JP3111740B2 - Pantograph slides made of lead-impregnated Fe-based sintered alloy for high-speed electric vehicles - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION The present invention relates to a lead-impregnated Fe which exhibits excellent wear resistance when used in an electric vehicle running at a high speed of 250 km / h or more, in addition to a high speed running of 250 km / h or less. The present invention relates to a pantograph ground plate made of a base sintered alloy.

[0002]

2. Description of the Related Art Conventionally, as described in, for example, Japanese Patent Application Laid-Open No. Sho 62-50445, as a pantograph sliding plate for an electric car, in terms of% by weight (hereinafter,% indicates% by weight) C: 0.05-0. .2%, and Ni:
0.1-2%, Cu: 0.1-5%, Mo: 0.1-
Hard metal chromium particles, for example, W: 70-85%
Fe-W alloy particles containing, for example, Mo: 55
One or two or more of hard particles such as hard Fe-Mo alloy particles having a
A lead-impregnated Fe-based sintered alloy obtained by impregnating Pb or a Pb alloy into a Fe-based sintered alloy substrate having a structure containing -30% dispersed content and a porosity of 2-15%, and many others Stuff has been proposed.

[0003]

On the other hand, in recent years, electric vehicles have been increasing in speed, and commercial driving at 270 km / h has become a reality, and commercial driving at 300 km / h or more has been planned. I have. With the increase in speed, noises such as a pantograph-type aerodynamic noise and an arc sound generated between the trolley wire and the like are further increased, so that there are 6 to 8 pantographs in one train. Number two
It is necessary to reduce the noise by reducing the number to three. However, in the case of the above-mentioned conventional lead impregnated Fe-based sintered alloy-made pantograph sliding plate, in the case of the above-mentioned high-speed running, in addition to the increase in the current collection current per unit due to the decrease in the number of pantographs, the wear is reduced. At present, the progress is remarkably fast, and it is no longer possible to respond to practical use under these severe conditions.

[0004]

In view of the above, the inventor of the present invention has developed a pantograph slide plate exhibiting excellent wear resistance in a state of low opponent aggression even at a high speed of 300 km / h or more at a high speed. In order to develop the above, we focused on the above-mentioned conventional lead-impregnated Fe-based sintered alloy pantograph ground plate, and as a result of research, found that the lead-impregnated Fe-based sintered alloy Fe-based alloy constituting the above conventional pantograph ground plate Si: 15-25% with hard metal particles such as metal chromium particles, Fe-W alloy particles, and Fe-Mo particles
When the contained hard Mo-Si alloy particles are dispersed and contained in a proportion of 5 to 30% of the total, the Mo-Si alloy particles have a Vickers hardness (Hv) of 800 to 1300 and excellent resistance to heat. It has abrasion, its crystal system is a mixed system of tetragonal and hexagonal, while the copper material constituting the trolley wire which is the mating material is face-centered cubic, and thus the crystal systems are different, The adhesion to the mating material is extremely low, and further, the wear powder generated during the sliding exhibits an effect of adhering to the sliding surface and helping to improve the lubricating property. Even at high speeds, coupled with the action of the lead impregnating material, the opponent's aggressiveness is extremely low,
The research results show that it exhibits excellent wear resistance.

The present invention has been made based on the above research results, and contains 0.05 to 0.2% of C, 0.1 to 2% of Ni, and 0% of Cu. .1 to
5%, Mo: 0.1 to 2%, one or more of which are contained, and the balance is a proportion occupying the whole in an Fe-based alloy base having a composition of Fe and unavoidable impurities. One or more of hard metal chromium particles, hard Fe-W alloy particles, and hard Fe-Mo alloy particles: 5 to 15%, and Si: 15 to 25%.
A lead-impregnated Fe-based sintered alloy obtained by impregnating Pb or a Pb alloy into a Fe-based sintered alloy substrate having a structure in which Si alloy particles: 5 to 30% are dispersed and having a porosity of 2 to 15%. The characteristic feature is the pantograph slide plate for high-speed electricity constituted by the above.

Next, in the pantograph ground plate of the present invention, the Fe-based sintered alloy of lead impregnated Fe
Base alloy base composition, Mo-Si alloy particle dispersion content ratio,
The reason why the porosity of the Fe-based sintered alloy substrate is limited as described above will be described. A. Fe-based alloy base composition (a) C The C component has the effect of forming a solid solution in the base and strengthening it, but if its content is less than 0.05%, the desired strength-improving effect cannot be obtained. On the other hand, when the content exceeds 0.2%, the hardness sharply increases and the opponent's aggressiveness increases, so the content is set to 0.05 to 0.2%.

(B) Ni, Cu, and Mo These components have a function of improving the strength of the substrate by forming a solid solution with the C component, and the content of each of them is less than 0.1%. However, if the content exceeds 2% for Ni and Mo and 5% for Cu, the toughness of the base material rapidly decreases. From the results, the contents were respectively Ni: 0.1 to 2%, Cu: 0.1 to 5%, and M
o: 0.1 to 2%.

B. Metal chromium particles, Fe-W alloy particles,
And the content ratio of Fe-Mo alloy particles These particles are all hard and are dispersed and distributed in the base material, and have an effect of improving the wear resistance of the slide plate material. However, if the content ratio is less than 5%, a desired content is obtained. The effect of improving abrasion resistance is not obtained. On the other hand, if the content exceeds 15%, the strength is reduced.
It was decided.

