JP3091193B1 - Cement dispersant - Google Patents

Abstract

The present invention provides a novel cement dispersant which is used for high-strength concrete, reduces the delay of setting of cement, and has at least improved dispersibility. (A) Formula (I): CH ₂ ＣＲCR ¹ CH ₂ O
(R ² O) _m R ³ [R ¹ is a hydrogen or methyl group, R ² is an alkylene group having 2 or 3 carbon atoms, R ³ is a hydrogen or methyl group, and m is an integer of 1 to 300] Alkylene oxide monoallyl ether, (B) Formula (II): C
H ₂ ＣＲCR ⁴ COO (R ⁵ O) _n R ⁶ [R ⁴ is hydrogen or a methyl group, R ⁵ is an alkylene group having 2 or 3 carbon atoms, R ⁶ is a hydrogen or methyl group, and n is 1 to 300 Integer) a polyalkylene oxide (meth) acrylate represented by the formula:
A cement dispersant comprising (C) maleic acid or maleic anhydride, and (D) a copolymer obtained by polymerizing acrylic acid, methacrylic acid or itaconic acid and / or a neutralized product of the copolymer. is there.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

TECHNICAL FIELD The present invention provides a novel cement dispersant, in particular, the addition of the cement dispersant reduces the delay in hardening of the cement, at least improves the dispersibility of cement particles, and further improves the dispersion retention. Provides a new improved cement dispersant.

[0002]

2. Description of the Related Art In mortar and concrete works, cement dispersants are usually used for the purpose of improving workability, improving the strength and durability of mortar and concrete, reducing cracks, and improving other properties. You. As such a cement dispersant, a cement dispersant containing a carboxylic acid and / or a carboxylate is known (JP-B-53-38095, JP-B-63-196).
No. 43). It is believed that this cement dispersant effectively disperses cement particles in water as follows. First, some carboxyl groups of the cement dispersant are adsorbed on the surface of the cement particles. Carboxyl groups are anionic and negatively charged. Therefore, the carboxyl groups not contributing to the adsorption repel each other electrically, so that the cement particles are dispersed in water.

However, there is a problem that the use of the cement dispersant tends to cause a large delay in hardening of cement. Here, "delay of the setting of the cement" means that the cement is set by the reaction with water, but the setting is delayed by the addition of the cement dispersant. Since the adsorption between the carboxyl group and the cement particles is strong, the adsorption of the carboxyl group on the surface of the cement particles hinders the reaction between the cement particles and water. Delay in curing "
Is believed to occur. Thus, the cement dispersant is required to impart dispersibility to the cement particles while reducing the delay in setting of the cement, and the cement dispersant is also required to have a dispersion retention property.

[0004] In the present specification, "dispersibility of cement" or "dispersibility" refers to imparting fluidity to cement mortar prepared by kneading (with or without the addition of a cement dispersant). The property refers to a value evaluated using a flow test. The larger this value, the better the dispersibility. The `` dispersion retention '' means that the cement mortar prepared by adding and kneading a cement dispersant does not lose its dispersibility over time, and is kneaded by adding a cement dispersant. After the prepared cement mortar was allowed to stand for 1 hour, it was kneaded again, and the value is shown by a value evaluated using a flow test. The larger this value, the better the dispersion retention.

Various studies have been made to improve the above-mentioned problems of the cement dispersant containing a carboxylic acid and / or a carboxylate (Japanese Patent Publication Nos. 58-38380 and 59-18338). JP-A-63-28
5140, JP-A-5-216140, JP-A-9-86990 and JP-A-9-268041.

Japanese Patent Publication No. 58-38380 discloses a cement dispersant using a copolymer derived from polyethylene oxide monoallyl ether and a maleic monomer as a main component of the cement dispersant. This copolymer has in its molecule a nonionic hydrophilic group called a polyethylene oxide chain and an anionic hydrophilic group called a carboxyl group. When a cement dispersant using this copolymer is used, the delay in hardening of the cement is small, but the dispersibility of the cement is improved as compared with the cement dispersant containing the carboxylic acid and / or carboxylate described above. It is reported that it can.

This is considered as follows. The fact that the carboxyl groups of the copolymer adsorb to the cement particles is the same as in the case of the prior art cement dispersant containing a carboxyl group. However, this copolymer has a polyethylene oxide chain in the side chain, and this chain is due to steric repulsion derived from its hydrophilicity and its bulkiness.
Agglomeration of cement particles can be prevented. Therefore, it is considered that the introduction of the polyethylene oxide chain reduces the amount of carboxyl groups required for dispersing the cement, thereby reducing the delay in hardening of the cement.

However, in recent years, concrete having higher strength has been demanded, and high-strength concrete (Fumiki Tomozawa et al., Development and Latest Technology of Concrete Admixture, pp. 5, 1)
(See CMC Co., Ltd., September 18, 995)
["High-strength concrete" usually refers to concrete having a water-cement ratio (weight% of water when cement is 100% by weight) of about 40 to 20%. There is a demand for a cement dispersant having better dispersibility, which is used in [1].

As a method for improving the dispersibility of the cement dispersant disclosed in Japanese Patent Publication No. 58-38380, it is conceivable to control the molecular weight to a preferable range for the dispersibility. In the polymerization of a copolymer as a main component of a cement dispersant disclosed in Japanese Patent Publication No. 58-38380, there is a problem in the reactivity between a polyalkylene oxide monoallyl ether and a maleic acid monomer. It is considered that the polymerization of the polyalkylene oxide monoallyl ether and the maleic acid-based monomer did not proceed to the molecular weight range showing good dispersibility. Therefore, in order to improve dispersibility by increasing the molecular weight, it is conceivable to reduce the amount of the polymerization initiator used in the copolymerization reaction. However, when the amount of the polymerization initiator used in the polymerization of the copolymer is reduced, another problem that unreacted monomers increase is caused.

