JP2972884B1 - Neutralization device - Google Patents

Neutralization device

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Publication number
JP2972884B1
JP2972884B1 JP30034698A JP30034698A JP2972884B1 JP 2972884 B1 JP2972884 B1 JP 2972884B1 JP 30034698 A JP30034698 A JP 30034698A JP 30034698 A JP30034698 A JP 30034698A JP 2972884 B1 JP2972884 B1 JP 2972884B1
Authority
JP
Japan
Prior art keywords
condensed water
hydrogen
water
treatment layer
neutralizing agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP30034698A
Other languages
Japanese (ja)
Other versions
JP2000107769A (en
Inventor
祐次 中塚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National Institute of Advanced Industrial Science and Technology AIST
Original Assignee
Agency of Industrial Science and Technology
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Filing date
Publication date
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Priority to JP30034698A priority Critical patent/JP2972884B1/en
Application granted granted Critical
Publication of JP2972884B1 publication Critical patent/JP2972884B1/en
Publication of JP2000107769A publication Critical patent/JP2000107769A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

【要約】 【課題】 酸性の凝縮水を確実に排水基準を満たすまで
中和することができるコンパクトな中和装置を提供す
る。 【解決手段】アルカリ性中和剤82を充填した処理槽8
1と、処理層81の内部を区画するように間隔を設けて
配置した複数の仕切板83とを備え、酸性の凝縮水を処
理槽81内で屈曲流動させながら中和した後、排水する
中和装置80において、処理層81の下流側でアルカリ
と反応して水素を発生させるアルミニウム87と、発生
した水素を検知する水素センサ88とを設け、水素セン
サ88で検知される水素が所定量を超えたときは、処理
層81の途中から凝縮水を短絡的に排水するようにし
た。
The present invention provides a compact neutralization device that can neutralize acidic condensed water until it satisfies drainage standards. A treatment tank filled with an alkaline neutralizing agent is provided.
1 and a plurality of partition plates 83 arranged at intervals so as to divide the inside of the treatment layer 81. After neutralizing the acidic condensed water while bending and flowing it in the treatment tank 81, the water is discharged. In the summing device 80, an aluminum 87 that reacts with alkali to generate hydrogen on the downstream side of the treatment layer 81 and a hydrogen sensor 88 that detects the generated hydrogen are provided, and a predetermined amount of hydrogen detected by the hydrogen sensor 88 is provided. When it exceeded, the condensed water was drained from the middle of the treatment layer 81 in a short-circuit manner.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は酸性凝縮水の中和装
置に関し、特に給湯器等に使用される高効率の熱交換器
で生成する酸性凝縮水の中和装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for neutralizing acidic condensed water, and more particularly, to a device for neutralizing acidic condensed water generated by a high-efficiency heat exchanger used for a hot water heater or the like.

【0002】[0002]

【従来の技術】熱交換器を用いて、バーナ等から発生す
る燃焼ガスと水などの流体との間で、高効率の熱交換を
行った場合、燃焼ガス中の成分が溶け込んだ酸性凝縮水
が生成される。この酸性凝縮水をそのまま排水すると、
排水管や周辺の構造物等が腐食される。そこで、例えば
特開平6−328084号公報に開示されている中和装
置は、中和剤を充填した滞留槽に酸性の凝縮水を導入し
て中和した後、排水する構成としている。なお、水質汚
濁防止法および都道府県条例等で定められる一般的な排
水基準はPHが5.8以上かつ8.6以下である。
2. Description of the Related Art When highly efficient heat exchange is performed between a combustion gas generated from a burner or the like and a fluid such as water using a heat exchanger, acidic condensed water in which components in the combustion gas are dissolved. Is generated. If this acidic condensed water is drained as it is,
Drainage pipes and surrounding structures are corroded. Therefore, for example, the neutralizing apparatus disclosed in Japanese Patent Application Laid-Open No. 6-328084 has a configuration in which acidic condensed water is introduced into a retention tank filled with a neutralizing agent, neutralized, and then drained. A general drainage standard defined by the Water Pollution Control Law and prefectural ordinances has a pH of 5.8 or more and 8.6 or less.

