JP2977478B2 - Crimping device - Google Patents

Crimping device

Info

Publication number
JP2977478B2
JP2977478B2 JP7325805A JP32580595A JP2977478B2 JP 2977478 B2 JP2977478 B2 JP 2977478B2 JP 7325805 A JP7325805 A JP 7325805A JP 32580595 A JP32580595 A JP 32580595A JP 2977478 B2 JP2977478 B2 JP 2977478B2
Authority
JP
Japan
Prior art keywords
mounting seat
crimping
core wire
support
support portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7325805A
Other languages
Japanese (ja)
Other versions
JPH09161940A (en
Inventor
明人 佐藤
淳 半田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Denki Co Ltd
Original Assignee
Sanyo Denki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Denki Co Ltd filed Critical Sanyo Denki Co Ltd
Priority to JP7325805A priority Critical patent/JP2977478B2/en
Publication of JPH09161940A publication Critical patent/JPH09161940A/en
Application granted granted Critical
Publication of JP2977478B2 publication Critical patent/JP2977478B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Manufacturing Of Electrical Connectors (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は被覆電線の芯線先端
側に圧着端子を圧着する圧着装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a crimping apparatus for crimping a crimp terminal on the tip end of a core wire of a covered electric wire.

【0002】[0002]

【従来の技術】従来、いわゆる、ラグ端子(銅線用裸圧
着端子)を被覆電線の芯線先端側に圧着装置を用いて圧
着することが行われている。この圧着装置で端子を圧着
する電線の中には芯線直径が例えば1cm以上になるもの
もある。このような太い電線は、例えば電源装置の電源
ケーブルとして用いられたり、大形モータの給電線とし
て用いられる。圧着端子は一般的に厚みの厚い銅板等を
加工して構成される。
2. Description of the Related Art Conventionally, a so-called lug terminal (bare crimp terminal for copper wire) has been crimped to the leading end side of a core wire of a covered electric wire using a crimping device. Some of the electric wires crimping the terminals by this crimping device have a core wire diameter of, for example, 1 cm or more. Such a thick electric wire is used, for example, as a power cable of a power supply device or as a power supply line of a large motor. The crimp terminal is generally formed by processing a thick copper plate or the like.

【0003】従来の圧着装置では、下型と上型との間で
圧着端子の芯線保持部を挟んで変形させる構造になって
いる。下型は、取付座及び芯線保持部を有し該芯線保持
部に電線の芯線が挿入された圧着端子を支持する構造を
有している。また上型は、下型との間で芯線保持部を挟
むことにより芯線保持部を変形させて芯線と芯線保持部
とを圧着する構造を有している。そして圧着装置は、下
型と上型とを近付けたり離したりするために下型及び上
型の少なくとも一方の位置を変位させる位置決め型駆動
機構を具備している。
[0003] The conventional crimping device has a structure in which a core holding portion of a crimping terminal is sandwiched between a lower die and an upper die and deformed. The lower mold has a mounting seat and a core wire holding portion, and has a structure for supporting a crimp terminal in which the core wire of the electric wire is inserted into the core wire holding portion. The upper die has a structure in which the core wire holding portion is deformed by sandwiching the core wire holding portion between the lower die and the core wire and the core wire holding portion are crimped. The crimping device includes a positioning-type driving mechanism for displacing at least one of the lower die and the upper die in order to move the lower die and the upper die closer to or away from each other.

【0004】[0004]

【発明が解決しようとする課題】従来の圧着装置におい
て、上型と下型との間で芯線保持部を挟むと、図6に示
したような端子圧着位置のズレが発生するという問題が
あった。図6のTは圧着端子、T1 は被覆電線の芯線先
端側が挿入される筒状の芯線保持部、T2 は中央部に円
形孔を有する円板状の取付座である。またT3 は芯線保
持部T1 の一部を押圧して変形した端子圧着位置を示し
ている。図6(A)に示すように、端子圧着位置T3 が
芯線保持部T1 の上方から見て、ほぼ中央部の定位置に
なるのが好ましい圧着状態である。しかしながら作業に
熟練しなければ、図6(B)に示すように圧着作業時に
芯線保持部T1 が縦方向にズレたり、または図6(C)
に示すように横方向にズレたり、あるいは図6(D)に
示すように縦及び横の両方向にズレが生じることがあ
る。
In the conventional crimping device, when the core wire holding portion is sandwiched between the upper die and the lower die, there is a problem that a displacement of the terminal crimping position occurs as shown in FIG. Was. In FIG. 6, T is a crimp terminal, T1 is a cylindrical core wire holding portion into which the core wire of the coated electric wire is inserted, and T2 is a disk-shaped mounting seat having a circular hole in the center. T3 indicates a terminal crimping position which is deformed by pressing a part of the core wire holding portion T1. As shown in FIG. 6 (A), it is preferable that the terminal crimping position T3 is substantially a fixed position at the center when viewed from above the core wire holding portion T1. However, if the user is not skilled in the work, the core wire holding portion T1 may be displaced in the vertical direction during the crimping work as shown in FIG.
6 (D), or in both the vertical and horizontal directions as shown in FIG. 6 (D).

【0005】これは従来の圧着装置では、芯線保持部T
1 の下側だけを支持部材に支持させて上方から上型で押
圧していたからである。このような支持部材しかない下
型を用いる場合には、作業者は圧着前に先端側に圧着端
子を嵌めた電線を周方向に回転させたり、軸線方向に前
後に動かして支持部に対する圧着端子の位置決めをす
る。この位置決めは必ずしも正確に行われるとは限らな
いので、図6に示したような圧着位置のズレが生ずる。
[0005] This is because in the conventional crimping device, the core wire holding portion T
This is because only the lower side of 1 was supported by the support member and pressed from above by the upper die. When using a lower mold having only such a support member, the operator rotates the electric wire having the crimp terminal fitted to the distal end side in the circumferential direction before crimping, or moves the crimp terminal to the support portion by moving back and forth in the axial direction. Position. Since this positioning is not always performed accurately, the displacement of the crimping position as shown in FIG. 6 occurs.

【0006】この位置ズレを防止するには、圧着開始時
に上型の下降を一時停止させ、仮圧着の状態で位置決め
を行ってから再度上型の下降を行い、圧着を完了させ
る。このような作業は、作業者の目視とカンにたよる熟
練作業である。また、位置決めの固定は、手作業であ
り、圧着力の圧力も強いために非常に危険な作業となっ
ている。
In order to prevent the displacement, the lowering of the upper mold is temporarily stopped at the start of the crimping, the positioning is performed in the state of the temporary crimping, and then the lowering of the upper mold is performed again to complete the crimping. Such an operation is a skilled operation based on visual observation and perception of an operator. In addition, the fixing of the positioning is a manual operation, and is a very dangerous operation because the pressure of the crimping force is strong.

【0007】また端子圧着後の工程として、端子の導電
部の絶縁や極性を色別する目的等のために、図7に示す
ようにビニール製の絶縁被覆チューブCTを圧着部に取
付けることが行われている。しかしながら電線外径寸法
とチューブ内径寸法との差が僅かしかないので、このチ
ューブを端子の芯線保持部に被せるた際に、チューブが
滑りにくく、この作業には労力・手数及び熟練を要する
問題がある。
As a step after the terminal crimping, a vinyl insulating coating tube CT is attached to the crimping part as shown in FIG. Have been done. However, since there is only a small difference between the outer diameter of the electric wire and the inner diameter of the tube, when the tube is placed on the core holding portion of the terminal, the tube does not slip easily, and this work requires labor, labor and skill. is there.

【0008】上述のように、従来の圧着装置による電線
先端側への端子圧着は、圧着位置のズレによる圧着不良
が生じやすく、労力も多大であり、安全性にも欠けると
いう問題があった。
As described above, the crimping of the terminal to the front end side of the electric wire by the conventional crimping apparatus has a problem that the crimping position is apt to be poor due to a displacement of the crimping position, the labor is great, and the safety is lacking.

【0009】また、圧着端子の芯線保持部に絶縁被覆チ
ューブを被せる作業には、労力・手数及び熟練を要して
いた。
In addition, the work of covering the core wire holding portion of the crimp terminal with the insulating coating tube requires labor, time and skill.

