JP2977187B2 - Acrylic silane distillation method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

TECHNICAL FIELD The spontaneous polymerization of acrylsilane, which occurs when chlorosilane or acetoxysilane having methacryloxy group or acryloxy group (hereinafter, referred to as acrylsilane) is purified by distillation on an industrial scale, is effectively suppressed. To a distillation method.

[0002]

2. Description of the Related Art Acrylic silane is a silane coupling agent, a raw material of a silane coupling agent, a raw material of a polysiloxane, a terminating agent in the production of polysiloxane, a surface treatment agent for various base materials, a modified material of various resins, and the like. Effective for a wide range of applications. Generally, such highly useful acrylic silane is obtained by performing a hydrosilylation reaction between an acrylate or methacrylate having an unsaturated site and a hydrosilane compound in the presence of a transition metal catalyst such as platinum, and further reacting the reaction solution. By distillation under reduced pressure.

[0003] Such a production example is disclosed in Japanese Patent Publication No. 6-51707.
The publication also discloses that after reacting allyl methacrylate and methyldichlorosilane in the presence of a platinum catalyst, distillation is performed under reduced pressure to produce 3-methacryloxypropyldimethylchlorosilane. A method is described.

However, acrylic silane can be a raw material for producing various functional materials due to its high polymerizability. However, acrylic silane can be used as a raw material in the synthesis reaction process, distillation purification process, storage process, and transport process of acrylic silane. However, it has a drawback that it is easily thermally spontaneously polymerized. For this reason, in the case of heating at room temperature or higher in the acrylic silane synthesis reaction step and the distillation purification step after the synthesis reaction, how to prevent spontaneous polymerization of acryl silane is most important. Usually, in order to prevent such spontaneous polymerization of acrylic silane, a polymerization inhibitor is added to a raw material or a reaction liquid of acrylic silane (hereinafter, referred to as an acrylic silane solution), and a phenol-based compound such as hydroquinone or methoquinone is used. Of the polymerization inhibitors are preferably used.

[0005] However, the phenol polymerization inhibitor causes a condensation reaction with acrylic silane (hereinafter, referred to as chlorosilane) in which a chlorine atom is bonded to a silicon atom,
It has the disadvantage that the ability to inhibit polymerization is lost. This is described in Japanese Patent Publication No. Hei 6-51707 and a paper by Efimov et al. (Zh. Obsch. Khim. (1991) 61 (10) 2244).
-53).

Usually, when selecting a polymerization inhibitor to be used, the performance of the polymerization inhibitor is determined by adding a methacrylate or an acrylate when the ester is heated to a temperature at which spontaneous polymerization occurs. The determination is made by examining how much the spontaneous polymerization of the ester is suppressed by the polymerization inhibitor. Usually, such a test is carried out by a beaker scale table test, and based on the results of this method, hindered phenols represented by 2,6-di-t-butyl-4-methylphenol, N, N It is known that amines represented by '-diphenyl-p-phenylenediamine or phenothiazine are extremely effective as polymerization inhibitors for acrylic silane. However, although the hindered phenols and the amines are effective in the table test, they have a drawback that when scaled up to an industrial scale, the spontaneous polymerization of acrylsilane cannot be sufficiently suppressed. .

The present inventors have conducted intensive studies on the above problems, and as a result, have found that there are two types of spontaneous polymerization of acrylsilane, homogeneous polymerization and multiplication polymerization. Homogeneous polymerization is a process in which the viscosity of a solution gradually increases with the polymerization of acrylic silane and solidifies in a purine-like manner.On the other hand, proliferation polymerization is an abnormal reaction in free radical polymerization and forms a popcorn-like shape in a solution. Insoluble polymer is produced, which has a form that gradually grows and expands. When acrylic silane undergoes multiplication, the volume of the polymer becomes more than twice the volume of the monomer.
It leads to serious accidents such as destruction of equipment.

[0008] Although the reason is not clear, in the table test, the dependence of uniform polymerization is extremely high, and propagation polymerization is hardly observed. As described above, even if the performance of the polymerization inhibitor is examined in the table test, it is only possible to grasp the effect on the uniform polymerization, and even if the scale-up is performed based on the result, the proliferation polymerization is suppressed. You can't. Therefore, when scaling up to an industrial scale, it is necessary to establish a polymerization inhibitor capable of preventing both homogeneous polymerization and propagation polymerization, and a production method using the inhibitor.

