JP3105625U - Housing for IT equipment - Google Patents

Housing for IT equipment Download PDF

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JP3105625U
JP3105625U JP2004003104U JP2004003104U JP3105625U JP 3105625 U JP3105625 U JP 3105625U JP 2004003104 U JP2004003104 U JP 2004003104U JP 2004003104 U JP2004003104 U JP 2004003104U JP 3105625 U JP3105625 U JP 3105625U
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frame member
inner frame
housing
welding
equipment
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邦彦 本合
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Toyo Rikagaku Kenkyusho Co Ltd
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Toyo Rikagaku Kenkyusho Co Ltd
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Abstract

【課題】 生産性に秀れると共に、薄型化,軽量化を図ることができ、且つリサイクル性にも秀れ、しかも、溶接を効率良く且つ外観品質への影響を最小限として行うことができ、良好な外観を形成できる極めて実用性に秀れたIT機器用の筺体を提供することである。
【解決手段】 パソコンやその周辺機器等のIT機器用の筺体であって、筺体6を構成する枠部材5を一体成型せずに、鋳造法若しくは鍛造法により形成され、前記IT機器1本体に連結される連結部3が一体成型された金属製の内側枠部材2と、この内側枠部材2と同種金属でプレス加工法により形成され、この内側枠部材2の外側露出面2aを隠蔽するように設けられる板状の外側枠部材4とをレーザー溶接により溶接接合して前記枠部材5を形成したものである。
【選択図】 図1


PROBLEM TO BE SOLVED: To achieve excellent thinning and light weight while being excellent in productivity, and also excellent in recyclability, and to perform welding efficiently and with minimal influence on appearance quality. An object of the present invention is to provide a housing for IT equipment which can form a good appearance and is extremely practical.
SOLUTION: This is a housing for IT equipment such as a personal computer and its peripheral equipment, and is formed by a casting method or a forging method without integrally forming a frame member 5 constituting the housing 6, and is provided on the IT equipment 1 body. The connecting portion 3 to be connected is formed of a metal inner frame member 2 integrally molded and a metal of the same kind as the inner frame member 2 by a press working method so as to cover the outer exposed surface 2a of the inner frame member 2. The frame member 5 is formed by welding and joining the plate-shaped outer frame member 4 provided in the above-mentioned manner by laser welding.
[Selection diagram] Fig. 1


Description

本考案は、パソコンやその周辺機器等のIT機器用の筺体に関するものである。   The present invention relates to a housing for an IT device such as a personal computer and its peripheral devices.

例えばモバイルパソコン,電子手帳等のIT機器の筺体としては、従来、軽量で強度に秀れ、且つデザインの自由度も高いプラスチック製が主流である。   For example, the housing of IT equipment such as a mobile personal computer and an electronic organizer has conventionally been made of plastic, which is lightweight, has excellent strength, and has a high degree of freedom in design.

ところで、プラスチックは絶縁体であり電磁波を透過するため、内部機器から生じる電磁波により周辺機器に影響を与えたり、外部からの電磁波により内部機器が影響を受けたりするという問題があり、このようなプラスチック製の筺体には、電磁波遮蔽性を付与するために内部に蒸着やメッキにより金属薄膜を形成していることから、量産性に劣り、コスト高となるのは勿論、この金属薄膜に衝撃や温度変化によってクラックが発生するおそれや、経時変化で金属薄膜が剥離するおそれがあり、また、リサイクルが厄介であるという問題点がある。   By the way, plastic is an insulator and transmits electromagnetic waves.Therefore, there is a problem that an electromagnetic wave generated from an internal device affects peripheral devices and an internal device is affected by an external electromagnetic wave. The case made of metal has a thin metal film formed by vapor deposition or plating to provide electromagnetic shielding, so mass production is inferior and cost is high. There is a problem that a crack may occur due to the change, a metal thin film may peel off due to a change over time, and recycling is troublesome.

そこで、プラスチック製の筺体より薄型化が可能で、金属薄膜を別途形成する必要なく、複雑な形状に形成できる鋳造法若しくは鍛造法、例えばダイキャスト法により形成された筺体が提案されている。   Therefore, there has been proposed a casing formed by a casting method or a forging method, for example, a die casting method, which can be made thinner than a plastic casing and does not require a separate formation of a metal thin film and can be formed into a complicated shape.