【0010】本発明の目的は、圧着端子の圧着位置が容
易に正しく決まり、正確・迅速且つ安全に圧着できる圧
着装置を提供することにある。
An object of the present invention is to provide a crimping device which can easily and correctly determine the crimping position of a crimping terminal and can crimp accurately, quickly and safely.

【0011】本発明の他の目的は、圧着端子の圧着時に
起きる端子の延びを吸収して、取付座が変形するのを防
止できる圧着装置を提供することにある。
Another object of the present invention is to provide a crimping device which can absorb the extension of the terminal which occurs when the crimping terminal is crimped and can prevent the mounting seat from being deformed.

【0012】[0012]

【課題を解決するための手段】本発明は上記の課題を解
決するために、取付座T2 及び芯線保持部T1 を有し、
芯線保持部T1 に電線Lの芯線Cが挿入された圧着端子
Tを支持する下型2,3と下型2,3との間で芯線保持
部T1 を挟むことにより芯線保持部T1 を変形させて芯
線と芯線保持部とを圧着する上型1と、下型(2,3)
と上型1とを近付けたり離したりするために、下型及び
上型の少なくとも一方の位置を変位させる型駆動機構と
を具備する圧着装置を対象とする。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention has a mounting seat T2 and a core wire holding portion T1,
The core wire holding portion T1 is deformed by sandwiching the core wire holding portion T1 between the lower dies 2, 3 supporting the crimp terminal T in which the core wire C of the electric wire L is inserted into the core wire holding portion T1. Upper die 1 for crimping a core wire and a core wire holding portion, and lower die (2, 3)
A crimping apparatus including a mold driving mechanism for displacing at least one of the lower mold and the upper mold in order to move the upper mold 1 closer to and away from the upper mold 1.

【0013】本発明の圧着装置は、下型が圧着端子Tの
芯線保持部T1 を位置決め支持する第1の支持部2と、
端子Tの取付座T2 を支持する第2の支持部3とを備え
ている。第2の支持部3には取付座T2 と係合して、取
付座を位置決めする係合構造(4〜6)が設けられてい
る。この係合構造は、取付座T2 と係合する係合部材4
と、この係合部材の姿勢の変化を許容する係合部材姿勢
変化許容機構(5,6)とを具備している。この係合部
材姿勢変化許容機構は、圧着端子の圧着前には取付座T
2 と係合する定位置に係合部材4を保持させ、圧着時に
は取付座T2 と係合部材4との係合を維持してしかも取
付座の延びを許容するように係合部材4の姿勢を変化さ
せるように構成される。
The crimping apparatus according to the present invention comprises: a first support portion 2 in which the lower die positions and supports the core wire holding portion T1 of the crimp terminal T;
And a second support portion 3 for supporting the mounting seat T2 of the terminal T. The second support portion 3 is provided with engagement structures (4 to 6) for engaging with the mounting seat T2 and positioning the mounting seat. This engagement structure includes an engagement member 4 that engages with the mounting seat T2.
And an engagement member posture change permitting mechanism (5, 6) for permitting a change in the posture of the engagement member. This engaging member posture change permitting mechanism has a mounting seat T before the crimp terminal is crimped.
The engaging member 4 is held at a fixed position to engage with the engaging member 4, and the posture of the engaging member 4 is maintained such that the attachment seat T2 and the engaging member 4 are maintained in engagement during crimping and the attachment seat is allowed to extend. Is changed.

【0014】取付座T2 を位置決めする係合構造は、取
付座の先端部と係合するようにし、下型における第2の
支持部3の第1の支持部2とは反対側に位置する端部側
に係合部材4を設けて、この係合部材4に取付座T2 の
先端部を係合させるようにするとよい。このようにする
と、下型の第2の支持部3に取付座T2 を支持させる作
業が容易になる上に、一つの係合部材4によって取付座
T2 の位置決めを図ることができる。
The engaging structure for positioning the mounting seat T2 is designed to engage with the front end of the mounting seat, and the end of the second supporting portion 3 of the lower die which is located on the side opposite to the first supporting portion 2. It is preferable to provide an engaging member 4 on the side of the section, and to engage the distal end of the mounting seat T2 with the engaging member 4. This facilitates the operation of supporting the mounting seat T2 on the second support portion 3 of the lower mold, and also allows the positioning of the mounting seat T2 by one engagement member 4.

【0015】係合部材姿勢変化許容機構(5,6)は、
係合部材4を第2の支持部3に対して接触または離す方
向にガイドするガイド機構(4a,5)と、このガイド
機構にガイドされた係合部材4を定位置に保持する保持
力を発生する保持力発生機構(5,6)とを具備してい
る。そしてこの保持力は、圧着時における取付座T2の
延びによって係合部材4に加わる力よりも小さく設定す
る。このようにすると、圧着端子の延びを吸収するため
に係合部材4の姿勢を変えるための機構を簡単に構成で
きる。特に、ガイド機構(4a,5)があるため、係合
部材を定位置に確実に戻すことができる。
The engagement member posture change permitting mechanism (5, 6)
A guide mechanism (4a, 5) for guiding the engaging member 4 in a direction of contacting or separating from the second support portion 3, and a holding force for holding the engaging member 4 guided by the guide mechanism at a fixed position. And a holding force generating mechanism (5, 6). This holding force is set to be smaller than the force applied to the engaging member 4 due to the extension of the mounting seat T2 at the time of crimping. In this way, a mechanism for changing the posture of the engagement member 4 to absorb the extension of the crimp terminal can be simply configured. In particular, since the guide mechanism (4a, 5) is provided, the engagement member can be reliably returned to the home position.

【0016】具体的には、ガイド機構(4a,5)を、
第2の支持部3に固定されて第1の支持部2と第2の支
持部3とが並ぶ方向に延びるロッド部材5と、係合部材
4に形成されてロッド部材5が緩く貫通する貫通孔4a
とで構成する。また保持力発生機構を、ロッド部材5の
非固定端部に固定されたストッパ部材5aと、該ストッ
パ部材と係合部材4との間に配置されて外力が加えられ
ると縮み、外力がなくなると復元する復元力発生部材
(バネ部材または弾性部材)6とで構成する。そして復
元力発生部材6が発生する復元力により、前述の保持力
を得るようにする。このように係合部材4をロッド部材
5を中心にして揺動または変位させることにより圧着端
子の延びを吸収するようにすると、複雑な可動部を用い
ずに構成できる。
Specifically, the guide mechanism (4a, 5)
A rod member 5 fixed to the second support portion 3 and extending in the direction in which the first support portion 2 and the second support portion 3 are arranged; and a through hole formed in the engaging member 4 and through which the rod member 5 loosely penetrates Hole 4a
And Further, the holding force generating mechanism is arranged between the stopper member 5a fixed to the non-fixed end of the rod member 5 and the stopper member and the engaging member 4, and contracts when an external force is applied. And a restoring force generating member (spring member or elastic member) 6 for restoring. Then, the above-described holding force is obtained by the restoring force generated by the restoring force generating member 6. If the extension of the crimp terminal is absorbed by swinging or displacing the engagement member 4 about the rod member 5 as described above, the structure can be achieved without using a complicated movable portion.

【0017】ガイド機構(4a,5)は、第2の支持部
3に固定されて第1の支持部と第2の支持部とが並ぶ方
向に延びる円柱状のロッド部材5と、係合部材4に形成
されてロッド部材の外径寸法よりも直径寸法が大きく且
つロッド部材が貫通する貫通孔4aとで構成することが
でいる。
The guide mechanism (4a, 5) includes a cylindrical rod member 5 fixed to the second support portion 3 and extending in a direction in which the first support portion and the second support portion are arranged. 4 and a through hole 4a through which the rod member penetrates, the diameter of which is larger than the outer diameter of the rod member.

【0018】また保持力発生機構は、ロッド部材の非固
定端部に固定されたストッパ部材(5a,13)と、該
ストッパ部材と係合部材との間に配置されて内部をロッ
ド部材5が通るコイルスプリング6とで構成し、コイル
スプリングのバネ力により保持力を得るようにする。こ
のようにすると、ロッド部材によりコイルスプリングの
脱落が防止できる。
The holding force generating mechanism includes a stopper member (5a, 13) fixed to the non-fixed end of the rod member and a rod member 5 disposed between the stopper member and the engaging member. And a coil spring 6 that passes therethrough so that the holding force is obtained by the spring force of the coil spring. With this configuration, the coil spring can be prevented from falling off by the rod member.

