JP2960555B2 - Partial joining method of metal carrier - Google Patents
Partial joining method of metal carrierInfo
- Publication number
- JP2960555B2 JP2960555B2 JP3002887A JP288791A JP2960555B2 JP 2960555 B2 JP2960555 B2 JP 2960555B2 JP 3002887 A JP3002887 A JP 3002887A JP 288791 A JP288791 A JP 288791A JP 2960555 B2 JP2960555 B2 JP 2960555B2
- Authority
- JP
- Japan
- Prior art keywords
- binder
- adhered
- flat plate
- metal carrier
- honeycomb body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims description 7
- 239000002184 metal Substances 0.000 title claims description 6
- 239000011230 binding agent Substances 0.000 claims description 38
- 238000005219 brazing Methods 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000000969 carrier Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 2
- 230000000181 anti-adherent effect Effects 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
Description
【０００１】[0001]
【産業上の利用分野】本発明は自動車の排ガス浄化用の
触媒コンバーターとして用いるメタル担体の部分接合方
法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for partially joining metal carriers used as a catalytic converter for purifying exhaust gas from automobiles.
【０００２】[0002]
【従来の技術】従来、メタル担体を製造する際、波板と
平板とを巻き取り、該波板と平板を部分接合することが
なされているが、その部分接合方法は一般的に波板と平
板を巻き取ったハニカム体をバインダーに浸漬させ、そ
の後、バインダー付着部にロウ材を付着し、熱処理を加
えて波板と平板とを接合するロウ付け法が行われてい
た。このロウ付け法におけるバインダー浸漬の際、ハニ
カム体に表面張力による吸いあがり現象が起り、その結
果接合長さを正確にコントロールすることは難しく、バ
インダー付着部と未付着部の境界が不鮮明となってい
た。2. Description of the Related Art Conventionally, when a metal carrier is manufactured, a corrugated sheet and a flat plate are wound up, and the corrugated plate and the flat plate are partially joined. There has been performed a brazing method in which a honeycomb body having a flat plate wound thereon is immersed in a binder, and then a brazing material is adhered to a binder-attached portion, and heat treatment is applied to join the corrugated plate and the flat plate. When the binder is immersed in this brazing method, a suction phenomenon due to surface tension occurs in the honeycomb body, and as a result, it is difficult to accurately control the joining length, and the boundary between the binder-attached portion and the unattached portion is unclear. Was.
【０００３】[0003]
【発明が解決しようとする課題】従来のハニカム体にお
ける波板と平板とを部分的に接合する場合には、前述し
た如くバインダーが表面張力により必要以上に付着し、
バインダー未付着部にまで付着することになって接合面
積が多くなる。また、付着部を一定に制御することがで
きないため、担体の品質バラツキが大きいという問題を
有していた。本発明は、従来のこのような問題点を改良
するものであって、ハニカム体の所定部位に明確にバイ
ンダーを供給して、所望部位のみを接合することによ
り、安定した品質のメタル担体を得る接合法を提供する
ことを目的とする。When a corrugated plate and a flat plate in a conventional honeycomb body are partially joined, as described above, the binder adheres more than necessary due to surface tension,
The bonding area is increased by adhering to the portion where the binder is not adhered. In addition, there is a problem that the quality of the carrier varies greatly because the attachment portion cannot be controlled to be constant. The present invention is to solve such a conventional problem, and provides a stable quality metal carrier by clearly supplying a binder to a predetermined portion of a honeycomb body and bonding only a desired portion. It is intended to provide a joining method.
【０００４】[0004]
【課題を解決するための手段】本発明は前述の目的を達
成するためのものであって、その要旨とするところは、
波板及び／又は平板にバインダー付着防止剤を部分的に
付着させ、次いで、バインダー付着防止剤の未付着部に
バインダーを付着させた後、該バインダー付着部にロウ
剤を付着させてから熱処理を行い、波板と平板を接合す
ることを特徴とするメタル担体の部分接合方法にある。SUMMARY OF THE INVENTION The present invention has been made to achieve the above-mentioned object, and the gist thereof is as follows.
After the binder anti-adhesive agent is partially adhered to the corrugated sheet and / or the flat plate, and then the binder is adhered to the non-adhered portion of the binder anti-adhesive agent, the brazing agent is adhered to the binder adhering portion, and then heat treatment is performed. And a method of partially joining a metal carrier, wherein a corrugated plate and a flat plate are joined.