[0010] Due to the problem of reactivity between the polyalkylene oxide monoallyl ether and the maleic acid monomer, the amount of the low molecular weight polymer generated in the copolymerization reaction system is essentially large. The ratio of the copolymer having a high molecular weight effective for improving the dispersibility with respect to is reduced, which may cause a problem of apparently lowering the dispersibility.

On the other hand, JP-B-59-18338 discloses that
Polyalkylene oxide mono (meth) acrylate,
A cement dispersant using a (meth) acrylic acid-based monomer and a copolymer derived from a monomer copolymerizable with these monomers as a main component of the cement dispersant is disclosed. (In the present specification, acrylic acid and methacrylic acid are also collectively referred to as “(meth) acrylic acid”, and acrylic acid ester and methacrylic acid ester are collectively referred to as “(meth) acrylic acid ester” or “( This copolymer also has a nonionic hydrophilic group called a polyethylene oxide chain and an anionic hydrophilic group called a carboxyl group in the molecule. When a cement dispersant using this copolymer is used, the delay in hardening of the cement is small, but the dispersibility of the cement is improved as compared with the cement dispersant containing the carboxylic acid and / or carboxylate described above. It is reported that it can.

In this cement dispersant, the cement particles are dispersed by adsorbing the carboxyl groups of the copolymer to the cement particles. This copolymer also has a polyethylene oxide chain, and this chain has a hydrophilic property. In addition, the steric hindrance resulting from the bulkiness stabilizes the dispersion of the cement particles, so that the amount of carboxyl groups required for the dispersion is reduced. Since the carboxyl group is considered to hinder the hydration reaction of the cement due to its strong bond to the cement particles, it is considered that the reduction of the carboxyl group reduces the delay in setting of the cement.

The cement dispersant disclosed in Japanese Patent Publication No. Sho 59-18338 is disclosed in Japanese Patent Publication No. Sho 58-3.
Unlike the cement dispersant described in JP-A No. 8380, polyalkylene oxide mono (meth) acrylate, (meth) acrylic acid-based monomer, and a less reactive problem between these monomers, increase the molecular weight. It is thought that the dispersibility of the cement can be improved by this. But,
With this cement dispersant, there is a problem in that the performance required for use in high-strength concrete is insufficient in terms of dispersion retention. Although the reason for this is not necessarily clear, it is considered that the lack of dispersion retention is due to the fact that the cement particles react with water over time and cannot maintain the dispersion performance.

From the above, it can be seen that simple improvement by increasing the molecular weight of the conventional cement dispersant can be used for high-strength concrete. It is difficult to obtain a cement dispersant having improved dispersibility and improved dispersion retention.

[0015]

SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a cement used in high-strength concrete, in particular, to delay the hardening of cement due to the addition of a cement dispersant. It is an object of the present invention to provide a novel cement dispersant in which at least the dispersibility of cement is improved and the dispersion retention is improved while reducing the dispersion.

[0016]

According to one aspect of the present invention, there is provided a new cement dispersant comprising: (A) a compound of formula (I): CH ₂ = CR ¹ CH ₂ O (R ² O ) _m R ³ [R ¹ is hydrogen or methyl, R ² is an alkylene group having 2 or 3 carbon atoms, R ³ is hydrogen or methyl, and m is from 1 to 30
It is an integer of 0. (B) Formula (II): CH ₂ ＣＲCR ⁴ COO (R ⁵ O) _n R ⁶ [R ⁴ is a hydrogen or methyl group, and R ⁵ is a carbon atom having 2 or 3 carbon atoms. R ⁶ is hydrogen or methyl, and n is 1 to 30
It is an integer of 0. And a copolymer obtained by polymerizing (C) maleic acid or maleic anhydride, and (D) acrylic acid, methacrylic acid or itaconic acid. It is a dispersant.

The "monomer (A)" used in the present invention is:
It is represented by the above general formula (I), can be obtained by a known method, and a commercially available product can be used. Specifically, for example, polyethylene oxide monoallyl ether, polypropylene oxide monoallyl ether,
Methoxypolyethylene oxide monoallyl ether,
Methoxypolypropylene oxide monoallyl ether, polyethylene oxide mono (2-methyl) allyl ether, polypropylene oxide mono (2-methyl) allyl ether, methoxypolyethylene oxide mono (2-methyl) allyl ether, methoxypolypropylene oxide mono (2-methyl) Allyl ether and the like can be exemplified. In particular, polyethylene oxide monoallyl ether, polypropylene oxide monoallyl ether, and methoxy polyethylene oxide monoallyl ether are preferred. These can be used alone or in combination. In the formula (I), m is
1 to 300 is preferable, 5 to 100 is more preferable, and 8
To 50 are particularly preferred.

The "monomer (B)" used in the present invention is:
It is represented by the above general formula (II), can be obtained by a known method, and a commercially available product can be used. Specifically, for example, polyethylene oxide (meth) acrylate, polypropylene oxide (meth) acrylate, methoxypolyethylene oxide (meth) acrylate, methoxypolypropylene oxide (meth) acrylate and the like can be exemplified. it can. Particularly, methoxypolyethylene oxide (meth) acrylate is preferred. These can be used alone or in combination. In the formula (II), n is preferably 1 to 300, more preferably 5 to 100, and particularly preferably 20 to 50.

The "monomer (C)" is maleic acid or maleic anhydride, and commercially available ones can be used. These can be used alone or in combination. Further, the “monomer (D)” is acrylic acid, methacrylic acid or itaconic acid, and commercially available ones can be used. These can be used alone or in combination.

In the cement dispersant of the present invention, in addition to the monomers (A), (B), (C) and (D), (E) other monomers having an ethylenic double bond Can be polymerized. Here, the “monomer (E)” is a monomer having an ethylenic double bond and is copolymerizable with the monomers (A), (B), (C) and (D). The monomer is not particularly limited as long as it is a monomer and does not adversely affect the polymerization reaction or the properties of the obtained copolymer.