【0019】なお係合部材4は、取付座T2 の端縁部と
係合する係合部4Bと、第2の支持部の端面と当接する
当接部材4Aとを有している。当接部4Aには貫通孔4
aが形成されている。そして係合部4Bは、取付座T2
の端縁部が当接する第1の面部4B1 と、第2の支持部
3に支持された取付座T2 との間に、該取付座の挿入を
許容する程度の間隙をあけて取付座に沿って延び、圧着
時に取付座の端縁部の浮き上がりを阻止する第2の面部
4B2 と、この第2の面部と連続して形成され、第2の
支持部から離れる方向に傾斜して前記の間隙内への取付
座の挿入を容易にするテーパ面部4B3 とを有するよう
に構成するとよい。このように構成すると、取付座と確
実に係合することができ、圧着時にも係合が外れること
がない。また、テーパ面部があるため、取付座の挿入が
容易である。
The engaging member 4 has an engaging portion 4B that engages with the edge of the mounting seat T2 and a contact member 4A that contacts the end surface of the second support. The contact hole 4A has a through hole 4
a is formed. The engaging portion 4B is attached to the mounting seat T2.
Between the first surface portion 4B1 with which the edge portion of the mounting member abuts and the mounting seat T2 supported by the second support portion 3 along the mounting seat with a gap large enough to allow the insertion of the mounting seat. And a second surface portion 4B2 which extends to prevent the edge of the mounting seat from lifting during crimping. The second surface portion 4B2 is formed continuously with the second surface portion, and is inclined in a direction away from the second support portion to form the gap. It is preferable to have a tapered surface portion 4B3 for facilitating insertion of the mounting seat into the inside. With such a configuration, the engagement with the mounting seat can be reliably achieved, and the engagement does not come off during crimping. In addition, since the tapered surface portion is provided, the mounting seat can be easily inserted.

【0020】更に、下型の前方に電線支持具(実施例で
は被覆チューブ装着具で兼用)7を配置して、この電線
支持具に被覆電線Lの被覆部を支持させるようにする
と、圧着時に作業員が電線を支えている必要がなくな
り、作業性が向上する。
Furthermore, an electric wire support (also used as a coated tube mounting device in the embodiment) 7 is arranged in front of the lower die, and the coated portion of the coated electric wire L is supported by the electric wire support, so that the crimping is performed during crimping. There is no need for the worker to support the electric wires, and workability is improved.

【0021】電線支持具(被覆チューブ装着具)7は、
電線支持用回動体8と該回動体を回動自在に支持する支
持構造部9とを備え、回動体8には太さの異なる電線に
対応して形状寸法の異なる複数の電線嵌合用凹部8a〜
8jを回動方向に間隙をあけて形成するとよい。このよ
うに形成すると、太さの異なる電線に対して共通の電線
支持具を用いることができる。
The wire support (cover tube mounting tool) 7
An electric wire supporting rotating body 8 and a supporting structure 9 for rotatably supporting the rotating body are provided. The rotating body 8 has a plurality of wire fitting recesses 8a having different shapes and sizes corresponding to electric wires having different thicknesses. ~
8j may be formed with a gap in the rotation direction. When formed in this manner, a common wire support can be used for wires having different thicknesses.

【0022】また、電線嵌合用凹部8a〜8jの形状寸
法は、被覆電線の被覆部ICに予め装着されていて圧着
完了後に圧着端子の芯線保持部を覆う位置まで移動させ
られる絶縁被覆チューブCTが通り抜けることができな
いように定めるとよい。
The shape of the wire fitting recesses 8a to 8j is such that the insulating coating tube CT, which is previously mounted on the cover IC of the coated wire and is moved to a position covering the core holding portion of the crimp terminal after the completion of crimping, is used. It is good to set it so that it cannot pass through.

【0023】このようにすると、圧着端子の圧着後、下
型から端子金具を外して電線を引っ張ると、被覆チュー
ブの端部が回動体8の凹部の周囲に引っ掛かる。更に電
線を引っ張ると、電線だけが引かれ、被覆チューブを電
線に対して相対的に移動させて、圧着端子の圧着部を覆
うことができる。従来はこの作業を手作業で行っていて
かなりの力を要したが、この電線保持具(被覆チューブ
装着具)を用いると、チューブの装着を簡単・容易に行
える。
With this arrangement, when the terminal fitting is removed from the lower mold after the crimping of the crimp terminal and the electric wire is pulled, the end of the covering tube is hooked around the concave portion of the rotating body 8. When the wire is further pulled, only the wire is pulled, and the covering tube can be moved relatively to the wire to cover the crimp portion of the crimp terminal. Conventionally, this work was performed manually and required a considerable amount of force. However, if this wire holder (covered tube mounting device) is used, the tube can be mounted easily and easily.

【0024】本発明の圧着装置において、下型(2,
3)の第1の支持部2において圧着端子の芯線保持部T
1 が位置決め支持され、取付座T2 と係合部材4との係
合により取付座の位置決めができるので、圧着端子の芯
線保持部T1 と上型1との当接位置が図6に示した横
(X)方向、縦(Y)方向、及び両方向にズレることが
なく、圧着端子が正しい圧着位置で圧着される。
In the crimping apparatus of the present invention, the lower mold (2,
3) The core holding portion T of the crimp terminal in the first support portion 2
1 is positioned and supported, and the mounting seat can be positioned by engaging the mounting seat T2 with the engaging member 4, so that the contact position between the core wire holding portion T1 of the crimp terminal and the upper die 1 is the horizontal position shown in FIG. The crimp terminal is crimped at the correct crimp position without displacement in the (X) direction, the vertical (Y) direction, and both directions.

【0025】なお、圧着時の圧力で芯線保持部T1 の金
属材が押し出されて、圧着端子は長さ方向に若干延び
る。本発明では係合部材4がこの延びを吸収するように
姿勢を変えるので、取付座T2 が変形するのを防止でき
る。係合部材が動かない場合には、取付座T2 に無理な
力が加わって、取付座が変形する。
The metal material of the core wire holding portion T1 is extruded by the pressure at the time of crimping, and the crimp terminal slightly extends in the length direction. In the present invention, since the posture is changed so that the engaging member 4 absorbs this extension, the mounting seat T2 can be prevented from being deformed. If the engaging member does not move, an excessive force is applied to the mounting seat T2, and the mounting seat is deformed.

【0026】[0026]

【発明の実施の形態】以下、本発明の実施の形態の一例
を図面を参照して説明する。図1において、Tは取付座
T2 及び芯線保持部T1 を有し、該芯線保持部に電線L
の芯線Cが挿入された圧着端子である。そして1は下型
(2,3)との間で芯線保持部T1 を挟むことにより芯
線保持部を変形させて芯線Cと芯線保持部T1 とを圧着
する上型である。2,3は一体に形成されて圧着端子を
支持する下型を構成する第1の支持部と第2の支持部で
ある。第1の支持部2は、上面部に圧着端子Tの芯線保
持部T1 を位置決め支持する半円弧状またはU字状の溝
部2aを有している。この溝部2aは上端及び両端が開
口している。第2の支持部3は、圧着端子Tの取付座T
2 を支持する支持面3aを有しており、またねじ孔3b
を備えている。この例では第1の支持部2と第2の支持
部3とを別体により構成し両者を組合わせて下型を構成
しているが、第1の支持部と第2の支持部を一体で形成
して下型を一体構造としてもよいのは勿論である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. In FIG. 1, T has a mounting seat T2 and a core wire holding portion T1.
Is a crimp terminal into which the core wire C is inserted. Reference numeral 1 denotes an upper mold which presses the core wire C and the core wire holding portion T1 by deforming the core wire holding portion by sandwiching the core wire holding portion T1 between the lower dies (2, 3). Reference numerals 2 and 3 denote a first support portion and a second support portion which are integrally formed and constitute a lower die for supporting the crimp terminal. The first support portion 2 has a semicircular or U-shaped groove 2a for positioning and supporting the core wire holding portion T1 of the crimp terminal T on the upper surface. The groove 2a is open at the upper end and both ends. The second support portion 3 is provided with a mounting seat T for the crimp terminal T.
2 and a screw hole 3b.
It has. In this example, the first support portion 2 and the second support portion 3 are formed separately, and the two are combined to form a lower mold. However, the first support portion and the second support portion are integrated. It goes without saying that the lower mold may be formed as an integral structure.

