JP3109984U - Garbage disposal device - Google Patents

Garbage disposal device Download PDF

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JP3109984U
JP3109984U JP2005000247U JP2005000247U JP3109984U JP 3109984 U JP3109984 U JP 3109984U JP 2005000247 U JP2005000247 U JP 2005000247U JP 2005000247 U JP2005000247 U JP 2005000247U JP 3109984 U JP3109984 U JP 3109984U
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garbage
pipe
condenser
reaction chamber
hopper
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明烈 李
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/10Addition or removal of substances other than water or air to or from the material during the treatment
    • C05F17/15Addition or removal of substances other than water or air to or from the material during the treatment the material being gas
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/60Heating or cooling during the treatment
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/914Portable or transportable devices, e.g. transport containers or trucks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/12Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
    • F26B11/16Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices the stirring device moving in a vertical or steeply-inclined plane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/02Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
    • F26B21/04Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/02Heating arrangements using combustion heating
    • F26B23/022Heating arrangements using combustion heating incinerating volatiles in the dryer exhaust gases, the produced hot gases being wholly, partly or not recycled into the drying enclosure
    • F26B23/024Heating arrangements using combustion heating incinerating volatiles in the dryer exhaust gases, the produced hot gases being wholly, partly or not recycled into the drying enclosure by means of catalytic oxidation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/005Treatment of dryer exhaust gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/145Feedstock the feedstock being materials of biological origin
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

【課題】下水の汚染と加熱消却などによる大気汚染がなく、処理時間と減量効果を効果的に達成できる新規かつ改良された生ゴミ処理器を提供する。
【解決手段】 生ゴミを反応チャンバーに入れる投入口112と,生ゴミを加温して水蒸気を発生させる加熱手段120を有し,攪拌インペラー130の拌翼により,生ゴミを破砕する破砕機能部140が形成された反応槽100と,反応槽内で生ゴミを凝縮する凝縮機200と,凝縮機を通過した空気が電気ヒーターの熱エネルギーによりセラミック担体と多層の白金触媒層を通りながら臭いを除去・排出する脱臭器300と,凝縮機200を通った空気を脱臭器300に圧送する送風機と,凝縮機200から発生した凝縮水を濾過処理する自動ドレーン管500を含んで構成されることを特徴とする生ゴミ処理器。
【選択図】図1
Disclosed is a new and improved garbage disposal device that is free from air pollution due to sewage contamination and heat extinction, and that can effectively achieve a treatment time and a weight reduction effect.
A crushing function unit for crushing raw garbage by a stirring blade of a stirring impeller having an inlet 112 for putting the raw garbage into a reaction chamber and a heating means 120 for heating the raw garbage to generate water vapor. 140 is formed, the condenser 200 that condenses the garbage in the reaction tank, and the air that has passed through the condenser smells while passing through the ceramic carrier and the multiple platinum catalyst layers by the heat energy of the electric heater. It is configured to include a deodorizer 300 to be removed and discharged, a blower that pumps the air that has passed through the condenser 200 to the deodorizer 300, and an automatic drain pipe 500 that filters the condensed water generated from the condenser 200. Characteristic garbage disposal equipment.
[Selection] Figure 1

Description

本考案は,生ゴミ処理器に関する。より詳細には,食物ゴミを,熱媒体油による間接加熱によって高速乾燥分解させて,減量,減用の目標を達成する生ゴミ処理器に関する。   The present invention relates to a garbage disposal device. More specifically, the present invention relates to a garbage disposal device that achieves the goal of weight reduction and reduction by rapidly drying and decomposing food waste by indirect heating with heat transfer oil.

従来の生ゴミ処理方式は,発酵式,発酵消滅式,スクリュー圧搾脱水式,ピストン圧搾脱水式,脱水ドラム回転遠心脱水式,加熱乾燥式,焼却式などの多様な方式と,これらを複合した方式があるが,発酵式と発酵消滅式は,微生物を利用した方法で非衛生的であり,処理容量に比べて,機械が大きくて設置空間が必要,価格が高い,処理時間が長いという点と微生物管理が難しくて発酵時に激しい悪臭の発生による周辺環境汚染を起こすため,使用に不便である。   Conventional garbage disposal methods include various methods such as fermentation, fermentation extinguishing, screw press dewatering, piston press dewatering, dewatering drum rotary centrifugal dewatering, heat drying, and incineration. However, the fermentation method and the fermentation extinction method are non-hygienic methods that use microorganisms, and have a larger machine, more installation space, higher cost, and longer processing time than the processing capacity. It is inconvenient to use because it is difficult to manage microorganisms and causes environmental pollution due to the generation of intense odor during fermentation.

また,スクリュー圧搾式とピストン圧搾式などの圧搾方式は,圧搾脱水による下水の汚染が深刻で脱水フィルターに残ったカスの除去と洗浄や衛生的処理がし難く,腐敗による臭いの追加発生が起きるので,これらの問題の解決が簡単でなく,処理物の含水率が高くて,減量率が低いため,使用に不便である。   In addition, sewage contamination due to squeezing and dewatering is serious in the squeezing methods such as the screw squeezing method and piston squeezing method, and it is difficult to remove the residue remaining on the dewatering filter and to perform cleaning and sanitary treatment, and additional odor due to spoilage occurs. Therefore, it is inconvenient to use because the solution of these problems is not easy, the water content of the treated product is high, and the weight loss rate is low.

また,脱水ドラム回転遠心脱水式は,処理時間が迅速でエネルギーの消耗が少ない長所があるが,脱水孔に残ったカスの除去と洗浄の問題が容易でなく,圧搾式と同じように水質汚染を起こして処理物は含水率が高く,減量率が低調で,2次処理が必要であるため,管理を怠ると腐敗と臭いの発生による環境汚染を起こす短所がある。   In addition, the spin-drying centrifugal dewatering type has the advantages of quick processing time and low energy consumption, but it is not easy to remove debris remaining in the dewatering holes and clean it. The treated product has a high moisture content, a low weight loss rate, and a secondary treatment is required. If it is not managed, there is a disadvantage of causing environmental pollution due to the occurrence of rot and odor.

また,加熱乾燥式は,電気や燃料を用いるため,熱風乾燥にエネルギーの消費が大きく,激しい悪臭が発生するので,これらの処理がより大きい問題となり,処理時間が長いため,機器の安全性および寿命が短い。   In addition, the heat drying method uses electricity and fuel, so energy consumption is large for hot air drying, and severe odors are generated. Life is short.

また,焼却式は,処理物を直火させるので,大型機械と低い発熱量に起因する不完全燃焼によってダイオキシンなどの有害ガスを発生して,エネルギーを消費が多大であり,機器の安全性と周辺環境に大きな影響を及ぼすので,使用に問題がある。   Also, the incineration type fires the treated material directly, so large gases and incomplete combustion due to low calorific value generate dioxins and other harmful gases, consuming large amounts of energy, and ensuring the safety of the equipment. There is a problem in use because it greatly affects the surrounding environment.

そこで,本考案は,このような問題に鑑みてなされたもので,その目的とするところは,生ゴミを粉砕・圧搾して,強制脱水せずに,攪拌器により分散しながら乾燥する間,破砕機能部により小さく破砕しながら分解し,蒸気を凝縮機に通過させて,外部には純粋物だけを排出し,空気は再び反応槽内部に入る空気循環流入方式を採択して,外部に排出する空気をなくして,熱損失がほとんどなく,悪臭が全く発生しない,人為的な強制脱水による下水の汚染と加熱焼却などによる大気汚染がなく,処理時間と減量効果を効果的に達成できる新規かつ改良された生ゴミ処理器を提供することにある。   Therefore, the present invention has been made in view of such problems. The purpose of the present invention is to grind and squeeze the garbage while forcedly dewatering it and drying it while dispersing it with a stirrer. The crushing function unit breaks down into small pieces, passes the steam through the condenser, discharges only pure substances to the outside, and adopts an air circulation inflow method that enters the reaction tank again and discharges it to the outside. It is a new and effective way to achieve the treatment time and weight reduction effect by eliminating the air to be used, almost no heat loss, no bad smell, no pollution of sewage by artificial forced dehydration and no air pollution by heat incineration, etc. The object is to provide an improved garbage disposal device.

