JP3025231B2 - Vacuum-packed raw meat sterilizer - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION The present invention is used in the technical field of sterilizing fresh food such as vacuum-packaged raw meat, ie, meat, such as partial meat such as cows, pigs, birds and sheep, and meat. It relates to a device for sterilizing.

[0002]

2. Description of the Related Art It is known that irradiating the surface of food with ultraviolet light having a wavelength of 235 to 275 nm has a bactericidal effect.

[0003] In addition, the use of this effect to irradiate the surface of food with ultraviolet light or to sterilize the food with ultraviolet light after vacuum packaging is introduced for non-meat food. However, there is no example applied to raw meat.

Conventionally, raw meat such as chilled beef has been vacuum-packaged with a heat-shrinkable multilayer film having a barrier property, and then the film has been subjected to heat shrinkage with hot water or the like, and has been stored under tension. Bacteria adhere to the surface of the packaged raw meat during handling up to the packaging, and the number of bacteria increases due to propagation as the storage period after packaging elapses. At that time, it is desired to extend the storage period that is maintained within the allowable number of bacteria. The extension of the storage period depends on the initial number of bacteria under certain storage conditions.

[0005] As for the combined effect of ultraviolet light and heat, a method has been introduced in which a food is heated and then directly irradiated with ultraviolet light to sterilize the food (Japanese Society of Food Industry 29th Conference (198).
2)).

[0006]

Although the synergistic effect of heat and ultraviolet light is known as described above, the present inventors have proposed a conventional chilled beef packaging process, that is, filling → vacuum packaging → heat. By incorporating UV sterilization into the process of shrinking → water cooling, we found that the number of bacteria attached to the surface can be reduced, the increase in the number of bacteria during storage can be suppressed, rancid odor and gas generation during storage can be suppressed. This led to the present invention.

In this case, it has been found that it is important to incorporate an ultraviolet sterilization step after vacuum packaging and before heat shrink, and the effect is remarkable.

[0008] Regarding the same combined effect of ultraviolet and heat,
According to the present invention, the process of vacuum packaging → ultraviolet sterilization → heat shrink is much more effective than the vacuum packaging → heat shrink → ultraviolet sterilization process, in the case of the latter process,
It is considered that the following occurs. When the fresh food is raw meat, the surface fat is slightly dissolved by heating, and the bacteria present on the surface of the meat part adjacent to the fat part and the fat part are covered with the dissolved fat, so that it is irradiated later. UV light does not reach the bacteria well. The heating loosens the tissue on the surface of the raw meat, causing the juice to ooze to the surface, impeding the transmission of ultraviolet light. Raw meat and the like have an indefinite shape. In the case of hot water heating, hot water accumulates on the surface of the film packaging material in the depressions, and the transmittance of ultraviolet rays decreases. Further, the accumulated hot water acts as a lens, so that ultraviolet rays cannot uniformly reach the surface of raw meat or the like. Since the ultraviolet irradiation is performed after the heating, the time from the heating to the cooling is lengthened by the time required for the step of the ultraviolet irradiation, and during that time, the discoloration of the meat proceeds and the commercial value decreases. In the case of heating with hot water or steam, the packaging material absorbs moisture in a high-temperature atmosphere and whitens, thereby lowering the ultraviolet transmittance. In the case of heating with hot water or steam, water droplets adhere to the surface of the packaging material, and the water droplets fall and contaminate the UV lamp below, and the surrounding UV lamps are contaminated by evaporation of the water droplets. The irradiation dose decreases.
In order to prevent this, frequent cleaning is required, which is extremely troublesome.

[0009] An object of the present invention is to provide a vacuum-packaged raw meat sterilizer capable of solving the above-mentioned problems and exhibiting the sterilizing effect of heating and ultraviolet light as it is.

[0010]

SUMMARY OF THE INVENTION According to the present invention, there is provided a film wrapping material having ultraviolet transmittance and heat shrinkability.
In a device for sterilizing raw meat vacuum-packaged in
UV irradiator equipped with UV lamp and high temperature atmosphere
A packaging material shrinking device provided with air generating means is disposed in close proximity,
Conveying means penetrating the ultraviolet irradiation device and the packaging material shrinking device
This is achieved by providing:

[0011]

[0012]

[0013]

As the high-temperature atmosphere, at least one of a hot water tank, a hot water shower, and a jet steam can be used.