【0027】4〜6は下型(2,3)の第2の支持部3
に設けられて、圧着端子Tの取付座T2 の先端部と係合
し、取付座T2 を位置決めする係合構造を構成する部材
である。この係合構造(4〜6)は、取付座T2 の先端
部と係合する係合部材4と、この係合部材4の姿勢の変
化を許容する係合部材姿勢変化許容機構(5,6)とで
構成されている。
Reference numerals 4 to 6 denote second support portions 3 of the lower molds (2, 3).
, Which is engaged with the distal end of the mounting seat T2 of the crimp terminal T to form an engaging structure for positioning the mounting seat T2. The engaging structure (4-6) includes an engaging member 4 that engages with the distal end portion of the mounting seat T2, and an engaging member posture change permitting mechanism (5, 6) that permits the posture of the engaging member 4 to change. ).

【0028】係合部材4は、下型の第2の支持部3の第
1の支持部2とは反対側に位置する端部側に設けられて
いる。この係合部材4は、取付座T2 の端縁部と係合す
る係合部4Bと、第2の支持部3の端面と当接する当接
部4Aとを有しており、当接部4Aには貫通孔4aが形
成されている。そして係合部4Bは、取付座T2 の端縁
部が当接する第1の面部4B1 と、第2の支持部3に支
持された取付座T2 との間に、取付座T2 の挿入を許容
する程度の間隙をあけて、取付座に沿って延び圧着時に
取付座の端縁部の浮きあがりを防止する第2の面部4B
2 と、この第2の面部4B2 と連続して形成され、第2
の支持部3から離れる方向に傾斜して前記間隙内への取
付座の挿入を容易にするテーパ面部4B3 とを有してい
る。
The engaging member 4 is provided on an end of the lower second support 3 opposite to the first support 2. The engaging member 4 has an engaging portion 4B that engages with the edge of the mounting seat T2, and a contact portion 4A that contacts the end surface of the second support portion 3. Is formed with a through hole 4a. The engaging portion 4B allows the mounting seat T2 to be inserted between the first surface portion 4B1 at which the edge of the mounting seat T2 abuts and the mounting seat T2 supported by the second support portion 3. A second surface portion 4B extending along the mounting seat with a certain gap to prevent floating of the edge of the mounting seat during crimping
2 and the second surface portion 4B2.
And a tapered surface portion 4B3 which is inclined in a direction away from the support portion 3 to facilitate insertion of the mounting seat into the gap.

【0029】係合部材姿勢変化許容機構(5,6)は、
圧着端子Tの圧着前においては取付座T2 の第2の支持
部3上への装着を許容し且つ取付座T2 と係合する定位
置に係合部材4を支持し、圧着時においては、取付座T
2 と係合部材4との係合を維持して、しかも取付座の延
びを許容するように係合部材4の姿勢を変化させるよう
に構成されている。
The engagement member posture change permitting mechanism (5, 6)
Before the crimping terminal T is crimped, the mounting member T2 is allowed to be mounted on the second support portion 3 and the engaging member 4 is supported at a fixed position to be engaged with the mounting seat T2. Seat T
The configuration is such that the engagement between the engaging member 4 and the engaging member 4 is maintained, and the posture of the engaging member 4 is changed so as to allow the mounting seat to extend.

【0030】係合部材姿勢変化許容機構(5,6)は、
第2の支持部3に先端が螺合されてボルト等からなるロ
ッド部材5と係合部材4とロッド部材5の頭部5a及び
座金13との間に挟持されたコイルバネからなる復元力
発生部材6とを備えて構成される。係合部材姿勢変化許
容機構(5,6)は、係合部材4を第2の支持部3に対
して接触または離す方向にガイドするガイド機構(4
a,5)とこのガイド機構にガイドされた係合部材4を
定位置に保持するための保持力を発生する保持力発生機
構(5a,6,13)とを備えている。
The engagement member posture change permitting mechanisms (5, 6)
A rod member 5 having a distal end screwed to the second support portion 3 and made of a bolt or the like, and a restoring force generating member made of a coil spring sandwiched between the engaging member 4, the head 5 a of the rod member 5 and the washer 13. 6 is provided. The engagement member posture change permitting mechanism (5, 6) includes a guide mechanism (4) for guiding the engaging member 4 in a direction of contacting or separating from the second support portion 3.
a, 5) and a holding force generating mechanism (5a, 6, 13) for generating a holding force for holding the engaging member 4 guided by the guide mechanism at a fixed position.

【0031】このガイド機構(4a,5)は、第2の支
持部3に固定されて第1の支持部2と第2の支持部3と
が並ぶ方向に延びる円柱状のロッド部材5と、係合部材
4に形成されてロッド部材5の外形寸法よりも直径寸法
が大きくてロッド部材が緩く貫通する貫通孔4aとで構
成されている。保持力発生機構は、ロッド部材5の非固
定端部に固定された頭部5a及び座金13からなるスト
ッパ部材と、該ストッパ部材(5a,13)と係合部材
4との間に配置されて、外力が加えられると縮み、外力
がなくなると復元する復元力発生部材6とで構成されて
いる。本実施例では、復元力発生部材6をロッド部材5
に嵌合されたコイルスプリングで構成している。復元力
発生部材6が発生する復元力により前記の保持力を得て
いる。この保持力(復元力発生部材6のバネ力)は、圧
着時における圧着端子Tの取付座T2 の延びによって係
合部材4に加わる力よりも小さく設定されている。この
ようにすると、圧着時に係合部材4がガイド機構(4
a,5)よってガイドされながら変位して取付座T2 の
延びを吸収することができる。
The guide mechanism (4a, 5) includes a cylindrical rod member 5 fixed to the second support portion 3 and extending in the direction in which the first support portion 2 and the second support portion 3 are arranged. A through hole 4a formed in the engaging member 4 and having a diameter larger than the outer dimension of the rod member 5 and through which the rod member penetrates loosely is formed. The holding force generating mechanism is disposed between the stopper member (5a, 13) and the engaging member 4 and includes a stopper member including a head 5a and a washer 13 fixed to the non-fixed end of the rod member 5. And a restoring force generating member 6 which contracts when an external force is applied and restores when no external force is applied. In this embodiment, the restoring force generating member 6 is connected to the rod member 5.
It is composed of a coil spring fitted to the. The above-mentioned holding force is obtained by the restoring force generated by the restoring force generating member 6. This holding force (the spring force of the restoring force generating member 6) is set smaller than the force applied to the engaging member 4 due to the extension of the mounting seat T2 of the crimp terminal T during crimping. In this case, the engaging member 4 is brought into contact with the guide mechanism (4
a, 5), the guide seat is displaced while being guided, so that the extension of the mounting seat T2 can be absorbed.

【0032】図1には図示していないが、下型(2,
3)と上型(1)とを近付けたり離したりするために下
型(2,3)に対して上型1の位置を変位させる位置決
め型駆動機構をこの例では用いている。
Although not shown in FIG. 1, the lower mold (2,
In this example, a positioning-type driving mechanism for displacing the position of the upper die 1 with respect to the lower die (2, 3) in order to move the upper die 1 closer to or away from the upper die 3 is used.

【0033】次に、本実施例の動作を説明する。図1の
(A)は本実施例の圧着装置における圧着端子圧着前の
状態を示し、(B)は圧着完了時の状態を示したもので
ある。図1(A)に示したように電線Lの芯線Cを挿入
した圧着端子Tの芯線保持部T1 を、下型の一部を構成
する第1の支持部2の上面部に形成した溝部2aにのせ
て支持させる。その際に、取付座T2 の先端の端縁部を
テーパ面部4B3 をガイドにしながら係合部材4の係合
部4Bの第2の面部4B2 と第2の支持部3との間に形
成された間隙内に挿入する。取付座T2 の先端の端縁部
は、第2の面部4B2 と直交する方向に延びる第1の面
部4B1 と当接する。
Next, the operation of this embodiment will be described. FIG. 1A shows a state before crimping of the crimping terminal in the crimping apparatus of the present embodiment, and FIG. 1B shows a state when crimping is completed. As shown in FIG. 1A, the core wire holding portion T1 of the crimp terminal T into which the core wire C of the electric wire L is inserted is formed in a groove 2a formed on the upper surface of the first support portion 2 constituting a part of the lower die. And support it. At this time, the end edge of the mounting seat T2 is formed between the second surface portion 4B2 of the engaging portion 4B of the engaging member 4 and the second support portion 3 while using the tapered surface portion 4B3 as a guide. Insert into the gap. The edge of the tip of the mounting seat T2 abuts on a first surface 4B1 extending in a direction orthogonal to the second surface 4B2.