Examples of such a monomer (E) include (E1) methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, (meth) Hexyl acrylate, (meth)
Alkyl (meth) acrylates such as octyl acrylate, 2-ethylhexyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate: (E2) hydroxyethyl (meth) acrylate, (meth) ) Hydroxyalkyl (meth) acrylates such as hydroxypropyl acrylate: (E3) (meth) acrylic amide, (meth) acrylic methylolamide, dimethylaminopropyl (meth)
(Meth) acrylamides such as acrylamide and dimethylaminoethyl (meth) acrylamide: (E4) diallylammoniums such as dimethyldiallylammonium chloride: (E5) epoxy groups such as glycidyl (meth) acrylate (E) Aromatic ethylenic monomers such as styrene and vinyltoluene: (E7) Dienes such as ethylene, butadiene and isoprene: (E8) Vinyl acetate and vinyl propionate Vinyl monomers such as (E9) chlorinated vinyl monomers such as vinyl chloride and vinylene chloride: (E10) ethylenic monomers having a cyano group such as acrylonitrile: (E11) styrene sulfonic acid; Sulfonic acids such as vinyl sulfonic acid: (E12) 2-acryloyloxyethyl ester It can be exemplified carboxylic acids, such as acid. These can be used alone or in combination.

In one embodiment of the present invention, a copolymer obtained by polymerizing the above monomers (A), (B), (C) and (D) is neutralized with an alkaline substance. Provide a cement dispersant. Here, the pH of the cement dispersant due to neutralization is preferably 5 to 9, more preferably 6 to 8, and particularly preferably 6.5 to 7.5. In the present invention, the “alkaline substance” is dissolved in water (hereinafter, “water” in the present specification is so-called water, and refers to, for example, distilled water, ion-exchanged water, etc.) and becomes alkaline (pH). > 7), which are hydroxides, carbonates of monovalent metals and divalent metals,
And ammonia, organic amines and the like. Particularly, sodium hydroxide, potassium hydroxide and calcium hydroxide are preferred. These can be used alone or in combination.

In the present invention, since the cement dispersant is added to, for example, a mixture of cement and water having a pH of about 12, an unneutralized copolymer is also added to the cement to substantially neutralize it. Is done. Accordingly, an unneutralized one can be used, but it is preferable to neutralize it in advance as described above. This is because the cement dispersant is preferably neutral in consideration of the adverse effect of hydrolysis of the dispersant and the safety during handling.

In another embodiment of the present invention, when the above-mentioned monomer (A), (B), (C) and (D) contain monomer (A) as a main component, (A) ) Is preferably used in an amount of 50 to 95 parts by weight, more preferably 60 to 95 parts by weight, and particularly preferably 70 to 90 parts by weight. It is preferable to use 3 to 40 parts by weight of the monomer (B), more preferably 10 to 30 parts by weight,
It is particularly preferred to use 20 parts by weight. 1 monomer (C)
It is preferably used in an amount of from 20 to 20 parts by weight, more preferably from 1 to 15 parts by weight, and particularly preferably from 5 to 15 parts by weight. It is preferable to use 1 to 20 parts by weight of the monomer (D), more preferably 1 to 15 parts by weight, and 1 to 5 parts by weight.
It is particularly preferred to use parts by weight.

When the monomer (B) is the main component, it is preferable to use 3 to 40 parts by weight of (A),
It is more preferable to use 20 parts by weight, and it is particularly preferable to use 5 to 10 parts by weight. It is preferable to use 50 to 95 parts by weight of the monomer (B), more preferably 70 to 90 parts by weight, and particularly preferably 80 to 90 parts by weight. It is preferable to use 1 to 20 parts by weight of the monomer (C), more preferably 1 to 10 parts by weight, and particularly preferably 1 to 5 parts by weight. 1-20 monomer (D)
It is preferably used by weight, more preferably 1 to 15 parts by weight, particularly preferably 5 to 15 parts by weight.

In still another embodiment of the present invention, a weight-average molecular weight of a neutralized copolymer obtained by polymerizing monomers (A), (B), (C) and (D) Is 500
It is preferably from 0 to 200,000, more preferably from 5,000 to 50,000, and particularly preferably from 8,000 to 40,000.
When the weight average molecular weight is less than 5000 or more than 200,000, the dispersibility of the cement dispersant becomes insufficient. This is because when the weight average molecular weight of the copolymer is less than 5,000, the number of adsorption sites per molecular chain is reduced, so that the adsorptive power to the cement particles may be reduced, and the weight average molecular weight of the copolymer is 200,000. This is because, in the case where the ratio exceeds 1, aggregation may occur due to the formation of a bridge between cement particles by the copolymer.

In the present invention, the above-mentioned monomer (A),
The above-mentioned cement dispersant can be produced using a production method comprising a step of polymerizing (B), (C) and (D). In the production of the copolymer according to the present invention, it is preferable to carry out the polymerization of these monomers using a polymerization initiator. Polymerization, in a solvent, aqueous solution polymerization, emulsion polymerization,
It can be carried out using a conventional method such as suspension polymerization.

The order in which the monomers (A) to (D) are polymerized is not particularly limited, but the four (A) to (D) may be added simultaneously, but the reactivity of (C) From a problem, it is preferable to add a mixture of (A), (B) and (D) to (C) which has been heated in advance. Further, the polymerization initiator may be added to (C) in advance, but simultaneously with the addition of the mixture of (A), (B) and (D) to (C), it is separately added to (C). Is preferred.

The polymerization reaction conditions such as the polymerization reaction temperature, reaction time, solvent, the concentration of each monomer in the solvent, the type and concentration of the polymerization initiator and emulsifier, the stirring speed, etc., depend on the desired cement dispersant. A person skilled in the art can easily select an appropriate one according to the characteristics and form.

The polymerization in a solvent can be carried out batchwise or continuously. Examples of the solvent include water such as industrial water, tap water, distilled water and ion-exchanged water, and lower solvents such as methyl alcohol, ethyl alcohol and isopropyl alcohol. Examples thereof include aromatic hydrocarbons such as alcohol, benzene, toluene, and xylene; aliphatic hydrocarbons such as cyclohexane and n-hexane; esters such as ethyl acetate; and carbonyl compounds such as acetone and methyl ethyl ketone.
In consideration of the solubility of each monomer in the solvent, the solubility of the obtained copolymer, and the form at the time of using the cement dispersant containing the copolymer, an aqueous solvent is particularly preferable. Here, the “aqueous solvent” is mainly water, but also includes a water-soluble organic solvent such as acetone or a lower alcohol appropriately added to water.