According to the apparatus of the present invention, bacteria susceptible to ultraviolet rays, such as Escherichia coli and heat-resistant bacteria, are first killed by ultraviolet irradiation. At this time, since the film packaging material is in close contact with the raw meat by vacuum packaging, ultraviolet rays are uniformly applied. In addition, there is no problem such as a decrease in the transmittance of ultraviolet rays caused by heating before the irradiation of ultraviolet rays as in the related art.

Immediately thereafter, bacteria vulnerable to heating, such as Escherichia coli and molds, are killed in a high temperature atmosphere. In other words, Escherichia coli is greatly sterilized following the sterilization by ultraviolet rays, and molds that have not been sufficiently sterilized by ultraviolet rays are also sufficiently sterilized at this stage.

As described above, the sterilization effect is further improved by the double sterilization of ultraviolet irradiation and heating. And
Thereafter, the package is rapidly cooled to maintain the quality.

[0018]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments of the present invention will be described below with reference to the accompanying drawings.

FIG. 1 is a longitudinal sectional view of a main part of the apparatus used in the present embodiment, and has an ultraviolet irradiation device A and a packaging material shrinking device B.

The ultraviolet irradiation device A has the inlet opening 2 and the communication hole 3 inside a box 1 having an opening 2 on the side and a communication hole 3 to the packaging material shrinking device B. A roller conveyor 4 is arranged as a transporting means so as to penetrate thereunder. Each roller 4 ′ of the roller conveyor 4,.
, 4 ′, ultraviolet lamps 5,..., 5 are arranged at positions slightly below the conveying surface of the roller conveyor 4. The ultraviolet lamp is further mounted on the roller conveyor 4.
As shown by reference numerals 6 and 7 in the upper and side positions so as to surround the package P conveyed by. Then, outside the ultraviolet lamps 5, 6, and 7, ultraviolet light radiated outward is applied to the package P.
There are provided reflectors 5 ', 6', and 7 'for reflecting inward toward.

Further, the inlet opening 2 and the communication hole 3 are
Noren curtains 8 and 9 which allow the package P on the roller conveyor 4 to pass therethrough and prevent ultraviolet rays from leaking to the outside are suspended respectively.

The packaging material shrinking device B has an outlet opening 12 and has various means in a box 11 provided adjacent to the box 1 of the ultraviolet irradiation device A.

In the box 11, similarly to the case of the ultraviolet irradiation apparatus A, a conveyor 13 is provided as a conveying means which runs between the communication hole 3 and the outlet opening 12 at a lower portion thereof. The conveyor 13 is made of a wire mesh or the like, and has heat resistance and allows water and air to permeate without exhibiting resistance.

In the region of the substantially left half A inside the box 11,
As a high-temperature atmosphere generating means, a pipe 14 having a nozzle 14 ′ is provided at a position sufficient to receive hot water from the outside and spray hot water from above and below to a package on the conveyor 13. A receiving tray 15 for receiving and draining hot water after use is provided below the lower nozzle 14 '.

Nozzle 14 'for spraying hot water
The nozzle 1 for sprinkling cold water is on the right
A pipe 16 having 6 'is provided. This is also provided above and below the conveyor 13, and a receiving tray 17 is provided below the conveyor 13 for receiving and draining cold water after use.
Is provided.

Further, a pipe 18 having a nozzle 18 'for ejecting air from the upper and lower positions of the conveyor is provided at a position on the right side of the pipe 16 having a nozzle for spraying cold water.