ダイキャスト法は、鋳型によって様々な形状に成型することができ、例えば部品取り付け用のボスが鋳出せる(その分別途の加工工程を減らせる)等の利点があり、大量生産も可能であり、また、アルミニウムやマグネシウムをダイキャスト法により成型すれば上述のように金属薄膜を成膜する必要がなく、溶解することで再利用できるためリサイクル性にも秀れることから注目されている。   The die casting method can be molded into various shapes by a mold, and has an advantage that, for example, a boss for mounting a component can be cast (the number of separate processing steps can be reduced by that amount), and mass production is also possible. Also, if aluminum or magnesium is molded by a die-casting method, it is not necessary to form a metal thin film as described above, and since it can be reused by being dissolved, it is attracting attention because of excellent recyclability.

しかしながら、上述のようなダイキャスト法により形成されたダイキャスト成型品(又は鋳造品若しくは鍛造品)は、表面品質に劣り外観仕上げ工程が必要で、歩留まりが低いため、生産性に劣りコスト高となる。   However, a die-cast molded product (or a cast or forged product) formed by the above-described die-casting method has poor surface quality and requires an appearance finishing step, and has a low yield, resulting in poor productivity and high cost. Become.

本考案は、上述のような現状に鑑み、外観仕上げ工程を不要とするために、仕上げ工程が必要ないプレス加工法により形成されたプレス成型品に着眼し、鋭意研究の結果、プレス成型品を外側、鋳造法若しくは鍛造法により形成された成型品を内側とすることで、鋳造法若しくは鍛造法の複雑形状を生産性良く形成できるという利点と、プレス加工法の薄型化が可能で且つ表面形状が良好であるという利点との双方を生かして相互に欠点を補完できるという知見に基づき成されたもので、複雑形状の一体成型が可能で加工工程を削減でき生産性に秀れると共に、薄型化,軽量化を図ることができ、且つリサイクル性にも秀れる極めて実用性に秀れたIT機器用の筺体を提供するものである。   In view of the current situation as described above, the present invention focuses on a press-formed product formed by a press working method that does not require a finishing process in order to eliminate the appearance finishing process, and as a result of earnest research, a press-formed product The advantage of using a molded product formed by the casting method or the forging method on the outside, that is, the ability to form a complicated shape of the casting method or the forging method with high productivity, and the thinning of the pressing method and surface shape It is based on the knowledge that both advantages can be complemented by taking advantage of the fact that it is good, and it is possible to integrally mold complex shapes, reduce the number of processing steps, excel in productivity, and reduce the thickness An object of the present invention is to provide a housing for IT equipment which can be reduced in weight and has excellent recyclability and is extremely practical.

添付図面を参照して本考案の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

パソコンやその周辺機器等のIT機器用の筺体であって、筺体6を構成する枠部材5を一体成型せずに、鋳造法若しくは鍛造法により形成され、前記IT機器1本体に連結される連結部3が一体成型された金属製の内側枠部材2と、この内側枠部材2と同種金属でプレス加工法により形成され、この内側枠部材2の外側露出面2aを隠蔽するように設けられる板状の外側枠部材4とをレーザー溶接により溶接接合して前記枠部材5を形成したことを特徴とするIT機器用の筺体に係るものである。   A housing for an IT device such as a personal computer and its peripheral devices, which is formed by a casting method or a forging method without integrally molding the frame member 5 constituting the housing 6, and is connected to the IT device 1 main body. A metal inner frame member 2 in which the portion 3 is integrally molded, and a plate formed by a press working method using the same kind of metal as the inner frame member 2 and provided so as to cover the outer exposed surface 2a of the inner frame member 2 The present invention relates to a housing for IT equipment, wherein the frame member 5 is formed by welding the outer frame member 4 in a shape of a laser beam to the frame member 5.

また、ダイキャスト法により形成される前記内側枠部材2とプレス加工法により形成される板枠状の前記外側枠部材4とを夫々アルミニウム製としたことを特徴とする請求項1記載のIT機器用の筺体に係るものである。   2. The IT equipment according to claim 1, wherein said inner frame member 2 formed by die casting and said plate-shaped outer frame member 4 formed by press working are each made of aluminum. Pertaining to a housing for use.

本考案は上述のように構成したから、鋳造法若しくは鍛造法により形成された内側枠部材の外側露出面を、プレス加工法により形成された外側枠部材により隠蔽することで、生産性に秀れると共に、薄型化,軽量化を図ることができ、且つリサイクル性にも秀れ、しかも、溶接を効率良く且つ外観品質への影響を最小限として行うことができ、良好な外観を形成できる極めて実用性に秀れたIT機器用の筺体となる。   Since the present invention is configured as described above, by exposing the outer exposed surface of the inner frame member formed by the casting method or the forging method by the outer frame member formed by the press working method, it is excellent in productivity. At the same time, it is possible to reduce the thickness and weight, and to excel in recyclability. Moreover, it is possible to perform welding efficiently and to minimize the influence on the appearance quality, and to form a good appearance. It is a housing for IT equipment with excellent properties.