また,本考案の他の目的とするところは,熱エネルギーは段階式電気ヒーター方式を利用した方法と効率的な運転によって,エネルギー消費がとても少なく,故障要素が少なくて,安全性が確実で,設置空間と運転費が節約できるため,いままで負担となった維持費がほとんどかからなく,価格が安く,広く普及できるように構成された,新規かつ改良された生ゴミ処理器を提供することにある。   Another object of the present invention is that the heat energy is very low in energy consumption, has few failure elements, and is safe by using a stepped electric heater method and efficient operation. To provide a new and improved garbage disposal system that can be installed in a low cost and can be widely used because installation space and operating costs can be saved, so there is almost no maintenance cost that has been burdened so far. It is in.

このような目的を達成するために,本考案の特徴は,内部に密閉された反応チャンバーを有するホッパーの上面と側面に各々生ゴミを反応チャンバーに流入させる投入口と,処理された生ゴミを反応チャンバーから排出させる排出口がふたにより開閉できるように形成されて,ホッパーの下部には,反応チャンバーに投入された生ゴミを加熱して,水蒸気を発生させる加熱手段が備わって,ホッパーの反応チャンバー内には生ゴミを攪拌・分散させたり,一ケ所に集めたりする攪拌インペラーが駆動モータにより回転するように設置されて反応チャンバーの内側面には,攪拌翼により,攪拌される生ゴミが破砕される破砕機能部が形成された反応槽と;内部に中穴部を有する複数の支持フレームの間に冷却パイプが中穴部と連通するように連結されて,各パイプと隣接した部位には冷たい空気を送風する冷却ファンが設置されて,支持フレームの下段部には自動ドレーン管が形成されて,一側支持フレームは反応槽ホッパーと連結管により連通するように連結して,反応槽内で食物ゴミが加熱されながら発生した水蒸気が連結管を通し,支持フレームおよび冷却パイプを通りながら,冷たい空気と接触凝縮されて,水と空気に分離するようにする凝縮機と;内部にガイド孔を有する熱供給管と触媒管が連通するように形成されて,熱供給管の内部には翼が付着された放熱ヒーターが固定配置されて,触媒管の内部には熱老化防止用セラミック担体と多数の白金触媒層が適正間隔で固定配置されて,熱供給管は凝縮機の他側支持フレームと連結管により連通するように連結して,触媒管は反応槽のホッパーと連結管により連通するように連結して,触媒管と反応槽のホッパーが連通するように連結した連結管上には,冷却排出管が連通するように連結して,凝縮機を通過した空気が熱供給管と触媒管を通りながら,脱臭が行われるように構成された脱臭器と;脱臭器を通過した空気が反応槽で再供給される投入管と内部空気圧力負荷量により外部に排出するように連結した排出管;凝縮機と脱臭器を連結する連結管上に設置されて,凝縮機を通った内部空気を脱臭器に圧送する送風機と;凝縮機の支持フレームの下部に形成されたドレーンコックと連通するように連結した自動ドレーン管の内部には多数の繊維状活性炭が積層に配置されて,ドレーン筒の下側には,配水管が連通するように形成されて,凝縮機から発生した凝縮水が活性炭層を通りながら,最終濾過処理されて自動ドレーン管の下側には,排水管が連通して,純粋物として排出するように構成されたドレーン管と備えるを特徴とする生ゴミ処理器が提供される。   In order to achieve such an object, the feature of the present invention is that the top and side surfaces of a hopper having a reaction chamber sealed inside are respectively an inlet for allowing the garbage to flow into the reaction chamber, and the treated garbage. A discharge port for discharging from the reaction chamber is formed so as to be openable and closable by a lid, and a heating means for heating raw garbage put into the reaction chamber to generate water vapor is provided at the lower part of the hopper. An agitation impeller that stirs and disperses garbage in the chamber and collects it in one place is rotated by a drive motor. On the inner surface of the reaction chamber, garbage agitated by a stirring blade is placed. A reaction tank in which a crushing function part to be crushed is formed; and a plurality of support frames each having a hole part in the interior thereof, so that the cooling pipe communicates with the hole part. In addition, a cooling fan that blows cool air is installed in the part adjacent to each pipe, an automatic drain pipe is formed in the lower part of the support frame, and the one side support frame is formed by a reaction tank hopper and a connecting pipe. Water vapor generated while food waste is heated in the reaction tank is connected to communicate with the cold air through the connecting pipe and the cooling pipe, and is separated into water and air. The heat supply pipe having a guide hole in the interior thereof and the catalyst pipe are formed so as to communicate with each other, and a heat dissipating heater with blades attached to the inside of the heat supply pipe is fixedly disposed. Inside, the ceramic carrier for preventing heat aging and a large number of platinum catalyst layers are fixed and arranged at appropriate intervals, and the heat supply pipe is connected so as to communicate with the other support frame of the condenser through the connecting pipe, Is connected so as to communicate with the reaction vessel hopper through a connecting pipe, and a cooling discharge pipe is connected on the connecting tube connected so that the catalyst pipe and the reaction vessel hopper communicate with each other. A deodorizer configured to perform deodorization while the air passing through the apparatus passes through the heat supply pipe and the catalyst pipe; an input pipe in which the air having passed through the deodorizer is re-supplied in the reaction tank and an internal air pressure load A discharge pipe connected so as to discharge to the outside depending on the volume; a blower installed on a connection pipe connecting the condenser and the deodorizer, and sending the internal air passing through the condenser to the deodorizer; and a support frame of the condenser A large number of fibrous activated carbons are arranged in a stack inside the automatic drain pipe connected to communicate with the drain cock formed at the bottom of the pipe, and a water pipe is formed under the drain cylinder. The condensation generated from the condenser Wastewater treatment characterized by having a drain pipe connected to a drain pipe connected to the lower side of the automatic drain pipe and drained as pure material under the automatic drain pipe while the condensed water passes through the activated carbon layer A vessel is provided.

以上に説明したように,本考案である生ゴミ処理器は,反応槽内で生ゴミが破砕および乾燥されながら,水蒸気が発生して,凝縮機では反応槽で発生した水蒸気を凝縮して水と空気に分離して,脱臭器では凝縮機から分離した空気を脱臭してから反応槽に再供給して,活性炭フィルターでは凝縮機で凝縮された凝縮水の異質物を最終濾過して外部に排出させる過程が,作業設定時間の間,持続的に反復されながら,最初反応槽内に投入された状態の生ゴミが完全に乾燥分解されて,粉末形態のカスに残ることで,生ゴミの処理をより衛生的に行い,速かに減量させる効果がある。   As described above, the garbage processing apparatus according to the present invention generates steam while the garbage is crushed and dried in the reaction tank, and the condenser condenses the steam generated in the reaction tank to produce water. In the deodorizer, the air separated from the condenser is deodorized and then re-supplied to the reaction tank. In the activated carbon filter, the extraneous matter condensed in the condenser is finally filtered to the outside. While the discharge process is continuously repeated for the set time, the raw garbage that was initially put into the reaction vessel is completely dried and decomposed and remains in the powder form. The treatment is more hygienic and has the effect of reducing the amount quickly.