[0009] The apparatus generally used for distillation and purification is composed of a distillation still for heating and decompressing the acrylsilane solution obtained in the synthesis reaction step to vaporize it, and a distillation column for distilling the vaporized acrylsilane. Therefore, blending the polymerization inhibitor in the distillation still may be effective in suppressing the spontaneous polymerization of the acrylic silane solution in the distillation still, but it may be effective in suppressing the acrylic silane vapor passing through the inside of the distillation column. There is no effect of suppressing spontaneous polymerization of droplets (hereinafter, referred to as acrylic silane vapor). This is because the polymerization inhibitor added to the acrylic silane solution is not vaporized in the still, so that no polymerization inhibitor exists inside the distillation column.

As a method of suppressing spontaneous polymerization in the distillation column, there is a method of using a polymerization inhibitor having a boiling point equal to or slightly lower than that of acrylic silane. However, this method has a disadvantage that a large amount of a polymerization inhibitor is mixed into the product after distillation, thereby deteriorating the quality of the product, and a disadvantage that the type of the polymerization inhibitor must be appropriately selected according to the boiling point of the acrylic silane. Had. Although there is a method using oxygen or laughing gas, spontaneous polymerization cannot be sufficiently prevented by oxygen or laughing gas alone.

[0011]

The inventors of the present invention have conducted intensive studies on the above problems, and as a result, it has been found that acrylic silane having a specific structure has at least one of a hindered phenol compound or an amine compound and N -Purification by distillation in the presence of a nitrosophenylhydroxylamine salt while supplying an N-nitrosophenylhydroxylamine salt mixture from the top of the distillation column can effectively suppress spontaneous polymerization of acrylsilane during distillation purification. We have found what we can do and completed the present invention.

[0012]

The present invention has the following constitutions (1) to (3). (1) The acrylsilane represented by the general formula (I) is purified by distillation using a hindered phenol compound or N, N'-
Diphenyl-p-phenylenediamine or / and
Acrylsilane, wherein the reaction is carried out while supplying a mixture of N-nitrosophenylhydroxylamine salts from the top of the distillation column in the presence of at least one of an amine compound which is an enothiazine and an N-nitrosophenylhydroxylamine salt. Distillation method. CH ₂ ＣＲCR ¹ COO (X) _m SiR ² _n R ³ _3-n (I) wherein R ¹ is hydrogen, an alkyl group having 1 to 8 carbon atoms or an aryl group having 6 to 10 carbon atoms And X is CH ₂ C
H ₂ O or CH ₂ or a combination of these two groups, m is 1 to 12, R ² is a hydrolyzable group, R ³ is an alkyl group having 1 to 12 carbon atoms, alkenyl A group or an aryl group, and n is 1 to 3. (2) An N-nitrosophenylhydroxylamine salt represented by the general formula (II): (R ⁴ N (NO) O) _p Y _q (II) wherein R ⁴ is an aryl group having 6 to 10 carbon atoms. And
p is 1-4, q is 1-4, and Y is a cation atom or molecule. The method for distilling acrylsilane according to the above (1), which is a compound represented by the following formula (1): (3) In the above item (1) or (2), the hindered phenol compound is a compound in which at least one substituent that gives steric hindrance near the hydroxyl group of the aromatic ring is bonded. A method for distilling acrylic silane as described above.

Hereinafter, the present invention will be described in detail. The present invention provides a method for purifying an acrylic silane having a specific structure by distillation using a hindered phenol compound or N, N'-diphenyl.
Ru-p-phenylenediamine and / or phenothia
Amine compounds that are gin (“amine
Compound ”is“ N, N′- ”unless specifically mentioned.
Diphenyl-p-phenylenediamine or / and
Amine compounds that are enothiazines ". ) And an N-nitrosophenylhydroxylamine salt in the presence of an N-nitrosophenylhydroxylamine salt in the presence of an N-nitrosophenylhydroxylamine salt mixture from the top of the distillation column.

The distillation method of the present invention is effective for suppressing the spontaneous polymerization of the acrylsilane represented by the general formula (I). The acrylic silane is highly useful, but is liable to cause spontaneous polymerization. CH ₂ = CR in ^{_{1 COO (X) m SiR 2}} n R 3 3 _over n ... (I) [wherein, R ¹ is hydrogen, aryl alkyl group or the carbon number of 1 to 8 carbon atoms is 6 to 10 And X is CH ₂ C
H ₂ O or CH ₂ or a combination of these two groups, m is 1 to 12, R ² is a hydrolyzable group, R ³ is an alkyl group having 1 to 12 carbon atoms, alkenyl A group or an aryl group, and n is 1 to 3. ]

The present invention provides, among others, the compounds represented by the general formula (I)
² is —OC (＝ O) R ⁵ [wherein R ⁵ has 1 to 8 carbon atoms.
An alkenyl group having 1 to 8 carbon atoms, an alkynyl group having 1 to 8 carbon atoms, or an aryl group having 6 to 10 carbon atoms. ], Preferably -OC (= O) CR ⁶
ＣＨCH _{2 wherein} R ⁶ is an alkyl group having 1 to 2 carbon atoms or hydrogen. Or halogen elements, particularly preferably those having a structure of —OC (＝ O) CH ₃ or a chlorine atom.

