JP3023693U - Hydraulic breaker - Google Patents

Hydraulic breaker

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Publication number
JP3023693U
JP3023693U JP1995010797U JP1079795U JP3023693U JP 3023693 U JP3023693 U JP 3023693U JP 1995010797 U JP1995010797 U JP 1995010797U JP 1079795 U JP1079795 U JP 1079795U JP 3023693 U JP3023693 U JP 3023693U
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JP
Japan
Prior art keywords
cylinder
holder
bush
hydraulic breaker
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1995010797U
Other languages
Japanese (ja)
Inventor
光正 久保
亮二 清水
Original Assignee
甲南電機株式会社
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Publication date
Application filed by 甲南電機株式会社 filed Critical 甲南電機株式会社
Priority to JP1995010797U priority Critical patent/JP3023693U/en
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Publication of JP3023693U publication Critical patent/JP3023693U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

(57)【要約】 【課題】 ブッシュの交換が容易に行え、しかもシリン
ダとホルダーの連結部でブッシュに外力の影響をあたえ
ないようにした油圧ブレーカを提供することを目的とす
る。 【解決手段】 ピストンを摺動自在に案内するシリンダ
と、チゼルを摺動自在に案内するホルダーとを軸線方向
に連結し、圧油により駆動されたピストンによりチゼル
を打撃する油圧ブレーカにおいて、シリンダとホルダー
との連結部のシリンダ端部に円盤状の突出部を膨出さ
せ、ホルダー端部に前記突出部と嵌合する受入れ穴を凹
設し、受入れ穴に突出部を嵌合させてシリンダとホルダ
ーとを連結し、取り外し用ねじ孔を貫設したフランジを
有するブッシュを、前記突出部に凹設した凹座にフラン
ジの外径が突出部に接触しないようにして着座させてボ
ルトで螺締しシリンダに着脱自在に設けてなる油圧ブレ
ーカとした。
(57) [Abstract] [PROBLEMS] To provide a hydraulic breaker in which the bush can be easily replaced, and the connecting portion between the cylinder and the holder prevents the bush from being affected by an external force. SOLUTION: In a hydraulic breaker in which a cylinder that slidably guides a piston and a holder that slidably guides a chisel are axially coupled, and a piston driven by pressure oil strikes the chisel, the cylinder is A disk-shaped protrusion is bulged at the cylinder end of the connecting part with the holder, and a receiving hole is formed at the end of the holder for fitting with the protrusion, and the protruding part is fitted into the receiving hole to form a cylinder. Bush that has a flange that is connected to the holder and through which a screw hole for removal is installed is seated in the recessed seat that is recessed in the protruding part so that the outer diameter of the flange does not contact the protruding part, and screwed with a bolt. The hydraulic breaker is detachably attached to the cylinder.

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【考案の属する技術分野】[Technical field to which the device belongs]

本考案は、土木工事や砕石場での破砕作業に使用される油圧ブレーカに関し、 特に、シリンダの焼付きが生じ易い箇所に着脱自在にブッシュを設けるようにし た油圧ブレーカについてのものである。 The present invention relates to a hydraulic breaker used for civil works and crushing work in a quarry, and more particularly to a hydraulic breaker in which a bush is detachably provided at a place where seizure of a cylinder is likely to occur.

【0002】[0002]

【従来の技術】[Prior art]

土木工事や砕石場などでの破砕作業に、油圧ブレーカが使用されている。油圧 ブレーカとしては、図3に示すようなものがある。ピストン101 を摺動自在に案 内するシリンダ102 と、チゼル103 を摺動自在に案内するホルダー104 と、ピス トン101 の上端部を覆うカバー105 とを連結ボルト(図示せず)により一体に連 結している。圧油の切換えによりピストン101 を上下に摺動させてチゼル103 を 打撃し、チゼル103 により岩石などを破砕する。 Hydraulic breakers are used for crushing work in civil engineering works and quarries. As a hydraulic breaker, there is one shown in FIG. A cylinder 102 that slidably accommodates the piston 101, a holder 104 that slidably guides the chisel 103, and a cover 105 that covers the upper end of the piston 101 are connected together by connecting bolts (not shown). I'm tied. By switching the pressure oil, the piston 101 is slid up and down to hit the chisel 103, and the chisel 103 crushes rocks and the like.