また,本考案による生ゴミ処理器は,反応槽の反応チャンバー内に投入された生ゴミを加熱乾燥させる加熱手段である加熱ヒーターが段階式電気供給方式により加熱するため,少ないエネルギーで稼動して,空気循環再流入方法で反応槽内部に再流入させて運転中外部に排出される空気をなくして,臭いおよび熱損失の発生が全くなくて,既存乾燥分解機の短所である臭い発生および運転費を節約する効果があり,根本的な問題点を解決する。   In addition, the garbage disposal device according to the present invention operates with less energy because a heater, which is a heating means for heating and drying the garbage thrown into the reaction chamber of the reaction tank, is heated by a stepped electric supply system. The air circulation re-inflow method eliminates the air that is re-introduced into the reaction tank and discharged outside during operation, and there is no odor and heat loss. It has the effect of saving costs and solves the fundamental problems.

また,本考案による生ゴミ処理器は,攪拌インペラーの正方向回に転時に反応槽の反応チャンバーに投入された生ゴミが攪拌翼により,まんべんなく分散しながら,攪拌され,加熱手段により,乾燥されると共に攪拌インペラーの逆方向に回転時に攪拌翼により,中央に集まって,処理された粉末形態の生ゴミを排出口によって円滑に排出できるので,機器使用が便利となる効果が得られる。   In addition, the garbage disposal device according to the present invention is agitated while the garbage introduced into the reaction chamber of the reaction tank is uniformly dispersed by the agitating blades when it is rotated in the forward direction of the agitation impeller and dried by the heating means. At the same time, when the stirring impeller rotates in the opposite direction, it is gathered in the center by the stirring blades, and the processed garbage in the form of powder can be discharged smoothly through the discharge port, so that the equipment can be used conveniently.

以下に添付図面を参照しながら,本考案の好適な実施の形態について詳細に説明する。なお,本明細書及び図面において,実質的に同一の機能構成を有する構成要素については,同一の符号を付することにより重複説明を省略する。   Exemplary embodiments of the present invention will be described below in detail with reference to the accompanying drawings. In the present specification and drawings, components having substantially the same functional configuration are denoted by the same reference numerals, and redundant description is omitted.

まず,本考案の一実施形態にかかる生ゴミ処理器について説明する。図1は,本考案の実施形態による生ゴミ処理器を示した全体構成図で,図2は,本考案による生ゴミ処理器の主要部である反応槽の側断面図であり,図3は本考案による生ゴミ処理器の主要部である攪拌インペラーを示した斜視図で,図4は本考案による生ゴミ処理器の電気制御部を示した構成図である。   First, a garbage disposal apparatus according to an embodiment of the present invention will be described. FIG. 1 is an overall configuration diagram showing a garbage disposal device according to an embodiment of the present invention, FIG. 2 is a side sectional view of a reaction tank which is a main part of the garbage disposal device according to the present invention, and FIG. FIG. 4 is a perspective view showing an agitation impeller as a main part of a garbage disposal device according to the present invention, and FIG. 4 is a configuration diagram showing an electric control unit of the garbage disposal device according to the present invention.

本考案による生ゴミ処理器は,内部に密閉された反応チャンバー111を有するホッパー110の上面と側面に各々生ゴミを反応チャンバー111に流入させる投入口112と,処理された生ゴミを反応チャンバー111から排出させる排出口113がふたにより開閉できるように形成されて,ホッパー110の下部には,反応チャンバー111より投入された生ゴミを加熱して,水蒸気を発生させる加熱手段120が備わって,ホッパー110の反応チャンバー111内には生ゴミを攪拌して,分散させたり一ケ所に集めたりする攪拌インペラー130が駆動モータ150によって回転するように設置されて,攪拌インペラー130と駆動モータ150を連結するチェーンには,チェーンの張力を調節するチェーン調節ギア154が付着されて,反応チャンバー111の内側面には攪拌インペラー130によって攪拌される生ゴミが破砕される破砕機能部140が形成された反応槽100と;内部に中穴部211を有する複数の支持フレーム210の間に冷却パイプ220が中穴部211と連通するように連結されて,各パイプ220と隣接した部位には冷たい空気を送風することで冷却パイプ220を冷却させる冷却ファン230が設置されて,支持フレーム210の下段部には自動ドレーン管500が形成されて,一側支持フレーム210は反応槽100のホッパー110と連結管240により連通するように連結して,反応槽100内で生ゴミを加熱しながら発生した水蒸気が連結管240を通して支持フレーム210および冷却パイプ220を通りながら冷たい空気と接触して,凝縮されると,水と空気に分離する凝縮機200と;その内部にガイド孔311を有する熱供給管310と触媒管320が連通するように形成されて,熱供給管310の内部には電気ヒーター330が固定配置されて,触媒管320の内部には熱老化防止用セラミック担体350と多数の白金触媒層340が適性間隔で固定配置されて,熱供給管310は凝縮機200の他側支持フレーム210と連結管360によって連通するように連結して,触媒管320は反応槽100のホッパー110と連結管370によって連通するように連結されて触媒管320と反応槽100のホッパー110が連通するように連結した連結管370の上には冷却排出管380が連通するように連結して,凝縮機200を通過した空気を送風機400により熱供給管310の電気ヒーター330と触媒管320の白金触媒層340を通りながら脱臭する脱臭器300と;凝縮機200と脱臭器300を連結する連結管360上に設置されて,凝縮機200から排出される空気を脱臭器300に圧送する送風機400と;凝縮機200の支持フレーム210の下部に形成されたドレーンコック212と連通するように連結するドレーン筒510の内部に多数の繊維状活性炭層520が積層に配置されて,ドレーン筒510の下側には排水管530が連通するように形成されて,凝縮機200で発生した凝縮水は,繊維状活性炭層520を通過しながら,最終濾過処理されて排出するようにする自動ドレーン管500で構成される。   The garbage processor according to the present invention includes an inlet 112 through which the garbage is introduced into the reaction chamber 111 on the top and side surfaces of the hopper 110 having the reaction chamber 111 sealed inside, and the treated garbage in the reaction chamber 111. A discharge port 113 for discharging from the reaction chamber 111 is formed so as to be openable and closable by a lid, and a heating unit 120 for generating steam by heating raw garbage input from the reaction chamber 111 is provided below the hopper 110. A stirring impeller 130 that stirs and disperses garbage or collects it in one place is installed in a reaction chamber 111 of 110 so as to be rotated by a driving motor 150, and the stirring impeller 130 and the driving motor 150 are connected to each other. A chain adjustment gear 154 for adjusting the chain tension is attached to the chain. The reaction chamber 100 is formed with a crushing function unit 140 for crushing raw garbage agitated by the agitation impeller 130 on the inner side surface of the reaction chamber 111; and a plurality of support frames 210 having inside holes 211 therein. The cooling pipe 220 is connected so as to communicate with the middle hole portion 211 therebetween, and a cooling fan 230 that cools the cooling pipe 220 by blowing cold air is installed at a portion adjacent to each pipe 220 to support the cooling pipe 220. An automatic drain pipe 500 is formed in the lower part of the frame 210, and the one-side support frame 210 is connected so as to communicate with the hopper 110 of the reaction tank 100 by the connection pipe 240, and the garbage is heated in the reaction tank 100. The water vapor generated while passing through the connecting pipe 240 passes through the support frame 210 and the cooling pipe 220 and contacts cold air. Then, when condensed, the condenser 200 separates into water and air; a heat supply pipe 310 having a guide hole 311 therein and a catalyst pipe 320 are formed so as to communicate with each other. An electric heater 330 is fixedly arranged, a ceramic carrier 350 for preventing heat aging and a large number of platinum catalyst layers 340 are fixedly arranged at appropriate intervals inside the catalyst tube 320, and the heat supply pipe 310 is connected to the condenser 200. The catalyst tube 320 is connected so as to communicate with the other side support frame 210 via the connecting tube 360, and the catalyst tube 320 is connected so as to communicate with the hopper 110 of the reaction vessel 100 via the connecting tube 370, so that the catalyst tube 320 and the hopper 110 of the reaction vessel 100 are connected. The cooling exhaust pipe 380 is connected on the connecting pipe 370 connected so as to communicate with each other, and the air passing through the condenser 200 is sent by the blower 400. The deodorizer 300 is deodorized while passing through the electric heater 330 of the heat supply pipe 310 and the platinum catalyst layer 340 of the catalyst pipe 320; the condenser 200 is installed on the connecting pipe 360 connecting the deodorizer 300 to the condenser 200. A blower 400 that pumps air discharged from the deodorizer 300; a number of fibrous activated carbons inside a drain cylinder 510 that is connected so as to communicate with a drain cock 212 formed at a lower portion of a support frame 210 of the condenser 200 The layer 520 is disposed in a stack, and a drain pipe 530 is formed to communicate with the lower side of the drain cylinder 510. Condensed water generated in the condenser 200 passes through the fibrous activated carbon layer 520, and finally It consists of an automatic drain tube 500 that is filtered and discharged.