Specifically, 3-methacryloxypropyltrichlorosilane, 3-methacryloxypropylmethyldichlorosilane, 3-methacryloxypropyldimethylchlorosilane, 3-acryloxypropyltrichlorosilane, 3-acryloxypropylmethyldichlorosilane, 3-acryloxypropyldimethylchlorosilane,
Examples thereof include 3-methacryloxypropyldimethylacetoxysilane, 3-methacryloxypropyldimethylmethacryloxysilane, 3-acryloxypropyldimethylacetoxysilane, and 3-acryloxypropyldimethylacryloxysilane.

According to the present invention, at least one of a hindered phenol compound and an amine compound is added to N-
The reaction is performed in the presence of a nitrosophenylhydroxylamine salt. Specific examples of the hindered phenol compound used in the present invention include 2,6-di-tert-butyl-4-methylphenol and 2,6-di-tert-butyl-4-dimethylaminomethylphenol. Further, as the amine compound used in the present invention, specifically,
N, N'-diphenyl-p-phenylenediamine, phenothiazine and the like can be exemplified.

The amount of the hindered phenol compound and the amine compound used in the present invention is preferably from 1 to 100,000 ppm (in terms of weight), more preferably from 10 to 5,000 ppm (in terms of weight), based on acrylsilane. In the present invention, at least one hindered phenol compound or amine compound can be used alone.
One or more hindered phenol compounds and one or more amine compounds may be used in combination.

As a specific method of use, a method of adding immediately before the synthesis reaction step of acrylic silane, a method of pre-mixing to the raw material of acrylic silane, and a method of adding to the reaction mixture immediately before the distillation purification step And the like. However, the hindered phenol compound and the amine compound have an excellent effect in suppressing the uniform polymerization, but have no effect in suppressing the growth polymerization, and therefore must be used in combination with the N-nitrosophenylhydroxylamine salt.

The amount of the N-nitrosophenylhydroxylamine salt used in the present invention is preferably from 1 to 100,000 ppm (in terms of weight) based on acrylic silane.
10 to 1000 ppm (weight conversion) is more preferable. The N-nitrosophenylhydroxylamine salt used in the present invention can be prepared by using a compound represented by the following general formula (II) alone.
A plurality of them may be used in combination. Specific methods of use include, for example, a method of adding immediately before an acrylic silane synthesis reaction step, a method of previously mixing the raw material of the acrylic silane, and a method of adding into a reaction mixture immediately before a distillation purification step. can do. (R ⁴ N (NO) O) _p Y _q (II) wherein R ⁴ is an aryl group having 6 to 10 carbon atoms;
p is 1-4, q is 1-4, and Y is a cation atom or molecule. Specific examples thereof include N-nitrosophenylhydroxylamine ammonium salt, N-nitrosophenylhydroxylamine sodium salt, N-nitrosophenylhydroxylamine potassium salt, and N-nitrosophenylhydroxylamine aluminum salt. These may be used alone or in combination of two or more. However, although N-nitrosophenylhydroxylamine salt has an excellent effect on inhibiting growth polymerization,
Since it has no effect on suppressing uniform polymerization, it must be used in combination with at least one of a hindered phenol compound and an amine compound.

In the present invention, distillation purification is carried out while supplying a mixed solution of N-nitrosophenylhydroxylamine salt from the top of the distillation column. By continuously supplying the mixed solution in which the N-nitrosophenylhydroxylamine salt is dispersed or dissolved from the upper portion of the distillation column, the spontaneous polymerization of acrylsilane vapor in the distillation column can be effectively suppressed. The method for supplying the mixed solution is not particularly limited,
Either the dropping method or the spraying method may be used. Since the N-nitrosophenylhydroxylamine salt is extremely hard to be mixed into the distilled and purified acrylic silane solution, the quality of the product is not deteriorated.

The N-nitrosophenylhydroxylamine salt used in the mixture can be represented by the following general formula (II). (R ⁴ N (NO) O) _p Y _q (II) wherein R ⁴ is an aryl group having 6 to 10 carbon atoms;
p is 1-4, q is 1-4, and Y is a cation atom or molecule. Specific examples thereof include N-nitrosophenylhydroxylamine ammonium salt, N-nitrosophenylhydroxylamine sodium salt, N-nitrosophenylhydroxylamine potassium salt, and N-nitrosophenylhydroxylamine aluminum salt. These may be used alone or in combination of two or more.

