JP3122839B2 - Manufacturing method of sealed battery sealing body - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

[0001] The present invention relates to a method for manufacturing a sealed battery sealing body.

[0002]

2. Description of the Related Art As shown in FIGS. 2 and 3, a sealed battery, for example, a rectangular sealed battery, is formed by caulking and fixing a gasket 3, an insulating plate 5, a positive electrode lead 6 and the like to a cover plate 4 by hollow rivets 2. The peripheral edge of the cover plate 4 of the sealing body 1 and the upper end of the outer can (not shown) are sealed by laser welding or the like and assembled. The gasket 3 is made of a synthetic resin such as 6.6 nylon.

[0003] In this sealing body 1, for example, a hollow rivet 2 is magnetically attracted to a robot head, a gasket 3 and a cover plate 4 are fitted to a cylindrical portion 2a thereof, and an insulating plate 5 and a positive electrode lead 6 are sequentially mounted thereon. After the end 2b of the hollow rivet 2 is pressed and fixed with a jig such as a punch, a positive electrode cap 8 containing a rubber valve 7 is attached to the head 2c of the hollow rivet 2 and assembled.

Here, as shown in FIG. 3, the positive electrode cap 8 is provided on its side wall with a gas vent hole 8a for discharging gas generated in the battery to the outside. Rubber valve 7 is EP
It is molded from synthetic rubber such as DM (ethylene-propylene-diene terpolymer).

[0005]

When the end 2b of the hollow rivet 2 is crimped as described above when assembling the sealing body 1, the cylindrical portion 2a is slightly crushed, and as shown in FIG. There was a buckling deformation. If such buckling deformation occurs uniformly, there is no problem. For example, when the buckling deformation occurs non-uniformly, for example, when the deformation amount is different, the sealed battery becomes buckled and deformed cylindrical portion 2a. Thus, there is a problem that airtightness is impaired, and stable battery performance cannot be maintained for a long period of time.

The present invention has been made in view of the above points, and a method of manufacturing a sealed battery sealing body capable of maintaining stable battery performance for a long period without impairing the airtightness of the sealed battery sealing body. The purpose is to provide.

[0007]

Means for Solving the Problems The present inventors have made intensive studies on the process of caulking and fixing a hollow rivet in order to prevent the buckling deformation of the hollow rivet cylinder described above. As a result, when the hollow rivet is swaged a plurality of times, the above-described buckling deformation can be avoided. However, when caulking is performed in a plurality of times, the number of processing steps increases, the processing equipment becomes large, and the equipment cost increases.

On the other hand, when a volatile liquid is applied to a caulking portion of a hollow rivet or a jig for caulking, the liquid functions as a lubricant and the buckling deformation hardly occurs. I found it. The present invention has been made on the basis of the above-mentioned fact. In a method for manufacturing a sealed battery sealing body in which a gasket, an insulating plate, and a positive electrode lead are caulked and fixed to a lid plate with hollow rivets, a caulked portion of the hollow rivet or the hollow rivet is provided. A volatile liquid is applied to a jig for caulking the caulking portion to caulk and fix the hollow rivet.

Preferably, the volatile liquid is ethyl alcohol.

[0010]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of a method for manufacturing a sealed battery sealing body of the present invention will be described below in detail with reference to FIG. Here, the sealing member described below has the same configuration as the sealing member described in the related art, and therefore, in the following description, the same reference numerals are used to omit redundant description.

The sealing body 1 has a gasket 3, a cover plate 4, an insulating plate 5 and a positive electrode lead 6 fitted into a cylindrical portion 2a of a hollow rivet 2, and an end 2b which is a caulked portion of the hollow rivet 2 having a tip end. The end 2b of the hollow rivet 2 is spread and caulked by pressing with a jig such as a tapered punch, and the gasket 3 and the like are fixed to the cover plate 4. Then, the rubber valve 7 is inserted into the head 2c of the hollow rivet 2. The stored positive electrode cap 8 is assembled by welding.

