JP3109645U - Cutting tool with multiple helix angles - Google Patents
Cutting tool with multiple helix angles Download PDFInfo
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- JP3109645U JP3109645U JP2005000028U JP2005000028U JP3109645U JP 3109645 U JP3109645 U JP 3109645U JP 2005000028 U JP2005000028 U JP 2005000028U JP 2005000028 U JP2005000028 U JP 2005000028U JP 3109645 U JP3109645 U JP 3109645U
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Abstract
【課題】排出する切りくずの量が充分で、切りくずがつまって穴の径をふさぐといった状況が生じにくく、切削工具の剛性もそれに伴って高くなるため、その穴の精度が高くなり、ゆがんだり、ドリルが折れたりすることも少なくなる多重ねじれ角を持つ切削工具を提供する。
【解決手段】刃の部分にはカッティングエッジから螺旋状にねじれ角が施されていて、その刃の部分は少なくとも二段以上のねじれ角からなる溝を持つ。どの段のねじれ角も異なり、刃の部分の中心線は、前段と後段のねじれ角の角度が、徐々に小さくなっていて、その溝の面積は徐々に大きくなる。多重ねじれ角を持つ切削工具は多重ねじれ角を持つ構造に設計されているため、刃の部分のねじれ角が板の中で徐々に厚さを持つドリル穴中心を持ち、さらに、刃の部分にあるねじれ角もまた徐々に浅くなる。
【選択図】図3[PROBLEMS] To prevent the occurrence of a situation where the amount of chips to be discharged is sufficient and the chips are clogged up to block the diameter of the hole, and the rigidity of the cutting tool is increased accordingly. The present invention provides a cutting tool having a multiple helix angle that is less likely to sag or break a drill.
A blade portion is helically twisted from a cutting edge, and the blade portion has a groove having at least two stages of twist angles. The twist angle of each step is different, and the center line of the blade portion is gradually reduced in the angle of the twist angle in the front and rear stages, and the area of the groove is gradually increased. Cutting tools with multiple helix angles are designed to have a structure with multiple helix angles, so that the helix angle of the blade part has a drill hole center with a gradually increasing thickness in the plate, and the blade part Certain twist angles also become shallower.
[Selection] Figure 3
Description
本考案は多重ねじれ角を持つ切削工具に関する。本考案の切削工具は、複数の傾斜角度を持つ溝があることにより、切削工具の強度を高めて、切りくずの排出をよくするという特長を持つ。 The present invention relates to a cutting tool having multiple helix angles. The cutting tool of the present invention has the features that the strength of the cutting tool is increased and the chip is better discharged due to the presence of grooves having a plurality of inclination angles.
ドリルがすぐれた機能を持つためには、ドリルヘッドの研磨が鍵となる。より効果的に切削するためには、正確なカッティングエッジの角度は切削する対象物の材質によって決定しなければならない。
また、ドリルの良し悪しは刃の部分の傾斜角度の設計に大きく関係する。図1及び図2を参照いただきたい。従来の切削工具10は、シャンク101及び刃の部分102からなる。刃の部分102にはねじれ角を持つ溝があり、複数の傾斜角103が構成される。どの傾斜角103の角度も均等で、単一のねじれ角の切削工具10はその傾斜角103の深さに相応して一定の切削機能を持つ。そして、硬度が高く、切削しにくい板材の場合は、その切削力を高める必要があり、このため、切削工具10は容易に磨耗、あるいは、剛性の不足により曲がったり、折れたりする。
さらに、従来の切削工具10が板材3’に穴を開ける時、剛性不足のため、排出する切りくずの量が少なく、高速でドリルすると切りくずが溝をふさいでしまうことになる。このため、複数の板材3’に穴を開ける時、重ねた板の下方の板材3は切削工具10の剛性不足により、切りくずの排出量が少なく、ドリルした穴の径4’が偏ることが多い。したがって、不合格となる板材3’が多くなるという現象が生じる。
Polishing the drill head is the key to a good drill function. In order to cut more effectively, the exact cutting edge angle must be determined by the material of the object to be cut.