【0003】[0003]

【本発明が解決しようとする課題】ところが、上記従来
のものでは、凝縮水の多少及び経年的な中和剤の消耗に
かかわらず、中和装置内での凝縮水の流れる経路は同じ
であり、中和剤と凝縮水との接触時間にばらつきが生じ
るなど、中和処理条件が一定せず、中和性能が不安定に
なるという問題がある。また、中和剤として、酸と反応
したときの平衡PHが強アルカリであるマグネシウム等
のアルカリ性中和剤を用いると、少量の中和剤で中和す
ることができるが、凝縮水が長時間にわたって槽内に滞
留した場合には、凝縮水とアルカリ性中和剤とが過剰に
反応し、中和装置から排水される処理水がアルカリ性に
なるという問題がある。また、中和剤を頻繁に交換しな
いで済むように、中和剤の量を多めに充填した場合、中
和装置の稼働開始直後の処理水は、やはりアルカリ性に
なる。本発明は、上記従来の問題を解消し、中和剤を有
効に利用して確実に凝縮水を中和することができるコン
パクトな中和装置の提供を目的とする。
However, in the above conventional apparatus, the flow path of the condensed water in the neutralizing device is the same regardless of the amount of the condensed water and the aging of the neutralizing agent. In addition, there is a problem that the neutralization condition is not constant and the neutralization performance becomes unstable, for example, the contact time between the neutralizer and the condensed water varies. In addition, when an alkaline neutralizer such as magnesium whose equilibrium PH when reacted with an acid is a strong alkali is used as the neutralizer, the neutralization can be performed with a small amount of the neutralizer, but the condensed water can be used for a long time. If the condensed water and the alkaline neutralizing agent excessively react with each other, the treated water discharged from the neutralizing device becomes alkaline. Further, when the neutralizing agent is filled with a large amount so that the neutralizing agent does not need to be replaced frequently, the treated water immediately after the start of the operation of the neutralizing device also becomes alkaline. SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned conventional problems and to provide a compact neutralizing device that can effectively neutralize condensed water by effectively using a neutralizing agent.

【0004】[0004]

【課題を解決するための手段】上記目的を達成するため
に本発明の中和装置は、アルカリ性中和剤を充填した処
理槽と、前記処理層の内部を区画するように間隔を設け
て配置した複数の仕切板とを備え、酸性の凝縮水を処理
槽内で屈曲流動させながら中和した後、排水する中和装
置において、前記処理層の下流側でアルカリと反応して
水素を発生させるアルミニウムと、発生した水素を検知
する水素センサとを設け、水素センサで検知される水素
が所定量を超えたときは、前記処理層の途中から凝縮水
を短絡的に排水することを第一の特徴としている。
In order to achieve the above object, a neutralization apparatus according to the present invention is provided with a treatment tank filled with an alkaline neutralizing agent and a space provided so as to partition the inside of the treatment layer. A plurality of partition plates, and neutralize while bending and flowing the acidic condensed water in the treatment tank, and then, in a neutralization device that drains, reacts with the alkali downstream of the treatment layer to generate hydrogen. Aluminum and a hydrogen sensor for detecting the generated hydrogen are provided, and when hydrogen detected by the hydrogen sensor exceeds a predetermined amount, a first drainage of condensed water from the middle of the treatment layer is performed. Features.