反応槽100の攪拌インペラー130は,図2と図3に示したように,ホッパー110の反応チャンバー111内に水平でシャフト軸131に回転可能に配置されて,シャフト軸131上に多数の攪拌翼132が回動アーム133によってシャフト軸131を中心に一定間隔をおきながら,放射形で固定結合される形態に構成される。また,シャフト軸131と駆動モータ150の駆動軸151には,各々スープラケット152が固定結合されて,スープラケット152はチェーン153と連動するように結合されて,駆動モータ150の駆動により攪拌インペラー130が回転するように構成されて,駆動モータ150の駆動は,反応槽100内で生ゴミが処理される時間に従って電気制御部600で制御される。   As shown in FIGS. 2 and 3, the stirring impeller 130 of the reaction vessel 100 is horizontally disposed in the reaction chamber 111 of the hopper 110 so as to be rotatable about the shaft shaft 131, and a number of stirring blades are disposed on the shaft shaft 131. 132 is configured to be fixedly coupled in a radial manner with a predetermined interval around the shaft axis 131 by the pivot arm 133. Also, a soup racket 152 is fixedly coupled to the shaft shaft 131 and the driving shaft 151 of the driving motor 150, and the soup racket 152 is coupled so as to be interlocked with the chain 153. The drive of the drive motor 150 is controlled by the electric control unit 600 according to the time during which the garbage is processed in the reaction tank 100.

攪拌翼132は,図3に示したように,生ゴミを押して攪拌する攪拌片132Aとその攪拌片132Aの背面部に傾斜片132Bが一定角度で傾斜するように一体に結合されて構成されて,シャフト軸131の中間部位を中心に傾斜片132Bが互いに対称設置されて,シャフト軸131が,正方向に回転すると生ゴミは攪拌翼132の攪拌片132Aによりシャフト軸131の両端部方向にまんべんなく分散して攪拌されて,シャフト軸131が逆方向に回転すると生ゴミが攪拌翼132の傾斜片132Bに押されながら反応チャンバー111の中央に集まるように構成されて,この時に処理された固形物を反応チャンバー111から排出させる排出口113は,攪拌翼132により生ゴミが集まる位置であるシャフト軸131の中間部に構成されることが好ましい。   As shown in FIG. 3, the stirring blade 132 is configured such that the stirring piece 132A for pushing and stirring the garbage and the inclined piece 132B are integrally coupled to the back surface of the stirring piece 132A so as to be inclined at a constant angle. When the inclined pieces 132B are symmetrically installed around the intermediate portion of the shaft shaft 131 and the shaft shaft 131 rotates in the forward direction, the garbage is uniformly distributed in the direction of both ends of the shaft shaft 131 by the stirring pieces 132A of the stirring blades 132. When the shaft shaft 131 rotates in the opposite direction after being dispersed and stirred, the garbage is collected in the center of the reaction chamber 111 while being pushed by the inclined piece 132B of the stirring blade 132, and the solid matter processed at this time Is discharged from the reaction chamber 111 at an intermediate portion of the shaft shaft 131 where garbage is collected by the stirring blade 132. It made it is preferable.

また,攪拌インペラー130の攪拌翼132とホッパー110の反応チャンバー111の内壁に固定結合される破砕機能部140は,図2に示したように相互隣接するように設置されて,生ゴミが回動される攪拌翼132と破砕機能部140間で,切断・破砕できるように構成される。   Further, the crushing function unit 140 fixedly coupled to the stirring blade 132 of the stirring impeller 130 and the inner wall of the reaction chamber 111 of the hopper 110 is installed so as to be adjacent to each other as shown in FIG. It is comprised so that it can cut | disconnect and crush between between the stirring blade 132 and the crushing function part 140 to be performed.

二重筒である加熱手段120は,その内部に加熱チャンバー121Aを有する加熱フレーム121がホッパー110の下部および側面を部分的に包むように一体形成されて,加熱フレーム121には電気により作動する加熱ヒーター122が加熱チャンバー121A内に水平に配置されるように,加熱チャンバー121A内には熱媒体油123が貯蔵されて,加熱ヒーター122により熱媒体油123が加熱しながら,熱媒体油123によりホッパー110が間接的に加熱するように構成される。   The heating means 120 which is a double cylinder includes a heating frame 121 having a heating chamber 121A therein and is integrally formed so as to partially wrap the lower and side surfaces of the hopper 110, and the heating frame 121 is electrically heated. The heat medium oil 123 is stored in the heating chamber 121A so that the heat medium oil 123 is heated by the heater 122, and the hopper 110 is heated by the heat medium oil 123 so that the heat medium oil 123 is heated. Is configured to heat indirectly.

加熱手段120の加熱ヒーター122は,段階式電気供給方式で供給される消費電力容量を,運転時の初期設置戦力を最大に供給して,速く熱媒体油123を加熱させて,反応チャンバー111内の温度が速かに上昇するようにして,以後加熱ヒーター122で供給される消費電力容量を(すでに熱媒体油123は温度上昇となって,反応チャンバー111内への伝導時間が必要)はじめの約半分(約1/2)を供給して,反応チャンバー111内の温度が約80℃で伝導されるまで加熱させて以後反応チャンバー111内の温度が約80℃になると熱媒体油123の加熱ヒーター122に供給される消費電力容量を初期設置戦力の約1/4を供給して,反応チャンバー111内の運転温度である約80℃が持続的に維持できるようにすることによって,作業終了詩まで加熱ヒーターに供給される電気エネルギーを最小の消費電力だけで運転し,電力消費を最小化する段階式電気供給方式で構成される。   The heating heater 122 of the heating means 120 supplies the power consumption capacity supplied by the stepped electric supply system to the maximum initial installation strength during operation, and heats the heat transfer medium oil 123 quickly, so that the inside of the reaction chamber 111 Then, the power consumption capacity supplied by the heater 122 is increased (the heat medium oil 123 has already risen in temperature and requires a conduction time into the reaction chamber 111). About half (about 1/2) is supplied and heated until the temperature in the reaction chamber 111 is conducted at about 80 ° C. After that, when the temperature in the reaction chamber 111 reaches about 80 ° C., the heating of the heat medium oil 123 is performed. The power consumption capacity supplied to the heater 122 is supplied to about 1/4 of the initial installed strength so that the operating temperature of about 80 ° C. in the reaction chamber 111 can be maintained continuously. By operating the electrical energy supplied to the heater until the end of work only with minimum power consumption, and a step electric supply system to minimize power consumption.

