ14.14は古砂との摩擦
力で回転を始める。さらに時間が経過すると砂層Sはさ
らに厚みを増して堰5Cをのり越える。その後は堰5C
の幅にほぼ等しい厚みに一定に保たれる。[0007] The motor having such a configuration is a motor 1
In the state where the rotary drum 5 is rotated in the direction of the arrow in FIG. As a result, a certain amount of old sand is continuously supplied to the central portion of the circular bottom plate 5A of the rotary drum 5 from the dropout opening 4. The supplied used sand is moved outward by the centrifugal force of the rotary drum 5 and is further accumulated while being pressed against the inner surface of the inclined peripheral wall 5B by the centrifugal force to increase the thickness thereof to form the sand layer S. When the thickness of the old layer S becomes thicker than the gap between the inclined peripheral wall 5B and the roller 14.14, the roller 14.14 starts rotating due to the frictional force with the old sand. As the time further elapses, the sand layer S further increases in thickness and climbs over the weir 5C. After that, weir 5C
Is kept constant at a thickness approximately equal to the width of
【0008】この状態で砂層Sは回転ドラム5と共に回
転し、ロ−ラ14.14の位置にくるとロ−ラ14.1
4と回転ドラム5の傾斜周壁に挾まれて一定の加圧力を
受けると共に砂内部に剪断作用を生じ、これにより古砂
表面の付着物は剥離、除去され砂再生が成される。この
砂再生は、ロ−ラ14により一定圧力で加圧された状態
での剪断作用により行なわれるものであるため効率よく
付着物が剥離されると共に砂の破砕が少ない。再生され
た砂は堰5Cをのり越えて処理槽Tの下方へ落下してゆ
き外方へとり出される。以上のように回転ドラム5内へ
の古砂の供給、回転ドラム5内での砂再生及び砂再生の
排出が連続して行なわれ古砂が連続的に再生されてゆ
く。In this state, the sand layer S rotates together with the rotary drum 5 and reaches the position of the roller 14.14.
4 and the rotating drum 5 are sandwiched between the inclined peripheral walls to receive a certain pressing force and to cause a shearing action inside the sand, whereby the deposits on the surface of the old sand are separated and removed, and the sand is regenerated. Since the sand is regenerated by a shearing action in a state where the sand is pressurized at a constant pressure by the roller 14, the adhered material is efficiently separated and the sand is less crushed. The regenerated sand falls over the weir 5C, falls below the treatment tank T, and is taken out. As described above, the supply of the old sand into the rotary drum 5, the sand regeneration in the rotary drum 5, and the discharge of the sand regeneration are continuously performed, and the old sand is continuously regenerated.
【0009】上記実施例において、回転ドラム5の周壁
5Bを上外方に延びる上広がりの傾斜面にした理由は遠
心力で砂層Sを形成する場合重力の影響で下方ほど堆積
層の内径が小さくなるので砂層Sの厚さを上下方向にわ
たって一定にするためのものであり、これによりロ−ラ
14.14による均等な加圧がなされ、より効率のよい
砂再生が成される。また実施例においてはロ−ラ14を
2個配設しているが1個でもよくまた3つ以上でもよ
い。さらにロ−ラ14.14の外周部の材質を摩耗部材
(砥石)にすることにより前記砂再生作用のほかに回転
ドラム5の傾斜周壁5Bとロ−ラ14.14に挾まれた
砂は研摩部材による摩耗作用を同時に受け、再生効率を
更に向上させることができる。またロ−ラ14.14
は、傾斜周壁5Bの方向へ一定圧力をかけた状態にされ
ているため若干の摩耗等があっても古砂を一定圧力で加
圧することができ砂再生の安定化が計られるのである。In the above embodiment, the reason why the peripheral wall 5B of the rotary drum 5 is formed as an upwardly sloping inclined surface extending upward and outward is that, when the sand layer S is formed by centrifugal force, the inner diameter of the sedimentary layer becomes smaller toward the lower side due to the influence of gravity. Therefore, the thickness of the sand layer S is made to be constant in the vertical direction, whereby the rollers 14.14 are evenly pressurized, and the sand is more efficiently regenerated. Further, in the embodiment, two rollers 14 are provided, but may be one or three or more. Further, by making the material of the outer peripheral portion of the roller 14.14 a wear member (grinding stone), in addition to the above sand regenerating action, the sand sandwiched between the inclined peripheral wall 5B of the rotary drum 5 and the roller 14.14 is polished. The wear effect of the members is simultaneously received, and the regeneration efficiency can be further improved. Roller 14.14
Since a constant pressure is applied in the direction of the inclined peripheral wall 5B, the old sand can be pressurized at a constant pressure even if there is a slight abrasion or the like, thereby stabilizing the sand regeneration.
