JP3107864U - Flexible auxiliary workbench that combines a magnet and a free rotating table - Google Patents

Flexible auxiliary workbench that combines a magnet and a free rotating table Download PDF

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JP3107864U
JP3107864U JP2004003625U JP2004003625U JP3107864U JP 3107864 U JP3107864 U JP 3107864U JP 2004003625 U JP2004003625 U JP 2004003625U JP 2004003625 U JP2004003625 U JP 2004003625U JP 3107864 U JP3107864 U JP 3107864U
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work
magnet
angle
fixed
combines
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範俊 窪田
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有限会社 アース精工
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Abstract

【課題】さまざまな大きさのワークを常に最適な方向や、角度から磨いたり、削ったりの作業が出来る様に固定可能で、なおかつできるだけ作業机等の上面の低い位置に安定した安全な作業が出来る様し、最適な方向や、角度で固定する為に、最も作業性の良い位置で締める、緩めるの操作が出来、最適な締め付け力を得られる様な構造にした補助作業台の提供。
【解決手段】自在台へワークを保持するための磁石を取付け、そこへワークを付けられるようにした。又、ハウジングAの中にある、自在回転球3を押し上げる為の、クランピングピース7を、クランプレバー8で締めこむことにより、わずかな力で目的を達成する様にした。
【選択図】図1
[PROBLEMS] It is possible to fix various sizes of workpieces so that they can always be polished and scraped from the optimal direction and angle, and stable and safe work can be performed at a position as low as possible on the work desk. In order to fix it at the optimum direction and angle, it is possible to tighten and loosen at the best workability position, and to provide an auxiliary work table with a structure that can obtain the optimum tightening force.
A magnet for holding a work is attached to a free base so that the work can be attached thereto. Further, the clamping piece 7 for pushing up the freely rotating sphere 3 in the housing A is fastened with the clamp lever 8 so that the object can be achieved with a slight force.
[Selection] Figure 1

Description

補助作業台のなかで3次元方向に自在に回転し、任意の位置で固定出来る自在台というものは存在したが、万力で部品を掴む様になっている為にその万力の口開き範囲の物しか取付けることが出来ないという問題がある。 Among the auxiliary worktables, there was a universal platform that could freely rotate in the three-dimensional direction and be fixed at any position. There is a problem that only this item can be attached.

補助作業台のなかで3次元方向に自在に回転し、任意の位置で固定出来る自在台というものは存在したが、その角度を固定するのにレバーが一定位置で、その固定力も一定になっている為、作業性が悪く、固定力に可変性がないという問題がある。 Among the auxiliary worktables, there was a universal platform that could rotate freely in the three-dimensional direction and be fixed at any position. However, the lever was fixed at a fixed position and the fixing force was fixed to fix the angle. Therefore, there are problems that workability is poor and the fixing force is not variable.

さまざまな大きさの部品を着脱するのに、その都度万力のハンドルをまわして締めたり緩めたりしなければならないので、手間がかかるという問題がある。 In order to attach and detach components of various sizes, it is necessary to turn and tighten or loosen the vise handle each time, which is troublesome.

万力の位置が、回転中心から離れ過ぎていることに加え、固定力が弱い為に剛性がなく、作業時に力を加えると動いてしまい安定性と作業性が悪く、大きくて重量のある物の取付けは出来ない、という問題がある。 In addition to the position of the vise being too far from the center of rotation, there is no rigidity because the fixing force is weak, and it will move if force is applied during work, resulting in poor stability and workability, large and heavy objects There is a problem that cannot be installed.

構造的に背が高く、万力等の取付け位置が回転中心から離れている為に、顕微鏡や拡大鏡の下に入りにくく、微細な作業が出来ないという問題がある。 Since it is structurally tall and the mounting position of the vise is far from the center of rotation, there is a problem that it is difficult to enter under a microscope or a magnifying glass and fine work cannot be performed.

構造的に背が高く、万力等の取付け位置が回転中心から離れている為に、作業角度を少し変えるだけで、作業ポイントが大きく移動してしまい、顕微鏡や拡大鏡の下で作業するとき、焦点を合わせ直すのに、わずらわしい動作を頻繁にしなければならないという問題がある。
When working under a microscope or magnifying glass, the work point moves greatly by changing the working angle slightly because the mounting position of the vise is far from the center of rotation. There is a problem that annoying operations must be frequently performed to refocus.