【0005】請求項1の中和装置によれば、中和装置に
導入された酸性の凝縮水と処理層に充填されているアル
カリ性中和剤とが過剰に反応し、処理水がアルカリ性に
なった場合、処理水と処理層の下流側に設けたアルミニ
ウムとが反応し、水素が発生する。そして、水素センサ
によって水素の発生量が所定量を超えたことを検知した
ときは、処理層の途中から凝縮水を短絡的に排水するの
で、過剰な反応を防止し、中和装置から排水される処理
水を常に排水基準を満たすPHに維持することができ
る。また、酸性の凝縮水はアルカリ性中和剤が充填され
た処理層内を屈曲流動するため、中和剤との接触時間が
十分に確保されるとともに、少量の中和剤で効率よく中
和することが可能となり、中和装置を小型化することが
できる。さらに、本来必要な量より多めに中和剤を充填
した場合でも、処理水を常に排水基準を満たすPHに維
持することができるので、中和装置を給湯器等と組み合
わせ、給湯器等の耐用年数にあわせて中和剤の充填量を
調整することで、途中で中和剤を交換する必要がなくな
る。
According to the neutralizing device of the first aspect, the acidic condensed water introduced into the neutralizing device and the alkaline neutralizing agent filled in the treatment layer react excessively, and the treated water becomes alkaline. In such a case, the treated water reacts with the aluminum provided on the downstream side of the treated layer to generate hydrogen. Then, when it is detected by the hydrogen sensor that the amount of generated hydrogen exceeds a predetermined amount, the condensed water is discharged in a short-circuit manner in the middle of the treatment layer, so that an excessive reaction is prevented and the water is discharged from the neutralization device. Treated water can always be maintained at a PH that satisfies drainage standards. In addition, the acidic condensed water bends and flows in the treatment layer filled with the alkaline neutralizing agent, so that the contact time with the neutralizing agent is sufficiently ensured and the neutralizing agent is efficiently neutralized with a small amount of the neutralizing agent. And the size of the neutralization device can be reduced. Furthermore, even if the neutralizing agent is filled more than originally required, the treated water can always be maintained at a pH that satisfies the drainage standard. By adjusting the filling amount of the neutralizing agent according to the number of years, it is not necessary to change the neutralizing agent on the way.

【0006】また、本発明の中和装置は前記第一の特徴
に加えて、水素の発生量に応じて、凝縮水を短絡的に排
水する複数の経路を切り替え可能としたことを第二の特
徴としている。
Further, in addition to the first feature, the neutralization device of the present invention is characterized in that a plurality of paths for draining condensed water in a short-circuit manner can be switched according to the amount of generated hydrogen. Features.

【0007】請求項2の中和装置によれば、水素の発生
量に応じて、凝縮水を短絡的に排水する複数の経路を切
り替え可能としたことで、処理水が強いアルカリ性を示
すときは処理層内の上流側で排水し、処理水が弱いアル
カリ性を示すときは処理層内の下流側で排水することに
よって、排水される処理水をより中性に近いPHに調整
することができる。
According to the neutralizing device of the present invention, a plurality of paths for draining condensed water in a short-circuit manner can be switched according to the amount of hydrogen generated. By draining the water upstream of the treatment layer and, when the treated water shows weak alkalinity, draining the water downstream of the treatment layer, the discharged treated water can be adjusted to a pH closer to neutrality.

【0008】[0008]

【発明の実施の形態】図1は本発明の中和装置を給湯器
に用いた場合の全体構成図、図2は本発明の中和装置の
実施形態を示す概略構成図である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is an overall configuration diagram when a neutralization device of the present invention is used for a water heater, and FIG. 2 is a schematic configuration diagram showing an embodiment of the neutralization device of the present invention.