【0034】上記のようにして圧着端子Tを下型の第1
及び第2の支持部2,3に支持させると、第1の支持部
2の上面定位置で芯線保持部T1 の位置決めができると
ともに、第2の支持部3での取付座T2 と係合部4Bと
の係合により取付座T2 の位置決めができる。圧着端子
Tの取付座T2 の先端部と係合部材4Bとの係合によ
り、圧着端子Tが回動するのが阻止され、また圧着端子
Tの長手方向(電線Lが延びる方向)への位置決めがな
される。したがってこれにより、圧着端子Tを圧着する
ときに、芯線保持部T1 と上型1との当接位置が、図6
に示したように縦方向、横方向または両方向にズレるこ
とがなくなる。
As described above, the crimp terminal T is connected to the first
When supported by the second support portions 2 and 3, the core wire holding portion T1 can be positioned at a fixed position on the upper surface of the first support portion 2, and the mounting seat T2 and the engagement portion of the second support portion 3 can be positioned. The mounting seat T2 can be positioned by engagement with the mounting seat 4B. The engagement between the tip of the mounting seat T2 of the crimp terminal T and the engaging member 4B prevents the crimp terminal T from rotating, and also positions the crimp terminal T in the longitudinal direction (the direction in which the electric wire L extends). Is made. Accordingly, when the crimping terminal T is crimped, the contact position between the core wire holding portion T1 and the upper mold 1 is adjusted as shown in FIG.
As shown in (1), no displacement occurs in the vertical direction, the horizontal direction, or both directions.

【0035】なお、圧着時の圧力で芯線保持部T1 の金
属が押し出されて圧着端子Tは延びる。しかしながら本
実施例では、図1(B)に示したように係合部材4がこ
の延びを吸収するように、姿勢を変えるため、取付座T
2 が変形するのを防止できる。係合部材4が動かない場
合には、取付座に無理な力が加わって、取付座が変形す
る。取付座T2 と係合部材4との係合位置を取付座の先
端部にしているので、第2の支持部に取付座T2 を支持
させる作業が容易になり、一つの係合部材によって取付
座の位置決めが図られる。
Note that the metal of the core wire holding portion T1 is extruded by the pressure at the time of crimping, and the crimping terminal T extends. However, in the present embodiment, as shown in FIG. 1 (B), the posture is changed so that the engaging member 4 absorbs this extension.
2 can be prevented from being deformed. When the engaging member 4 does not move, an excessive force is applied to the mounting seat, and the mounting seat is deformed. Since the engagement position between the mounting seat T2 and the engaging member 4 is set at the distal end of the mounting seat, the operation of supporting the mounting seat T2 on the second support portion becomes easy, and the mounting seat T2 is formed by one engaging member. Is positioned.

【0036】また、本実施例では、前述のようなガイド
機構(4a,5)及び保持力発生機構(5a,6)があ
るので、圧着完了後、電線に固着された圧着端子を圧着
装置から取り外すことにより、係合部材4は確実に定位
置に戻る。
In this embodiment, since the guide mechanism (4a, 5) and the holding force generating mechanism (5a, 6) as described above are provided, after the completion of crimping, the crimp terminal fixed to the electric wire is removed from the crimping device. By detaching, the engagement member 4 is surely returned to the home position.

【0037】[0037]

【実施例】図2は本圧着装置の要部である前述の下型、
係合部材、及び係合部材姿勢変化機構を備えた実際に用
いる下型部材の実施例の斜視図を示している。この下型
部材は、図3に示す態様で装置に装着される。図2の実
施例において、図1の実施の形態と同一部分には図1に
付した符号と同じ符号を付してある。下型の第1の支持
部2は製造が容易なように外形を半円柱形状にしてあ
り、2aは支持部2の長さ方向に底面側が半円弧状をな
すように設けられた溝部である。この溝部2aに圧着端
子の芯線保持部T1 を嵌入して支持させる。2bは下型
を圧着装置の定位置に設置するために用いられる半環状
の溝部からなる位置決め用の係合部である。
FIG. 2 shows the lower mold, which is a main part of the present pressure bonding apparatus.
FIG. 7 is a perspective view of an embodiment of an engagement member and a lower mold member actually used having an engagement member posture changing mechanism. This lower mold member is mounted on the device in the manner shown in FIG. In the embodiment of FIG. 2, the same parts as those of the embodiment of FIG. 1 are denoted by the same reference numerals as those of FIG. The first support portion 2 of the lower mold has a semi-cylindrical outer shape for ease of manufacture, and reference numeral 2a denotes a groove portion provided so that the bottom surface side thereof forms a semi-arc in the length direction of the support portion 2. . The core wire holding portion T1 of the crimp terminal is fitted and supported in the groove 2a. Reference numeral 2b denotes a positioning engaging portion formed of a semi-annular groove used for setting the lower mold at a fixed position of the crimping device.

【0038】次に本発明の圧着装置の実施例の全体の構
成例を図3により説明する。同図のAが圧着装置であ
り、この圧着装置本体の基台に下型の第1及び第2の支
持部2及び3を主体とする図2に示したような下側部材
が保持されている。図3において、11は型駆動機構を
構成する油圧シリンダであり、12はこの油圧シリンダ
11の可動部11aを上下に駆動するための油圧供給用
のパイプである。上型1は油圧シリンダ11の可動部1
1aの先端部に取外し可能に固定されている。
Next, an example of the overall structure of an embodiment of the crimping apparatus according to the present invention will be described with reference to FIG. A in the figure is a crimping device, and a lower member as shown in FIG. 2 mainly including lower first and second support portions 2 and 3 is held on a base of the crimping device main body. I have. In FIG. 3, reference numeral 11 denotes a hydraulic cylinder constituting a mold driving mechanism, and reference numeral 12 denotes a hydraulic pressure supply pipe for driving the movable portion 11a of the hydraulic cylinder 11 up and down. The upper die 1 is the movable part 1 of the hydraulic cylinder 11
It is detachably fixed to the tip of 1a.

【0039】本実施例では、図1の例で説明したのと同
様にして圧着端子を下型に支持させ、油圧シリンダ11
に油圧をかけることにより、可動部11a(上型1)が
下降して下型部材に支持された圧着端子の芯線保持部T
1 を押圧して、圧着端子を芯線部分に圧着する。その
後、油圧を抜くことにより、シリンダ11の可動部11
aが上に上がって上型1が上昇する。
In this embodiment, the crimp terminal is supported by the lower mold in the same manner as described in the example of FIG.
By applying hydraulic pressure, the movable portion 11a (upper die 1) descends and the core holding portion T of the crimp terminal supported by the lower die member.
Press 1 to crimp the crimp terminal to the core wire. Thereafter, the hydraulic pressure is released, so that the movable portion 11 of the cylinder 11 is released.
a rises and the upper mold 1 rises.

【0040】図3において7は、本発明の圧着装置に付
帯して用いられる電線支持具であり、この電線支持具7
は被覆チューブ装着具としても兼用される。この電線支
持具7は、被覆電線Lの被覆部ICを支持するものであ
り、圧着装置が取付けられる台の上に下型の前方に所定
の間隔をあけて固定される。電線支持具7は、電線支持
用回動体8を備えており、この電線支持用回動体8は支
持構造部9によって回動自在に支持されている。10は
この支持構造部9に螺合されて、電線支持用回動体8に
設けた嵌合孔と嵌合することにより、電線支持用回動体
8の回動を定位置で止める機能を果たす止めねじであ
る。
In FIG. 3, reference numeral 7 denotes an electric wire support which is used in addition to the crimping device of the present invention.
Is also used as a covering tube mounting tool. The wire support 7 supports the covered portion IC of the covered wire L, and is fixed at a predetermined interval in front of the lower die on a table to which the crimping device is attached. The electric wire support 7 includes an electric wire supporting rotating body 8, which is rotatably supported by a supporting structure 9. A stop 10 is screwed into the support structure 9 and fits into a fitting hole provided in the rotating body 8 for supporting the electric wire so as to stop the rotation of the rotating body 8 for supporting the electric wire at a fixed position. It is a screw.