At this time, the method of the present invention uses the hollow rivet 2
It is characterized in that a volatile liquid, for example, ethyl alcohol is applied to the end 2b or the tip of a jig such as a punch to caulk the end 2b to the gasket 3 or the like. Here, the volatile liquid is not particularly limited as long as it has volatility and does not deteriorate the material of the gasket 3 or the insulating plate 5, and in addition to ethyl alcohol, methyl alcohol or the like can be used. When caulking and fixing are performed as described above, the sealing body 1 does not crush and deform the cylindrical portion 2a of the hollow rivet 2 as shown in FIG.
a retains the original shape. Therefore, the sealed battery using the sealing body 1 does not lose airtightness.
Stable battery performance can be maintained over a long period of time.

[0013] Here, 1000 sealing bodies 1 manufactured by the method of the present invention and 1000 sealing bodies manufactured by a conventional method without applying a volatile liquid were prepared. At this time, caulking was performed by pressing once at 160 kgf for 2 seconds. Each of the 1000 sealing bodies 1 accommodates an electrode group in which positive and negative electrodes are laminated via a separator, and is laser-welded to an upper end opening of an outer can into which an alkaline electrolyte has been injected to produce a sealed battery. Then, the battery was overcharged to an internal pressure at which the rubber valve did not operate, a phenolphthalene solution was applied to the upper surface of the sealing body 1, and the airtightness of each sealing body 1 was inspected.

In this inspection, if the color of the phenolphthalene solution has not changed, it is determined to be a good product, and if it changes to red, it is determined to be a defective product. Table 1 shows the results of the inspection of the sealing body performed in the above-described manner according to the method of the present invention and the number of defective products in the case of the conventional method.

[0015]

[Table 1]

As is clear from the results shown in Table 1, the method of the present invention in which a volatile liquid is applied to the end 2b of the hollow rivet 2 or a jig such as a punch and the end 2b is caulked and fixed to the gasket 3 or the like. According to the present invention, the rate of occurrence of defects in the manufactured sealing body 1 is extremely low, and therefore, the sealing property of the sealing body 1 is excellent, and when incorporated in a battery, the sealed battery maintains stable characteristics for a long period of time. Can be.

In the above-described embodiment, the case where the sealing body of the rectangular sealed battery is manufactured has been described. However, it goes without saying that the method of the present invention is also applicable to a case where the sealing body of the cylindrical sealed battery is manufactured using the members constituting the sealing body of the rectangular sealed battery. In the above embodiment, the volatile liquid is applied to the hollow rivet side. However, the same effect can be obtained by applying the volatile liquid to a caulking jig such as a punch.

[0018]

According to the present invention, a volatile liquid is applied to a caulking portion of a hollow rivet or a jig for caulking to caulk the hollow rivet, so that the volatile liquid functions like a lubricant. In addition, buckling deformation hardly occurs in the hollow rivet. For this reason, the sealed battery using the sealing body manufactured by the method of the present invention can maintain stable battery performance for a long time without impairing the airtightness of the sealing body.

At this time, if ethyl alcohol is used as the volatile liquid, the method of the present invention can be carried out at low cost.

[Brief description of the drawings]

FIG. 1 is a sectional view of a sealed battery sealing body manufactured by the method of the present invention.

FIG. 2 is a top view of the sealed battery sealing body.

FIG. 3 is a sectional view taken along the line III-III in FIG. 2;

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Sealing body 2 Hollow rivet 2b End part (caulking part) 2c Head 3 Gasket 4 Cover plate 5 Insulating plate 6 Positive electrode lead 7 Rubber valve 8 Positive electrode cap

Claims (2)

(57) [Claims] 1. A method for manufacturing a sealed battery sealing body in which a gasket, an insulating plate, and a positive electrode lead are caulked and fixed to a lid plate with hollow rivets. A method for manufacturing a sealed battery sealing body, comprising applying a volatile liquid to a jig and caulking and fixing the hollow rivet. 2. The method according to claim 1, wherein the volatile liquid is ethyl alcohol.