Here, the "polymerization initiator" is a compound capable of causing a polymerization reaction of a monomer mixture by adding a small amount thereof, and is preferably a compound which can be used in an aqueous solvent and an organic compound. . For example, ammonium persulfate, sodium persulfate, potassium persulfate, hydrogen peroxide, t-butyl hydroperoxide, t-butyl peroxybenzoate, 2,2-azobisisobutyronitrile, 2,2-azobis (2-diaminopropane ) Hydrochloride, 2,2-azobis (2,4-dimethyl) valeronitrile and the like. In particular, it is particularly preferable to use ammonium persulfate, sodium persulfate, potassium persulfate or hydrogen peroxide.

The term "emulsifier" refers to a surfactant used for forming an emulsion of an aqueous solvent and a monomer, preferably a surfactant which does not adversely affect the polymerization reaction. Other than a mixture selected from the group consisting of compounds having a sulfonic acid group, a sulfonate group or a sulfate group, and mixtures thereof,
Conventional surfactants can also be used. Examples include anionic surfactants such as soaps, alkyl sulfonates, and polyoxyethylene alkyl sulfates, and nonionic surfactants such as polyoxyalkylaryl ethers and oxyethyleneoxypropylene block copolymers. it can. In particular, it is preferable to use a polymerizable emulsifier as the emulsifier.

Here, the "polymerizable emulsifier" is a compound having a polymerizable functional group and capable of functioning as an emulsifier capable of forming an emulsion of an aqueous solvent and a monomer mixture. As the emulsifier, an ethylenically unsaturated monomer selected from the group consisting of an ethylenically unsaturated monomer having a sulfonic acid group, a sulfonate group, a sulfate group or an ethyleneoxy group, and a mixture thereof is preferable. Further, the sulfonic acid group or the sulfonate group of the above-mentioned polymerizable emulsifier may be in the form of a salt, and as a counter cation of the sulfonic acid group or the sulfonate group, an ammonium ion or an alkali metal ion is preferable, and particularly, an ammonium ion or potassium ion. Ions and sodium ions are preferred. Examples of such polymerizable emulsifiers include, for example, Sanyo Kasei Co., Ltd. Eleminor J
S-2 (trade name), Sanyo Chemical Co., Ltd. Eleminor RS-
30 (trade name), Daiichi Kogyo Seiyaku Co., Ltd. Aqualon RN-
20 (trade name), Daiichi Kogyo Seiyaku Co., Ltd. Aqualon HS-
10 (product name) and the like.

The copolymer obtained by polymerization can be used as it is as a cement dispersant, but if necessary, a neutralized product further neutralized with an alkaline substance can be used as described above. Also, a mixture of a neutralized product and an unneutralized product can be used. The neutralization reaction can be carried out by a conventional method. Can be performed. Completion of the neutralization reaction can be determined by the pH of the reaction mixture having reached 6 to 8. For example, a universal test strip,
It can be suitably determined using a pH meter or the like.

When the alkaline substance is strongly alkaline, the pH at the end point of neutralization is expected to shift to a value greater than 6 to 8, and some unneutralized copolymer may remain. Since the pH of the cement itself is about 12, the unneutralized copolymer is also substantially neutralized by adding it to the cement. Accordingly, the copolymer which is not neutralized with the alkaline substance according to the present invention substantially becomes a neutralized product when added as a cement dispersant to the cement as described above. There is practically no difference in properties between the neutralized copolymer and the neutralized copolymer.

Further, in the present invention, the copolymer after the reaction and / or the neutralized product of the copolymer is not separated from the polymerization reaction solvent, the polymerization initiator and the like, and the form after the reaction is directly used as the cement of the present invention. It can be used as a dispersant. Also, if necessary, in order to adjust the properties of the cement dispersant, a known cement admixture, such as a conventional cement admixture, may be added to the mixture as it is containing the copolymer after reaction and / or the neutralized product of the copolymer. , A cement dispersing agent, an air entraining agent, a cement wetting and dispersing agent, a waterproofing agent, a strength enhancer, a hardening accelerator, and the like.

Further, after the copolymer and / or the neutralized product of the copolymer after the reaction are separated from the polymerization reaction solvent, the polymerization initiator, etc., they are dissolved in a suitable solvent, and then appropriately dissolved in a suitable known cement. An admixture may be added to provide a cement dispersant. In the present invention, the concentration of the neutralized copolymer in the cement dispersant is preferably 0.01 to 1% by weight, and more preferably 0.1 to 0.5% by weight, based on the cement. Preferably, 0.1 to 0.4% by weight is particularly preferred.

The cement dispersant of the present invention can be used for hydraulic cements such as Portland cement, alumina cement, high-strength concrete and various mixed cements, or hydraulic materials other than cements such as gypsum. In particular, it can be suitably used for high-strength concrete.

The cement dispersant of the present invention can reduce the delay of setting of cement due to the addition of the cement dispersant,
Compared with a conventional cement dispersant, even a small amount of the additive exhibits excellent cement dispersibility and dispersion retention. this is,
It is considered as follows. The copolymer relating to the cement dispersant of the present invention includes (A) a polyalkylene oxide monoaryl ether represented by the formula (I) and (B) a polyalkylene oxide (meth) represented by the formula (II).
It is a copolymer containing four kinds of monomers of acrylic acid ester, maleic acid or maleic anhydride of (C), and acrylic acid, methacrylic acid or itaconic acid of (D) as essential components. This copolymer has a nonionic polyalkylene oxide chain and an anionic carboxyl group as hydrophilic groups, and these hydrophilic groups are bonded as side chains to a polyalkylene chain as a main chain. It is considered that this carboxyl group is adsorbed on the cement particles and the alkylene oxide chains contribute to the steric repulsion between the cement particles, thereby preventing the cement particles from aggregating with each other.