【0041】電線支持用回動体8の外周部には、図4に
示したように大きさの異なる電線に対応して形状寸法の
異なる複数の電線嵌合用凹部8a〜8jが回動方向に間
隔をあけて形成されている。これら複数の電線嵌合用凹
部8a〜8jは、径方向外側に向かって開口するU字状
の凹部からなり、各凹部の底部が対応する電線の外径寸
法に近い半径寸法を有する半円形形状を有している。そ
してこれら凹部8a〜8jの形状寸法は、被覆電線Lの
被覆部ICに移動可能に装着されている絶縁被覆チュー
ブCTが通り抜けることができないように定めてある。
また各凹部8a〜8jに対応して、図3のねじ10の先
端部が嵌合される嵌入孔8p…が形成されている。
A plurality of wire fitting recesses 8a to 8j having different shapes and dimensions corresponding to wires having different sizes are provided on the outer peripheral portion of the rotating body 8 for supporting wires as shown in FIG. Are formed. The plurality of wire fitting recesses 8a to 8j are U-shaped recesses that open radially outward, and the bottom of each recess has a semicircular shape having a radius close to the outer diameter of the corresponding wire. Have. The shape and dimensions of these recesses 8a to 8j are determined so that the insulating covering tube CT movably mounted on the covering portion IC of the covered electric wire L cannot pass through.
In addition, fitting holes 8p into which the tips of the screws 10 of FIG. 3 are fitted are formed corresponding to the concave portions 8a to 8j.

【0042】本実施例のような電線支持具7を用いる
と、圧着時に作業員が電線を支えている必要がなくな
る。また、太さの異なる電線に対して共通の電線支持具
を用いることができる。電線支持具7に電線を支持させ
ると、圧着後、下型から端子金具を外して電線を手前に
引っ張ることにより、図5(A)〜(C)に示すよう
に、被覆チューブCTの端部が電線嵌合用回動体8の凹
部8aの周囲に引っ掛かる。更に電線を手前に引っ張る
と電線だけが引かれ、チューブCTを電線に対して相対
的に移動させて、圧着端子の圧着部を覆うことができ
る。以上述べたように、この電線支持具7は被覆チュー
ブ装着具としても機能する。
Using the wire support 7 as in this embodiment eliminates the need for an operator to support the wire during crimping. In addition, a common wire support can be used for wires having different thicknesses. When the electric wire is supported by the electric wire support 7, after crimping, the terminal fitting is removed from the lower mold and the electric wire is pulled toward the end, as shown in FIGS. Is hooked around the concave portion 8a of the rotating body 8 for electric wire fitting. Further, when the electric wire is pulled forward, only the electric wire is pulled, and the tube CT can be moved relatively to the electric wire to cover the crimp portion of the crimp terminal. As described above, the wire support 7 also functions as a covering tube mounting tool.

【0043】以下に被覆チューブ装着具として必要な構
成要件を示す。
The following is a description of the components required for the covering tube mounting tool.

【0044】[1]被覆電線Lの芯線Cと圧着端子Tと
の圧着部を被覆チューブCTにより覆うための被覆チュ
ーブ装着具であって、電線支持用回動体8と該電線支持
用回動体を回動自在に支持する支持構造部9とを備え、
前記電線支持用回動体には太さの異なる電線に対応して
形状寸法の異なる複数の電線嵌合用凹部8a〜8jが回
動方向に間隔をあけて形成され、前記電線嵌合用凹部の
形状寸法は前記被覆電線の前記被覆部に装着されていて
前記圧着部を覆う位置まで移動させられる前記被覆チュ
ーブが通り抜けることができないように定められている
被覆チューブ装着具。
[1] A sheathing tube mounting tool for covering a crimping portion between a core wire C of a sheathed wire L and a crimping terminal T with a sheathing tube CT, comprising a wire supporting rotating body 8 and the wire supporting rotating body. A supporting structure 9 rotatably supported,
A plurality of wire fitting recesses 8a to 8j having different shapes and sizes corresponding to wires having different thicknesses are formed in the wire supporting rotating body at intervals in a rotating direction, and the shape and dimensions of the wire fitting recesses are formed. Is a coated tube mounting tool that is fixed to the coated portion of the coated electric wire so that the coated tube that is moved to a position covering the crimping portion cannot pass through.

【0045】[2]前記電線支持用回動体8を所定の位
置で前記支持構造部9に対して固定するための回動体固
定構造10,8pが設けられている上記[1]に記載の
被覆チューブ装着具。
[2] The covering according to the above [1], wherein there are provided rotating body fixing structures 10, 8p for fixing the wire supporting rotating body 8 to the support structure 9 at a predetermined position. Tube fittings.

【0046】[3]前記回動体固定構造は前記電線支持
用回動体8に形成された貫通孔または凹部8pと前記支
持構造部9に設けられて前記貫通孔または凹部8pに嵌
合される嵌合ロッド10とからなり、前記嵌合ロッドは
退避位置と嵌合位置との間を移動可能に前記支持構造部
に取付けられ、前記嵌合ロッドが退避位置にあるときに
は前記電線支持用回動体の回動が許容され、前記嵌合ロ
ッドが嵌合位置にあるときにはその先端が前記貫通孔ま
たは凹部に嵌合して前記電線支持用回動体の回動が阻止
される上記[2]に記載の被覆チューブ装着具。
[3] The rotating body fixing structure is provided in the through hole or recess 8p formed in the wire supporting rotating body 8 and the support structure 9 and fitted into the through hole or recess 8p. The fitting rod is attached to the support structure so as to be movable between a retracted position and a fitted position, and when the fitting rod is at the retracted position, the electric wire supporting rotating body is The rotation according to the above-mentioned [2], wherein the rotation is allowed, and when the fitting rod is at the fitting position, its tip is fitted into the through hole or the concave portion to prevent the rotation of the wire supporting rotating body. Coated tube fitting.

【0047】[0047]

【発明の効果】本発明の圧着装置によれば、圧着端子を
支持する下型が、圧着端子の芯線保持部を支持する第1
の支持部と圧着端子の取付座を支持する第2の支持部と
を備えており、第2の支持部には取付座と係合して取付
座を位置決めする係合構造を設けるため、第1の支持部
において圧着端子の芯線保持部を位置決め支持でき、且
つ第2の支持部において係合構造の作用により、取付座
の位置決め支持ができる。これにより、圧着端子の芯線
保持部と上型との当接位置がズレることがなく、圧着端
子を正しい圧着位置で圧着することができる。
According to the crimping device of the present invention, the lower die supporting the crimp terminal is the first die supporting the core holding portion of the crimp terminal.
And a second support portion for supporting the mounting seat of the crimp terminal. The second support portion is provided with an engagement structure for engaging with the mounting seat and positioning the mounting seat. The first supporting portion can position and support the core wire holding portion of the crimp terminal, and the second supporting portion can position and support the mounting seat by the action of the engagement structure. Thereby, the contact position between the core wire holding portion of the crimp terminal and the upper die does not shift, and the crimp terminal can be crimped at the correct crimp position.

【0048】また、本発明では、係合構造を取付座と係
合する係合部材と、この係合部材の姿勢を許容する係合
部材姿勢変化許容機構とから構成し、この姿勢変化許容
機構が、圧着端子の圧着前には取付座と係合する定位置
に係合部材を保持させ、圧着時には取付座と係合部材と
の係合を維持してしかも取付座の延びを許容するよう
に、係合部材の姿勢を変化させるので、圧着端子の圧着
時に取付座が変形するのを防止することができる。
Further, according to the present invention, the engaging structure comprises an engaging member which engages with the mounting seat, and an engaging member posture change permitting mechanism which permits the posture of the engaging member. However, before the crimping of the crimp terminal, the engaging member is held at a fixed position to be engaged with the mounting seat, and during the crimping, the engagement between the mounting seat and the engaging member is maintained, and the mounting seat is allowed to extend. In addition, since the posture of the engagement member is changed, it is possible to prevent the mounting seat from being deformed when the crimp terminal is crimped.

【0049】更に、本発明によれば、端子圧着部の位置
決めが機械的に保持されるので、手、指の挟み込み等の
危険がなくなり、目視による位置合わせ工程を削除でき
る。従って、圧着作業を正確、迅速且つ安全に実施する
ことができる。
Further, according to the present invention, since the positioning of the terminal crimping portion is mechanically held, there is no danger of pinching of the hand or finger, and the visual alignment step can be omitted. Therefore, the crimping operation can be performed accurately, quickly and safely.