【0010】[0010]
【発明の効果】本発明は上記の説明から明らかなように
供給された古砂を回転ドラムによる遠心作用により傾斜
周壁に堆積させて砂層を形成し、これをロ−ラにより一
定圧力により加圧すると共に断作用を生じさせて砂を再
生させるものであるから砂の破砕をきわめて少なくして
効率よく砂再生を行なうことができる。またロ−ラに摩
耗があっても砂層への加圧力を一定に維持することがで
きる等種々の効果があり利とするところは著大である。According to the present invention, as apparent from the above description, the supplied used sand is deposited on the inclined peripheral wall by the centrifugal action of the rotating drum to form a sand layer, and the sand layer is pressed by a roller at a constant pressure. In addition, since sand is regenerated by causing a shearing action, the sand can be regenerated efficiently by minimizing the crushing of the sand. In addition, even if the roller has abrasion, it has various effects, such as the pressure applied to the sand layer can be kept constant.
【図1】本発明の実施例を示す縦断正面図である。FIG. 1 is a vertical sectional front view showing an embodiment of the present invention.
【図2】図1におけるA−A矢視図である。FIG. 2 is a view taken in the direction of arrows AA in FIG.
【図3】図1における一部省略のB−B矢視横断面図で
ある。FIG. 3 is a cross-sectional view taken along a line BB in FIG.
【図4】図3におけるC−C矢視図である。FIG. 4 is a view taken in the direction of arrows CC in FIG. 3;
3 砂供給シュ−ト 4 砂落し口 5 回転ドラム 5A 円形底板 5B 傾斜周壁 5C 堰 14 ロ−ラ P ロ−ラ加圧機構 S 砂層 3 Sand Supply Shut 4 Sand Dropout 5 Rotary Drum 5A Circular Bottom Plate 5B Inclined Peripheral Wall 5C Weir 14 Roller P Roller Pressing Mechanism S Sand Layer
フロントページの続き (56)参考文献 特開 平7−88592(JP,A) 実公 昭63−34771(JP,Y2) (58)調査した分野(Int.Cl.7,DB名) B22C 5/04 B22C 5/02 Continuation of the front page (56) References JP-A-7-88592 (JP, A) Jikken 63-34771 (JP, Y2) (58) Fields investigated (Int. Cl. 7 , DB name) B22C 5 / 04 B22C 5/02
Claims (1)
ト3と、該砂供給シュ−ト3の下方において水平回転自
在に配設されて、円形底板5Aの周端から斜め上外方に
延びる傾斜周壁5B及び該傾斜周壁5Bの上端から内側
に張り出す堰5Cを連結した回転ドラム5と、該回転ド
ラム5内において前記傾斜周壁5Bに対して若干の隙間
を設けて直角に配置された1個以上のロ−ラ14と、該
ロ−ラ14に連結されて、該ロ−ラ14を前記傾斜周壁
5Bの方向に一定圧力により押しつけるロ−ラ加圧機構
Pと、を具備したことを特徴とする鋳物砂再生装置1. A sand supply shoe having a dropout opening 4 at its lower end.
And a slanted peripheral wall 5B which is horizontally rotatable below the sand supply shoe 3 and extends obliquely upward and outward from the peripheral end of the circular bottom plate 5A, and extends inward from the upper end of the slanted peripheral wall 5B. A rotating drum 5 to which a weir 5C is connected, one or more rollers 14 arranged at right angles to the inclined peripheral wall 5B in the rotating drum 5 with a slight gap therebetween, and the rollers 14 And a roller pressing mechanism P for pressing the roller 14 in the direction of the inclined peripheral wall 5B with a constant pressure.
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06074152A JP3125276B2 (en) | 1994-03-18 | 1994-03-18 | Foundry sand recycling equipment |
EP94114881A EP0647489B1 (en) | 1993-09-24 | 1994-09-21 | Device for the removal of material adhering to the surfaces of foundry sand grains |
DE69423287T DE69423287T2 (en) | 1993-09-24 | 1994-09-21 | Device for removing material adhering to the surface of the grains of foundry sand |
TW083108656A TW278053B (en) | 1993-09-24 | 1994-09-21 | |
US08/310,492 US5507715A (en) | 1993-09-24 | 1994-09-22 | Device for cleaning adhering material off of sand |
KR1019940023949A KR100333236B1 (en) | 1993-09-24 | 1994-09-23 | Device for removing material attached to the surface of sand |
CN94116492A CN1043315C (en) | 1993-09-24 | 1994-09-24 | Device for cleaning adhering material off of sand |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06074152A JP3125276B2 (en) | 1994-03-18 | 1994-03-18 | Foundry sand recycling equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07256390A JPH07256390A (en) | 1995-10-09 |
JP3125276B2 true JP3125276B2 (en) | 2001-01-15 |
Family
ID=13538904
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP06074152A Expired - Fee Related JP3125276B2 (en) | 1993-09-24 | 1994-03-18 | Foundry sand recycling equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3125276B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009072459A1 (en) | 2007-12-07 | 2009-06-11 | Sintokogio, Ltd. | Device for regenerating molding sand |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111375747A (en) * | 2018-12-28 | 2020-07-07 | 北京天哲消失模铸造技术有限公司 | Bottom-discharge sand shakeout system |
-
1994
- 1994-03-18 JP JP06074152A patent/JP3125276B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009072459A1 (en) | 2007-12-07 | 2009-06-11 | Sintokogio, Ltd. | Device for regenerating molding sand |
Also Published As
Publication number | Publication date |
---|---|
JPH07256390A (en) | 1995-10-09 |
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