At this time, if the carboxyl groups adsorbing the copolymer on the cement particles are evenly distributed with respect to the main chain of the copolymer, the carboxyl groups are more effectively adsorbed on the cement particles and less. It is considered that the dispersibility of the cement can be improved by the amount of the carboxyl group, and the hydration reaction of the cement particles and water is not adversely affected. Since the monomer (A) has alternating copolymerizability (property of copolymerization with another monomer more than polymerization in which only the monomer (A) itself is continuous), the monomer (C) ) Is continuously polymerized, so that the terminal group (A) is a monomer (B) or a monomer (A) at the terminal of the polymer during polymerization, rather than a copolymer having a carboxyl group in the main chain. It is considered that a copolymer in which the carboxyl group reacts with (C) and the monomer (D) uniformly in the main chain of the copolymer is more easily obtained.

In the polymerization of the monomer (A) and the monomer (C), a large amount of a low-molecular-weight copolymer having a molecular weight less than the effective molecular weight as a cement dispersant due to a problem of reactivity between the two. It is expected that a sufficient amount of a dispersant will not be produced at a low addition amount. In the present invention, the reactivity of the polymerization reaction is improved by adding the monomer (B) and the monomer (D), and the molecular weight of the copolymer increases. Therefore, it is considered that a copolymer having a high molecular weight suitable for dispersing cement particles can be obtained at a higher yield, and excellent dispersibility and dispersion retention can be obtained.

Further, by using the monomer (D) in addition to the monomer (C), the amount of the carboxyl group with respect to the amount of the polyalkylene oxide component incorporated in the main chain can be reduced by using the (C) and (D). By changing the composition ratio of, it is possible to more easily control it arbitrarily. Therefore,
According to the present invention, it is easy to provide an appropriate cement dispersant according to the characteristics of cement particles. Although the cement dispersant of the present invention is considered to have excellent properties for the reasons described above, the cement dispersant of the present invention is not limited at all for these reasons.

[0043]

EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples and comparative examples. However, these examples and comparative examples are merely one embodiment of the present invention, and the present invention is not limited by these examples. It is not something to be done.

The simplicity used in the production of the cement dispersant of the present invention
The monomers (A) to (D) are shown below. (A1) and (A
2) is (A) polyalkylene oxide monoallyl ester
(A1) is octaethylene oxide
Domonoallyl ether [CH_Two= CHCH_TwoO (CH_TwoC
H_TwoO)₈H]. (A2) is hexadecaethylene
Oxide [CH_Two= CHCH_TwoO (CH_TwoCH_TwoO)
₁₆H]. (B1), (B2) and (B3)
(B) polyalkylene oxide (meth) acrylic acid
(B1) is a methoxytricosaethyl
Oxide monomethacrylate [CH _Two= C (CH_Three)
COO (CH_TwoCH_TwoO)_{twenty three}OCH_Three]. (B2)
Is methoxytriacontaethylene oxide monometa
Crylate [CH_Two= C (CH_Three) COO (CH_TwoCH
_TwoO)₃₀OCH_Three]. (B3) is methoxy hexa
Tetracontaethylene oxide monomethacrylate
[CH_Two= C (CH_Three) COO (CH_TwoCH_TwoO)₄₆OCH
_Three]. (C1) and (C2) are (C) anhydrous male
Inic acid or maleic acid, wherein (C1) is maleic anhydride
Acid (C2) is maleic acid. (D1), (D
2) and (D3) are (D) acrylic acid, methacrylic acid
Or itaconic acid, wherein (D1) is acrylic acid, (D1)
2) is itaconic acid and (D3) is methacrylic acid.

Example 1 A reflux condenser, an oil bath, a stirrer, two dropping funnels and
375 g in a 1 l separable flask equipped with a thermometer
Octaethylene oxide monoallyl ether (A
1) [CH_Two= CHCH_TwoO (CH_TwoCH_TwoO)₈H] and 1
Add 100g of distilled water, cover and heat with stirring
Thus, the mixture was kept at a temperature of 95 ° C. On the other hand, 150g
25 g of methoxytriacontaethylene oxide in distilled water
Side monomethacrylate (B2) [CH_Two= C (C
H_Three) COO (CH_TwoCH_TwoO)₃₀OCH _Three], 75g of ma
Dissolve oleic acid (C2) and 25 g of acrylic acid (D1)
15 g of sodium persulfate in 100 g of distilled water
Prepare an aqueous solution in which thorium is dissolved.
The mixture was added dropwise with stirring to the above-mentioned mixture kept at 0 ° C. (B
2) The aqueous solution in which (C2) and (D1) are dissolved is 3 hours
Over 3 hours.
And dropped. After the completion of the addition of the aqueous solution of sodium persulfate,
Further, stirring was continued at 95 ° C. for 1 hour to complete the polymerization reaction.
Was. Table 1 shows the ratio of each monomer.

After cooling the reaction mixture to room temperature, a pH meter was used.
While observing the pH using a 30 ml 50% by weight water solution.
Adjust the pH to 6-8 by adding aqueous sodium oxide solution
Of the present invention comprising a neutralized product of the desired copolymer
A cement dispersant was obtained. Weight average of neutralized copolymer
GPCW (Tosoh Corp. GMPW column)
_XL(Trade name)), the weight average molecular weight
(In terms of polyethylene oxide) is 10500
Was. A semester containing a neutralized product of the copolymer of the present invention.
In the copolymer in the cement dispersant
The solid content concentration of the Japanese product was 49.2% by weight.