実験結果から,段階式電気供給方式の消費電力容量は,最初は設置戦力である4kWを30分程度供給されて,次に2kWに下げて20分程度供給されて,最後は1kWの消費電力容量を作業終了時まで供給するように構成された。   From the experimental results, the power consumption capacity of the staged power supply system is initially 4kW, the installed strength, is supplied for about 30 minutes, then it is lowered to 2kW for about 20 minutes, and finally the power consumption capacity of 1kW. Is configured to be supplied until the end of the work.

反応槽100のホッパー110内には,温度感知センサー160が設置されて,温度感知センサー160の信号により加熱ヒーター122が制御部により,その作動が制御されるように構成されて,ホッパー110の側面には熱媒体補助タンク170が設置されて,加熱手段120内の熱媒体油123が加熱ヒーター122によって熱膨張が起きると熱媒体補助タンク170まで上って,一定圧力以上になると膨張バルブ171が自動開閉されて,内部圧力が外部に排出されるように構成されており,この時加熱手段120は熱媒体補助タンク170と連通するように連結する。   A temperature detection sensor 160 is installed in the hopper 110 of the reaction tank 100, and the operation of the heater 122 is controlled by the controller according to a signal from the temperature detection sensor 160. Is provided with a heat medium auxiliary tank 170. When the heat medium oil 123 in the heating means 120 undergoes thermal expansion by the heater 122, the heat medium auxiliary tank 170 rises up to a certain pressure or higher, and an expansion valve 171 is set. It is configured to be automatically opened and closed so that the internal pressure is discharged to the outside. At this time, the heating means 120 is connected to communicate with the heat medium auxiliary tank 170.

凝縮機200の各々冷却パイプ220の両端に多数の冷却翼221が形成されて,外部との接触面積を大きくすることによって冷却パイプ220を通る水蒸気の凝縮がより効率的に行われるように構成されることが好ましく,脱臭器300の白金触媒層340は,蜂の巣形状のセラミック表面に白金がコーティングされて構成される。   A large number of cooling blades 221 are formed at both ends of each cooling pipe 220 of the condenser 200, and the condensation of water vapor through the cooling pipe 220 is performed more efficiently by increasing the contact area with the outside. The platinum catalyst layer 340 of the deodorizer 300 is configured by coating platinum on a honeycomb-shaped ceramic surface.

駆動モータ150は,正回転と逆回転が可能なものが用いられて,駆動モータ150の駆動力を攪拌インペラー130で伝達するチェーン153は,チェーン調節ギア154によりその張力が維持されるように構成されて,脱臭器300の電気ヒーター330には多数の放熱翼331が形成されて,外部との接触面積を広くすることによって送風機400に入る内部空気が電気ヒーター330により加温され,熱供給管310内の温度を適正温度に維持させて,触媒管320に移動するように設計構成される。   The drive motor 150 is capable of forward and reverse rotation, and the chain 153 that transmits the driving force of the drive motor 150 by the stirring impeller 130 is configured so that the tension is maintained by the chain adjustment gear 154. In addition, a large number of radiating blades 331 are formed in the electric heater 330 of the deodorizer 300, and the internal air entering the blower 400 is heated by the electric heater 330 by increasing the contact area with the outside, and the heat supply pipe It is designed and configured to move to the catalyst tube 320 while maintaining the temperature in 310 at an appropriate temperature.

電気制御部600には,運転時間操作パネル601と過熱および過負荷時の故障を知らせたり機械が停止することを知らせたりする故障ランプ602があり,電源スイッチ603は1次引入電気を受け入れるためのスイッチで,運転スイッチ604を押すと作業が終了する時まですべての機能が自動的にコントロールされて,排出スイッチ605を押すと最終副産物が外部で排出され,排出が完了すれば停止スイッチ606を作動して,機械機能を初期化させるように構成される。   The electric control unit 600 has an operation time operation panel 601 and a failure lamp 602 for notifying a failure during overheating and overloading or notifying that the machine is stopped. A power switch 603 is used for receiving primary incoming electricity. When the operation switch 604 is pressed with the switch, all functions are automatically controlled until the work is completed. When the discharge switch 605 is pressed, the final by-product is discharged to the outside. When the discharge is completed, the stop switch 606 is activated. Thus, the machine function is configured to be initialized.

このように構成された本考案による生ゴミ処理器作用を説明する。反応槽100の投入口112を通して,生ゴミをホッパー110の反応チャンバー111に投入すると,生ゴミはホッパー110の下部に位置した加熱手段120によって反応チャンバー111内温度が約80℃ 程度に上昇しながら,食物ゴミに含まれた水分が蒸気に変わると同時に攪拌インペラー130が正方向に回転しながら,攪拌翼132の攪拌片132Aによりまんべんなく分散・攪拌されて,この時生ゴミが適正大きさ以上である場合,回動される攪拌翼132と破砕機能部140の間にぶつかりながら,適正大きさ以下に小さく破砕されるため速く乾燥・分解できるようにする。   The operation of the garbage disposal device according to the present invention configured as described above will be described. When garbage is thrown into the reaction chamber 111 of the hopper 110 through the inlet 112 of the reaction tank 100, the temperature of the garbage in the reaction chamber 111 is raised to about 80 ° C. by the heating means 120 located at the bottom of the hopper 110. , The moisture contained in the food waste changes into steam, and at the same time, the stirring impeller 130 rotates in the forward direction and is uniformly dispersed and stirred by the stirring piece 132A of the stirring blade 132. In some cases, while colliding between the rotating stirring blade 132 and the crushing function unit 140, it is shredded to a size smaller than the appropriate size so that it can be quickly dried and decomposed.

また,反応槽100の反応チャンバー111内で,加熱手段120内の加熱ヒーター122により生ゴミから発生した蒸気は,連結管240を通して,凝縮機200に流入されて,凝縮機200に流入した蒸気は,凝縮機200の送風ファン230により冷却パイプ220を通りながら,その温度が急激に落ちて凝縮されるので,水と空気に分離し,水はドレーンコック212を通して,自動ドレーン管500に流入して,冷たい空気は連結管360を通して,送風機400により脱臭器300へと圧送される。   In addition, the steam generated from the garbage by the heater 122 in the heating means 120 in the reaction chamber 111 of the reaction tank 100 flows into the condenser 200 through the connecting pipe 240, and the steam that flows into the condenser 200 is , While the cooling fan 220 of the condenser 200 passes through the cooling pipe 220, its temperature drops rapidly and is condensed, so that it is separated into water and air, and the water flows into the automatic drain pipe 500 through the drain cock 212. The cold air is pumped to the deodorizer 300 by the blower 400 through the connecting pipe 360.

また,上述のようにドレーンコック212を通して,自動ドレーン管500に供給された凝縮水は,繊維状活性炭層520を通りながら最終濾過処理された後に排水管530を通して,外部に排出され,連結管360を通して,送風機400により脱臭器300への圧送された空気は,脱臭器300の熱供給管310を通りながら,電気ヒーター330により約300〜350度の温度で再加熱されて,脱臭器300の触媒管320を通りながら,熱老化防止用セラミック担体350と多数の白金触媒層340を通過して脱臭された後,熱い空気はT字型連結管370を通して反応槽100に再流入されて,内部反応チャンバー111内の温度上昇を助ける。T字型連結管の反対側では反応チャンバー111内に内部空気圧力負荷が発生すると冷却排出管380を通して,外部に排出する。   Further, the condensed water supplied to the automatic drain pipe 500 through the drain cock 212 as described above is subjected to final filtration while passing through the fibrous activated carbon layer 520 and then discharged to the outside through the drain pipe 530, and is connected to the connecting pipe 360. The air sent to the deodorizer 300 by the blower 400 is reheated at a temperature of about 300 to 350 degrees by the electric heater 330 while passing through the heat supply pipe 310 of the deodorizer 300, and the catalyst of the deodorizer 300 After passing through the tube 320 and passing through the ceramic carrier 350 for preventing heat aging and a large number of platinum catalyst layers 340, the deodorized hot air is re-flowed into the reaction vessel 100 through the T-shaped connecting tube 370 to cause internal reaction. Helps increase the temperature in the chamber 111. On the opposite side of the T-shaped connecting pipe, when an internal air pressure load is generated in the reaction chamber 111, it is discharged to the outside through the cooling discharge pipe 380.