In addition, the quality of the drill is greatly related to the design of the inclination angle of the blade portion. Please refer to FIG. 1 and FIG. The conventional cutting tool 10 includes a shank 101 and a blade portion 102. The blade portion 102 has a groove having a twist angle, and a plurality of inclination angles 103 are formed. The angle of each inclination angle 103 is equal, and the cutting tool 10 having a single helix angle has a constant cutting function corresponding to the depth of the inclination angle 103. In the case of a plate material having high hardness and difficult to cut, it is necessary to increase the cutting force. For this reason, the cutting tool 10 is easily worn or bent or bent due to insufficient rigidity.
Furthermore, when the conventional cutting tool 10 drills a hole in the plate 3 ', the amount of chips to be discharged is small due to insufficient rigidity, and the chips block the grooves when drilled at high speed. For this reason, when a hole is made in a plurality of plate members 3 ′, the plate member 3 below the stacked plates may have less chip discharge due to insufficient rigidity of the cutting tool 10, and the diameter 4 ′ of the drilled hole may be biased. Many. Therefore, a phenomenon occurs in which the number of rejected plate members 3 ′ increases.
本考案は、従来の切削工具が単一のねじれ角しか持たないために、傾斜角と回転速度の関係から、切削工具がゆがんだり、折れたりし、効果的に切削作業ができないという欠点(特に板を複数重ねた場合に問題が多い)を改善することができる多重ねじれ角を持つ切削工具を提供することを課題とする。 Since the conventional cutting tool has only a single helix angle, the cutting tool is distorted or broken due to the relationship between the inclination angle and the rotation speed, and the cutting work cannot be effectively performed (particularly, It is an object of the present invention to provide a cutting tool having multiple torsion angles that can improve a large number of problems when a plurality of plates are stacked.
本考案の多重ねじれ角を持つ切削工具は、シャンクと刃の部分からなる。刃の部分にはカッティングエッジから螺旋状にねじれ角が施されていて、その刃の部分は少なくとも二段以上のねじれ角からなる溝を持つ。どの段のねじれ角も異なり、刃の部分の中心線は、前段と後段のねじれ角の角度が、徐々に小さくなっていて、その溝の面積は徐々に大きくなる。したがって、本考案の多重ねじれ角を持つ切削工具は多重ねじれ角を持つ構造に設計されているため、刃の部分のねじれ角が板の中で徐々に厚さを持つドリル穴中心を持ち、さらに、刃の部分にあるねじれ角もまた徐々に浅くなる。その溝面積もまたそれに伴って大きくなる。故に、排出する切りくずの量が充分で、切りくずがつまって穴の径をふさぐといった状況が生じにくい。したがって、刃の部分のドリル穴中心の厚さが徐々に大きくなり、切削工具の剛性もそれに伴って高くなる。高速回転でドリルする時、その穴の精度が高くなり、ゆがんだり、ドリルが折れたりすることも少なくなる。 The cutting tool having multiple twist angles according to the present invention comprises a shank and a blade portion. The blade portion is helically twisted from the cutting edge, and the blade portion has a groove having a twist angle of at least two stages. The twist angle of each step is different, and the center line of the blade portion is gradually reduced in the angle of the twist angle in the front and rear stages, and the area of the groove is gradually increased. Therefore, since the cutting tool having multiple helix angles of the present invention is designed to have a structure with multiple helix angles, the helix angle of the blade portion has a drill hole center having a thickness gradually in the plate, The torsion angle at the blade part also becomes gradually shallower. The groove area also increases accordingly. Therefore, the amount of chips to be discharged is sufficient, and it is difficult for a situation in which chips are jammed to block the diameter of the hole. Therefore, the thickness of the drill hole center of the blade portion gradually increases, and the rigidity of the cutting tool increases accordingly. When drilling at high speed, the accuracy of the hole is high, and it is less likely to distort or break the drill.