また、請求項2に記載の考案においては、極めて軽量で且つ強度に秀れ、また、外側枠部材により素地を生かした外観を形成できることになる。   Further, according to the present invention, the outer frame member is extremely lightweight and excellent in strength, and the outer frame member can form an appearance utilizing the substrate.

好適と考える本考案の実施形態(考案をどのように実施するか)を、図面に基づいて本考案の作用を示して簡単に説明する。   An embodiment of the present invention (how to implement the present invention) which is considered to be preferable will be briefly described with reference to the drawings, showing the operation of the present invention.

筺体6を構成する枠部材5の内側枠部材2の連結部3をIT機器1本体に連結して枠部材5をIT機器1本体に取り付けた際、枠部材5の外側表面には前記内側枠部材2の外側露出面2aを隠蔽する前記外側枠部材4が露出する。   When the connecting portion 3 of the inner frame member 2 of the frame member 5 constituting the housing 6 is connected to the IT device 1 main body and the frame member 5 is attached to the IT device 1 main body, the outer surface of the frame member 5 has the inner frame. The outer frame member 4 that covers the outer exposed surface 2a of the member 2 is exposed.

従って、鋳造法若しくは鍛造法により形成される内側枠部材2の外観は、少なくとも外観仕上げ工程が必要な程度の表面品質であるが、この内側枠部材2の外側露出面2aの露出は、プレス加工法によって形成されて良好な表面品質を有する前記外側枠部材4により阻止されることになり、この内側枠部材2の外観仕上げ工程は不要となり、それだけ製造工程を少なくして生産性を向上させることができる。   Therefore, the outer appearance of the inner frame member 2 formed by the casting method or the forging method has a surface quality at least to the extent that an appearance finishing step is required, but the outer exposed surface 2a of the inner frame member 2 is exposed by press working. The outer frame member 4 formed by the method and having good surface quality is prevented by the outer frame member 4, so that the step of finishing the appearance of the inner frame member 2 becomes unnecessary, and the number of manufacturing steps is reduced, thereby improving productivity. Can be.

特に、鋳造法若しくは鍛造法により形成される内側枠部材2は品質にバラツキがあり、歩留まりが低い点が問題であったが、本考案によれば、前記品質が均一なプレス加工法により形成される外側枠部材4を溶接接合することで、外観仕上げ工程が不要となるのは勿論、内側枠部材2を薄く且つ軽量に形成しても、前記溶接接合される外側枠部材4により良好に支持される。即ち、表面や内部に鋳巣が現出してもこの鋳巣が原因で使用不能と判断されるものは少なくなる。   In particular, the inner frame member 2 formed by the casting method or the forging method has a problem in that the quality varies and the yield is low. However, according to the present invention, the inner frame member 2 is formed by the press working method in which the quality is uniform. The outer frame member 4 is welded and joined, so that the appearance finishing step is not required, and even if the inner frame member 2 is formed thin and lightweight, it is favorably supported by the outer frame member 4 to be welded. Is done. That is, even if a cavity appears on the surface or inside, the number of those which are determined to be unusable due to the cavity decreases.

従って、外側枠部材4は薄型化・軽量化が可能なプレス加工法で形成され、しかも、内側枠部材2を薄く且つ軽量としても歩留まりの低下は阻止されるから、薄型化及び軽量化を図ることができる。   Accordingly, the outer frame member 4 is formed by a press working method capable of reducing the thickness and weight, and furthermore, even if the inner frame member 2 is made thinner and lighter, a decrease in the yield is prevented. be able to.

また、内側枠部材2は、鋳造法若しくは鍛造法により形成されるから、プレス加工法と異なり前記連結部3を一体成型することができ、それだけ部品点数を少なくでき、この連結部3を形成するための新たな工程が不要となり、この点からも生産性を向上させることができる。   Further, since the inner frame member 2 is formed by a casting method or a forging method, unlike the press working method, the connecting portion 3 can be integrally molded, and the number of parts can be reduced accordingly, and the connecting portion 3 is formed. Therefore, a new process is not required, and the productivity can be improved from this point as well.