【図面の簡単な説明】[Brief description of the drawings]

【図1】(A)及び(B)は本発明の実施の形態の一例
を示す縦断面図であり、特に(A)は圧着端子の圧着
前、(B)は圧着完了時の状態を示している。
FIGS. 1A and 1B are longitudinal sectional views showing an example of an embodiment of the present invention. FIG. 1A shows a state before crimping of a crimp terminal, and FIG. ing.

【図2】本発明の実施例で用いる下型部材の構成を示す
斜視図である。
FIG. 2 is a perspective view showing a configuration of a lower mold member used in the embodiment of the present invention.

【図3】本発明の実施例全体の構成例を示す斜視図であ
る。
FIG. 3 is a perspective view illustrating a configuration example of an entire embodiment of the present invention.

【図4】本発明の実施例に用いた電線支持用回動体の構
成を示す正面図である。
FIG. 4 is a front view showing a configuration of a rotating body for supporting electric wires used in an embodiment of the present invention.

【図5】(A)〜(C)は圧着端子の圧着部に絶縁被覆
チューブを取付ける要領を示す説明図である。
FIGS. 5A to 5C are explanatory diagrams showing a procedure for attaching an insulating coating tube to a crimp portion of a crimp terminal.

【図6】(A)〜(D)は従来の圧着装置による圧着端
子の圧着位置のズレを示す説明図である。
6 (A) to 6 (D) are explanatory views showing displacement of crimping positions of crimp terminals by a conventional crimping device.

【図7】圧着端子を圧着した電線の端部の仕上げ形態を
示す正面図である。
FIG. 7 is a front view showing a finished form of an end portion of the wire to which the crimp terminal is crimped.

【符号の説明】[Explanation of symbols]

T 圧着端子 T1 芯線保持部 T2 取付座 1 上型 2 下型の第1支持部 3 下型の第2支持部 4 係合部材 4A 当接部 4a 貫通孔 4B 係合部 4B1 第1の面部 4B2 第2の面部 4B3 テーパ面部 5 ロッド部材 5a ストッパ部材(頭部) 6 復元力発生部材(コイルスプリング) L 電線 C 芯線 IC 被覆部 CT 絶縁被覆チューブ 7 電線支持具(被覆チューブ装着具) 8 電線支持用回動体 8a〜8j 電線嵌合用凹部 8p 貫通孔 9 支持構造部 10 ロッド 11 型駆動機構としての油圧シリンダ T crimp terminal T1 core wire holding portion T2 mounting seat 1 upper die 2 lower die first support portion 3 lower die second support portion 4 engaging member 4A contact portion 4a through hole 4B engaging portion 4B1 first surface portion 4B2 Second surface portion 4B3 Tapered surface portion 5 Rod member 5a Stopper member (head) 6 Restoring force generating member (coil spring) L Electric wire C Core wire IC Coating portion CT Insulated coating tube 7 Electric wire support (Coated tube mounting device) 8 Electric wire support Rotating body 8a to 8j Electric wire fitting recess 8p Through hole 9 Support structure 10 Rod 11 Hydraulic cylinder as type drive mechanism