N-nitrosophenylhydroxylamine
The amount of salt supplied to the upper part of the distillation column depends on the shape of the distillation column, but is 0.1 to 10 per hour based on the amount of acrylsilane.
It is suitably 000 ppm (in terms of weight), particularly preferably 1 to 100 ppm (in terms of weight).

The liquid in which the N-nitrosophenylhydroxylamine salt is dispersed or dissolved is not particularly limited, but does not react with acrylsilane or a polymerization inhibitor and does not mix with distilled and purified acrylsilane. Acrylic silane itself to be purified by distillation or a liquid having a higher boiling point than acryl silane is particularly preferable.

In the distillation method of the present invention, a gas or air obtained by diluting molecular oxygen with an inert gas may be introduced into the apparatus.

An example of a distillation apparatus that can be used in the present invention will be described with reference to the accompanying drawings. The distillation method of the present invention is most preferably performed using the distillation apparatus shown in FIG. 1, but is not limited to the distillation apparatus unless departing from the technical idea of the present invention. The acrylic silane solution obtained by the synthesis reaction is charged into the distillation still 1 and heated and decompressed to vaporize the acrylic silane. Decompression is
The heating is carried out by a vacuum pump 6 and the heating is carried out by circulating a heating medium through a jacket 7 provided around the distillation still 1. The vaporized acrylic silane is led to the distillation tower 2, goes up the distillation tower 2, is discharged from the upper part of the distillation tower 2, and is led to the aggregator 4. On the other hand, an N-nitrosophenylhydroxylamine salt mixture is charged into the top feed liquid tank 3, and the mixture is supplied to the inside of the distillation column 2 while adjusting the flow rate by the flow rate control valve 8.
The acrylic silane is liquefied by the aggregator 4 and stored in the distillate tank 5. In some cases, it is led to the upper part of the distillation column 2 and distillation purification is performed again.

[0027]

The present invention will be described below in detail with reference to Examples, Comparative Examples and Reference Examples. Note that the present embodiment does not limit the present invention at all.

Example 1 An acrylsilane solution containing 3-methacryloxypropyldimethylchlorosilane as a main component was synthesized from allyl methacrylate and dimethylchlorosilane in the presence of a platinum catalyst by a known method. Phenothiazine 65.7 was added to 6.28 kg of this acrylic silane solution.
g and N-nitrosophenylhydroxylamine aluminum salt 6.5 g were blended and charged into the distillation still 1, and heated under reduced pressure. First, the pressure inside the apparatus was reduced to 30 kPa, and at a tower top temperature of the distillation column 2 of 60 to 85 ° C., low-boiling components mainly composed of allyl methacrylate were distilled off.
The pressure was reduced to Pa, and a fraction of 3-methacryloxypropyldimethylchlorosilane was obtained at a tower top temperature of 69 to 75 ° C. Meanwhile, a distillation column 2 having an inner diameter of about 50 cm filled with a helipack.
, A solution in which N-nitrosophenylhydroxylamine aluminum salt was dissolved in 3-methacryloxypropyldimethylchlorosilane at a weight ratio of 2% was supplied. At the time of the distillation purification, no polymerization in which the viscosity was increased was observed in the acrylsilane solution inside the distillation still 2, and no production of a multiplying polymer was observed. Also, after the distillation,
Inspection of the inside of the distillation column 2 revealed no formation of a homogeneous polymer or a propagation polymer.

Example 2 Instead of a mixed solution of N-nitrosophenylhydroxylamine aluminum salt dissolved in 3-methacryloxypropyldimethylchlorosilane at a weight ratio of 2%, N-nitrosophenylhydroxylamine aluminum salt was used. Was added to a mineral oil (manufactured by Soken Chemical Co., Ltd .: NeoSK-OIL330) at a weight ratio of 2% from the top of the distillation column 2 according to Example 1, except that Distillation was performed. At the time of the distillation purification, no polymerization in which the viscosity was increased was observed in the acrylsilane solution inside the distillation still 2, and no production of a multiplying polymer was observed. After the distillation, the distillation column 2
Inspection of the inside showed no formation of a homogeneous polymer or a propagation polymer.

