JP3095905B2 - Clogging prevention mechanism - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mechanism for preventing clogging of an ink jet head.

[0002]

2. Description of the Related Art FIG. 3 is a partially exploded perspective view of a typical example of a conventional ink jet head. A conventional ink jet head includes a nozzle plate 1 in which a piezoelectric element 5 and a nozzle 7 are processed, and an ink chamber 13. Is applied, the piezoelectric element 5 is deformed by the piezoelectric effect as shown in FIG. 4 to pressurize the ink and discharge the ink in the ink chamber 13 from the predetermined nozzle 7 of the nozzle plate 1. At this time, no ink is ejected from the other nozzles 7. When ink-jet recording is performed using the above-described ink-jet head, printing can be performed in a so-called on-demand system in which ink is discharged from predetermined nozzles 7 to be discharged when discharge is desired.

As described above, the conventional ink jet recording apparatus is clogged because the ink jet head is left for a predetermined period of time while being filled with ink. Clogging occurs when components present in the ink deposit on the nozzle surface as solids due to evaporation of the ink medium on the nozzle surface. Therefore, if the ink jet head is clogged, normal ejection of ink is hindered, so that ink cannot be landed at a desired position on the recording paper, or ink cannot be plotted on the recording paper because ink cannot be ejected. Or When such clogging occurs, the printing quality is greatly affected, for example, characters printed on recording paper cannot be read. Therefore, several methods have been proposed to solve this.
For example, Japanese Patent Application Laid-Open No. 62-218140 proposes a method for cleaning an ink jet head shown in FIG. This ink jet head is an ink jet head including an ink nozzle 21, an air chamber 23, and an air nozzle 25, and jets ink from the ink nozzle 21 by jetting air from the air nozzle 25. A spacer 27 is provided on the nozzle surface of the ink jet head including the ink nozzle 21, the air chamber 23, and the air nozzle 25.
In this method, the air from the air nozzle 25 is caused to pass through a narrow gap by approaching the guide plate 29 via the air nozzle, and a large flow velocity of the air is generated to discharge attached matter and the like from the ink nozzle 21 at once. Japanese Patent Application Laid-Open No. 57-131
566 also proposes a method of cleaning the ink jet head. This ink jet head has a structure in which ink is ejected by applying a printing voltage to a piezoelectric element. In this method of cleaning the ink jet head, a deposit higher near the nozzle is blown off by applying a voltage higher than the printing voltage to the piezoelectric element for a short period of time.

[0004]

However, when the above method is carried out, the ink jet head is damaged by using air having a high flow rate or by applying a voltage higher than the printing voltage to the piezoelectric element, thereby shortening the life of the ink jet head. I do. In addition, there is a disadvantage that the ink must be wasted to recover the clogging.

Accordingly, an object of the present invention is to provide an easy clogging prevention mechanism that does not waste ink and does not damage an ink jet head.

[0006]

A clogging prevention mechanism according to the present invention is an ink jet head having an ink chamber filled with ink and a nozzle plate, wherein a nozzle plate capable of applying a voltage and an electrode in the ink chamber are provided. This is a mechanism for connecting a circuit for applying a voltage to the circuit and applying a voltage to electrically charge charged components in the liquid to prevent clogging. The electric permanence of this ink is based on the principle that, when an electrode is immersed in a liquid and a voltage is applied, a negatively charged component moves to the anode and a positively charged component moves to positive.

Therefore, if a direct current circuit is connected to the electrode immersed in the liquid and a direct current is applied, the charged component moves in one direction. When a direct current circuit is connected to a nozzle plate to which a voltage of an ink jet head can be applied and an electrode in the ink chamber and a direct current is applied, components that cause clogging can be prevented from approaching the nozzle surface.

Further, an AC circuit is connected to a nozzle plate to which a voltage of an ink jet head can be applied and an electrode in an ink chamber, and when AC is applied, a component which causes clogging is diffused to prevent deposition on the nozzle surface. be able to.

[0009]

Next, the present invention will be described in detail with reference to examples. FIG. 2 is a perspective view of an ink jet head showing an embodiment of the present invention. The inkjet head according to the present invention includes a nozzle plate 1, glass 3, and a piezoelectric element 5. The configuration of the ink jet head of the present invention will be described with reference to FIG. In the ink jet head, an ink chamber is formed by a piezoelectric element 5 and a glass 3 in which a groove for filling ink (an electrode 7 is provided on a groove side surface) is formed. Is fixed with an insulating adhesive. Further, by connecting a power supply circuit to the nozzle plate 1 and the electrode 7, a voltage can be applied between the nozzle plate 1 and the electrode 7.

(Embodiment 1) A liquid composed of water having a negatively charged component, a humectant, a water-soluble polymer and a colorant is used as an ink, and the negatively charged component causes clogging. An example in which the present invention is applied to the case will be described. FIG. 6 shows a first embodiment of the present invention, in which a DC circuit is connected between the nozzle plate and the electrodes of the piezoelectric element. First, 5 V DC is applied between the nozzle plate and the electrode of the piezoelectric element so that the potential of the nozzle plate becomes negative. Then, a negatively charged component (a component causing clogging) in the vicinity of the nozzle among the ink components moves to the electrode side of the piezoelectric element. As a result, clogging can be prevented.