本考案の、多重ねじれ角を持つ切削工具は刃の部分にねじれ角の変化を持たせて、刃の部分のねじれ角が板の中で徐々に厚さを持ったドリル穴中心を持ち、
さらに、刃の部分にあるねじれ角もまた徐々に浅くなり、中心線が前段と後段のねじれ角の角度が、徐々に小さくなっていることにより、その溝の面積もまた徐々に大きくなる。故に、切りくずの排出量が充分で、切りくずがつまって穴の径をふさぐといった状況が生じにくい。また、ドリルの際、その穴の精度がより高くなるという効果がある。
また、本考案の多重ねじれ角を持つ切削工具は、刃の部分の長い溝が複数のねじれ角度を持つ設計になっていて、さらに、その傾斜角るため、(θ)が徐々に小さくなることにより、切りくずの排出量も増加し、切削の過程において切りくずが溝をふさぐといった状況が避けられるという効果がある。
The cutting tool with multiple helix angles of the present invention has a drill hole center where the helix angle of the blade part gradually increases in thickness, with the helix angle of the blade part changing,
Further, the torsion angle at the blade portion also becomes gradually shallower, and the angle of the torsion angle at the front and rear stages of the center line gradually decreases, so that the area of the groove also gradually increases. Therefore, the amount of chip discharge is sufficient, and it is difficult for the situation that the chip is clogged up to block the diameter of the hole. In addition, when drilling, there is an effect that the accuracy of the hole becomes higher.
In addition, the cutting tool with multiple twist angles of the present invention is designed so that the long groove of the blade part has multiple twist angles, and furthermore, (θ) gradually decreases due to the inclination angle. As a result, the amount of chip discharge increases, and there is an effect that it is possible to avoid a situation in which the chips block the grooves in the cutting process.
図3を参照いただきたい。 本考案の多重ねじれ角を持つ切削工具1は、シャンク11及び刃の部分12からなる。その刃の部分12の先端は少なくとも二段のねじれ角θ1及びθ2が刃の部分12の長い溝を構成する。そして、どのねじれ角θ1、θ2も傾斜角度が異なる。したがって、ドリル穴中心の厚さは明らかに異なる。中心線から言えば、ねじれ角θ1からねじれ角θ2の間の角度は大きいものから小さいものへと順になっている。さらに、溝の面積もまた徐々に大きくなる。刃の部分12は、カッティングエッジ121からねじれ角θ1、θ2の方向へと、その形成される溝は徐々に大きくなる。したがって、その切りくずの排出量が充分で、切りくずが穴につまってドリルが折れるといった状況も少なくなる。 Please refer to FIG. A cutting tool 1 having multiple twist angles according to the present invention comprises a shank 11 and a blade portion 12. The tip of the blade portion 12 forms a long groove in the blade portion 12 with at least two twist angles θ 1 and θ 2. And any torsion angle θ1, θ2 has a different inclination angle. Therefore, the thickness of the drill hole center is clearly different. Speaking from the center line, the angle between the twist angle θ1 and the twist angle θ2 is in order from the largest to the smallest. Furthermore, the area of the groove also increases gradually. In the blade portion 12, the grooves formed gradually increase from the cutting edge 121 toward the twist angles θ 1 and θ 2. Therefore, the amount of chip discharge is sufficient, and the situation in which the chip is stuck in the hole and the drill breaks is reduced.
さらに、刃の部分12のねじれ角θ1、θ2は旋盤で製造する時、どの段のねじれ角も深さと角度が異なる。このため、ドリル穴中心の厚さもまたカッティングエッジ121から後ろに向かって徐々に厚くなる。したがって、この切削工具1は剛性が高くなり、切削の過程において折れるといった状況が生じにくくなる。さらに、剛性が高くなることにより、ドリル穴の精度もより高くなる。 Further, the twist angles θ1 and θ2 of the blade portion 12 are different in depth and angle at every step when manufactured on a lathe. For this reason, the thickness at the center of the drill hole also gradually increases from the cutting edge 121 toward the rear. Therefore, the cutting tool 1 has high rigidity and is less likely to break during the cutting process. Furthermore, the precision of a drill hole becomes higher because rigidity becomes high.
