JP3061487U - Low tension dyeing machine - Google Patents

Low tension dyeing machine

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Publication number
JP3061487U
JP3061487U JP1999000702U JP70299U JP3061487U JP 3061487 U JP3061487 U JP 3061487U JP 1999000702 U JP1999000702 U JP 1999000702U JP 70299 U JP70299 U JP 70299U JP 3061487 U JP3061487 U JP 3061487U
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JP
Japan
Prior art keywords
dyeing
cloth
guide tube
machine
cloth guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1999000702U
Other languages
Japanese (ja)
Inventor
明澤 陳
Original Assignee
明澤 陳
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 明澤 陳 filed Critical 明澤 陳
Priority to JP1999000702U priority Critical patent/JP3061487U/en
Application granted granted Critical
Publication of JP3061487U publication Critical patent/JP3061487U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

(57)【要約】 【課題】 低張力染色機の提供。 【解決手段】 本考案の低張力染色機は、染色機の染色
槽の上方に、両端がアーチ形を呈する布ガイド管が設け
られ、且つマシンヘッド内部にリールが設置されず、加
工する布が低張力の環境下で運転するようにしてあり、
該布ガイド管の前段が上向きのアーチ状の構造とされて
さらに90度下向きに折り曲げられてマシンヘッドの上
端と接合され、該布ガイド管の後段も上向きのアーチ状
の構造とされてさらに90度下向きに折り曲げられて染
色槽の後端と接合されている。
(57) [Summary] [Problem] To provide a low tension dyeing machine. SOLUTION: The low tension dyeing machine of the present invention is provided with a cloth guide tube having an arched end at both ends above a dyeing tank of the dyeing machine, and a reel to be installed inside the machine head. It is designed to operate in a low tension environment,
The front section of the cloth guide tube has an upwardly arched structure, is further bent downward by 90 degrees and is joined to the upper end of the machine head, and the rear section of the cloth guide tube also has an upwardly arched structure. It is bent downward and joined to the rear end of the dyeing tank.

Description

【考案の詳細な説明】[Detailed description of the invention]

【0001】[0001]

【考案の属する技術分野】[Technical field to which the invention belongs]

本考案は一種の染色機の構造に関し、特に、低張力染色機の構造とされて、布 に染色機内部で染色加工を進行する時に、低張力の環境下で運転できるものに関 する。 The present invention relates to a kind of structure of a dyeing machine, and more particularly to a structure of a low-tensile dyeing machine, which can be operated in a low-tensile environment when a fabric is dyed inside the dyeing machine.

【0002】[0002]

【従来の技術】[Prior art]

従来の高温高圧快速染色機(High Temperature and H igh Pressure Speedy Dyeing Machine)は 図1に示されるように、染色槽1、マシンヘッド2、布ガイド管3、布ガイドロ ーラ4、ポンプモータ6、及び熱交換器6を具えている。該布ガイド管3はマシ ンヘッド2の前方位置に設けられて、加工する布を開閉可能な布出入口カバー2 1よりマシンヘッド2内部に導入するのに用いられ、マシンヘッド2内部に導入 された布はさらに該マシンヘッド2内部のリール、ノズル等の構造により、染色 槽1の内部に導入される。該マシンヘッド2内部のリールはマシンヘッド2の側 辺に設けられたリールモータ22に駆動される。 As shown in FIG. 1, a conventional high temperature and high speed dyeing machine (high temperature and high pressure speedy dyeing machine) has a dyeing tank 1, a machine head 2, a cloth guide tube 3, a cloth guide roller 4, a pump motor 6, And a heat exchanger 6. The cloth guide tube 3 is provided at a position in front of the machine head 2 and is used to introduce a cloth to be processed into the inside of the machine head 2 from a cloth entrance / exit cover 21 which can be opened and closed. The cloth is further introduced into the dyeing tank 1 by a structure such as a reel and a nozzle inside the machine head 2. The reel inside the machine head 2 is driven by a reel motor 22 provided on the side of the machine head 2.