(0001)(0003)の問題点を解決するために、本自在台へ用途に応じた強さ大きさの磁石を連結して、これをワークの取付け媒体にすることで、様々な大きさのワークを固定出来、しかもワンタッチで着脱できる様にするものである。     In order to solve the problems of (0001) and (0003), by connecting a magnet of strength size according to the application to this universal stand and using it as a mounting medium for workpieces, various sizes are available. The work can be fixed and can be attached and detached with a single touch.

(0002)(0004)の問題点を解決するために、本自在台の特徴である回転中心からのモメントを最小にしたことと、球面体の締め付け方法の考案により作業時に 力を加えても安定した位置決め力を保持出来る様にするものである。       In order to solve the problems of (0002) and (004), the moment from the center of rotation, which is a feature of this universal stand, is minimized, and it is stable even if a force is applied during work by devising a tightening method for the spherical body The positioning force can be maintained.

(0005)(0006)の問題点を解決するために、自在台の形状を図1の様にして全体の強度を損なうことなく、自在台の背丈を低くおさえたことで、顕微鏡や拡大鏡の下での微細な作業を可能にするものである。
In order to solve the problems of (0005) and (006), the shape of the free stand is reduced to the height of the free stand as shown in FIG. It enables fine work below.

本考案のフレキシブル補助作業台を使用することにより、固定位置から極めて低い位置へ部品や材料を取付けることができる為、机等の作業台の上へ直接置いたと同様な安定感が得られると同時に、自由な作業ポジションを得られるので、作業者にとって安全で楽な姿勢で作業が出来る様になるという利点をもたらす。       By using the flexible auxiliary workbench of the present invention, parts and materials can be mounted from a fixed position to an extremely low position, so that the same stability can be obtained as when placed directly on a workbench such as a desk. Since a free work position can be obtained, the worker can work in a safe and easy posture.

加えて、着脱と位置決めがワンタッチであるので、作業性が従来の作業方法と比べ格段によくなる。
In addition, since the attachment and detachment and positioning are one-touch, the workability is much better than the conventional work method.

本考案の自在台を直接、机、作業台、鉄板等へ、万力、ボルト、磁石等で固定して、出来る限り低い位置へワークを取付ける様にする。
The universal base of the present invention is fixed directly to a desk, work table, iron plate, etc. with a vise, bolts, magnets, etc. so that the work can be mounted at the lowest possible position.

図1は、本考案装置の1実施例の正面図であって、1、2、5は図2と同様である。また、9は自在台本体で、8はクランプレバーである。   FIG. 1 is a front view of an embodiment of the device of the present invention, and 1, 2, and 5 are the same as those in FIG. Reference numeral 9 denotes a free-standing base body, and 8 denotes a clamp lever.

8クランプレバーはセレーションでかみ合せたり、はずしたりして自由な角度で使用可能な機構を有した市販のものである。   The 8-clamp lever is a commercially available one that has a mechanism that can be used at any angle by engaging or disengaging with serrations.

一般に 1 加工や作業をする為の部品に作業を加えるとき、(例えば、金型等製品部の凹凸の磨きや刃具類の手作業によるメンテナンス等)作業者は加工しようとする溝等を覗き込むために、上体を曲げたり傾けたりしなければならないが、本考案装置を使うことで、姿勢を変えずに、ワークの傾きや位置を手早く簡単に変えることができて、しかも必要に応じた強さで固定できる様にしたものである。   In general, 1 When working on parts for processing or work (for example, polishing unevenness of product parts such as molds or manual maintenance of cutting tools), the operator looks into the groove to be processed. Therefore, it is necessary to bend and tilt the upper body, but by using the device of the present invention, it is possible to change the tilt and position of the workpiece quickly and easily without changing the posture, and as required. It can be fixed with strength.

上記により作業の為の光源、視点、姿勢を変えることなく安定した微細作業を可能にすると同時に、長時間の集中作業や安全作業を確保できるので作業効率が飛躍的によくなる。
As described above, stable fine work can be performed without changing the light source, viewpoint, and posture for work, and at the same time, long-time concentrated work and safety work can be secured, so that work efficiency is dramatically improved.

図2は、本考案装置の1実施例で自在台部分の断面図であって、4―ハウジングAと、6―ハウジングBに挟まれた、3―自在回転球と、7―クランピングピースのうち、8―クランプレバーを回転させることで、7―クランピングピースを、横方向へ押すことにより、3―自在回転球を、わずかな力で強固に固定する仕組みを表したものである。
FIG. 2 is a cross-sectional view of a free base portion in one embodiment of the device of the present invention, comprising 4-housing A, 6-housing B, 3-spindle rotating sphere, and 7-clamping piece. Of these, the mechanism is shown to firmly fix the 3-turning sphere with a slight force by rotating the 8-clamp lever and pushing the 7-clamping piece laterally.