【0009】図1において、給湯器10は、バーナ1の
上方の排ガス流路7に、ドレン受け6を間に挟んで上流
側に主熱交換器2、下流側に補助熱交換器4を配置して
いる。上水等から供給される水は主熱交換器2および補
助熱交換器4の上流で分岐され、水管3と分岐管5とに
通水される。分岐管5に通水された水は補助熱交換器4
で、水管3に通水された水は主熱交換器2でそれぞれ加
熱された後に合流し、図示しない給湯管から出湯され
る。すなわち、分岐管5に通水された水は補助熱交換器
4において、主熱交換器2で加熱作用した後の燃焼ガス
によって加熱される。このとき、燃焼ガス成分を含んだ
強酸性の凝縮水が補助熱交換器4で生成される。この凝
縮水は、補助熱交換器4の下方に配置したドレン受け6
によって回収され、中和装置80で中和処理がなされた
後、排水される。なお、主熱交換器2と補助熱交換器4
の通水比率は流量制御弁9によって調整することができ
る。110は給湯器10の運転を制御する制御本体部で
ある。
In FIG. 1, a water heater 10 has a main heat exchanger 2 on the upstream side and an auxiliary heat exchanger 4 on the downstream side in the exhaust gas passage 7 above the burner 1 with a drain receiver 6 interposed therebetween. doing. Water supplied from tap water or the like is branched upstream of the main heat exchanger 2 and the auxiliary heat exchanger 4, and is passed through the water pipe 3 and the branch pipe 5. The water passed through the branch pipe 5 is supplied to the auxiliary heat exchanger 4
Then, the water passed through the water pipe 3 joins after being heated by the main heat exchanger 2 respectively, and is discharged from a hot water supply pipe (not shown). That is, the water passed through the branch pipe 5 is heated in the auxiliary heat exchanger 4 by the combustion gas that has been heated by the main heat exchanger 2. At this time, strongly acidic condensed water containing a combustion gas component is generated in the auxiliary heat exchanger 4. The condensed water is supplied to a drain receiver 6 disposed below the auxiliary heat exchanger 4.
After being neutralized by the neutralization device 80, and then drained. The main heat exchanger 2 and the auxiliary heat exchanger 4
Can be adjusted by the flow control valve 9. 110 is a control main body that controls the operation of the water heater 10.

【0010】図2は本発明の中和装置80の実施形態を
示すものであり、処理槽81には酸と反応したときの平
衡PHがアルカリ性であるアルカリ性中和剤として、例
えばマグネシウム82(平衡PH=約10)を充填す
る。
FIG. 2 shows an embodiment of a neutralizing device 80 according to the present invention. In a treatment tank 81, magnesium 82 (equilibrium) is used as an alkaline neutralizing agent whose equilibrium PH when reacted with acid is alkaline. PH = about 10).

【0011】処理層81に流入した酸性の凝縮水は、仕
切り板83で区画された槽内をマグネシウム82と反応
しつつ、上下方向に屈曲して流れる。マグネシウム82
によって酸性の凝縮水が中和処理される過程で生成され
る反応生成物やごみ等は、パンチングメタルや金網等か
らなる中和剤底板84を介して収集空間85に堆積する
ようになっている。
The acidic condensed water that has flowed into the treatment layer 81 is bent in the vertical direction while flowing in the tank defined by the partition plate 83 while reacting with the magnesium 82. Magnesium 82
The reaction products and dust generated in the process of neutralizing the acidic condensed water are accumulated in the collection space 85 via the neutralizing agent bottom plate 84 made of perforated metal, wire mesh or the like. .

【0012】処理層81で中和処理された処理水は、排
水管86から排水されるが、マグネシウム82は単位体
積あたりの中和能力が高いので、少量でも比較的短時間
で酸性の凝縮水を中和することができる反面、必要以上
に充填量を多くしたり、凝縮水を長時間マグネシウム8
2に接触させたりすると、過剰な中和反応によって凝縮
水が逆にアルカリ性になる。このとき、処理層81の下
流側に設けたアルミニウム87とアルカリ性の処理水と
が反応し、水素が発生する。反応式は、以下の通りであ
る。 2Al+2OH−+6H2O→2Al(OH−)4+3
H2
The treated water neutralized in the treatment layer 81 is drained from the drain pipe 86. Since the magnesium 82 has a high neutralizing capacity per unit volume, even a small amount of the acidic condensed water is relatively short. On the other hand, it is possible to increase the filling amount more than necessary,
When it is brought into contact with 2, the condensed water becomes conversely alkaline due to an excessive neutralization reaction. At this time, the aluminum 87 provided on the downstream side of the treatment layer 81 reacts with the alkaline treatment water to generate hydrogen. The reaction formula is as follows. 2Al + 2OH- + 6H2O → 2Al (OH-) 4 + 3
H2