即ち、本考案は、鋳造法若しくは鍛造法によって形成された内側枠部材2と、この内側枠部材2の外側露出面2aを隠蔽するように設けられる前記プレス加工法によって形成された外側枠部材4とを溶接接合することで、表面形状がラフで、品質の安定性を欠き歩留まりが悪いという鋳造法若しくは鍛造法の欠点及び複雑形状を一体成型できないというプレス加工法の欠点を夫々相互に補完して、外観仕上げ工程が不要で且つ歩留まりが良く、複雑形状を量産性良く形成できる極めて生産性に秀れたものとなる。   That is, the present invention provides an inner frame member 2 formed by a casting method or a forging method, and an outer frame member 4 formed by the press working method provided to cover the outer exposed surface 2a of the inner frame member 2. By welding and joining with each other, the disadvantages of the casting method or forging method that the surface shape is rough, lack of quality stability and poor yield, and the disadvantage of the pressing method that the complicated shape can not be integrally molded are complemented each other. As a result, the appearance finishing step is not required, the yield is good, and a complicated shape can be formed with good mass productivity.

加えて、内側枠部材2と外側枠部材4とは同種金属で溶接接合されているから、これらを溶解せしめるだけで再利用が可能となり、リサイクル性にも秀れ、環境問題に最適なものとなる。   In addition, since the inner frame member 2 and the outer frame member 4 are welded and joined with the same kind of metal, they can be reused only by melting them, and are excellent in recyclability and are optimal for environmental problems. Become.

更に、この溶接は、レーザー溶接により行うから、レーザーが単一波長で位相差の無い光であるため、光学系のレンズで極めて小さな点に集光して高い密度のエネルギーを得ることができ、この高密度の熱源を用いて溶接を行うことで、高速深溶込み溶接が可能で、溶接熱影響が非常に少なく、溶接変形が少ない等の利点があることから、溶接を効率良く行えるのは勿論、前記外側枠部材4への影響を最小限に抑えることができ、よって、良好な外観を形成できることになる。   Furthermore, since this welding is performed by laser welding, since the laser is light having a single wavelength and no phase difference, it is possible to obtain high-density energy by condensing on an extremely small point with an optical lens. By performing welding using this high-density heat source, high-speed deep penetration welding is possible, and there are advantages such as very little effect of welding heat and little welding deformation. Of course, the influence on the outer frame member 4 can be minimized, and a good appearance can be formed.

また、例えば、ダイキャスト法により形成される前記内側枠部材2とプレス加工により形成される板枠状の前記外側枠部材4とを夫々アルミニウム製とした場合には、極めて軽量で且つ強度に秀れ、また、外側枠部材4により素地を生かした外観を形成できることになる。   Further, for example, when the inner frame member 2 formed by die casting and the outer frame member 4 in the form of a plate frame formed by pressing are made of aluminum, respectively, they are extremely lightweight and excellent in strength. In addition, the outer frame member 4 can form an appearance utilizing the substrate.

本考案の具体的な実施例について図面に基づいて説明する。   A specific embodiment of the present invention will be described with reference to the drawings.

本実施例は、パソコンやその周辺機器等のIT機器用の筺体であって、筺体6を構成する枠部材5を一体成型せずに、鋳造法により形成され、前記IT機器1本体に連結される連結部3が一体成型された金属製の内側枠部材2と、この内側枠部材2と同種金属でプレス加工法により形成され、この内側枠部材2の外側露出面2aを隠蔽するように設けられる板状の外側枠部材4とをレーザー溶接により溶接接合して前記枠部材5を形成したものである。   This embodiment is a case for an IT device such as a personal computer and its peripheral devices, and is formed by a casting method without integrally molding the frame member 5 constituting the case 6 and connected to the IT device 1 main body. The inner frame member 2 is formed integrally with the inner frame member 2 and the same metal as the inner frame member 2 is formed by a press working method, and is provided so as to cover the outer exposed surface 2a of the inner frame member 2. The frame member 5 is formed by welding the plate-shaped outer frame member 4 to be formed by laser welding.

本実施例においては、ダイキャスト法により形成される前記内側枠部材2とプレス加工により形成される板枠状の前記外側枠部材4とを夫々アルミニウム製としている。   In this embodiment, the inner frame member 2 formed by die casting and the outer frame member 4 in the form of a plate formed by pressing are made of aluminum.

本実施例の枠部材5は、図5に図示したように、IT機器1としてのノート型パソコンのディスプレイの外周位置に設けられる外枠部分として用いられるものである(即ち、ディスプレイ周囲の内部構造を覆うためのもの)。   As shown in FIG. 5, the frame member 5 according to the present embodiment is used as an outer frame portion provided at an outer peripheral position of a display of a notebook personal computer as the IT device 1 (that is, an internal structure around the display). To cover).