【0003】 染色加工の作業を進行する時、染色槽1内部に染料、助剤、水等の原料が注入 され、染色加工する布が染色槽1、マシンヘッド2、布ガイド管3の形成する循 環空間に沿って置かれる。この構造では、布の染色品質の善し悪しは、水流速度 、染色槽内部の温度、染料の選択、リールの速度、ノズルの噴流圧力など多項目 の因子により決定される。[0003] During the dyeing work, raw materials such as dyes, auxiliaries, and water are injected into the dyeing tank 1, and the cloth to be dyed is formed into the dyeing tank 1, the machine head 2, and the cloth guide tube 3. It is placed along the circular space. In this structure, the quality of the dyeing quality of the fabric is determined by various factors such as the water flow speed, the temperature inside the dyeing tank, the selection of the dye, the speed of the reel and the jet pressure of the nozzle.

【0004】 さらに、染色過程で、布が受ける張力は布の加工品質に対し重要な影響を与え る因子である。ただし、図示される伝統的な染色機構造では、布はリールに引っ 張られ、並びにノズル、水流が組み合わされることで移動し、往々にしてリール の引っ張りと布ガイド管の構造設計不良により、布が大きな張力を受けて布辺に 折痕が発生したり、加工する布の元来の厚実感を保持できなくなった。[0004] Further, the tension applied to the fabric during the dyeing process is a factor that has an important influence on the processing quality of the fabric. However, in the traditional dyeing machine structure shown in the figure, the cloth is pulled by the reel, and moves due to the combination of the nozzle and the water flow, and often the cloth is pulled due to the tension of the reel and the structural design of the cloth guide tube. However, the fabric was subjected to high tension, causing fold marks on the side of the cloth and the original feeling of thickness of the cloth to be processed could not be maintained.

【0005】 機台設備のメインテナンス方面では、このような従来の染色機にはリール及び 伝動モータの配置が必要であり、このため機台の故障率が比較的高く、また故障 が発生した時には、設備のメインテナンス、修理に高いコストがかかった。[0005] In the area of maintenance of machine installations, such conventional dyeing machines require the arrangement of reels and transmission motors, and therefore, the failure rate of the machine is relatively high. High cost of maintenance and repair of equipment.

【0006】[0006]

【考案が解決しようとする課題】[Problems to be solved by the invention]

本考案は、一種の低張力染色機を提供することを課題とし、即ち従来の染色機 の構造を改良することで、染色加工過程で布の受ける張力を減少することを課題 としている。 An object of the present invention is to provide a kind of low-tensile dyeing machine, that is, to improve the structure of a conventional dyeing machine to reduce the tension applied to a fabric in a dyeing process.

【0007】[0007]

【課題を解決するための手段】[Means for Solving the Problems]

請求項1の考案は、染色槽1、マシンヘッド2、布ガイド管3を具え、該布ガ イド管3が該染色槽1の上方に設置され、加工する布が染色槽1、マシンヘッド 2、布ガイド管3の形成する循環空間に沿って環状に置かれるようにしてあり、 該マシンヘッド2の内部の上部位置にノズル23が設けられた染色機において、 該マシンヘッド2内部に布ガイドローラが設置されず、該布ガイド管3の前段が 上向きのアーチ状とされてさらに90度下向きに折り曲げられてマシンヘッド2 の上端と接合され、該布ガイド管3の後段も上向きのアーチ状とされてさらに9 0度下向きに折り曲げられて染色槽1の後端と接合されて構成された、低張力染 色機としている。 The invention of claim 1 comprises a dyeing tank 1, a machine head 2, and a cloth guide tube 3, and the cloth guide tube 3 is installed above the dyeing tank 1, and the cloth to be processed is a dyeing tank 1, a machine head 2. A dyeing machine in which a nozzle 23 is provided at an upper position inside the machine head 2, a cloth guide is provided inside the machine head 2. No roller is installed, and the front section of the cloth guide tube 3 has an upward arch shape, is further bent downward by 90 degrees and is joined to the upper end of the machine head 2, and the rear section of the cloth guide tube 3 also has an upward arch shape. The low tension dyeing machine is configured to be further bent downward by 90 degrees and joined to the rear end of the dyeing tank 1.