図4及び図5を参照いただきたい。この切削工具1’はもう一つの実施例である。この切削工具1’はシャンク11’及び刃の部分12’からなる。刃の部分12’先端は少なくとも三段のねじれ角θ3、θ4及びθ5が刃の部分12’の長い溝を構成する。そして、どのねじれ角θ3、θ4、θ5も傾斜角度が異なる。したがって、ドリル穴中心の厚さとねじれ角の幅は明らかに異なる。刃の部分12’のねじれ角はθ3、θ4からθ5へと徐々に小さくなっている。したがって、その切れくずの容量もまた相対に大きくなり、ドリルの際の穴をふさいだり、折れたりする状況が少なくなり、改善される。そして、ドリル穴の精度も高くなる。さらに、多層の重なった板材3をドリルする時、切削工具1’の剛性不足によるドリル穴4が偏ってしまうといった状況も避けられ、ドリルの際に不良品が出る率を低く抑えることが可能である。 Please refer to FIG. 4 and FIG. This cutting tool 1 'is another embodiment. This cutting tool 1 'comprises a shank 11' and a blade portion 12 '. At the tip of the blade portion 12 ', at least three twist angles θ3, θ4 and θ5 constitute a long groove of the blade portion 12'. And every torsion angle θ3, θ4, θ5 has a different inclination angle. Therefore, the thickness of the drill hole center and the width of the twist angle are obviously different. The twist angle of the blade portion 12 'gradually decreases from θ3, θ4 to θ5. Therefore, the capacity of the chip is also relatively increased, and the situation where the drill hole is blocked or broken is reduced and improved. And the precision of a drill hole also becomes high. Furthermore, when drilling the multi-layered plate 3, it is possible to avoid a situation where the drill hole 4 is biased due to insufficient rigidity of the cutting tool 1 ′, and the rate at which defective products are produced during drilling can be kept low. is there.
以下に、本考案の多重ねじれ角を持つ切削工具(A)と従来の単一ねじれ角を持つ切削工具(B)のドリルが実際にドリルした際の精度を比較したものを表1に示す。
10 切削工具
101 シャンク
102 刃の部分
103 傾斜角度
1、1’ 切削工具
11、11’ シャンク
12、12’ 刃の部分
121、121’ カッティングエッジ
θ1、θ2、θ3、θ4、θ5 傾斜角度
3、3’ 板材
4、4’ ドリルした穴の径
DESCRIPTION OF SYMBOLS 10 Cutting tool 101 Shank 102 Blade part 103 Inclination angle 1, 1 'Cutting tool 11, 11' Shank 12, 12 'Blade part 121, 121' Cutting edge (theta) 1, (theta) 2, (theta) 3, (theta) 4, (theta) 5 Inclination angle 3,3 'Sheets 4, 4' Drilled hole diameter
Claims (1)
刃の部分は少なくとも二段以上のねじれ角が長い溝を構成していて、どのねじれ角も傾斜角度が異なるため、刃の部分の中心線が前段と後段のねじれ角の角度が、徐々に小さくなっていることにより、その溝の面積もまた徐々に大きくなり、故に、切りくずの排出量が充分で、切りくずがつまって穴の径をふさぐといった状況が生じにくいという特長を持つ、多重ねじれ角を持つ切削工具。 It consists of a shank and a blade part, and the blade part forms a helix angle spirally from the cutting edge,
The blade part forms a groove with a long torsion angle of at least two steps, and since the inclination angle is different for every twist angle, the angle of the twist angle between the front and rear stages of the blade part gradually decreases. As a result, the area of the groove also gradually increases, and therefore, the amount of chip discharge is sufficient, and it is difficult to cause a situation where the chip is clogged and block the diameter of the hole. Cutting tool with horns.
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JP2005000028U JP3109645U (en) | 2005-01-07 | 2005-01-07 | Cutting tool with multiple helix angles |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0634736U (en) * | 1992-09-18 | 1994-05-10 | 株式会社セフテック | Automatic hood sash |
WO2018092729A1 (en) * | 2016-11-15 | 2018-05-24 | 京セラ株式会社 | Rotary tool and method for manufacturing cut product using same |
-
2005
- 2005-01-07 JP JP2005000028U patent/JP3109645U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0634736U (en) * | 1992-09-18 | 1994-05-10 | 株式会社セフテック | Automatic hood sash |
WO2018092729A1 (en) * | 2016-11-15 | 2018-05-24 | 京セラ株式会社 | Rotary tool and method for manufacturing cut product using same |
JPWO2018092729A1 (en) * | 2016-11-15 | 2019-10-17 | 京セラ株式会社 | Rotating tool and method of manufacturing cut product using the same |
US10821526B2 (en) * | 2016-11-15 | 2020-11-03 | Kyocera Corporation | Rotary tool and method for manufacturing machined product |
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