【0003】 この油圧ブレーカを継続して使用していると、ピストン101 とシリンダ102 と の間に焼付きが生じることがしばしばある。焼付きはシリンダ102 のホルダー10 4 との連結部の近傍で特に激しい。それはチゼル103 が被破砕物を打撃の際、シ リンダ102 の軸線に対し傾くことがあったり、また、圧油内の塵埃がその箇所に 集まりやすいことなどによる。これらは油圧ブレーカの使用方法や保守、点検等 が不十分な場合に生じやすい。When this hydraulic breaker is continuously used, seizure often occurs between the piston 101 and the cylinder 102. The seizure is particularly severe in the vicinity of the connecting portion of the cylinder 102 with the holder 104. This is because the chisel 103 sometimes tilts with respect to the axis of the cylinder 102 when hitting a crushed object, and dust in the pressure oil easily collects at that position. These are likely to occur when the usage, maintenance and inspection of the hydraulic breaker are insufficient.

【0004】 修理方法としては、一つは破損したシリンダ102 を新品に交換する方法で、も う一つは図4に示すようなシリンダ102 の破損した部分にブッシュ106 を嵌入す る方法である。ブッシュ106 の嵌入方法としては、シリンダ102 の傷が発生した 周辺部を機械加工により削り取り、そこに同様な材料で熱処理が施されたブッシ ュを液体窒素などの冷媒を用いてしまり嵌めにより嵌入し、その内径部を所定の 寸法および表面粗さに研削して仕上げる再生修理の方法である。As a repairing method, one is to replace the damaged cylinder 102 with a new one, and the other is to insert a bush 106 into the damaged portion of the cylinder 102 as shown in FIG. . To insert the bush 106, the peripheral part of the cylinder 102 where scratches have occurred is machined away, and then a bushing that has been heat-treated with a similar material is tightly inserted using a coolant such as liquid nitrogen. This is a method of reconditioning where the inner diameter is ground to a specified size and surface roughness for finishing.

【0005】 また、シリンダ102 とホルダー104 とは、図3に示すように、シリンダ102 の 下部に円盤状の突出部107 を形成しておき、ホルダー104 の上端部に前記突出部 107 と嵌合する受入れ穴108 を凹設しておき、突出部107 を受入れ穴108 に嵌合 させて一体に連結している。As shown in FIG. 3, the cylinder 102 and the holder 104 have a disk-shaped protrusion 107 formed in the lower portion of the cylinder 102, and the protrusion 107 is fitted to the upper end of the holder 104. The receiving hole 108 is recessed, and the projecting portion 107 is fitted into the receiving hole 108 to be integrally connected.

【0006】[0006]

【考案が解決しようとする課題】[Problems to be solved by the device]

油圧ブレーカのピストンとシリンダの間に焼付きが発生して修理が必要な場合 、局部的な損傷であるにもかかわらず、シリンダを新品に交換する方法は非常に 高価なものであった。 次に、ブッシュを嵌入する方法は、しまり嵌めや研削など特殊な作業のためメ ーカーなどの専門工場で行う必要があり、コスト高になると共に修理に時間がか かるという問題があった。 If seizure occurs between the piston and cylinder of the hydraulic breaker and repair is required, the method of replacing the cylinder with a new one was extremely expensive despite the localized damage. Next, the method of inserting the bush needs to be carried out in a specialized factory such as a maker for special work such as interference fitting and grinding, which causes a problem of high cost and time-consuming repair.