Evaluation of Cement Dispersant (a) Preparation of Cement Mortar To evaluate the cement dispersant of the present invention, a cement mortar was prepared in the same manner as in JIS R5201. That is, 2.4 g, 3.0 g and 3.7 g of the above-mentioned cement dispersant are mixed with 300 g of water, respectively, and then 600 g of commercially available Portland cement and
00 g of mountain sand (2.62 specific gravity, 2.60 coarse particle ratio) was added to the kneaded mixture, and 1 g was added using a mortar mixer.
After low-speed stirring for 2 minutes, high-speed stirring was performed for 2 minutes to prepare a cement mortar. At this time, the addition ratio of the neutralized copolymer (neutralized copolymer / cement × 100) was 0.20.
%, 0.25% and 0.30% by weight.

(B) Evaluation of dispersibility The prepared cement mortar was subjected to JIS R 52
The dispersibility of the cement dispersant was evaluated by performing a flow test in the same manner as described in No. 01. That is, the kneaded cement mortar is placed on a horizontal flow table,
After filling in a flow cone (upper inner diameter 7 cm, lower inner diameter 10 cm, height 6 cm), the flow cone was pulled up, a prescribed falling motion was applied, and the spread of the cement mortar was measured. The spread of the cement mortar is called a flow value, and the larger the flow value, the better the dispersibility. The evaluation results are shown in Table 1.

(C) Evaluation of dispersion retention The dispersion retention of the cement dispersant of Example 1 was evaluated. That is, the cement mortar used in the evaluation of the dispersibility was allowed to stand for 1 hour, kneaded again, and then subjected to the above-mentioned flow test to measure the flow value. The larger the flow value at this time, the better the dispersion retention, and this value can be directly compared with the flow value in the evaluation of the dispersibility. The evaluation results are shown in Table 1.

(D) Evaluation of delay in hardening of cement Further evaluation was made on the delay of hardening of the cement by adding the cement dispersant of Example 1 to the cement. That is, a cement mortar prepared using the same method as in the evaluation of dispersibility was placed in an insulated container, and the time-dependent change in heat generation of the cement mortar was measured. When the addition rate of the cement dispersant of Example 1 was 0.20% by weight,
It was 9.6 hours. On the other hand, in Comparative Example 3 described below, the cement setting time of a cement mortar prepared using the same method as in Example 1 except that no cement dispersant was used was measured. The cement setting time is
8.5 hours. The delay of the setting of the cement due to the addition of the cement dispersant is represented by (the setting time of the cement when the cement dispersant is added-the setting time of the cement without the addition of the cement dispersant) (unit is time (hr)). )
When the addition rate of the cement dispersant of Example 1 is 0.20% by weight, the delay in setting of the cement is 1.
One hour. The results are also shown in Table 1. The smaller the value of the delay of the setting of the cement, the smaller the delay of the setting of the cement.

Example 2 In Example 1, 400 g of hexadecaethylene oxide (A2) [CH ₂ ＣＨCHC was used instead of 375 g of octaethylene oxide monoallyl ether (A1).
H ₂ O (CH ₂ CH ₂ O) ₁₆ H], and instead of 25 g of methoxytriacontaethylene oxide monomethacrylate (B2), 25 g of methoxytricosaethylene oxide monomethacrylate (B1) [CH ₂ ＣC
(CH ₃ ) COO (CH ₂ CH ₂ O) ₂₃ OCH ₃ ]
Instead of 75 g of maleic acid (C2), 65 g of (C
Use 2) and replace 1 g of acrylic acid (D1) with 25 g.
A cement dispersant was obtained in the same manner as in Example 1 except that 0 g of (D1) was used. Table 1 shows the proportion of each monomer, the weight average molecular weight of the neutralized copolymer, and the concentration of the neutralized copolymer in the cement dispersant of Example 2. A method similar to that described in Example 1 except that the cement dispersant of Example 2 was used such that the addition ratio of the neutralized copolymer was 0.20% by weight and 0.25% by weight. Using,
The dispersibility of the cement dispersant of Example 2, the dispersion retention, and the delay in hardening of the cement were evaluated. The evaluation results are shown in Table 1.

Example 3 In Example 1, 300 g of hexadecaethylene oxide (A2) was used in place of 375 g of octaethylene oxide monoallyl ether (A1), and 25 g of methoxytriacontaethylene oxide monomethacrylate (B2) was used. Instead, 100 g of methoxyhexatetracontaethylene oxide monomethacrylate (B
3) [CH ₂ ＣC (CH ₃ ) COO (CH ₂ CH ₂ O) ₄₆ O
CH ₃ ], and a cement dispersant was obtained in the same manner as in Example 1 except that 25 g of itaconic acid (D2) was used instead of 25 g of acrylic acid (D1). Table 1 shows the proportion of each monomer, the weight-average molecular weight of the neutralized copolymer and the concentration of the neutralized copolymer in the cement dispersant of Example 3. A method similar to the method described in Example 1 except that the cement dispersant of Example 3 was used so that the addition ratio of the neutralized copolymer was 0.20% by weight and 0.25% by weight. Was used to evaluate the dispersibility of the cement dispersant of Example 3, the dispersion retention, and the delay in hardening of the cement. The evaluation result is
It is described in Table 1.

[0053]

[Table 1] a) Units are parts by weight. b) The weight average molecular weight of the neutralized product of the copolymer. c) It is the weight% of the neutralized product of the copolymer in the cement dispersant. d) The rate of addition of the neutralized product of the copolymer, which is the weight% represented by (neutralized product of the copolymer / cement × 100). e) Flow value, unit is mm. f) The unit is time (hr).

Example 4 In a 1 l separable flask equipped with a reflux condenser, an oil bath, a stirrer, two dropping funnels and a thermometer, 12 g of maleic anhydride (C1), 13.6 g of 50% by weight hydroxylation were added. An aqueous solution of sodium and 320 g of distilled water were charged, the lid was heated with stirring and the mixture was kept at a temperature of 80 ° C. On the other hand, 12 g of octaethylene oxide monoallyl ether (A1), 160 g of methoxytricosaethylene oxide monomethacrylate (B1),
g of acrylic acid (D1) and 4 g of mercaptoethanol in 72 g of distilled water, and an aqueous solution of sodium persulfate in which 200 g of distilled water and 4 g of sodium persulfate were prepared.
Maleic anhydride (C1) at 50 ° C., 50% by weight
The mixture was added dropwise to a mixture of aqueous sodium hydroxide and distilled water while stirring. The monomer aqueous solution is dropped over 3 hours,
The aqueous solution of sodium persulfate was added dropwise over three and a half hours. After the addition of the aqueous solution of sodium persulfate is completed,
Stirring was continued for an hour to complete the polymerization reaction. The ratio of each monomer is shown in Table 2 in parts by weight.