Claims (9)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 取付座(T2 )及び芯線保持部(T1 )
を有し該芯線保持部に電線(L)の芯線(C)が挿入さ
れた圧着端子(T)を支持する下型(2,3)と、 前記下型との間で前記芯線保持部を挟むことにより前記
芯線保持部を変形させて前記芯線(C)と前記芯線保持
部(T1 )とを圧着する上型(1)と、 前記下型と前記上型とを近付けたり離したりするために
前記下型(2,3)及び前記上型(1)の少なくとも一
方の位置を変位させる型駆動機構とを具備する圧着装置
であって、 前記下型は前記芯線保持部(T1 )を支持する第1の支
持部(2)と前記取付座(T2 )を支持する第2の支持
部(3)とを備え、 前記第2の支持部(3)には前記取付座と係合して前記
取付座を位置決めする係合構造(4〜6)が設けられ、 前記係合構造(4〜6)は前記取付座(T2 )と係合す
る係合部材(4)と前記係合部材の姿勢の変化を許容す
る係合部材姿勢変化許容機構(5,6)とを具備し、 前記係合部材姿勢変化許容機構(5,6)は、圧着前に
は前記取付座(T2 )と係合する定位置に前記係合部材
(4)を保持させ、圧着時には前記取付座(T2 )と前
記係合部材(4)との係合を維持してしかも前記取付座
(T2 )の延びを許容するように前記係合部材(4)の
姿勢を変化させるように構成されていることを特徴とす
る圧着装置。
1. A mounting seat (T2) and a core wire holding portion (T1).
A lower mold (2, 3) having a crimp terminal (T) having the core wire (C) of the electric wire (L) inserted into the core wire holding portion; and the core wire holding portion between the lower mold. An upper mold (1) for deforming the core wire holding portion by being sandwiched to crimp the core wire (C) and the core wire holding portion (T1), and to move the lower mold and the upper mold closer or farther apart And a die drive mechanism for displacing at least one of the lower die (2, 3) and the upper die (1), wherein the lower die supports the core wire holding part (T1). And a second support portion (3) for supporting the mounting seat (T2). The second support portion (3) engages with the mounting seat. An engagement structure (4-6) for positioning the mounting seat is provided, and the engagement structure (4-6) engages with the mounting seat (T2). A member (4) and an engagement member posture change permitting mechanism (5, 6) for permitting a change in the posture of the engagement member. The engaging member (4) is held at a fixed position for engaging with the mounting seat (T2), and the engagement between the mounting seat (T2) and the engaging member (4) is maintained during crimping. Further, the crimping device is configured to change the posture of the engaging member (4) so as to allow the mounting seat (T2) to extend.
【請求項2】 取付座及び芯線保持部を一体に有し該芯
線保持部に被覆電線の芯線が挿入された圧着端子を支持
する下型(2,3)と、 前記下型との間で前記芯線保持部を挟むことにより前記
芯線保持部を変形させて前記芯線と前記芯線保持部とを
圧着する上型(1)と、 前記下型と前記上型とを近付けたり離したりするために
前記下型及び前記上型の一方の位置を変位させる型駆動
機構とを具備する圧着装置であって、 前記下型は前記芯線保持部を位置決め支持する第1の支
持部(2)と前記取付座を支持する第2の支持部(3)
とを備え、 前記第2の支持部には前記取付座の先端部と係合して前
記取付座を位置決めする係合構造(4〜6)が設けら
れ、 前記係合構造は前記第2の支持部(3)の前記第1の支
持部(2)とは反対側に位置する端部側に設けられて前
記取付座の前記先端部と係合する係合部材(4)と前記
係合部材(4)の姿勢の変化を許容する係合部材姿勢変
化許容機構(5,6)とを具備し、 前記係合部材姿勢変化許容機構(5,6)は、圧着前に
おいては前記圧着端子の取付座(T2 )の前記第2の支
持部上への装着を許容し且つ前記取付座と係合する定位
置に前記係合部材(4)を保持させ、圧着時においては
前記取付座(T2 )と前記係合部材(4)との係合を維
持してしかも前記取付座の延びを許容するように前記係
合部材の姿勢を変化させるように構成されていることを
特徴とする圧着装置。
2. A lower mold (2, 3) which integrally includes a mounting seat and a core wire holding portion and supports a crimp terminal in which a core wire of a covered electric wire is inserted into the core wire holding portion; An upper mold (1) for deforming the core wire holding portion by sandwiching the core wire holding portion and crimping the core wire and the core wire holding portion, and for bringing the lower die and the upper die closer to or away from each other A crimping device comprising a mold driving mechanism for displacing one of the lower mold and the upper mold, wherein the lower mold has a first support portion (2) for positioning and supporting the core wire holding portion and the mounting. Second support for supporting the seat (3)
The second support portion is provided with an engagement structure (4 to 6) for engaging with a tip portion of the attachment seat to position the attachment seat. An engagement member (4) provided on an end portion of the support portion (3) opposite to the first support portion (2) and engaged with the distal end portion of the mounting seat; An engaging member posture change allowing mechanism (5, 6) for allowing a change in the posture of the member (4), wherein the engaging member posture change allowing mechanism (5, 6) includes the crimp terminal before crimping. The mounting member (4) is held at a fixed position for engaging the mounting seat (T2) on the second support portion and engaging with the mounting seat. T2), the posture of the engaging member is changed so as to maintain the engagement between the engaging member (4) and allow the mounting seat to extend. A crimping device characterized by being configured as follows.
【請求項3】 前記係合部材姿勢変化許容機構(5,
6)は、前記係合部材(4)を前記第2の支持部(3)
に対して接触または離す方向にガイドするガイド機構
(4a,5)と、前記ガイド機構にガイドされた前記係
合部材(4)を前記定位置に保持するための保持力を発
生する保持力発生機構(5a,6,13)とを具備し、
前記保持力が圧着時における前記取付座(T2 )の延び
によって前記係合部材(4)に加わる力よりも小さく設
定されている請求項1または2に記載の圧着装置。
3. An engagement member posture change permitting mechanism (5, 5).
6) connecting the engaging member (4) to the second support portion (3);
A guide mechanism (4a, 5) for guiding in a direction in which the guide member comes into contact with or away from the guide member; Mechanism (5a, 6, 13),
3. The crimping apparatus according to claim 1, wherein the holding force is set to be smaller than a force applied to the engagement member by the extension of the mounting seat during the crimping.
【請求項4】 前記ガイド機構は、前記第2の支持部
(3)に固定されて前記第1の支持部(2)と前記第2
の支持部(3)とが並ぶ方向に延びるロッド部材(5)
と、前記係合部材(4)に形成されて前記ロッド部材
(5)が緩く貫通する貫通孔(4a)とからなり、 前記保持力発生機構は、前記ロッド部材(5)の非固定
端部に固定されたストッパ部材(5a,13)と該スト
ッパ部材と前記係合部材(4)との間に配置されて外力
が加えられると縮み外力がなくなると復元する復元力発
生部材(6)とからなり、前記復元力発生部材(6)が
発生する復元力により前記保持力を得ることを特徴とす
る請求項3に記載の圧着装置。
4. The guide mechanism is fixed to the second support part (3), and is fixed to the first support part (2) and the second support part (3).
Rod member (5) extending in the direction in which the support portions (3) are lined up
And a through-hole (4a) formed in the engaging member (4) and through which the rod member (5) penetrates loosely. The holding force generating mechanism includes a non-fixed end of the rod member (5). A restoring member (6) disposed between the stopper member and the engaging member (4), which is fixed between the stopper member and the engaging member (4), and which contracts when an external force is applied and recovers when there is no external force; The crimping device according to claim 3, wherein the holding force is obtained by a restoring force generated by the restoring force generating member (6).
【請求項5】 前記ガイド機構は、前記第2の支持部
(3)に固定されて前記第1の支持部と前記第2の支持
部とが並ぶ方向に延びる円柱状のロッド部材(5)と、
前記係合部材(4)に形成されて前記ロッド部材の外径
寸法よりも直径寸法が大きく且つ前記ロッド部材が貫通
する貫通孔(4a)とからなり、 前記保持力発生機構は、前記ロッド部材の非固定端部側
に取付けられたストッパ部材(5a,13)と該ストッ
パ部材と前記係合部材との間に配置されて内部を前記ロ
ッド部材(5)が通るコイルスプリング(6)とからな
り、前記コイルスプリングのバネ力によって前記保持力
を得ることを特徴とする請求項4に記載の圧着装置。
5. The cylindrical rod member fixed to the second support portion and extending in a direction in which the first support portion and the second support portion are arranged. When,
The engaging member (4) includes a through hole (4a) having a diameter larger than an outer diameter of the rod member and penetrating the rod member. From a stopper member (5a, 13) attached to the non-fixed end side and a coil spring (6) disposed between the stopper member and the engaging member and through which the rod member (5) passes. The crimping device according to claim 4, wherein the holding force is obtained by a spring force of the coil spring.
【請求項6】 前記係合部材(4)は前記取付座(T2
)の端縁部と係合する係合部(4B)と前記第2の支
持部(3)の端面と当接する当接部(4A)とを有して
おり、 前記当接部(4A)に前記貫通孔(4a)が形成され、 前記係合部(4B)は、前記取付座の前記端縁部が当接
する第1の面部(4B1 )と、前記第2の支持部(3)
に支持された前記取付座との間に該取付座の挿入を許容
する程度の間隙をあけて前記取付座に沿って延び圧着時
に前記取付座の前記端縁部の浮き上がりを阻止する第2
の面部(4B2 )と、前記第2の面部(4B2 )と連続
して形成され前記第2の支持部から離れる方向に傾斜し
て前記間隙内への前記取付座の挿入を容易にするテーパ
面部(4B3 )とを有している請求項4または5に記載
の圧着装置。
6. The mounting member (T2) is provided with the engaging member (4).
), And an abutting portion (4A) that abuts on an end surface of the second support portion (3), the abutting portion (4A). The through-hole (4a) is formed in the first surface portion (4B1) with which the edge portion of the mounting seat comes into contact, and the second support portion (3).
A second space extending along the mounting seat with a gap between the mounting seat and the mounting seat supported to allow insertion of the mounting seat, and preventing the edge of the mounting seat from rising during crimping.
Surface portion (4B2) and a tapered surface portion formed continuously with the second surface portion (4B2) and inclined in a direction away from the second support portion to facilitate insertion of the mounting seat into the gap. The crimping device according to claim 4 or 5, further comprising (4B3).
【請求項7】 前記被覆電線(L)の被覆部(IC)を
支持する電線支持具(7)が、前記下型の前方に配置さ
れている請求項2に記載の圧着装置。
7. The crimping apparatus according to claim 2, wherein an electric wire support (7) for supporting a covered portion (IC) of the covered electric wire (L) is disposed in front of the lower die.
【請求項8】 前記電線支持具(7)は、電線支持用回
動体(8)と該電線支持用回動体を回動自在に支持する
支持構造部(9)とを備え、 前記電線支持用回動体(8)には太さの異なる電線に対
応して形状寸法の異なる複数の電線嵌合用凹部(8a〜
8j)が回動方向に間隔をあけて形成されている請求項
7に記載の圧着装置。
8. The electric wire supporter (7) includes an electric wire supporting rotating body (8) and a supporting structure (9) that rotatably supports the electric wire supporting rotating body. The rotating body (8) has a plurality of wire fitting recesses (8a to 8a) having different shapes and sizes corresponding to wires having different thicknesses.
8. The crimping device according to claim 7, wherein 8j) are formed at intervals in the rotation direction.
【請求項9】 前記電線嵌合用凹部(8a〜8j)の形
状寸法は、前記被覆電線の前記被覆部(IC)に予め装
着されていて圧着完了後に前記圧着端子の前記芯線保持
部を覆う位置まで移動させられる絶縁被覆チューブ(C
T)が通り抜けることができないように定められている
請求項8に記載の圧着装置。
9. The shape and dimensions of the wire fitting recesses (8a to 8j) are determined by the positions of the core wires holding the core wire holding portion of the crimp terminal after the crimp terminal is mounted on the sheath portion (IC) of the sheath wire in advance and the crimping is completed. Insulated tube (C
9. The crimping device according to claim 8, wherein T) is defined so as not to pass through.
JP7325805A 1995-12-14 1995-12-14 Crimping device Expired - Fee Related JP2977478B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7325805A JP2977478B2 (en) 1995-12-14 1995-12-14 Crimping device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7325805A JP2977478B2 (en) 1995-12-14 1995-12-14 Crimping device

Publications (2)

Publication Number Publication Date
JPH09161940A JPH09161940A (en) 1997-06-20
JP2977478B2 true JP2977478B2 (en) 1999-11-15

Family

ID=18180801

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7325805A Expired - Fee Related JP2977478B2 (en) 1995-12-14 1995-12-14 Crimping device

Country Status (1)

Country Link
JP (1) JP2977478B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7557300B2 (en) * 2004-07-05 2009-07-07 Versa Power Systems, Ltd. Flexible high temperature cables
JP2006351451A (en) * 2005-06-17 2006-12-28 Gs Eletech:Kk Terminal crimping device, and terminal crimping method
JP5720527B2 (en) * 2011-10-17 2015-05-20 住友電装株式会社 Manufacturing method of electric wire with terminal and terminal crimping device

Also Published As

Publication number Publication date
JPH09161940A (en) 1997-06-20

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