【0008】[0008]

【考案の実施の形態】[Embodiment of the invention]

本考案の低張力染色機は、染色機の染色槽の上方に、両端がアーチ形を呈する 布ガイド管が設けられ、且つマシンヘッド内部にリールが設置されず、加工する 布が低張力の環境下で運転するようにしてあり、該布ガイド管の前段が上向きの アーチ状の構造とされてさらに90度下向きに折り曲げられてマシンヘッドの上 端と接合され、該布ガイド管の後段も上向きのアーチ状の構造とされてさらに9 0度下向きに折り曲げられて染色槽の後端と接合されている。 The low-tensile dyeing machine of the present invention is provided with a cloth guide tube having arches at both ends above the dyeing tank of the dyeing machine, and no reel is installed inside the machine head, so that the cloth to be processed has a low tension environment. The cloth guide tube is operated downward, and the front stage of the cloth guide tube is formed into an upwardly arched structure, is further bent downward by 90 degrees and is joined to the upper end of the machine head, and the rear stage of the cloth guide tube is also directed upward. And it is bent downward by 90 degrees and joined to the rear end of the dyeing tank.

【0009】 本考案は布ガイドローラが設置されていないため、布が低張力を受ける状態で 運転可能で、布辺に折痕を発生せず、加工布に元来の厚実感を保持させることが でき、針織と平織のいずれの布にも適用可能である。機台の故障率は伝統的な設 備の故障率より低く、且つ後日の設備メインテナンスも容易で費用が低い。In the present invention, since the cloth guide roller is not provided, the cloth can be operated in a state where the cloth is subjected to a low tension, no fold is formed on the cloth side, and the work cloth retains the original feeling of thickness. It can be applied to both needle and plain weave fabrics. Machine failure rates are lower than traditional equipment failure rates, and equipment maintenance is easier and less expensive at a later date.

【0010】[0010]

【実施例】【Example】

図2及び図3を同時に参照されたい。図2は本考案の低張力染色機の斜視図で あり、図3は本考案の低張力染色機の部分断面斜視図である。この実施例は、二 つの並列する染色槽を有している。本考案は、染色槽1、マシンヘッド2、布ガ イド管3、布ガイドローラ4、ポンプモータ5及び熱交換器6を具えている。該 布ガイドローラ4は一つのモータ41に駆動され、マシンヘッド2の前方に布出 入口カバー21が設けられている。マシンヘッド2の内部の上部位置に一つのノ ズル23が設けられている。 Please refer to FIG. 2 and FIG. 3 simultaneously. FIG. 2 is a perspective view of the low tension dyeing machine of the present invention, and FIG. 3 is a partial sectional perspective view of the low tension dyeing machine of the present invention. This embodiment has two side-by-side dye tanks. The present invention includes a dyeing tank 1, a machine head 2, a cloth guide tube 3, a cloth guide roller 4, a pump motor 5, and a heat exchanger 6. The cloth guide roller 4 is driven by one motor 41, and a cloth outlet cover 21 is provided in front of the machine head 2. One nozzle 23 is provided at an upper position inside the machine head 2.

【0011】 図より分かるように、本考案によると、該マシンヘッド2の側辺にモータが設 置されず、マシンヘッド2内部に布ガイドローラが設置されていない(図3参照 )。さらに、染色槽1の上方の布ガイド管前段31が上向きのアーチ状とされて さらに90度下向きに折り曲げられてマシンヘッド2の上端と接合されている。 そして布ガイド管後段32も上向きのアーチ状とされてさらに90度下向きに折 り曲げられて染色槽1の後端と接合されている。As can be seen from the drawing, according to the present invention, no motor is provided on the side of the machine head 2 and no cloth guide roller is provided inside the machine head 2 (see FIG. 3). Further, the upper stage 31 of the cloth guide tube above the dyeing tank 1 is formed in an upwardly arched shape, is further bent downward by 90 degrees, and is joined to the upper end of the machine head 2. The cloth guide tube rear stage 32 is also formed in an upward arch shape, is further bent downward by 90 degrees, and is joined to the rear end of the dyeing tank 1.