【0007】 さらに、特に焼付きの発生しやすいシリンダ部はホルダーとの連結部に位置す る構造のため、油圧ショベルなどの操作による過度のこじりやその他の外力によ る嵌め込み部の歪みが摺動部に影響することがあり、焼付きの原因になることが あった。[0007] Furthermore, since the cylinder part, which is particularly prone to seizure, is located at the connection part with the holder, excessive prying due to the operation of a hydraulic excavator or the like and distortion of the fitting part due to other external forces will slide. This could affect the moving parts and could cause seizure.

【0008】[0008]

【課題を解決するための手段】[Means for Solving the Problems]

そこで、本考案は、上記の事情に鑑み、ブッシュの交換が容易に行え、しか もシリンダとホルダーの連結部でブッシュに外力の影響を与えないようにすべく 、ピストンを摺動自在に案内するシリンダと、チゼルを摺動自在に案内するホル ダーとを軸線方向に連結し、圧油により駆動されたピストンによりチゼルを打撃 する油圧ブレーカにおいて、シリンダとホルダーとの連結部のシリンダ端部に円 盤状の突出部を膨出させ、ホルダー端部に前記突出部と嵌合する受入れ穴を凹設 し、受入れ穴に突出部を嵌合させてシリンダとホルダーとを連結し、取り外し用 ねじ孔を貫設したフランジを有するブッシュを、前記突出部に凹設した凹座にフ ランジの外径が突出部に接触しないようにして着座させてボルトで螺締しシリン ダに着脱自在に設けてなる油圧ブレーカとした。 In view of the above circumstances, the present invention guides the piston slidably so that the bush can be easily replaced and the bush is not affected by the external force at the connecting portion between the cylinder and the holder. In a hydraulic breaker that axially connects a cylinder and a holder that slidably guides the chisel, and strikes the chisel with a piston driven by pressure oil, a circle is formed at the cylinder end of the connecting part between the cylinder and the holder. The board-shaped protrusion is bulged, and a receiving hole is formed at the end of the holder so that it fits with the above-mentioned protrusion.The protrusion is fitted into the receiving hole to connect the cylinder and the holder. Install a bush with a flange that penetrates through the recessed seat in the protruding part so that the outside diameter of the flange does not come into contact with the protruding part, and tighten it with a bolt to remove it from the cylinder. And a hydraulic breaker to be Te.

【0009】[0009]

【作用】[Action]

シリンダとホルダーとの連結部のシリンダ端部にブッシュを着脱自在に設け、 しかもブッシュに外力の影響がないように突出部と受入れ穴部とを嵌合させ、ブ ッシュのフランジが突出部に接触しないようにし、ピストンとシリンダの焼付き などによる修理が大変容易になり、ユーザーが所有する一般的な工場で短時間で かつ必要な部分だけの修理が可能となり、また、油圧ショベルなどの過度のこじ りやその他の外力による嵌め込み部の歪みが摺動部に影響することがなく、従来 大変高価であった修理費用が安価で、その上信頼性のある油圧ブレーカの提供が 可能となる。 A bush is detachably installed at the cylinder end of the connecting part between the cylinder and the holder, and the projection and the receiving hole are fitted so that the bush is not affected by external force, and the flange of the bush contacts the projection. Repairs such as seizure of pistons and cylinders will become very easy, and it will be possible to repair only the necessary parts in a short time in a general factory owned by the user. Distortion of the fitting part due to prying or other external force does not affect the sliding part, and the repair cost, which was very expensive in the past, is inexpensive, and it is possible to provide a reliable hydraulic breaker.

【0010】[0010]

【発明の実施の形態】BEST MODE FOR CARRYING OUT THE INVENTION

本考案を添付する図面に示す具体的な実施例に基づいて以下詳細に説明する。 図1において、ピストン1を摺動自在に案内するシリンダ2と、チゼル3を摺 動自在に案内するホルダー4とを軸線方向に連結ボルト (図示せず) で連結する 。 The present invention will be described in detail below based on specific embodiments shown in the accompanying drawings. In FIG. 1, a cylinder 2 that slidably guides a piston 1 and a holder 4 that slidably guides a chisel 3 are axially connected by connecting bolts (not shown).