C. Porosity of Fe-based sintered alloy base If the porosity is less than 2%, the impregnation ratio of the lead impregnating material is not sufficient, and as a result, it is melted by friction heat during sliding to improve the lubricity of the friction surface. Since the effect of the lead impregnating material cannot be sufficiently exerted, and if the porosity exceeds 15%, the strength of the base material decreases, the porosity is set to 2 to 15%.

[0010]

EXAMPLES Next, the pantograph ground plate of the present invention will be specifically described with reference to examples. Particle size: atomized iron powder of -80 mesh, average particle size: 1.
Carbonyl Ni powder of 5 μm, each having a particle size of −30 mesh, and having a Si content of 15% and 20%, respectively.
% And 25% of three types of hard Mo-Si alloy powder, particle size: -30 mesh metal chromium powder, particle size: -30 mesh hard Fe-Mo alloy (containing 62% Mo), particle size: -30 Mesh hard Fe-W alloy (W: 7
7%) powder, reduced Mo powder having an average particle diameter of 3 μm, Cu powder having an average particle diameter of 60 μm, and an average particle diameter of 10 μm
m of carbon powder was prepared, and these raw material powders were blended in the composition shown in Tables 1 and 2 and mixed for 2 hours in a V-type mixer. Then, the mixture was subjected to a predetermined pressure within the range of 5 to 8 ton / cm ^2. A green compact is press-molded, and the green compact is sintered in an ammonia decomposition gas atmosphere at a predetermined temperature in the range of 1130 to 1200 ° C. for 1 hour to have substantially the same composition as the composition. , The porosity, also shown in Table 3, and the width: 25
An Fe-based sintered alloy substrate having dimensions of mm × length: 80 mm × thickness: 10 mm was formed, and then these Fe-based sintered alloy substrates were placed in an ammonia decomposition gas atmosphere at 800 to 900 mm.
Pure lead or Pb-35 heated to a predetermined temperature in the range of ℃
% Sn alloy immersed in a bath for 1 hour under the condition of lead immersion to obtain a pantograph ground plate made of lead-impregnated Fe-based sintered alloy of the present invention (hereinafter referred to as ground plate of the present invention) 1 to 13,
Also, pantograph ground plate materials (hereinafter, referred to as conventional ground plate materials) 1 to 13 made of a conventional lead-impregnated Fe-based sintered alloy were manufactured, respectively.

[0011]

[Table 1]

[0012]

[Table 2]

[0013]

[Table 3]

Next, an accelerated abrasion test was performed on each of these various polished plates. In the accelerated wear test, a trolley wire was used as a simulated trolley wire on one side of a disk with an outer diameter of 2.2 m supported upright by fixing the center to the horizontal rotation axis of the motor. The outer diameter was 2 m × height: 15 mm × width. : 5mm hard copper ring (JI
S ・ C1100 ・ BB-H) with a 50mm eccentricity, and the above-mentioned hard copper ring was pressed with a 7kgf pressing force on both sides on the diameter line, length: 80mm × width: 25mm.
After rotating the disk to a rotation speed of 300 km / hr in 6 minutes while holding a current of 150 A between the simulated trolley wire and the sliding plate material, and maintaining the speed for 5 minutes. One cycle of suspension over 5 minutes,
By repeating this process twice, the specific wear amount of the slide plate material and the average wear depth at four arbitrary positions on two orthogonal diameter lines of the simulated trolley wire as the mating material were measured. The results of these measurements were converted into values per 10,000 rotations of a simulated trolley wire, and the specific wear of the sliding plate material was calculated as an average value of two pieces in Table 3.
It was shown to.

[0015]

According to the results shown in Tables 1 to 3, all of the slabs 1 to 13 of the present invention can be operated at a high speed and the conventional slats 1
It is evident that the aggressiveness of the partner is equal to or lower than that of No. to No. 13, and the wear resistance is further improved. As described above, the lead-impregnated pantograph slide material made of a lead-impregnated Fe-based sintered alloy according to the present invention is particularly suitable for hard Mo-
Due to Si alloy particles, not only normal running but also speed:
Even when used in an electric vehicle running at a high speed of 300 km or more, it exhibits excellent wear resistance.

Continued on the front page (72) Inventor Kunio Fukuhara 2-8-3 Hikaricho, Kokubunji-shi, Tokyo Inside the Railway Technical Research Institute (72) Inventor Junhisa Aoki 2-8-8 Hikaricho, Kokubunji-shi, Tokyo 38 Foundation Inside the Railway Technical Research Institute (58) Field surveyed (Int. Cl. ⁷ , DB name) B22F 3/24 101 C22C 33/02

Claims (1)

(57) [Claims] C: 0.05 to 0.2% by weight, Ni: 0.1 to 2%, Cu: 0.1 to 5%, Mo: 0.1 to 1% by weight 2%, one or more of the following, and the balance is Fe-based alloy base having a composition of Fe and unavoidable impurities,
One or more of hard metal chromium particles, hard Fe-W alloy particles, and hard Fe-Mo alloy particles,
A lead-impregnated Fe-based sintered alloy obtained by impregnating Pb or a Pb alloy into a Fe-based sintered alloy substrate having a structure in which 5-15% is dispersed and contained in a proportion of the whole and a porosity of 2-15%. In the lead-impregnated Fe-based sintered alloy-made pantograph slide plate material, the base material of the Fe-based sintered alloy base is further provided with Si: 15 to 15.
A pantograph ground plate made of a lead-impregnated Fe-based sintered alloy for a high-speed electric vehicle, wherein hard Mo-Si alloy particles containing 25% are dispersedly contained in an amount of 5 to 30% in a proportion of the whole.