ハウジングBの下へ磁石を取付けて鉄製じょうばんの上に据え付ける。ボルトや万力で鉄板や作業机に据え付ける。等いろいろな物の上で部品や材料を傾けての作業を可能とする。 Install a magnet under the housing B and place it on an iron funnel. Install it on a steel plate or work desk with bolts or a vise. It is possible to work by tilting parts and materials on various objects.

ワークを保持するための磁石2を万力やクリップと交換すれば彫金、宝飾品、入れ歯の技工等の微細な作業が容易に出来る様になる。 If the magnet 2 for holding the workpiece is replaced with a vise or a clip, fine work such as engraving, jewelry and dentures can be easily performed.

ワークを保持するための磁石の替りにベッドや椅子と交換して、大きな自在台すれば手術台、介護用ベッド、等従来は前後方向の傾きしか調整出来なかったものを、前後左右自由自在に傾けることが出来る様になる。
Replace the bed and chair instead of the magnet to hold the work, and if you have a large free stand, you can freely adjust the front and back, left and right, such as operating table, nursing bed etc. You can tilt.

自在台とマグネットベースを結合させて、その上にワークを取付けた状態の説明図である。(実施例1)It is explanatory drawing of the state which combined the universal stand and the magnet base, and attached the workpiece | work on it. Example 1 自在台のうち自在回転球を固定させる為の構造を断面により示した説明図である。(実施例2)It is explanatory drawing which showed the structure for fixing a freely-rotating sphere among free bases by the cross section. (Example 2)

符号の説明Explanation of symbols

1 加工や作業をする為の部品または材料
2 部品または材料を保持するための磁石
3 自在回転球
4 ハウジングA
5 自在回転球と磁石の連結金具
6 ハウジングB
7 クランピングピース
8 クランプレバー
1 Parts or materials for processing or work 2 Magnets for holding parts or materials 3 Swivel ball 4 Housing A
5 Swivel ball and magnet connection bracket 6 Housing B
7 Clamping piece 8 Clamp lever

Claims (2)

3次元方向に自在に回転し、任意の位置で必要に応じた強さで固定出来る自在台と、磁石を連結することで、さまざまな広範囲な大きさの鉄製部品を、作業台上の最適位置や角度にワンタッチで固定できる、補助作業台。
By connecting a flexible base that can rotate freely in three dimensions and can be fixed at any position with the strength required, and a magnet, various steel parts of a wide range of sizes can be optimally positioned on the workbench. Auxiliary worktable that can be fixed to any angle with a single touch.
セレーションのかみ合わせによって任意角度に設定できる構造を有するクランプレバーと、球面体と、これを締め付ける為のスライド駒と、これらを格納するハウジングの構造の組み合せにより、極めてコンパクトな構造な装置で、なおかつちいさな締め付け動作と、軽微な力で最適位置、最適角度、最適強度に、固定できる、補助作業台。

By combining the clamp lever with a structure that can be set at any angle by engaging serrations, the spherical body, the slide piece for tightening it, and the structure of the housing that houses them, it is a very compact device, yet it is small. Auxiliary worktable that can be fixed at the optimal position, optimal angle, and optimal strength by tightening operation and slight force.

JP2004003625U 2004-06-22 2004-06-22 Flexible auxiliary workbench that combines a magnet and a free rotating table Expired - Fee Related JP3107864U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11808833B2 (en) 2016-10-28 2023-11-07 Ppg Industries Ohio, Inc. Coatings for increasing near-infrared detection distances
US11809933B2 (en) 2018-11-13 2023-11-07 Ppg Industries Ohio, Inc. Method of detecting a concealed pattern
US12001034B2 (en) 2022-11-04 2024-06-04 Ppg Industries Ohio, Inc. Near infrared control coating, articles formed therefrom, and methods of making the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11808833B2 (en) 2016-10-28 2023-11-07 Ppg Industries Ohio, Inc. Coatings for increasing near-infrared detection distances
US11977154B2 (en) 2016-10-28 2024-05-07 Ppg Industries Ohio, Inc. Coatings for increasing near-infrared detection distances
US11809933B2 (en) 2018-11-13 2023-11-07 Ppg Industries Ohio, Inc. Method of detecting a concealed pattern
US12001034B2 (en) 2022-11-04 2024-06-04 Ppg Industries Ohio, Inc. Near infrared control coating, articles formed therefrom, and methods of making the same

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