一方,上記のような過程が持続的に反復されると,最初に反応槽100に投入された状態の生ゴミは完全に乾燥および分解されながら,粉末形態のカスだけ残るようになる。   On the other hand, when the above process is repeated continuously, the raw garbage initially put in the reaction tank 100 is completely dried and decomposed, so that only powder residue remains.

以後,駆動モータ150により回転する攪拌インペラー130を逆方向に回転させると,攪拌インペラー130の攪拌翼132に形成された傾斜片132Bが粉末形態の生ゴミをシャフト軸131の中間の部分に位置する排出口113に集まることによって,反応槽100の排出口113をとおして,処理された粉末形態の副産物を円滑に排出処理できるようになる。   Thereafter, when the agitation impeller 130 rotated by the drive motor 150 is rotated in the reverse direction, the inclined piece 132B formed on the agitation blade 132 of the agitation impeller 130 positions the powdered garbage in the middle portion of the shaft shaft 131. By gathering at the discharge port 113, the processed powder form by-product can be discharged smoothly through the discharge port 113 of the reaction tank 100.

以上に説明したように,本実施形態によれば,乾燥分解時に発生する蒸気は,凝縮機を通過させて,外部には純粋物だけ排出され,空気は外部に排出させないで,再び反応槽内部に入るようにする空気循環リサイクル方式を取っており,外部に排出される空気をなくし,熱損失がほとんどなく,悪臭が全く発生しない。熱エネルギーは,段階式電気ヒーターシステムを用いて,使用エネルギーを最小化し,処理物は腐敗しなくて衛生的で,有機質肥料として再資源化活用して,低エネルギーと効率的な運転構造によって処理時間を短縮させて,運転費を最小化する。また,安全装置付着により安全性確保と使いやすさ,騒音と振動の最小化と機械が小さいことから,設置空間の最小化などの諸事項を全て満足することができる。   As described above, according to the present embodiment, the vapor generated during the dry decomposition passes through the condenser, and only the pure substance is discharged to the outside, and the air is not discharged to the outside. The air circulation recycling system is adopted so that the air exhausted to the outside is eliminated, there is almost no heat loss, and no bad odor is generated. Heat energy is minimized by using a stepped electric heater system, and the treated material is not sanitized and hygienic, and is recycled as organic fertilizer, and is processed with low energy and efficient operation structure. Reduce operating costs by reducing time. In addition, since the safety device is attached to ensure safety and ease of use, noise and vibration are minimized, and the machine is small, all items such as minimizing the installation space can be satisfied.

以上,添付図面を参照しながら本考案の好適な実施形態について説明したが,本考案は係る例に限定されないことは言うまでもない。当業者であれば,特許請求の範囲に記載された範疇内において,各種の変更例または修正例に想到し得ることは明らかであり,それらについても当然に本考案の技術的範囲に属するものと了解される。   As mentioned above, although preferred embodiment of this invention was described referring an accompanying drawing, it cannot be overemphasized that this invention is not limited to the example which concerns. It will be apparent to those skilled in the art that various changes and modifications can be made within the scope of the claims, and these are naturally within the technical scope of the present invention. Understood.

本考案は,生ゴミを粉砕・圧搾して,強制脱水せずに,攪拌器により分散しながら乾燥する間,破砕機能部により小さく破砕しながら分解し,蒸気を凝縮機に通過させて,外部には純粋物だけを排出し,空気は再び反応槽内部に入る空気循環流入方式を採択して,外部に排出する空気をなくして,熱損失がほとんどなく,悪臭が全く発生しない,人為的な強制脱水による下水の汚染と加熱焼却などによる大気汚染がなく,処理時間と減量効果を効果的に達成できる新規かつ改良された生ゴミ処理器に適用可能である。   The present invention crushes and squeezes garbage, forcibly dewaters it, disperses it with a stirrer and dries it, breaks it down with a crushing function part, breaks it down, passes the steam through a condenser, In this method, only pure substances are discharged, and air is recirculated into the reaction tank, and the air circulation inflow method is adopted to eliminate the air to be discharged to the outside. It is applicable to a new and improved garbage disposal device that can effectively achieve the treatment time and weight reduction effect without the pollution of sewage by forced dehydration and air pollution by heat incineration.

本考案の実施形態による生ゴミ処理器を示した全体構成図である。1 is an overall configuration diagram illustrating a garbage disposal device according to an embodiment of the present invention. 同実施形態による生ゴミ処理器の主要部である反応槽の側断面図である。It is a sectional side view of the reaction tank which is the principal part of the garbage processing device by the same embodiment. 同実施形態による生ゴミ処理器の主要部である攪拌インペラーを示した斜視図である。It is the perspective view which showed the stirring impeller which is the principal part of the garbage processing device by the same embodiment. 同実施形態による生ゴミ処理器の電気制御部を示した構成図である。It is the block diagram which showed the electric control part of the garbage processing device by the embodiment.

符号の説明Explanation of symbols

100 反応槽
110 ホッパー
111 反応チャンバー
112 投入口
113 排出口
120 加熱手段
121 加熱フレーム
121A 加熱チャンバー
122 加熱ヒーター
123 熱媒体油
130 攪拌インペラー
131 シャフト軸
132 攪拌翼
132A 攪拌片
132B 傾斜片
133 回動アーム
140 破砕機能部
150 駆動モータ
151 駆動軸
152 スープラケット
153 チェーン
154 チェーン調節ギア
160 温度感知センサー
170 熱媒体補助タンク
200 凝縮機
210 支持フレーム
211 中穴部
212 ドレーンコック
220 冷却パイプ
221 冷却翼
230 冷却ファン
240 連結管
300 脱臭器
310 熱供給管
311 ガイド孔
320 触媒管
330 電気ヒーター
331 放熱翼
340 白金触媒層
350 セラミック担体
360 連結管
370 連結管
380 冷却排出管
400 送風機
500 動ドレーン管
510 ドレーン筒
520 繊維状活性炭層
600 電気制御部
601 運転時間操作パネル
602 故障ランプ
603 電源スイッチ
604 運転スイッチ
605 排出スイッチ
606 停止スイッチ
DESCRIPTION OF SYMBOLS 100 Reaction tank 110 Hopper 111 Reaction chamber 112 Input port 113 Outlet port 120 Heating means 121 Heating frame 121A Heating chamber 122 Heating heater 123 Heat medium oil 130 Stirring impeller 131 Shaft shaft 132 Stirring blade 132A Stirring piece 132B Inclined piece 133 Rotating arm 140 Crushing function unit 150 Drive motor 151 Drive shaft 152 Soup racket 153 Chain 154 Chain adjustment gear 160 Temperature sensor 170 Heat medium auxiliary tank 200 Condenser 210 Support frame 211 Center hole 212 Drain cock 220 Cooling pipe 221 Cooling blade 230 Cooling fan 240 Connecting pipe 300 Deodorizer 310 Heat supply pipe 311 Guide hole 320 Catalyst pipe 330 Electric heater 331 Radiating blade 340 Platinum catalyst layer 350 Ceramic carrier 360 Connecting pipe 370 Connecting pipe 380 Cooling discharge pipe 400 Blower 500 Moving drain pipe 510 Drain cylinder 520 Fibrous activated carbon layer 600 Electric control unit 601 Operation time operation panel 602 Fault lamp 603 Power switch 604 Operation switch 605 Discharge switch 606 Stop switch