Comparative Example 1 The procedure of Example 1 was repeated except that a mixed solution of N-nitrosophenylhydroxylamine aluminum salt dissolved in 3-methacryloxypropyldimethylchlorosilane at a weight ratio of 2% was not supplied. Distillation. The pressure was reduced to 15 kPa and the top temperature was 30
After distilling off low-boiling components mainly composed of allyl methacrylate at ~ 69 ° C, a growth polymer is formed inside the distillation column 2,
The distillation operation was disabled because the distillation column was closed.

(Comparative Example 2) Instead of a mixed solution of N-nitrosophenylhydroxylamine aluminum salt dissolved in 3-methacryloxypropyldimethylchlorosilane at a weight ratio of 2%, 2,6-di-tert-butyl-4 A mixed solution of 2-methylphenol dissolved in 3-methacryloxypropyldimethylchlorosilane at a weight ratio of 2% is added from the top of the distillation column 2 and blended with the acrylsilane solution in the distillation still 1. Distillation was performed according to Example 1, except that 0.66 g of 2,6-di-tert-butyl-4-dimethylaminomethylphenol was added instead of phenothiazine. While the pressure was reduced to 15 kPa and a low-boiling component mainly composed of allyl methacrylate was distilled off at a tower top temperature of 30 to 69 ° C., a growth polymer was formed inside the distillation column 2 and the distillation column was clogged. Operation has been disabled.

Comparative Example 3 Phenothiazine was replaced with 3-methacryloxypropyl dimethyl in place of a mixed solution of N-nitrosophenylhydroxylamine aluminum salt dissolved in 3-methacryloxypropyldimethylchlorosilane at a weight ratio of 2%. 2% by weight to chlorosilane
Was added from the top of the distillation column 2,
Distillation was carried out according to Example 1, except that 0.66 g of 2,6-di-tert-butyl-4-dimethylaminomethylphenol was blended in place of the phenothiazine blended in the acrylic silane solution in the still 1. Was. 15kP
While the pressure was reduced to a and a low-boiling component containing allyl methacrylate as a main component was distilled off at a top temperature of 30 to 69 ° C., a growth polymer was formed inside the distillation column 2 and the distillation column was clogged. Operation has been disabled.

[0033]

As is clear from the examples and comparative examples, the mixing of N-nitrosophenylhydroxylamine salt in the presence of at least one of a hindered phenol compound or an amine compound and an N-nitrosophenylhydroxylamine salt is carried out. When the liquid is supplied from the upper part of the distillation column, spontaneous polymerization of acrylic silane, which is likely to occur in the distillation still and in the distillation column, can be suppressed very effectively even when the acrylic silane is purified by distillation on an industrial scale. I understand. Further, since the N-nitrosophenylhydroxylamine salt mixture is hardly mixed in the distilled and purified acrylic silane, that is, the product, the quality of the product is extremely good.

[Brief description of the drawings]

FIG. 1 is a diagram of a flow sheet of a distillation apparatus.

[Explanation of symbols]

 1. Distillation still 2. Distillation column 3. 3. Top feed liquid tank Condenser 5. Distillate tank 6. Decompression pump 7. Jacket 8. Flow control valve

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. ⁶ , DB name) C07F 7/00-7/21 CA (STN) REGISTRY (STN) WPIDS (STN)

Claims (3)

(57) [Claims] 1. A method for purifying an acrylic silane represented by the general formula (I) by distillation using a hindered phenol compound or
N, N′-diphenyl-p-phenylenediamine or
And / or in the presence of an N-nitrosophenylhydroxylamine salt and at least one of an amine compound that is a phenothiazine, while supplying the N-nitrosophenylhydroxylamine salt mixture from the top of the distillation column. Acrylic silane distillation method. CH ₂ ＣＲCR ¹ COO (X) _m SiR ² _n R ³ _3-n (I) wherein R ¹ is hydrogen, an alkyl group having 1 to 8 carbon atoms or an aryl group having 6 to 10 carbon atoms And X is CH ₂ C
H ₂ O or CH ₂ or a combination of these two groups, m is 1 to 12, R ² is a hydrolyzable group, R ³ is an alkyl group having 1 to 12 carbon atoms, alkenyl A group or an aryl group, and n is 1 to 3. ] 2. An N-nitrosophenylhydroxylamine salt represented by the general formula (II) (R ⁴ N (NO) O) _p Y _q ... (II) wherein R ⁴ is an aryl having 6 to 10 carbon atoms. Group,
p is 1-4, q is 1-4, and Y is a cation atom or molecule. The method for distilling acrylsilane according to claim 1, wherein the compound is represented by the following formula: 3. The hindered phenol compound is a compound in which at least one substituent which gives steric hindrance near a hydroxyl group of an aromatic ring is bonded. 3. The method for distilling acrylic silane according to 1.).