【0011】 このピストン1は圧油の切換えにより上下に摺動し、チゼル3を打撃する。 シリンダ2とホルダー4との連結部のシリンダ端部に円盤状の突出部11を膨出 させる。ホルダー4端部に前記突出部11と嵌合する円状の受入れ穴12を凹設し、 受入れ穴12に突出部11を嵌合させてシリンダ2とホルダー4を連結ボルトで螺締 し連結する。The piston 1 slides up and down by switching the pressure oil and hits the chisel 3. A disk-shaped protrusion 11 is bulged at the cylinder end of the connecting portion between the cylinder 2 and the holder 4. A circular receiving hole 12 is formed at the end of the holder 4 so as to fit with the projecting portion 11. The projecting portion 11 is fitted into the receiving hole 12 and the cylinder 2 and the holder 4 are screwed and connected with a connecting bolt. .

【0012】 複数個の取り外し用ねじ孔13を貫設したフランジ14を一端に有するブッシュ15 を、前記突出部11に同心状に凹設した凹座16にフランジ外径17が突出部11に接触 しないように適度な隙間Cを設けて着座させて取付ボルト18で螺締しシリンダ2 に着脱自在に設ける。ブッシュ15はシリンダ2への着脱が容易なるように、隙間 嵌めあるいはとまり嵌めになるようにその外径部を仕上げておき、また、現場で の機械加工を不要にするため、その内径部をあらかじめ研削しておく。A bush 15 having at one end a flange 14 having a plurality of screw holes 13 for removal is provided in a recessed seat 16 which is concentrically recessed in the protrusion 11, and a flange outer diameter 17 contacts the protrusion 11. To prevent this, a proper clearance C is provided, the seat is seated, and it is screwed with a mounting bolt 18 to be detachably mounted on the cylinder 2. The bush 15 has its outer diameter finished so that it can be fitted into the cylinder 2 with a clearance fit or a tight fit so that it can be easily attached to and detached from the cylinder 2, and the inner diameter of the bush 15 must be machined beforehand in order to eliminate the need for on-site machining. Grind in advance.

【0013】 なお、符号19、20、21、22はシールである。 ブッシュ15に焼付きが生じて交換する際は、シリンダ2とホルダー4の連結を 解き、取付ボルト18を外した後、フランジ14に複数個貫設してある取り外し用ね じ孔13にボルト (図示せず) を螺着し、ねじ込んでいくとボルトの先端が凹座16 の受座面23に当接し、なおもボルトをねじ込んで行くと、フランジ14が受座面23 から離れてブッシュ15がシリンダ2から取り出せる。ブッシュ15はシリンダ2に すきま嵌めあるいはとまり嵌めでしまり嵌めでないので、容易に取り外すことが できる。Reference numerals 19, 20, 21, and 22 are seals. When replacing the bush 15 due to seizure, disconnect the cylinder 2 from the holder 4, remove the mounting bolt 18, and then remove the mounting bolt 18 from the flange 14 to remove bolts 13 in the removal screw holes 13. (Not shown) is screwed in and screwed in, the tip of the bolt comes into contact with the bearing surface 23 of the recessed seat 16, and when the bolt is still screwed in, the flange 14 separates from the bearing surface 23 and the bush 15 Can be taken out from the cylinder 2. Since the bush 15 is a loose fit or a tight fit and not a tight fit on the cylinder 2, it can be easily removed.

【0014】 図2は本考案の他の実施例で、ブッシュをシリンダの全摺動部にわたり設けた 例である。 ブッシュをシリンダの摺動部の一部あるいは全部にわたり、必要に応じて設け ることができる。符号5はカバーである。FIG. 2 shows another embodiment of the present invention in which a bush is provided over the entire sliding portion of the cylinder. The bush may be provided as needed over part or all of the sliding portion of the cylinder. Reference numeral 5 is a cover.