内側枠部材2は、板枠状の基体8と、この基体8上に設けられる連結部3とで構成されている。具体的には、連結部3は、平面視長方形状の薄板枠状の基体8に立設される周壁部3aと、この周壁部3aの先端部所定位置(具体的には長辺部には2カ所、短辺部には1カ所)に外方に向けて突設される鉤部3bとで構成されており、この鉤部3bは、図4に図示したように前記ノート形パソコンのディスプレイが設けられる天板7の内周面に形成される鉤部7aと係合して連結するように構成している。この連結部3は、上述したようにダイキャスト法により一体成型され、生産性を損なわない。   The inner frame member 2 is composed of a plate-shaped base 8 and a connecting portion 3 provided on the base 8. Specifically, the connecting portion 3 includes a peripheral wall portion 3a erected on a thin plate frame-shaped base 8 having a rectangular shape in a plan view, and a predetermined position at a tip end portion of the peripheral wall portion 3a (specifically, a long side portion has Hooks 3b protruding outward at two places, one on the short side), and the hooks 3b are connected to the display of the notebook computer as shown in FIG. Is formed so as to be engaged with and connected to a hook 7a formed on the inner peripheral surface of the top plate 7 provided with. The connecting portion 3 is integrally formed by the die casting method as described above, and does not impair productivity.

また、この連結部3が設けられる面の反対側の面が外側露出面2aに設定されている。   The surface opposite to the surface on which the connecting portion 3 is provided is set as the outer exposed surface 2a.

尚、本実施例においては、内側枠部材2と天板7の内周面とを係合連結しているが、他の構成、例えば前記天板7の内周面にネジ孔を設けると共に、内側枠部材2の連結部3にネジが挿通する挿通孔を設け、前記ネジ孔にネジを螺着することで連結するように構成しても良く、この場合には、連結部3とIT機器1本体(即ちIT機器1の内部構造部分)との連結をより確実に行えることになる。   In the present embodiment, the inner frame member 2 and the inner peripheral surface of the top plate 7 are engaged and connected. However, other configurations, for example, a screw hole is provided in the inner peripheral surface of the top plate 7, An insertion hole through which a screw is inserted may be provided in the connection portion 3 of the inner frame member 2, and the connection may be made by screwing the screw into the screw hole. In this case, the connection portion 3 and the IT device may be connected. The connection with one main body (that is, the internal structure of the IT device 1) can be more reliably performed.

また、本実施例においては、内側枠部材2は、精密な金型に溶融金属を高温で圧入することにより、鋳肌品質のよい優れた鋳物を、高精度で短時間に大量生産する鋳造方式であるダイキャスト法により形成しているから、より複雑な構成を有する連結部3でも一体成型でき、極めて生産性に秀れることになる。   Further, in the present embodiment, the inner frame member 2 is a casting method that mass-produces an excellent casting with good casting surface quality in a short time with high precision by pressing molten metal into a precision mold at a high temperature. Since it is formed by the die-casting method, even the connecting portion 3 having a more complicated structure can be integrally molded, and the productivity is extremely excellent.

また、ダイキャスト法は、そのプロセスが高温粘性流体(溶融金属)の高速流動、充填、急速凝固、成型という一連の複雑な現象から成ることから未知の点があり、歩留まり良く形成することが難しいが、この点、本実施例は、後述するように、この内側枠部材2の外側露出面2aを外側枠部材4により隠蔽した状態で溶接することで、上記欠点を補完して歩留まりを向上させることができる。   In addition, the die-casting method has an unknown point because the process consists of a series of complex phenomena such as high-speed flow of a high-temperature viscous fluid (molten metal), filling, rapid solidification, and molding, and it is difficult to form with high yield. However, in this regard, in this embodiment, as described later, welding is performed in a state where the outer exposed surface 2a of the inner frame member 2 is concealed by the outer frame member 4, thereby compensating for the above-described drawbacks and improving the yield. be able to.

尚、本実施例においては、内側枠部材2は、ダイキャスト法により形成しているが、鍛造法や他の鋳造法で形成しても良い。   In this embodiment, the inner frame member 2 is formed by a die casting method, but may be formed by a forging method or another casting method.

外側枠部材4は、前記内側枠部材2の基体8と略同形状の薄板枠状であり、図2に図示したようにこの内側枠部材2の外側露出面2aを隠蔽し得るように、前記内側枠部材2の幅と等幅に設定している。   The outer frame member 4 is a thin plate frame having substantially the same shape as the base body 8 of the inner frame member 2, and the outer frame member 4 is formed so as to cover the outer exposed surface 2a of the inner frame member 2 as shown in FIG. The width is set equal to the width of the inner frame member 2.