Claims (11)

内部に密閉された反応チャンバーを有するホッパーの上面と側面に各々生ゴミを反応チャンバーに流入させる投入口と処理された生ゴミを反応チャンバーから排出させる排出口がふたにより開閉されるように形成されて,前記ホッパーの下部には前記反応チャンバーに投入された生ゴミを加熱して,水蒸気を発生させる加熱手段が備わって前記ホッパーの反応チャンバー内には生ゴミを攪拌して分散させたり一ケ所に集めたりする攪拌インペラーが駆動モータにより回転するように設置されて,前記反応チャンバーの内側面には前記攪拌翼により攪拌される生ゴミが破砕されるようにする破砕機能部が形成された反応槽と;
内部に中穴部を有する複数の支持フレームの間に冷却パイプが中穴部と連通するように連結されて,前記冷却パイプと隣接した部位には冷たい空気を送風する冷却ファンが設置されて,前記両側支持フレームの下段部には各々ドレーンコックが形成されて,前記一側支持フレームは前記反応槽のホッパーと連結管により連通するように連結して,前記反応槽内で生ゴミが加熱されながら発生した蒸気が前記連結管を通して支持フレームおよび冷却パイプを通りながら,冷たい空気と接触凝縮されて,水と空気に分離すする凝縮機と;
内部にガイド孔を有する熱供給管と触媒管が連通されるように形成されて,前記熱供給管の内部には電気ヒーターが固定配置されて,前記触媒管の内部には熱老化防止用セラミック担体と多数の白金触媒層が適正間隔で固定配置されて,前記熱供給管は前記凝縮機の他側支持フレームと連結管により連通するように連結して,前記触媒管は反応槽のホッパーと連結管により連通するように連結して,前記触媒管と反応槽のホッパーが連通するように連結した前記連結管上には冷却排出管が連通するように連結して,前記凝縮機を通過した空気が熱供給管と触媒管を通りながら,脱臭されると共に前記熱供給管および触媒管を通過した熱い空気が連結管を通して,反応槽に再流入されて反応チャンバー内の温度を上昇させると同時に前記反応チャンバー内に空気圧力負荷が発生すると冷却排出管を通して空気が外部に微細排出する脱臭器と;
前記凝縮機と脱臭器を連結する連結管上に設置されて,前記凝縮機を通った空気を脱臭器に圧送する送風機と;
前記凝縮機の支持フレームの下部に形成されたドレーンコックと連通するように連結する自動ドレーン管の内部に多数の繊維状活性炭層が積層配置されて,前記ドレーン筒の下側には排水管が連通するように形成されて,前記凝縮機で発生した凝縮水が繊維状活性炭層を通りながら,最終濾過処理されて排出するように自動ドレーン管で構成されたことを特徴とする生ゴミ処理器。
The top and side surfaces of the hopper having the reaction chamber sealed inside are formed so that the inlet for allowing the garbage to flow into the reaction chamber and the outlet for discharging the treated garbage from the reaction chamber are opened and closed by the lid. In addition, the lower part of the hopper is provided with heating means for heating the raw garbage put into the reaction chamber to generate water vapor, and the raw waste is stirred and dispersed in the reaction chamber of the hopper. The stirring impeller that is collected in the reaction chamber is installed so as to be rotated by a driving motor, and a crushing function unit is formed on the inner side surface of the reaction chamber so that the garbage stirred by the stirring blade is crushed. A tank;
A cooling pipe is connected between a plurality of support frames having an inner hole portion therein so as to communicate with the inner hole portion, and a cooling fan for blowing cold air is installed in a portion adjacent to the cooling pipe, Drain cocks are respectively formed in the lower stage portions of the both side support frames, and the one side support frame is connected so as to communicate with a hopper of the reaction tank through a connecting pipe so that the garbage is heated in the reaction tank. A condenser in which vapor generated while passing through the connecting pipe through the support frame and the cooling pipe is condensed by contact with cold air and separated into water and air;
A heat supply pipe having a guide hole therein and a catalyst pipe are formed so as to communicate with each other, an electric heater is fixedly disposed inside the heat supply pipe, and a ceramic for preventing heat aging is provided inside the catalyst pipe. A support and a large number of platinum catalyst layers are fixedly arranged at appropriate intervals, the heat supply pipe is connected so as to communicate with the other support frame of the condenser through a connection pipe, and the catalyst pipe is connected to a hopper of the reaction tank. The cooling pipe was connected so that the catalyst pipe and the hopper of the reaction tank were connected so that the catalyst pipe and the hopper of the reaction tank were connected, and passed through the condenser. The air is deodorized while passing through the heat supply pipe and the catalyst pipe, and hot air that has passed through the heat supply pipe and the catalyst pipe is re-flowed into the reaction tank through the connection pipe and simultaneously raises the temperature in the reaction chamber. The reaction h A deodorizer which air micro discharged to the outside through the cooling discharge pipe and the air pressure load is generated in the members;
A blower installed on a connecting pipe connecting the condenser and the deodorizer, and pumping the air passing through the condenser to the deodorizer;
A number of fibrous activated carbon layers are stacked inside an automatic drain pipe connected to communicate with a drain cock formed at a lower part of the support frame of the condenser, and a drain pipe is disposed below the drain cylinder. A garbage disposal device formed so as to communicate with the automatic drain pipe so that the condensed water generated in the condenser passes through the fibrous activated carbon layer and is finally filtered and discharged. .
前記反応槽のホッパー内には温度感知センサーが設置されて,前記温度感知センサーの信号により加熱ヒーターが制御部によりその作動が制御されるように構成されて,前記ホッパーの側面には熱媒体補助タンクが設置されて,前記加熱手段内の熱媒体油が加熱ヒーターにより熱膨張が起きると熱媒体補助タンクまで上って,一定圧力以上になると膨張バルブが自動的に開閉されて,内部圧力が外部に抜け出るように構成されたことを特徴とする請求項1に記載の生ゴミ処理器。   A temperature sensor is installed in the hopper of the reaction tank, and the heater is configured to be controlled by a controller in accordance with a signal from the temperature sensor. When a tank is installed and the heat transfer medium oil in the heating means undergoes thermal expansion by the heater, it goes up to the heat transfer medium auxiliary tank. The garbage disposal device according to claim 1, wherein the garbage disposal device is configured to escape to the outside. 前記加熱手段は内部に加熱チャンバーを有する加熱フレームが前記ホッパーの下部および側面を部分的に包むように一体結合されて,前記加熱フレームには電気により作動する加熱ヒーターが加熱チャンバー内に水平に配置されるように結合されて,前記加熱チャンバー内には熱媒体油が貯蔵されて,前記加熱ヒーターにより熱媒体油が加熱されながら,ホッパーを間接的に加熱するように構成されたことを特徴とする請求項1に記載の生ゴミ処理器。   In the heating means, a heating frame having a heating chamber therein is integrally coupled so as to partially wrap the lower and side surfaces of the hopper, and a heating heater that is operated by electricity is disposed horizontally in the heating chamber. The heat medium oil is stored in the heating chamber, and the hopper is indirectly heated while the heat medium oil is heated by the heater. The garbage processing device according to claim 1. 前記反応槽の攪拌インペラーはホッパーの反応チャンバー内に水平にシャフト軸に回転可能に配置されて,前記シャフト軸上に多数の攪拌翼が回動アームによりシャフト軸を中心に放射形に固定結合されていることを特徴とする請求項1に記載の生ゴミ処理器。   The agitation impeller of the reaction vessel is disposed horizontally in the reaction chamber of the hopper so as to be rotatable about a shaft axis, and a number of agitation blades are fixedly coupled radially to the shaft axis by a rotating arm on the shaft axis. The garbage processing device according to claim 1, wherein the garbage disposal device is provided. 