The above copolymer was neutralized using the same method as described in Example 1 to obtain a cement dispersant of Example 4 containing a neutralized product of the copolymer. Table 2 shows the weight average molecular weight of the neutralized copolymer and the solid content of the neutralized copolymer in the cement dispersant of Example 4. A method similar to the method described in Example 1 except that the cement dispersant of Example 4 was used such that the addition ratio of the neutralized copolymer was 0.20% by weight and 0.25% by weight. Using,
The dispersibility, dispersion retention, and delay in hardening of the cement of the cement dispersant of Example 4 were evaluated. The evaluation results are shown in Table 2.

Example 5 In Example 4, 160 g of methoxytricosaethylene oxide monomethacrylate (B1) was replaced with 1
Using 60 g of methoxytriacontaethylene oxide monomethacrylate (B2), using 16 g of (C1) instead of 12 g of maleic anhydride (C1),
A cement dispersant was obtained in the same manner as in Example 4, except that 12 g of itaconic acid (D2) was used instead of acrylic acid (D1). Table 2 shows the proportion of each monomer, the weight-average molecular weight of the neutralized copolymer, and the concentration of the neutralized copolymer in the cement dispersant of Example 5. A method similar to the method described in Example 1 except that the cement dispersant of Example 5 was used such that the addition ratio of the neutralized copolymer was 0.20% by weight and 0.25% by weight. Was used to evaluate the dispersibility, dispersion retention, and delay of cement setting of the cement dispersant of Example 5. The evaluation results are shown in Table 2.

Example 6 In Example 4, 40 g of hexadecaethylene oxide (A2) was used in place of 12 g of octaethylene oxide monoallyl ether (A1), and 160 g of methoxytricosaethylene oxide monomethacrylate (B1) was used. Instead, 132 g of methoxyhexatetracontaethylene oxide monomethacrylate (B3)
A cement dispersant was obtained in the same manner as in Example 4, except for using. Table 2 shows the proportion of each monomer, the weight average molecular weight of the neutralized copolymer, and the concentration of the neutralized copolymer in the cement dispersant of Example 6. A method similar to that described in Example 1 except that the cement dispersant of Example 6 was used such that the addition ratio of the neutralized copolymer was 0.20% by weight and 0.25% by weight. Was used to evaluate the dispersibility of the cement dispersant of Example 6, the dispersion retention, and the delay in hardening of the cement. The evaluation results are shown in Table 2.

Example 7 In Example 4, 20 g of (A) was used instead of 12 g of octaethylene oxide monoallyl ether (A1).
Using 1), instead of 160 g of methoxytricosaethylene oxide monomethacrylate (B1), 152 g
Of methoxytriacontaethylene oxide monomethacrylate (B2) and 12 g of maleic anhydride (C
Use 4 g of (C1) instead of 1) and 24 g of methacrylic acid (D3) instead of 16 g of acrylic acid (D1)
A cement dispersant was obtained in the same manner as in Example 4, except for using. Table 2 shows the proportion of each monomer, the weight average molecular weight of the neutralized copolymer, and the concentration of the neutralized copolymer in the cement dispersant of Example 7. A method similar to the method described in Example 1 except that the cement dispersant of Example 7 was used such that the addition ratio of the neutralized copolymer was 0.20% by weight and 0.25% by weight. Was used to evaluate the dispersibility of the cement dispersant of Example 7, the dispersion retention, and the delay in hardening of the cement. The evaluation results are shown in Table 2.

[0059]

[Table 2] a) Units are parts by weight. b) The weight average molecular weight of the neutralized product of the copolymer. c) It is the weight% of the neutralized product of the copolymer in the cement dispersant. d) The rate of addition of the neutralized product of the copolymer, which is the weight% represented by (neutralized product of the copolymer / cement × 100). e) Flow value, unit is mm. f) The unit is time (hr).

Comparative Example 1 400 g of octaethylene oxide monoallyl ether (A1) was added to a 1 l separable flask equipped with a reflux condenser, an oil bath, a stirrer, a dropping funnel and a thermometer.
The mixture was kept at 95 ° C. by pouring in 00 g of distilled water, heating with capping and stirring. On the other hand, an aqueous solution prepared by dissolving 100 g of maleic acid (C2) and 13 g of sodium persulfate in 150 g of distilled water was prepared.
The mixture was added dropwise to the mixture of (A1) and distilled water maintained at 5 ° C. over 3 hours while stirring. After dropping, stirring was further continued at 95 ° C. for 1 hour to complete the polymerization reaction. Table 3 shows the ratio of each monomer in parts by weight.

After cooling the reaction mixture to room temperature, a pH meter was used.
While observing the pH with 50 ml of 50% by weight water
Adjust the pH to 6-8 by adding aqueous sodium oxide solution
Of the present invention comprising a neutralized product of the desired copolymer
A cement dispersant was obtained. Weight average of neutralized copolymer
GPCW (Tosoh Corp. GMPW column)
_XL(Trade name)), the weight average molecular weight
(In terms of polyethylene oxide) was 4000.
Further, a cement comprising a neutralized product of the copolymer of the present invention
In the dispersant, neutralized product of the copolymer in the cement dispersant
Had a solid content of 58.4% by weight. Comparative Example 1
2.6 g and 3.1 g of cement dispersant (in the copolymer)
0.25% by weight and 0.30% by weight respectively
%) A method similar to that described in Example 1 except that it was used
Of the cement dispersant of Comparative Example 1
The durability and the delay in setting of the cement were evaluated. The evaluation result is
It is described in Table 3.