尚、外側枠部材4の幅は、前記内側枠部材2の外側露出面2aを隠蔽し得る幅であれば良く、内側枠部材2の幅より幅広に設定しても良い。また、筺体6を構成する他の部材若しくはIT機器1本体と共にこの外側露出面2aを隠蔽するように構成しても良い。   The width of the outer frame member 4 may be any width as long as the outer exposed surface 2 a of the inner frame member 2 can be concealed, and may be set to be wider than the width of the inner frame member 2. Further, the outer exposed surface 2a may be concealed together with another member constituting the housing 6 or the main body of the IT device 1.

また、本実施例においては、外側枠部材4は、プレス加工法、具体的にはプレス機械に取り付けた金型で、板状の材料を押圧し、形を曲げたり絞ったりして形成するものであり、均一な品質のものを素早く大量生産することができ、即ち、歩留まりが良く、薄肉化が可能で質量が小さくて済み、表面品質に秀れ、素地を生かした外観仕上げが可能となる。   Further, in the present embodiment, the outer frame member 4 is formed by pressing a plate-shaped material, bending or squeezing the material by a press working method, specifically, a mold attached to a press machine. It is possible to mass-produce products of uniform quality quickly, that is, good yield, thinning is possible, small mass is required, surface quality is excellent, and surface finish utilizing the base material is possible. .

また、この外側露出面2a及び外側枠部材4にして前記内側枠部材2の外側露出面2aと当接する面は略平坦になるように形成している。従って、この内側枠部材2と外側枠部材4との接合は良好に行われる。   Further, the outer exposed surface 2a and the outer frame member 4 are formed so that the surfaces that come into contact with the outer exposed surface 2a of the inner frame member 2 are substantially flat. Therefore, the joining between the inner frame member 2 and the outer frame member 4 is performed well.

内側枠部材2と外側枠部材4との溶接接合は、上述のように内側枠部材2の外側露出面2aを外側枠部材4により隠蔽するように重合して、内側枠部材2の基体8の前記連結部3が設けられる面側からレーザーを照射することで行う。   The welding connection between the inner frame member 2 and the outer frame member 4 is superimposed so that the outer exposed surface 2a of the inner frame member 2 is concealed by the outer frame member 4 as described above. This is performed by irradiating a laser from the side on which the connecting portion 3 is provided.

具体的には、図3に図示したように、レーザーが照射されて溶融する溶接部9が外側枠部材4の外観に影響しないように設定している。   Specifically, as shown in FIG. 3, the welding portion 9 irradiated with the laser and melted is set so as not to affect the appearance of the outer frame member 4.

レーザー溶接は、レーザーが単一波長で位相差の無い光であるため、光学系のレンズで極めて小さな点に集光して高い密度のエネルギーを得ることができ、この高密度の熱源を用いて溶接を行うことで、高速深溶込み溶接が可能で、溶接熱影響が非常に少なく、溶接変形が少ない等の利点があることから、前記外側枠部材4への影響を最小限に抑えることができる。   In laser welding, since the laser is light with a single wavelength and no phase difference, high-density energy can be obtained by condensing it on an extremely small point with the lens of the optical system, and using this high-density heat source By performing welding, high-speed deep penetration welding is possible, and there are advantages such as very little welding heat influence and little welding deformation. Therefore, it is possible to minimize the influence on the outer frame member 4. it can.

尚、レーザー溶接に用いるレーザーとしては、CO2レーザーやYAGレーザー等を用いると良く、前者が長波長・高出力・高発振効率、後者が短波長・低出力・低発振効率で、出力形態は前者が連続発振、後者がパルス発振で使用されることが多い。尚、溶接部の厚さが1mmを超える場合には、CO2レーザーを用いるのが望ましい。また、材料によっては、第二高調波のYAGレーザーや半導体レーザーを用いても良い。 The laser used for laser welding may be a CO 2 laser, a YAG laser, or the like. The former has a long wavelength, high output, and high oscillation efficiency, and the latter has a short wavelength, low output, and low oscillation efficiency. The former is often used for continuous oscillation, and the latter for pulse oscillation. If the thickness of the weld exceeds 1 mm, it is desirable to use a CO 2 laser. Further, depending on the material, a second harmonic YAG laser or a semiconductor laser may be used.

本実施例は上述のように構成したから、筺体6を構成する枠部材5の内側枠部材2の連結部3をIT機器1本体に連結して枠部材5をIT機器1本体に取り付けた際、枠部材5の外側表面には前記内側枠部材2の外側露出面2aを隠蔽する前記外側枠部材4が露出する。   Since the present embodiment is configured as described above, when the connecting portion 3 of the inner frame member 2 of the frame member 5 forming the housing 6 is connected to the IT device 1 main body and the frame member 5 is attached to the IT device 1 main body. The outer frame member 4 that covers the outer exposed surface 2a of the inner frame member 2 is exposed on the outer surface of the frame member 5.