前記凝縮機の各々の冷却パイプの端部に多数の冷却翼が形成されて,外部との接触面積を広くすることで冷却ファンにより熱伝逹効果を上げて,前記冷却パイプを通過する水蒸気の凝縮がより効率的に形成されるように構成されて,前記脱臭器の電気ヒーターには多数の放熱翼が形成されて,外部との接触面積を広くすることによって前記送風機に入る内部空気の温度が電気ヒーターにより上昇し,熱供給管内を適正温度に維持させて,触媒管に移動するように構成されたことを特徴とする請求項1に記載のする生ゴミ処理器。   A large number of cooling blades are formed at the end of each cooling pipe of the condenser, and the heat transfer effect is increased by a cooling fan by widening the contact area with the outside, and the water vapor passing through the cooling pipe is increased. Condensation is formed more efficiently, and the electric heater of the deodorizer is formed with a plurality of radiating blades, and the temperature of the internal air entering the blower is increased by increasing the contact area with the outside. The garbage disposal apparatus according to claim 1, wherein the garbage is raised by an electric heater and is moved to the catalyst pipe while maintaining the inside of the heat supply pipe at an appropriate temperature. 前記脱臭器の触媒管は,白金触媒層の寿命を延ばすため,熱老化防止用セラミック担体を前処理剤として使用して,多数の白金触媒層は接触面積および送風機の風量と風速などを考慮して,3段の多層構造の白金触媒層を構成したことを特徴とする請求項1に記載の生ゴミ処理器。   In order to extend the life of the platinum catalyst layer, the catalyst tube of the deodorizer uses a ceramic carrier for preventing heat aging as a pretreatment agent. Many platinum catalyst layers take into consideration the contact area, the air volume and the air speed of the blower, etc. 3. A garbage disposal apparatus according to claim 1, wherein a platinum catalyst layer having a three-stage multilayer structure is constructed. 前記加熱手段の加熱ヒーターに供給される消費電力容量は,段階的に電気供給方式を取っており,初期には最大設置戦力に供給することで,熱媒体油を早い段階で加熱させて前記反応チャンバー内の温度が速かに上昇されるようにして,以後前記加熱ヒーターに供給される消費電力容量を初期設置電力の約半分で供給させて,前記反応チャンバー内の温度が設定温度である約80℃に伝達される時まで加熱させて,以後前記反応チャンバー内温度が約80℃になると前記熱媒体油の加熱ヒーターに供給される消費電力容量を初期設置戦力の約1/4で供給させて,前記反応チャンバー内の運転温度である約80℃が持続的に維持できるようにすることによって,前記作業終了詩まで加熱ヒーターに供給される電気エネルギーを最小の消費電力だけで運転をして,電力消費を節約できるように構成されたことを特徴とする請求項7に記載の生ゴミ処理器。   The power consumption capacity supplied to the heater of the heating means adopts an electric supply system in stages, and by initially supplying the maximum installation force, the heat transfer medium oil is heated at an early stage and the reaction is performed. The temperature in the chamber is quickly raised so that the power consumption capacity supplied to the heater is supplied at about half of the initial installed power, and the temperature in the reaction chamber is about the set temperature. It is heated until it is transmitted to 80 ° C., and after that, when the temperature in the reaction chamber reaches about 80 ° C., the power consumption capacity supplied to the heating medium oil heater is supplied at about 1/4 of the initial installed strength. Thus, by allowing the operating temperature in the reaction chamber to be continuously maintained at about 80 ° C., the electric energy supplied to the heater until the end of the work is minimized. Only in and driving, garbage processor according to claim 7, characterized in that it is configured to save power consumption. 前記シャフト軸と駆動モータの駆動軸には,各々スープラケットが固定結合されて,前記スープラケットはチェーンにより連動されるように連動されるように結合されて,この時チェーンはチェーン調節ギアによりその張力が維持できるように構成されて,前記攪拌インペラーを回転させる駆動モータは正回転と逆回転ができる低速回転用ギアード・モータ(Geard Motor)を適用し,乾燥分解がよく行われるように1分当り約4回転できるように構成されたことを特徴とする請求項4に記載の生ゴミ処理器。   A soup racket is fixedly coupled to each of the shaft shaft and the driving shaft of the driving motor, and the soup racket is coupled so as to be interlocked with a chain. The drive motor that rotates the stirring impeller is configured to maintain the tension, and a low-speed geared motor (Gear Motor) that can rotate in the forward and reverse directions is applied. The garbage disposal device according to claim 4, wherein the garbage disposal device is configured to be capable of rotating about four times per contact. 前記多数の攪拌翼は生ゴミを押して攪拌する攪拌片と背面部に傾斜片が一定角度に傾斜する形で構成されて,前記シャフト軸の中間部位を中心に傾斜片が対称されるように設置されて,前記シャフト軸が正方向に回転すると生ゴミが前記攪拌翼の攪拌片に押されながら,前記シャフト軸の両端部にまんべんなく分散・攪拌されて,シャフト軸が逆方向に回転すると生ゴミが前記攪拌翼の傾斜片に押されながら,前記シャフト軸の中間部位に集めるようになり,自動的に処理物が排出できるように構成されたことを特徴とする請求項4に記載の生ゴミ処理器。   The plurality of stirring blades are configured such that the stirring pieces for pushing and stirring the garbage and the inclined pieces are inclined at a fixed angle on the back surface, and the inclined pieces are symmetrical about the intermediate portion of the shaft shaft. When the shaft rotates in the forward direction, the garbage is uniformly dispersed and stirred at both ends of the shaft shaft while being pushed by the stirring pieces of the stirring blade. When the shaft rotates in the opposite direction, the garbage is The garbage is collected so as to be collected at an intermediate portion of the shaft shaft while being pushed by the inclined piece of the stirring blade, and the processed material can be automatically discharged. Processor. 前記攪拌インペラーの攪拌翼とホッパーの反応チャンバー内壁に固定結合される破砕機能部は,互いに隣接するように設置されて,回動される攪拌翼と破砕機能部の間で生ゴミが切断破砕されるように構成されたことを特徴とする請求項4に記載の生ゴミ処理器。   The crushing function unit fixedly coupled to the stirring impeller of the stirring impeller and the inner wall of the reaction chamber of the hopper is installed adjacent to each other, and the garbage is cut and crushed between the rotating stirring blade and the crushing function unit. The garbage disposal device according to claim 4, wherein the garbage disposal device is configured as described above. 前記電気制御部は,運転時間操作パネルと過熱および過負荷時に故障と機械の停止を知らせる故障ランプがあり,電源スイッチは1次引入電気を受け入れるスイッチで,運転スイッチを押すと作業が終了されるまですべての機能が自動的に行われて,排出スイッチを押すと最終副産物が外部で排出され,排出が完了すれば停止スイッチを押して,機械機能を初期化させるように構成されたことを特徴とする請求項2に記載の生ゴミ処理器。   The electric control unit has an operation time operation panel and a failure lamp that notifies failure and machine stoppage when overheated and overloaded. The power switch is a switch that accepts primary incoming electricity, and the operation is completed when the operation switch is pressed. All functions are automatically performed, and when the discharge switch is pressed, the final by-product is discharged to the outside. When the discharge is completed, the stop switch is pressed to initialize the machine function. The garbage processing device of Claim 2.
JP2005000247U 2004-02-19 2005-01-24 Garbage disposal device Expired - Lifetime JP3109984U (en)

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