【0012】 染色加工を進行する時、染色槽1内部に染料、助剤、水等の原料が注入され、 染色加工する布が染色槽1、マシンヘッド2、布ガイド管3の形成する循環空間 に沿って環状に置かれる。大部分の布7は染色槽1内に堆積浸漬されうる。染色 槽1内部の染色液はポンプモータ5に抽送され、ガイド管51、51a、51b 、ポンプ吐出ガイド管52、熱交換器送出ガイド管61を通り最後にノズル23 より噴出され、その噴流の圧力がこのノズル環内の布を送る。これにより布が矢 印に示される水流方向に沿って、布ガイド管3、染色槽1内部を循環する。前述 の染色槽1、マシンヘッド2、布ガイド管3、布ガイドローラ4、ポンプモータ 5、熱交換器6、及び相関ガイド管の連結関係については、図4、5及び図6の 正面図、側面図、平面図を参照されたい。When the dyeing process proceeds, raw materials such as dyes, auxiliaries, and water are injected into the dyeing tank 1, and the cloth to be dyed is formed in the circulation space formed by the dyeing tank 1, the machine head 2, and the cloth guide tube 3. Is placed along the ring. Most of the cloth 7 can be deposited and immersed in the dyeing tank 1. The dyeing liquid in the dyeing tank 1 is drawn out to the pump motor 5, passes through guide tubes 51, 51a, 51b, a pump discharge guide tube 52, and a heat exchanger delivery guide tube 61, and is finally ejected from the nozzle 23. Feeds the cloth in this nozzle ring. Thereby, the cloth circulates through the cloth guide tube 3 and the inside of the dyeing tank 1 along the water flow direction indicated by the arrow. The connection relationship between the dyeing tank 1, the machine head 2, the cloth guide tube 3, the cloth guide roller 4, the pump motor 5, the heat exchanger 6, and the correlation guide tube is described in the front views of FIGS. See side view, plan view.

【0013】[0013]

【考案の効果】[Effect of the invention]

本考案は染色過程で、布ガイド管3の特殊な構造設計とリール未設置の構造に より、布の受ける張力を小さくし、加工する布が低張力の操作状況下で運転し、 布辺に折痕を発生せず、加工布に元来の厚実感を保持させることができ、針織及 び平織のいずれの布にも適用可能である。また機台の故障率は伝統的な設備の故 障率より低く、且つ後日の設備メインテナンスも容易で費用が低い。このように 本考案の低張力染色機は予期された効果を発揮しており、その構造は新規性を有 し、実用性及び産業上の利用価値を有している。 The present invention reduces the tension applied to the cloth during the dyeing process by the special structure design of the cloth guide tube 3 and the structure without the reel, and the cloth to be processed is operated under low tension operation conditions. It does not cause any fold marks and can keep the original feeling of thickness on the work cloth, and can be applied to both needle and plain weave cloths. The failure rate of the machine is lower than the failure rate of traditional equipment, and the equipment maintenance at a later date is easier and lower cost. Thus, the low-tensile dyeing machine of the present invention has the expected effect, and its structure is novel, and has practical and industrial value.

【図面の簡単な説明】[Brief description of the drawings]

【図1】伝統的な染色機の斜視図である。FIG. 1 is a perspective view of a traditional dyeing machine.

【図2】本考案の低張力染色機の斜視図である。FIG. 2 is a perspective view of the low tension dyeing machine of the present invention.

【図3】本考案の低張力染色機の部分断面斜視図であ
る。
FIG. 3 is a partial sectional perspective view of the low tension dyeing machine of the present invention.

【図4】本考案の低張力染色機の正面図である。FIG. 4 is a front view of the low tension dyeing machine of the present invention.