In the apparatus of the present embodiment as described above, the method of sterilizing vacuum-packaged raw meat will be described. First, the raw meat (packed body) P vacuum-packaged by the packaging film is carried into the roller conveyor 4 from the entrance opening 2 of the ultraviolet sterilizer A. The package P is passed through the ultraviolet sterilizer A to the communication hole 3 by the roller conveyor 4 and is irradiated with ultraviolet rays from the surrounding ultraviolet lamps 5, 6, 7 during that time. The ultraviolet rays penetrate the film packaging material and uniformly reach the surface of the raw meat, which is the packaged body, to kill bacteria on the surface. Immediately thereafter, the package P exits the ultraviolet sterilizer A, passes through the communication hole 3 and is sent to the packaging material shrinking device B. In the packaging material shrinking device B, the package P is conveyed by the conveyor 13, but the conveyor 13 has a wire mesh shape, and hot water is sprinkled from upper and lower nozzles 14 '. Therefore, in the package, the fin-shaped portion of the film packaging material that protrudes during vacuum packaging contracts, and the film further adheres to the raw meat. At the same time, the heat of the hot water is transmitted to the raw meat through the film, and kills bacteria on the surface. That is, bacteria that have not been sterilized by ultraviolet light are sterilized by heat. The package subjected to the heat sterilization is rapidly cooled by cold water from the nozzle 16 'immediately after being heated and not left at a high temperature. Therefore, the raw meat does not discolor. Further, the hot water accumulated on the surface of the package is removed by the air jetted from the nozzle 18 '. In general, raw meat etc. is irregular and has irregularities on the surface,
The hot water in the above two steps tends to accumulate in the concave portions on the surface. Therefore, air is injected to remove the air. Thus, the package body in which the surface of the raw meat has been sufficiently sterilized is carried out by the conveyor 13 and taken out as a product.

Next, the present invention will be described with specific numerical values.

First, ultraviolet rays, having a wavelength of 235 to 2
The range of 75 nm (nanometer) is effective, especially 25 nm.
The vicinity of 3.7 nm is effective.

In the present invention, the film wrapping material is intended to be a material having heat shrinkage. Here, the heat shrinkage means that the area shrinkage under heating at 90 ° C. for 3 seconds is about 20% or more. For example, uniaxially or biaxially stretched vinyl chloride (PVC), vinylidene chloride (PVD)
C), ethylene-vinyl alcohol copolymer (EVO
H), nylon (PA), polyethylene (PE) and the like, or a composite film using at least one of them.

Next, the irradiation amount of the ultraviolet ray having the above wavelength is determined by the ultraviolet transmittance of the film packaging material. These transmittances are usually in the range of 60 to 90%, and the amount of ultraviolet rays reaching the surface of the package is 100 to 2,000.
mW · sec / cm ² is preferable. The lower reason is
Depending on the type of raw meat, the germicidal effect is low below the lower limit. Further, the upper limit is due to the fact that the sterilization effect is saturated even if the irradiation is further performed, and furthermore, a problem such as generation of an unpleasant odor occurs.

On the other hand, the heating for shrinking the film packaging material is preferably performed so that the temperature of the packaging film of the film packaging body is 70 to 92 ° C. The reason for the lower limit is that when the temperature is 70 ° C. or lower, the heat shrinkage of the packaging film is not sufficient, and the sterilizing effect is low. The upper limit is due to, for example, a change in the color and taste of raw meat and the like, and an increase in the amount of dissolved fat to deteriorate the appearance. Also,
The heating time is preferably 1 to 10 seconds. The reason for the lower limit and the reason for the upper limit are the same as in the case of the above temperature.

According to the present invention, bacteria of Escherichia coli, lactic acid bacteria, and Bacillus subtilis are each 1.2 × 10 5
3.8 × 10 5, 6.3 × 10 5 cells / cm
The spores of the black koji mold were forcibly contaminated to a certain degree.
2 × 10 3 cells / cm 2
C. Vacuum-packed a multilayer film (UVA as the outer layer, ionomer in the inner layer, total thickness of 60 μm having an ionomer in the inner layer) (ultraviolet transmittance: about 80%), and irradiate 253.7 nm ultraviolet rays to this As a result, the bactericidal rates of various bacteria were obtained as shown in FIG. Here, it was found that oil burning odor was felt in A in the figure, and that the commercial value was lost when the irradiation amount was larger than that. in this way,
The amount of ultraviolet light that has reached the surface of the package is 100 to 200.
It can be seen that the range of 0 mW · sec / cm 2 is effective.

In measuring the ultraviolet transmittance, the intensity of the direct light of the ultraviolet lamp was measured by UV Radiom.
It is measured in advance with ETER 254 (manufactured by Sankyo Electric Co., Ltd.), and the obtained value is defined as 100%. And then U
The sensor portion of V Radiometer 254 was covered with a film sample, the strength was measured again, and the transmittance was calculated from the obtained value and expressed in%.