【0015】[0015]

【考案の効果】[Effect of device]

本考案は、上述のように、ピストンを摺動自在に案内するシリンダと、チゼル を摺動自在に案内するホルダーとを軸線方向に連結し、圧油により駆動されたピ ストンによりチゼルを打撃する油圧ブレーカにおいて、シリンダとホルダーとの 連結部のシリンダ端部に円盤状の突出部を膨出させ、ホルダー端部に前記突出部 と嵌合する受入れ穴を凹設し、受入れ穴に突出部を嵌合させてシリンダとホルダ ーとを連結し、取り外し用ねじ孔を貫設したフランジを有するブッシュを、前記 突出部に凹設した凹座にフランジの外径が突出部に接触しないようにして着座さ せてボルトで螺締しシリンダに着脱自在に設けてなる油圧ブレーカであるので、 シリンダの摺動部において焼付きなどで使用不能となった場合、シリンダからブ ッシュを交換することによりシリンダそのものを新品に交換する必要はなくなる 。 As described above, the present invention axially connects the cylinder that slidably guides the piston and the holder that slidably guides the chisel, and strikes the chisel with the piston driven by the pressure oil. In a hydraulic breaker, a disk-shaped protruding part is bulged at the cylinder end of the connecting part between the cylinder and the holder, and a receiving hole that fits with the protruding part is provided in the holder end, and the protruding part is provided in the receiving hole. Connect the cylinder and the holder by fitting them together, and attach the bush having a flange that penetrates the screw hole for removal so that the outer diameter of the flange does not come into contact with the protruding part in the recessed seat that is recessed in the protruding part. This is a hydraulic breaker that is seated and screwed with bolts so that it can be attached to and removed from the cylinder.If the sliding part of the cylinder becomes unusable due to seizure, replace the bush from the cylinder. Is no need to replace the cylinder itself new by.

【0016】 また、本考案でのブッシュはフランジを取付ボルトにより螺締しかつ取り外し をネジ孔がフランジに刻設してあるので、取付ボルトを外し、取り外し用ねじ孔 にボルトを螺着しねじ込むことにより、容易にブッシュを交換することができる 。 また、さらに、本考案のブッシュは、その外径部がシリンダの突出部に隙間を 介在させて取付けてあり、シリンダとホルダーとの連結の嵌合部に油圧ショベル などの操作による過度のこじりやその他の外力による嵌め込み部の歪みが摺動部 に影響することがない。Further, in the bush according to the present invention, the flange is screwed with a mounting bolt and a screw hole is formed on the flange for removal. Therefore, the mounting bolt is removed, and the bolt is screwed into the screw hole for removal and screwed. By doing so, the bush can be easily replaced. In addition, the bush of the present invention has an outer diameter portion attached to the protruding portion of the cylinder with a gap interposed, and excessive twisting or prying due to operation of a hydraulic excavator or the like at the fitting portion of the connection between the cylinder and the holder. The distortion of the fitting part due to other external forces does not affect the sliding part.

【0017】 したがって、本考案による油圧ブレーカはユーザーが所有する一般的な工場で 短期間でかつ必要な部分だけの修理を行うことが可能となり、従来大変高価であ った修理費用が大幅に減少し、信頼性のある油圧ブレーカの提供が可能となった 。 さらにその上に、本考案の油圧ブレーカによると、メンテナンスも容易になっ た。Therefore, the hydraulic breaker according to the present invention can repair only a necessary part in a general factory owned by the user in a short period of time, and the repair cost, which is conventionally very expensive, is significantly reduced. However, it has become possible to provide a reliable hydraulic breaker. Furthermore, the hydraulic breaker of the present invention also facilitates maintenance.

【図面の簡単な説明】[Brief description of drawings]

【図1】本考案の具体的一実施例の要部の拡大縦断面図
である。
FIG. 1 is an enlarged vertical sectional view of a main part of a specific embodiment of the present invention.

【図2】シリンダの摺動部の全長にわたるブッシュを設
けた例の本考案他の実施例の縦断面図である。
FIG. 2 is a vertical cross-sectional view of another embodiment of the present invention in which a bush is provided over the entire length of the sliding portion of the cylinder.