Comparative Example 2 In Comparative Example 1, 400 g of methoxyhexatetracontaethylene oxide monomethacrylate (B3) was used instead of 400 g of octaethylene oxide monoallyl ether (A1), and 100 g of maleic acid (C
A cement dispersant of Comparative Example 2 was obtained in the same manner as in Comparative Example 1, except that 100 g of acrylic acid (D1) was used instead of 2). A method similar to that of Example 1 except that the cement dispersant of Comparative Example 2 was used such that the addition ratio of the neutralized copolymer was 0.20% by weight and 0.25% by weight. Was used to evaluate the dispersibility, dispersion retention, and delay of setting of the cement dispersant of Comparative Example 2. The evaluation results are shown in Table 3.

Comparative Example 3 A cement mortar prepared in the same manner as in Example 1 except that no cement dispersant was used was used as a reference for the Example and Comparative Examples. This corresponds to the dispersibility of the cement dispersant.), The flow value one hour after kneading the cement mortar (corresponding to the dispersion retention of the cement dispersant), and the cement setting time. Incidentally, the cement setting time of Comparative Example 3 was 8.
5 hours, which is a measure of the delay in setting of the cement of the cement dispersants of the examples and the comparative examples, so that the setting delay of the cement of Comparative Example 3 is 0 hour. The evaluation results are shown in Table 3.

[0064]

[Table 3] a) Units are parts by weight. b) The weight average molecular weight of the neutralized product of the copolymer. c) It is the weight% of the neutralized product of the copolymer in the cement dispersant. d) The rate of addition of the neutralized product of the copolymer, which is the weight% represented by (neutralized product of the copolymer / cement × 100). e) Flow value, unit is mm. f) The unit is time (hr).

In comparison with respect to dispersibility, when the addition rate of the cement dispersant is the same, the flow value of the cement dispersant of the example is larger than the flow value of the cement dispersant of the comparative example. Accordingly, the cement dispersant of the example has a better dispersibility of cement than the cement dispersant of the comparative example, and the cement dispersant of the example has a similar flow value to the cement dispersant of the comparative example at a small addition rate. Obtainable. Further, comparing the dispersion retention, the flow value of the cement dispersant of the example is larger than the flow value of the cement dispersant of the comparative example. Therefore, the cement dispersants of the examples are more excellent in the cement dispersion retention.

Further, when the delay of hardening of the cement by the addition of the cement dispersant is compared, the delay of the hardening of the cement by the addition of the cement dispersant of the example is the delay of the hardening of the cement by the addition of the cement dispersant of the comparative example. Fewer. Therefore, the cement dispersant of the example can reduce the delay of the setting of the cement as compared with the cement dispersant of the comparative example.

[0067]

The cement dispersant of the present invention is a copolymer obtained by polymerizing the monomers (A), (B), (C) and (D) and / or a neutralized product of the copolymer. Thus, at least the dispersibility of the cement and the dispersion retention are improved while reducing the delay of hardening of the cement due to the addition of the cement dispersant of the present invention, and it is particularly suitable for use in high-strength concrete. . In addition, monomers (A), (B),
By changing the mixing ratio of (C) and (D), the amount of the carboxyl group relative to the polyalkylene oxide component can be easily adjusted, so that the preparation of the cement dispersant according to the characteristics of the cement particles can be easily performed. it can.

──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int. Cl. ⁷ , DB name) C04B 24/26 C04B 24:26 C04B 103: 40

Claims (6)

(57) [Claims] (A) Formula (I): CH ₂ ＣＲCR ¹ CH ₂ O (R ² O) _m R ³ [R ¹ is a hydrogen or methyl group, R ² is an alkylene group having 2 or 3 carbon atoms, R ³ is hydrogen or a methyl group, and m is an integer of 1 to 300. (B) Formula (II): CH ₂ ＣＲCR ⁴ COO (R ⁵ O) _n R ⁶ [R ⁴ is a hydrogen or methyl group, and R ⁵ is a carbon atom having 2 or 3 carbon atoms. R ⁶ is hydrogen or a methyl group; and n is an integer of 1 to 300. ] A polyalkylene oxide (meth)
A cement dispersant comprising: an acrylic ester; (C) maleic acid or maleic anhydride; and (D) a copolymer obtained by polymerizing acrylic acid, methacrylic acid, or itaconic acid. 50-95 parts by weight, (B): 3-40 parts by weight, (C): 1-20 parts by weight, and (D): 1-20 parts by weight. 2. The cement dispersant according to claim 1, wherein the copolymer is neutralized with an alkaline substance. 3. The neutralized product of the copolymer has a weight average molecular weight of 5
The cement dispersant according to claim 1, which has a molecular weight of 000 to 200,000. (A) Formula (I): CH ₂ ＣＲCR ¹ CH ₂ O (R ² O) _m R ³ [R ¹ is a hydrogen or methyl group, R ² is an alkylene group having 2 or 3 carbon atoms, R ³ is hydrogen or a methyl group, and m is an integer of 1 to 300. (B) Formula (II): CH ₂ ＣＲCR ⁴ COO (R ⁵ O) _n R ⁶ [R ⁴ is a hydrogen or methyl group, and R ⁵ is a carbon atom having 2 or 3 carbon atoms. R ⁶ is hydrogen or a methyl group; and n is an integer of 1 to 300. ] A polyalkylene oxide (meth)
A cement dispersant comprising: an acrylic ester; (C) maleic acid or maleic anhydride; and (D) a copolymer obtained by polymerizing acrylic acid, methacrylic acid or itaconic acid, wherein (A): 3 to 40 parts by weight, (B): 50 to 95 parts by weight, (C): 1 to 20 parts by weight, and (D): 1 to 20 parts by weight. 5. The cement dispersant according to claim 4, wherein the copolymer is neutralized with an alkaline substance. 6. A neutralized product of the copolymer having a weight average molecular weight of 5
The cement dispersant according to claim 4, which has a molecular weight of 000 to 200,000.