従って、ダイキャスト法により形成される内側枠部材2の外観は、少なくとも外観仕上げ工程が必要な程度の表面品質であるが、この内側枠部材2の外側露出面2aの露出は、プレス加工法によって形成されて良好な表面品質を有する前記外側枠部材4により阻止されることになり、この内側枠部材2の外観仕上げ工程は不要となり、それだけ製造工程を少なくして生産性を向上させることができる。   Therefore, the appearance of the inner frame member 2 formed by the die-casting method has a surface quality that requires at least an appearance finishing step, but the exposure of the outer exposed surface 2a of the inner frame member 2 is performed by a press working method. Since the outer frame member 4 is formed and has good surface quality, the outer frame member 4 is prevented from forming. Therefore, the appearance finishing step of the inner frame member 2 is not required, and the number of manufacturing steps can be reduced and productivity can be improved. .

特に、ダイキャスト法により形成される内側枠部材2は品質にバラツキがあり、歩留まりが低い点が問題であったが、本実施例によれば、前記品質が均一なプレス加工法により形成される外側枠部材4を溶接接合することで、外観仕上げ工程が不要となるのは勿論、内側枠部材2を薄く且つ軽量に形成しても、前記溶接接合される外側枠部材4により良好に支持される。即ち、表面や内部に鋳巣が現出してもこの鋳巣が原因で使用不能と判断されるものは少なくなる。   In particular, the inner frame member 2 formed by the die casting method has a problem in that the quality varies and the yield is low, but according to the present embodiment, the inner frame member 2 is formed by the press working method in which the quality is uniform. The outer frame member 4 is welded and joined, so that the appearance finishing step is not required, and even if the inner frame member 2 is formed to be thin and lightweight, the outer frame member 4 is well supported by the welded outer frame member 4. You. That is, even if a cavity appears on the surface or inside, the number of those which are determined to be unusable due to the cavity decreases.

従って、外側枠部材4は薄型化・軽量化が可能なプレス加工法で形成され、しかも、内側枠部材2を薄く且つ軽量としても歩留まりの低下は阻止されるから、薄型化及び軽量化を図ることができる。   Accordingly, the outer frame member 4 is formed by a press working method capable of reducing the thickness and weight, and furthermore, even if the inner frame member 2 is made thinner and lighter, a decrease in the yield is prevented. be able to.

また、内側枠部材2は、ダイキャスト法により形成されるから、プレス加工と異なり前記連結部3を一体成型することができ、それだけ部品点数を少なくでき、この連結部3を形成するための新たな工程が不要となり、この点からも生産性を向上させることができる。   Further, since the inner frame member 2 is formed by a die casting method, the connecting portion 3 can be integrally molded unlike the press working, so that the number of parts can be reduced accordingly, and a new part for forming the connecting portion 3 can be obtained. This eliminates the need for a simple process, and in this respect also improves productivity.

即ち、本実施例は、ダイキャスト法によって形成された内側枠部材2と、この内側枠部材2の外側露出面2aを隠蔽するように設けられる前記プレス加工法によって形成された外側枠部材4とを溶接接合することで、表面形状がラフで、品質の安定性を欠き歩留まりが悪いという鋳造法若しくは鍛造法の欠点及び複雑形状を一体成型できないというプレス加工法の欠点を夫々相互に補完して、外観仕上げ工程が不要で且つ歩留まりが良く、複雑形状を量産性良く形成できる極めて生産性に秀れたものとなる。   That is, in the present embodiment, the inner frame member 2 formed by the die casting method and the outer frame member 4 formed by the press working method provided so as to cover the outer exposed surface 2a of the inner frame member 2 are provided. By welding and joining, the surface shape is rough, the stability of quality is lacking, the yield is poor, the disadvantage of casting or forging method, and the disadvantage of press processing method, which cannot integrally mold complex shapes, complement each other. This eliminates the need for an external finishing step, improves the yield, and enables extremely complex productivity to be formed with good mass productivity.

加えて、内側枠部材2と外側枠部材4とはアルミニウム製で、溶接接合されているものであるから、これらを溶解せしめるだけで再利用が可能となり、リサイクル性にも秀れ、環境問題に最適なものとなる。   In addition, since the inner frame member 2 and the outer frame member 4 are made of aluminum and are welded to each other, they can be reused only by melting them, and are excellent in recyclability and environmental problems. It will be optimal.