As to the sterilization rate, a sterilized gauze impregnated with 1 ml of a sterilized physiological saline (0.85% NaCl) containing 0.2% Tween 80 was prepared, and the sterilized gauze was coated with the sterilized gauze. The surface 10 × 10 cm of the irradiated object is wiped with this gauze. Next, the gauze is immersed in 9 ml of sterile physiological saline to wash out the bacteria attached to the gauze. This liquid is used as a test liquid, and the number of bacteria is measured by a conventional method. Measured value 100
%, The portion adjacent to the irradiated portion was wiped off even after the ultraviolet irradiation, the number of bacteria was measured, and the bactericidal rate was calculated and expressed in%.

Next, regarding the heating, the same test as the above-mentioned UV irradiation test was carried out, and after UV irradiation, a sterilization test was conducted by heating with hot water (heating time was 5 seconds), and the results as shown in FIG. Obtained. As a result, the lower limit of 70 ° C.
The bactericidal effect was confirmed in the above range and the upper limit of 92 ° C. or lower.

Thus, the test results for beef Saloin under the same conditions as described above were used as test examples based on the present invention.
After irradiation with ultraviolet rays as m ² ,
The case where heating was performed for 2 seconds, and the case where ultraviolet irradiation was performed after heating as Comparative Example (I) (the conditions of heating and ultraviolet irradiation itself were the same as 1)
And Comparative Example (II) in the case of ultraviolet irradiation only (the same irradiation conditions as I); and Comparative Example (III) in only heating (heating time: 5).
(Seconds) (the same heating conditions as I) were compared in Table 1.

From this, it can be seen that what was heated after irradiation with ultraviolet rays was several steps better than the other comparative examples.

[0039]

[Table 1]

[0040]

As described above, the present invention is applied to raw meat packaged in vacuum,
Since heating is performed immediately after irradiation with ultraviolet light, when heating is performed prior to irradiation with ultraviolet light, the decrease in the ultraviolet ray arrival rate due to the dissolution of fat in raw meat and the increase in the ultraviolet transmittance of the packaging film due to heating Problems such as deterioration and non-uniformity are eliminated, and the sterilization rate is further improved, and the surface is uniformly sterilized, thereby improving the hygiene and appearance of the product.

[Brief description of the drawings]

FIG. 1 is a longitudinal sectional view showing an outline of an apparatus used in an embodiment of the present invention.

FIG. 2 is a diagram showing an example of a sterilization rate by ultraviolet irradiation.

FIG. 3 is a diagram showing an example of a sterilization rate when heating is performed after ultraviolet irradiation.

[Description of Signs] 4 Conveying Means (Roller Conveyor) 11 Box 13 Conveying Means (Conveyor) 5,6,7 Ultraviolet Lamp 14 'High-Temperature Atmosphere Generating Means (Nozzle for Sprinkling Hot Water) A Ultraviolet Sterilizer B Packaging Material Shrinkage Device P Package

Claims (4)

(57) [Claims] 1. A device for sterilizing raw meat is vacuum packed in a film packaging material having a UV transparent and heat-shrinkable, ultraviolet lamp is provided an ultraviolet irradiation apparatus and a high-temperature atmosphere generating means provided in the box body A sterilizing device for vacuum-packaged raw meat, comprising: a packaging material shrinking device disposed in close proximity to the ultraviolet irradiation device and a packaging material shrinking device. 2. The apparatus according to claim 1, wherein the conveying means is formed by a roller conveyor in the ultraviolet irradiation device, and the ultraviolet lamp is arranged at a position above the roller conveyor and at a position between the rollers constituting the roller conveyor. Item 7. A vacuum packaged raw meat sterilizer according to Item 1 . 3. The apparatus for sterilizing raw meat in vacuum according to claim 1 , wherein the high-temperature atmosphere generating means is at least one of a hot water tank, a hot water shower, and a jet steam. 4. A high-temperature atmosphere generating means hot water shower, a one of the injection steam conveying means according to claim 3, that is in the packaging material contraction device is formed by water-permeable conveyor belt Vacuum-packed raw meat sterilizer.