【図3】従来の油圧ブレーカの縦断面図である。FIG. 3 is a vertical sectional view of a conventional hydraulic breaker.

【図4】従来の他の例の油圧ブレーカの縦断面図であ
る。
FIG. 4 is a vertical cross-sectional view of another conventional hydraulic breaker.

【符号の説明】[Explanation of symbols]

1…ピストン 2…シリンダ 3…チゼル 4…ホルダー 11…突出部 12…受入け孔 13…取り外し用ねじ孔 14…フランジ 15…ブッシュ 16…凹座 17…フランジ外径 C…隙間 18…取付ボルト 19・20・21・22…シール 23…受座面 1 ... Piston 2 ... Cylinder 3 ... Chisel 4 ... Holder 11 ... Projection 12 ... Receiving hole 13 ... Removal screw hole 14 ... Flange 15 ... Bushing 16 ... Recessed seat 17 ... Flange outer diameter C ... Gap 18 ... Mounting bolt 19・ 20 ・ 21 ・ 22 ... Seal 23 ... Bearing surface

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】 ピストンを摺動自在に案内するシリンダ
と、チゼルを摺動自在に案内するホルダーとを軸線方向
に連結し、圧油により駆動されたピストンによりチゼル
を打撃する油圧ブレーカにおいて、シリンダとホルダー
との連結部のシリンダ端部に円盤状の突出部を膨出さ
せ、ホルダー端部に前記突出部と嵌合する受入れ穴を凹
設し、受入れ穴に突出部を嵌合させてシリンダとホルダ
ーとを連結し、取り外し用ねじ孔を貫設したフランジを
有するブッシュを、前記突出部に凹設した凹座にフラン
ジの外径が突出部に接触しないようにして着座させてボ
ルトで螺締しシリンダに着脱自在に設けてなる油圧ブレ
ーカ。
1. A hydraulic breaker in which a cylinder for slidably guiding a piston and a holder for slidably guiding a chisel are axially connected, and a piston driven by pressure oil strikes the chisel. A disk-shaped protrusion is bulged at the cylinder end of the connecting part between the holder and the holder, and a receiving hole is formed in the holder end to engage with the protrusion, and the protruding part is fitted into the receiving hole to form a cylinder. The bush with a flange that connects the holder and the screw hole for removal, and is seated in the recess seat recessed in the protrusion so that the outer diameter of the flange does not contact the protrusion and screwed with a bolt. Hydraulic breaker detachably mounted on the tightening cylinder.
JP1995010797U 1995-10-12 1995-10-12 Hydraulic breaker Expired - Lifetime JP3023693U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1995010797U JP3023693U (en) 1995-10-12 1995-10-12 Hydraulic breaker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1995010797U JP3023693U (en) 1995-10-12 1995-10-12 Hydraulic breaker

Publications (1)

Publication Number Publication Date
JP3023693U true JP3023693U (en) 1996-04-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP1995010797U Expired - Lifetime JP3023693U (en) 1995-10-12 1995-10-12 Hydraulic breaker

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015093379A (en) * 2013-11-13 2015-05-18 サンドビック.マイニング.アンド.コンストラクション.オイ Impact device and method of dismounting impact device
JP5824713B1 (en) * 2015-05-08 2015-11-25 株式会社神島組 Breaker and crushing method using the breaker
JP5857375B1 (en) * 2015-09-07 2016-02-10 株式会社神島組 Breaker, impact transmission member, swarf tool and crushing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015093379A (en) * 2013-11-13 2015-05-18 サンドビック.マイニング.アンド.コンストラクション.オイ Impact device and method of dismounting impact device
JP5824713B1 (en) * 2015-05-08 2015-11-25 株式会社神島組 Breaker and crushing method using the breaker
JP5857375B1 (en) * 2015-09-07 2016-02-10 株式会社神島組 Breaker, impact transmission member, swarf tool and crushing method

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