更に、この溶接は、レーザー溶接により行うから、レーザーが単一波長で位相差の無い光であるため、光学系のレンズで極めて小さな点に集光して高い密度のエネルギーを得ることができ、この高密度の熱源を用いて溶接を行うことで、高速深溶込み溶接が可能で、溶接熱影響が非常に少なく、溶接変形が少ない等の利点があることから、溶接を効率良く行えるのは勿論、前記外側枠部材4への影響を最小限に抑えることができ、良好な外観を形成できることになる。   Furthermore, since this welding is performed by laser welding, since the laser is light having a single wavelength and no phase difference, it is possible to obtain high-density energy by condensing on an extremely small point with an optical lens. By performing welding using this high-density heat source, high-speed deep penetration welding is possible, and there are advantages such as very little effect of welding heat and little welding deformation. Of course, the influence on the outer frame member 4 can be minimized, and a good appearance can be formed.

また、ダイキャスト法により形成される前記内側枠部材2とプレス加工により形成される板枠状の前記外側枠部材4とを夫々アルミニウム製としたから、極めて軽量で且つ強度に秀れ、また、外側枠部材4により素地を生かした外観を形成できることになる。   Further, since the inner frame member 2 formed by die casting and the plate-shaped outer frame member 4 formed by pressing are each made of aluminum, they are extremely lightweight and excellent in strength, and The outer frame member 4 can form an appearance utilizing the substrate.

従って、本実施例は、ダイキャスト法により形成された内側枠部材の外側露出面を、プレス加工法により形成された外側枠部材により隠蔽することで、生産性に秀れると共に、薄型化,軽量化を図ることができ、且つリサイクル性にも秀れ、しかも、溶接を効率良く且つ外観品質への影響を最小限として行うことができ、良好な外観を形成できる極めて実用性に秀れたIT機器用の筺体となる。   Therefore, in this embodiment, the outer exposed surface of the inner frame member formed by the die casting method is concealed by the outer frame member formed by the pressing method, so that the productivity is improved, and the thickness and the weight are reduced. It has excellent recyclability, and can be welded efficiently and with minimal effect on the appearance quality. It becomes a housing for equipment.

本考案は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   The present invention is not limited to the present embodiment, and the specific configuration of each component can be appropriately designed.

本実施例の分解概略説明斜視図である。It is a disassembled schematic explanatory perspective view of a present Example. 本実施例の概略説明斜視図である。It is a schematic explanatory perspective view of a present Example. 本実施例の概略説明断面図である。It is a schematic explanatory sectional view of a present Example. 本実施例の概略説明図である。It is a schematic explanatory view of the present embodiment. 本実施例の使用状態図である。It is a use state figure of a present Example.

符号の説明Explanation of reference numerals

1 IT機器
2 内側枠部材
2a 外側露出面
3 連結部
4 外側枠部材
5 枠部材
6 筺体
DESCRIPTION OF SYMBOLS 1 IT equipment 2 Inner frame member 2a Outer exposed surface 3 Connecting part 4 Outer frame member 5 Frame member 6 Housing

Claims (2)

パソコンやその周辺機器等のIT機器用の筺体であって、筺体を構成する枠部材を一体成型せずに、鋳造法若しくは鍛造法により形成され、前記IT機器本体に連結される連結部が一体成型された金属製の内側枠部材と、この内側枠部材と同種金属でプレス加工法により形成され、この内側枠部材の外側露出面を隠蔽するように設けられる板状の外側枠部材とをレーザー溶接により溶接接合して前記枠部材を形成したことを特徴とするIT機器用の筺体。   A housing for IT equipment such as a personal computer and its peripherals, wherein a frame member forming the housing is not integrally formed, but is formed by a casting method or a forging method, and a connecting portion connected to the IT equipment body is integrated. A molded metal inner frame member, and a plate-shaped outer frame member formed by press working with the same metal as the inner frame member and provided to cover the outer exposed surface of the inner frame member with a laser A housing for IT equipment, wherein the frame member is formed by welding and joining by welding. ダイキャスト法により形成される前記内側枠部材とプレス加工法により形成される板枠状の前記外側枠部材とを夫々アルミニウム製としたことを特徴とする請求項1記載のIT機器用の筺体。
2. The housing for IT equipment according to claim 1, wherein said inner frame member formed by die casting and said plate-shaped outer frame member formed by press working are each made of aluminum.
JP2004003104U 2004-06-01 2004-06-01 Housing for IT equipment Expired - Fee Related JP3105625U (en)

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