【0013】そして、水素センサ88によって水素の発
生量が所定量を超えたことを検知したときは制御本体部
110からの信号により、水素の発生量に応じて、すな
わち処理水のアルカリ性の強さに応じて、通常は閉止さ
れている電磁弁89または電磁弁90のいずれかを開
き、処理層81の途中から凝縮水を短絡的に排水するの
で、過剰な反応を防止し、中和装置から排水される処理
水を常に排水基準を満たすPHに維持することができ
る。
When the hydrogen sensor 88 detects that the amount of generated hydrogen exceeds a predetermined amount, a signal from the control main unit 110 responds to the amount of generated hydrogen, that is, the intensity of the alkalinity of the treated water. According to the above, either the normally closed solenoid valve 89 or the solenoid valve 90 is opened, and the condensed water is drained in a short-circuit from the middle of the treatment layer 81, so that an excessive reaction is prevented, and The discharged treated water can be constantly maintained at a PH that satisfies the drainage standard.

【0014】[0014]

【発明の効果】以上、説明したような構成とすることに
より、本発明の中和装置は次のような効果を奏する。す
なわち、請求項1記載の中和装置によれば、中和装置に
導入された酸性の凝縮水と処理層に充填されているアル
カリ性中和剤とが過剰に反応し、処理水がアルカリ性に
なった場合、処理水と処理層の下流側に設けたアルミニ
ウムとが反応し、水素が発生する。そして、水素センサ
によって水素の発生量が所定量を超えたことを検知した
ときは、処理層の途中から凝縮水を短絡的に排水するの
で、過剰な反応を防止し、中和装置から排水される処理
水を常に排水基準を満たすPHに維持することができ
る。また、酸性の凝縮水はアルカリ性中和剤が充填され
た処理層内を屈曲流動するため、中和剤との接触時間が
十分に確保されるとともに、少量の中和剤で効率よく中
和することが可能となり、中和装置を小型化することが
できる。さらに、本来必要な量より多めに中和剤を充填
した場合でも、処理水を常に排水基準を満たすPHに維
持することができるので、中和装置を給湯器等と組み合
わせ、給湯器等の耐用年数にあわせて中和剤の充填量を
調整することで、途中で中和剤を交換する必要がなくな
る。また請求項2の中和装置によれば、水素の発生量に
応じて、凝縮水を短絡的に排水する複数の経路を切り替
え可能としたことで、処理水が強いアルカリ性を示すと
きは処理層内の上流側で排水し、処理水が弱いアルカリ
性を示すときは処理層内の下流側で排水することによっ
て、排水される処理水をより中性に近いPHに調整する
ことができる。
With the above-described configuration, the neutralizing device of the present invention has the following effects. That is, according to the neutralizing device of the first aspect, the acidic condensed water introduced into the neutralizing device and the alkaline neutralizing agent filled in the treatment layer react excessively, and the treated water becomes alkaline. In such a case, the treated water reacts with the aluminum provided on the downstream side of the treated layer to generate hydrogen. Then, when it is detected by the hydrogen sensor that the amount of generated hydrogen exceeds a predetermined amount, the condensed water is discharged in a short-circuit manner in the middle of the treatment layer, so that an excessive reaction is prevented and the water is discharged from the neutralization device. Treated water can always be maintained at a PH that satisfies drainage standards. In addition, the acidic condensed water bends and flows in the treatment layer filled with the alkaline neutralizing agent, so that the contact time with the neutralizing agent is sufficiently ensured and the neutralizing agent is efficiently neutralized with a small amount of the neutralizing agent. And the size of the neutralization device can be reduced. Furthermore, even if the neutralizing agent is filled more than originally required, the treated water can always be maintained at a pH that satisfies the drainage standard. By adjusting the filling amount of the neutralizing agent according to the number of years, it is not necessary to change the neutralizing agent on the way. According to the neutralization device of claim 2, a plurality of paths for draining condensed water in a short-circuit manner can be switched according to the amount of generated hydrogen. When the treated water shows weak alkalinity and is discharged on the downstream side in the treatment layer, the discharged treated water can be adjusted to a pH closer to neutrality.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の中和装置を用いた給湯器の全体構成図
である。
FIG. 1 is an overall configuration diagram of a water heater using a neutralization device of the present invention.