【０００５】[0005]
【作用】即ち、本発明はハニカム体のバインダーを付着
させない部分にバインダー付着防止剤を付着させ、次い
で、ハニカム体をバインダー液に浸漬させ、バインダー
をバインダー付着防止剤の未付着部のみに付着させてバ
インダーの付着部と未付着部の境界を明確にしたもので
ある。That is, in the present invention, a binder adhesion preventing agent is adhered to a portion of the honeycomb body where the binder is not adhered, and then the honeycomb body is immersed in a binder solution to cause the binder to adhere only to the portion where the binder adhesion preventing agent is not adhered. Thus, the boundary between the portion where the binder is attached and the portion where the binder is not attached is clarified.
【０００６】次に、本発明の一例を図１及び図２により
説明する。図１の（ａ）に示す１は平板であり、斜線部
は塗布したバインダー付着防止剤２である。即ち、平板
１に部分的にバインダー付着防止剤２を付着させ、その
後、平板１と同図（ｂ）に示す波板３を重ねて巻き込み
図２に示すハニカム体４をつくり、次いで、ハニカム体
４を例えばバインダー液に浸漬させると図２の如くとな
る。５はバインダー未付着部、６はバインダー付着部で
あり、その境界は明確となって、従来、問題となってい
たバインダー液の表面張力による吸いあがり現象が無く
なり、バインダー付着部のバラツキを解消できる。次い
で、バインダー付着部６にロウ剤を付着させ、熱処理を
行い平板１と波板３とを接合すると、接合長さを正確に
コントロールすることができ、極めて有利なものであ
る。図中７はハニカム体４を収納した外筒、８は外筒７
とハニカム体４外周部との接合部を示す。Next, an example of the present invention will be described with reference to FIGS. 1 shown in FIG. 1A is a flat plate, and a hatched portion is a coated binder adhesion preventing agent 2. That is, the binder adhesion preventing agent 2 is partially adhered to the flat plate 1, and then the flat plate 1 and the corrugated plate 3 shown in FIG. 2B are overlapped and rolled up to form the honeycomb body 4 shown in FIG. 4 is immersed in a binder solution, for example, as shown in FIG. Reference numeral 5 denotes a binder non-adhered portion, and reference numeral 6 denotes a binder adhering portion. The boundary between the portions is clear, so that the problem of absorption due to the surface tension of the binder liquid, which has conventionally been a problem, is eliminated, and the variation in the binder adhering portion can be eliminated. . Subsequently, when a brazing agent is adhered to the binder attaching portion 6 and heat treatment is performed to join the flat plate 1 and the corrugated plate 3, the joining length can be accurately controlled, which is extremely advantageous. In the figure, reference numeral 7 denotes an outer cylinder housing the honeycomb body 4 and 8 denotes an outer cylinder 7
2 shows a joint between the honeycomb body 4 and an outer peripheral portion thereof.
【０００７】尚、本発明で用いるバインダー付着防止剤
は、平板１、波板３の何れか一方又は両方に付着させる
もので、例えば、ロウ、クレヨン等が好ましいものであ
る。従って、波板３と平板１とを接合しない箇所にロウ
とかクレヨンを塗っておくとバインダーはその箇所に付
着せずバインダー未付着部を構成することができる。The binder adhesion preventive used in the present invention adheres to one or both of the flat plate 1 and the corrugated plate 3, and is preferably, for example, wax or crayon. Accordingly, if wax or crayon is applied to a portion where the corrugated plate 3 and the flat plate 1 are not joined, the binder does not adhere to the portion, and a binder-unattached portion can be formed.
【０００８】[0008]
【実施例】次に本発明の実施例について説明する。厚み
が５０μ、幅が１００mmの平板、及び同サイズの波板を
用い、図１（ａ）に示すように平板１の両側Ｌ幅部分＝
２０mmを除く中央部の６０mmの位置にバインダー付着防
止剤２を塗布し、波板を平板に重ねてハニカム体を製造
した。次いで、該ハニカム体４をバインダー槽に浸漬し
て、バインダー付着防止剤を塗布した箇所を除いた箇所
のＬ幅に亘ってバインダーを付着６し、次いで、バイン
ダー付着部にロウ材を付着した。その後、ロウ付け熱処
理を行いハニカム状担体を縦断面に切断し、ロウ材付着
長さを調査した。その結果を下記に示す。Next, an embodiment of the present invention will be described. Using a flat plate having a thickness of 50 μm and a width of 100 mm, and a corrugated plate of the same size, as shown in FIG.