【図5】本考案の低張力染色機の側面図である。FIG. 5 is a side view of the low tension dyeing machine of the present invention.

【図6】本考案の低張力染色機の平面図である。FIG. 6 is a plan view of the low tension dyeing machine of the present invention.

【符号の説明】[Explanation of symbols]

1 染色槽 2 マシンヘッド 21 布出入口カバー 22 リールモータ 23 ノズル 3 布ガイド管 31 布ガイド管前段 32 布ガイド管後段 4 布ガイドローラ 41 モータ 5 ポンプモータ 51、51a、51b ガイド管 52 ポンプ吐出ガイド管 6 熱交換器 61 熱交換器送出ガイド管 7 布 DESCRIPTION OF SYMBOLS 1 Dyeing tank 2 Machine head 21 Cloth entrance / exit cover 22 Reel motor 23 Nozzle 3 Fabric guide tube 31 Fabric guide tube front stage 32 Fabric guide tube rear stage 4 Fabric guide roller 41 Motor 5 Pump motor 51, 51a, 51b Guide tube 52 Pump discharge guide tube 6 heat exchanger 61 heat exchanger delivery guide tube 7 cloth

Claims (1)

【実用新案登録請求の範囲】[Utility model registration claims] 【請求項1】 染色槽1、マシンヘッド2、布ガイド管
3を具え、該布ガイド管3が該染色槽1の上方に設置さ
れ、加工する布が染色槽1、マシンヘッド2、布ガイド
管3の形成する循環空間に沿って環状に置かれるように
してあり、該マシンヘッド2の内部の上部位置にノズル
23が設けられた染色機において、該マシンヘッド2内
部に布ガイドローラが設置されず、該布ガイド管3の前
段が上向きのアーチ状とされてさらに90度下向きに折
り曲げられてマシンヘッド2の上端と接合され、該布ガ
イド管3の後段も上向きのアーチ状とされてさらに90
度下向きに折り曲げられて染色槽1の後端と接合されて
構成された、低張力染色機。
1. A dyeing tank 1, a machine head 2, and a cloth guide tube 3. The cloth guide tube 3 is installed above the dyeing tank 1, and the cloth to be processed is a dyeing tank 1, a machine head 2, a cloth guide. In a dyeing machine in which a nozzle 23 is provided at an upper position inside the machine head 2, a cloth guide roller is installed inside the machine head 2 so as to be annularly placed along a circulation space formed by the pipe 3. Instead, the front section of the cloth guide tube 3 is formed into an upwardly arched shape, further bent downward by 90 degrees and joined to the upper end of the machine head 2, and the rear stage of the cloth guide tube 3 is also formed into an upwardly arched shape. Plus 90
A low-tensile dyeing machine which is bent downward and joined to the rear end of the dyeing tank 1.
JP1999000702U 1999-02-16 1999-02-16 Low tension dyeing machine Expired - Lifetime JP3061487U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1999000702U JP3061487U (en) 1999-02-16 1999-02-16 Low tension dyeing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1999000702U JP3061487U (en) 1999-02-16 1999-02-16 Low tension dyeing machine

Publications (1)

Publication Number Publication Date
JP3061487U true JP3061487U (en) 1999-09-17

Family

ID=43195260

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1999000702U Expired - Lifetime JP3061487U (en) 1999-02-16 1999-02-16 Low tension dyeing machine

Country Status (1)

Country Link
JP (1) JP3061487U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003025275A1 (en) * 2001-09-18 2003-03-27 Fukushin Kogyo Kabushiki Kaisha Cloth treatment device
JP2018090945A (en) * 2016-11-30 2018-06-14 必新 温 Dyeing machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003025275A1 (en) * 2001-09-18 2003-03-27 Fukushin Kogyo Kabushiki Kaisha Cloth treatment device
JP2018090945A (en) * 2016-11-30 2018-06-14 必新 温 Dyeing machine
JP7054898B2 (en) 2016-11-30 2022-04-15 必新 温 Dyeing machine

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