An experiment was conducted in which a negatively charged component was left for 30 days while being kept away from the vicinity of the nozzle plate as shown in FIG. After leaving the apparatus for 30 days, when an attempt was made to discharge ink from the nozzles, the ink was discharged from all the nozzles, and good printing could be performed. That is, it was proved that clogging did not occur.

(Example 2) A liquid consisting of water having a positively charged component, a humectant, a water-soluble polymer and a colorant is used as an ink, and the positively charged component causes clogging. An example in which the present invention is applied to the case will be described. FIG. 7 shows a second embodiment of the present invention, in which a DC circuit is connected between the nozzle plate and the electrodes of the piezoelectric element. First, DC 1 V is applied between the nozzle plate and the electrode of the piezoelectric element so that the potential of the nozzle plate becomes positive. Then, a positively charged component (a component causing clogging) in the vicinity of the nozzle among the ink components moves to the electrode side of the piezoelectric element. As a result, clogging can be prevented.

An experiment was conducted in which a positively charged component was left for 30 days while being kept away from the vicinity of the nozzle plate as shown in FIG. After leaving the apparatus for 30 days, when an attempt was made to discharge ink from the nozzles, the ink was discharged from all the nozzles, and good printing could be performed. That is, it was proved that clogging did not occur.

(Example 3) A liquid composed of water, a humectant, a water-soluble polymer and a colorant having a positively charged component and a negatively charged component is used as an ink, and a positively charged component and a negatively charged component are used. An example in which the present invention is applied to a case where the component causes clogging will be described. FIG. 8 shows a third embodiment of the present invention, in which an AC circuit is connected between the nozzle plate and the electrode of the piezoelectric element. First, the distance between the nozzle plate and the electrode of the piezoelectric element is 50.
Apply Hertz AC10V. Then, of the ink components, positively and negatively charged components near the nozzle (components causing clogging) vibrate between the nozzle plate and the electrode side of the piezoelectric element. As a result, clogging can be prevented.

An experiment was conducted in which positively and negatively charged components were allowed to stand for 30 days while being vibrated near the nozzle plate as shown in FIG. After leaving the apparatus for 30 days, when an attempt was made to discharge ink from the nozzles, the ink was discharged from all the nozzles, and good printing could be performed. That is, it was proved that clogging did not occur.

(Example 4) A liquid composed of water having a negatively charged component, a humectant, a water-soluble polymer and a colorant is used as an ink, and the negatively charged component causes clogging. An example in which the present invention is applied to the case will be described. FIG. 9 shows a fourth embodiment of the present invention, in which a DC circuit is connected between the nozzle plate and the electrode of the piezoelectric element. First, a pulse of 5 V DC is applied between the nozzle plate and the electrode of the piezoelectric element every 5 seconds for 1 second so that the potential of the nozzle plate becomes negative. Then, a negatively charged component (a component causing clogging) in the vicinity of the nozzle among the ink components moves to the electrode side of the piezoelectric element. As a result, clogging can be prevented.

An experiment was conducted in which a negatively charged component was left for 30 days while being kept away from the vicinity of the nozzle plate as shown in FIG. After leaving for 30 days, when an attempt was made to eject ink from the nozzles, ink was ejected from all the nozzles, and good printing could be performed. That is, it was proved that clogging did not occur.

(Comparative Example) A liquid composed of water, a humectant, a water-soluble polymer, and a colorant having a component that causes negatively charged clogging is used as an ink, and the ink is injected into the above-described inkjet head. An experiment was conducted in which the device was left for 30 days without applying a voltage between the nozzle plate and the electrode of the piezoelectric element. After leaving for 30 days, an attempt was made to discharge ink from the nozzle, but no ink was discharged. The nozzle was clogged.

[0019]

According to the present invention, in an ink jet head comprising an ink chamber filled with ink and a nozzle plate, clogging is prevented by applying a voltage to a nozzle plate to which a voltage can be applied. Thus, it is possible to provide an easy clogging prevention mechanism that does not waste ink and does not damage the inkjet head.

The manufacturing method can be simplified by connecting a circuit for applying a voltage between the electrode for applying a voltage to the piezoelectric element and the nozzle plate.

[Brief description of the drawings]

FIG. 1 is an exploded perspective view for explaining a clogging prevention mechanism of the present invention.

FIG. 2 is a perspective view for explaining a clogging prevention mechanism of the present invention.

FIG. 3 is a perspective view for explaining a conventional technique.

FIG. 4 is a cross-sectional view for explaining a conventional technique.

FIG. 5 is a cross-sectional view for explaining a conventional technique.

FIG. 6 is a cross-sectional view for explaining an embodiment of the present invention.

FIG. 7 is a cross-sectional view for explaining an embodiment of the present invention.

FIG. 8 is a sectional view for explaining an embodiment of the present invention.

FIG. 9 is a sectional view for explaining an embodiment of the present invention.

[Explanation of symbols]

 1 Nozzle plate 3 Glass 5 Piezoelectric element

Claims (1)

(57) [Claims] 1. An ink chamber and a nozzle filled with ink.
Voltage applied to the inkjet head
Nozzle circuit for applying voltage to the nozzle plate
Connected to the plate and the electrodes in the ink chamber,
To prevent clogging by applying
Clogging prevention mechanism.