【図2】本発明の中和装置の実施形態を示す要部断面図
である。
FIG. 2 is a sectional view of a main part showing an embodiment of a neutralization device of the present invention.

【符号の説明】[Explanation of symbols]

2 主熱交換器 4 補助熱交換器 80 中和装置 81 処理層 82 マグネシウム 83 仕切板 86 排水管 87 アルミニウム 88 水素センサ 89 電磁弁 90 電磁弁 2 Main heat exchanger 4 Auxiliary heat exchanger 80 Neutralizer 81 Treatment layer 82 Magnesium 83 Partition plate 86 Drainage pipe 87 Aluminum 88 Hydrogen sensor 89 Solenoid valve 90 Solenoid valve

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI F24H 9/00 F24H 9/00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI F24H 9/00 F24H 9/00

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 アルカリ性中和剤を充填した処理槽と、
前記処理層の内部を区画するように間隔を設けて配置し
た複数の仕切板とを備え、酸性の凝縮水を処理槽内で屈
曲流動させながら中和した後、排水する中和装置におい
て、前記処理層の下流側でアルカリと反応して水素を発
生させるアルミニウムと、発生した水素を検知する水素
センサとを設け、水素センサで検知される水素が所定量
を超えたときは、前記処理層の途中から凝縮水を短絡的
に排水することを特徴とする中和装置。
1. A treatment tank filled with an alkaline neutralizing agent,
A plurality of partition plates arranged at intervals so as to partition the inside of the treatment layer, and neutralized while making acidic condensed water bend and flow in the treatment tank, and then drained, the neutralization device to drain, An aluminum that generates hydrogen by reacting with alkali on the downstream side of the processing layer and a hydrogen sensor that detects the generated hydrogen are provided.When the amount of hydrogen detected by the hydrogen sensor exceeds a predetermined amount, the processing layer A neutralization device characterized in that condensed water is drained from the middle in a short-circuit manner.
【請求項2】 水素の発生量に応じて、凝縮水を短絡的
に排水する複数の経路を切り替え可能としたことを特徴
とする請求項1記載の中和装置。
2. The neutralization device according to claim 1, wherein a plurality of paths for draining condensed water in a short-circuit manner can be switched according to the amount of generated hydrogen.
JP30034698A 1998-10-08 1998-10-08 Neutralization device Expired - Lifetime JP2972884B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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JP2972884B1 true JP2972884B1 (en) 1999-11-08
JP2000107769A JP2000107769A (en) 2000-04-18

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007060322B4 (en) * 2007-12-12 2012-06-14 Jürgen Freigeber Device for the neutralization of acidic combustion condensates
DE202010000250U1 (en) * 2010-02-24 2011-08-26 Jürgen Freigeber Device for the neutralization of acidic combustion condensates
JP6041196B2 (en) * 2012-08-31 2016-12-07 株式会社ノーリツ Neutralizer and hot water apparatus provided with the same
JP6061134B2 (en) * 2012-11-26 2017-01-18 株式会社ノーリツ Neutralizer

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