The binder adhesion preventing agent 2 was applied to a position of 60 mm at the center except for 20 mm, and a corrugated plate was laminated on a flat plate to produce a honeycomb body. Next, the honeycomb body 4 was immersed in a binder tank, and a binder was applied 6 over the L width of a portion except for a portion where the binder adhesion preventing agent was applied, and then a brazing material was attached to the binder attachment portion. Thereafter, the honeycomb-shaped carrier was subjected to brazing heat treatment, cut into a longitudinal section, and the length of the brazing material attached was investigated. The results are shown below.
【０００９】 バインダー付着防止剤 ロウ材付着長さ ロウ ２０mm クレヨン ２０mm なし ２２〜４０mm 本実施例によれば、上記のようにバインダー付着防止剤
を用いることによりバインダーを所定の長さに付着させ
ることができ、その結果、バインダーに付着するロウ材
の付着長さをバラツキの少ない所定幅にすることができ
るものである。Binder Adhesion Prevention Agent Brazing Material Adhesion Length Wax 20 mm Crayon 20 mm None 22-40 mm According to this embodiment, the binder can be adhered to a predetermined length by using the binder adhesion prevention agent as described above. As a result, the length of the brazing material adhering to the binder can be reduced to a predetermined width with little variation.
【００１０】[0010]
【発明の効果】本発明によればロウ材付着長さのバラツ
キの少ない品質の安定した部分接合担体を得ることがで
き、品質歩留りが大きく向上し、その効果は極めて大き
いものである。According to the present invention, it is possible to obtain a stable and partially bonded carrier having a small variation in the brazing material adhesion length, and the quality yield is greatly improved, and the effect is extremely large.
【図１】本発明の部分接合を説明する図であって（ａ）
は平板、（ｂ）は波板の平面図である。FIG. 1 is a view for explaining a partial joining according to the present invention;
FIG. 3B is a plan view of a flat plate, and FIG.
【図２】本発明の部分接合を説明するハニカム担体の断
面図を示す。FIG. 2 is a cross-sectional view of a honeycomb carrier illustrating a partial joining of the present invention.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平２−261550（ＪＰ，Ａ) 特表 平３−501363（ＪＰ，Ａ) (58)調査した分野(Int.Cl.6，ＤＢ名) B01J 21/00 - 38/74 B23K 1/00 B01D 53/86 - 53/94 F01N 3/28 ────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-2-261550 (JP, A) JP-A-3-501363 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) B01J 21/00-38/74 B23K 1/00 B01D 53/86-53/94 F01N 3/28
Claims (1)
止剤を部分的に付着させ、次いで、バインダー付着防止
剤の未付着部にバインダーを付着させた後、該バンダー
付着部にロウ剤を付着させてから熱処理を行い、波板と
平板を接合することを特徴とするメタル担体の部分接合
方法。1. A binder is partially adhered to a corrugated plate and / or a flat plate, and then a binder is adhered to a portion where the binder is not adhered, and then a brazing agent is adhered to the bander adhered portion. A method of partially joining metal carriers, wherein heat treatment is performed after that, and a corrugated plate and a flat plate are joined.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3002887A JP2960555B2 (en) | 1991-01-14 | 1991-01-14 | Partial joining method of metal carrier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3002887A JP2960555B2 (en) | 1991-01-14 | 1991-01-14 | Partial joining method of metal carrier |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04305251A JPH04305251A (en) | 1992-10-28 |
| JP2960555B2 true JP2960555B2 (en) | 1999-10-06 |
Family
ID=11541871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3002887A Expired - Fee Related JP2960555B2 (en) | 1991-01-14 | 1991-01-14 | Partial joining method of metal carrier |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2960555B2 (en) |
-
1991
- 1991-01-14 JP JP3002887A patent/JP2960555B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04305251A (en) | 1992-10-28 |
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