JP2953654B2 - Surface treated metal plate - Google Patents

Surface treated metal plate

Info

Publication number
JP2953654B2
JP2953654B2 JP9218779A JP21877997A JP2953654B2 JP 2953654 B2 JP2953654 B2 JP 2953654B2 JP 9218779 A JP9218779 A JP 9218779A JP 21877997 A JP21877997 A JP 21877997A JP 2953654 B2 JP2953654 B2 JP 2953654B2
Authority
JP
Japan
Prior art keywords
metal plate
content
treatment liquid
film
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP9218779A
Other languages
Japanese (ja)
Other versions
JPH1158599A (en
Inventor
富男 梶田
忠繁 中元
博昭 中野
敦史 木原
岳史 渡瀬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP9218779A priority Critical patent/JP2953654B2/en
Publication of JPH1158599A publication Critical patent/JPH1158599A/en
Application granted granted Critical
Publication of JP2953654B2 publication Critical patent/JP2953654B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/20Use of solutions containing silanes

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、深絞り性、耐疵付
き性、及び耐水性に優れた表面処理金属板に関し、結露
等により表面に水滴が付着した場合の外観変化が問題と
なるような家庭用電気製品の部品、例えばオーディオシ
ャーシ類や、コンピューターケース,ビデオケース,モ
ーターケース,プーリー等の深絞り製品に好適な表面処
理金属板に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface-treated metal sheet excellent in deep drawability, scratch resistance and water resistance, and has a problem in appearance change when water droplets adhere to the surface due to condensation or the like. The present invention relates to a surface-treated metal plate suitable for deep drawing products such as components of household electric appliances, for example, audio chassis, computer cases, video cases, motor cases, pulleys and the like.

【0002】[0002]

【従来の技術】家庭用電気製品の部品に用いられる材料
としては、電気Znめっき鋼板及び溶融Znめっき鋼板
等のZn系めっき鋼板や、より一層の耐食性及び塗料を
塗布した場合の塗膜の密着性(以下「塗装性」という)
の向上を目的として、該Znめっき鋼板上にクロメート
処理やりん酸塩処理等の化成処理を施した金属系表面処
理鋼板が多く用いられている。
2. Description of the Related Art Materials used for parts of household electrical appliances include Zn-coated steel sheets such as electro-galvanized steel sheets and hot-dip galvanized steel sheets, and even more corrosion resistance and adhesion of paint films when paints are applied. (Hereinafter referred to as "paintability")
For the purpose of improving the surface treatment, a metal-based surface-treated steel sheet obtained by subjecting the Zn-plated steel sheet to a chemical conversion treatment such as a chromate treatment or a phosphate treatment is often used.

【0003】これらの金属系表面処理鋼板は、鋼板メー
カーによりコイル材またはシート材の状態で製品として
出荷され、ユーザーにて各種の加工が施される。但し、
これらの表面処理鋼板は、表面には硬い金属質の皮膜が
形成されているため、搬送用の台と接触したり、或いは
曲げ加工時に金属製の型と擦れ合うことにより鋼板表面
に擦り疵等が発生することがある。鋼板表面の疵付き
は、製品の外観及び皮膜性能を損ない商品価値を劣化さ
せる。
[0003] These metal-based surface-treated steel sheets are shipped as products in the form of a coil material or a sheet material by a steel sheet manufacturer, and are subjected to various processes by a user. However,
These surface-treated steel sheets have a hard metallic film formed on the surface, so they come into contact with the transfer table or rub against the metal mold during bending, causing scratches on the steel sheet surface. May occur. Scratches on the steel sheet surface impair the appearance and film performance of the product and degrade its commercial value.

【0004】そこで、クロメート処理が施された表面処
理鋼板表面に、有機樹脂皮膜を形成した表面処理鋼板
(特開昭58−153785号公報、特開昭58−17
7476号公報等)が提案されている。樹脂皮膜が形成
されている表面処理鋼板の場合、耐疵付き性に対しては
効果が認められる。しかしながら、モーターケース等の
様に深絞り加工が施される部品の場合には、金型との間
で激しい摺動摩擦が生じるため、摺動面の樹脂皮膜が剥
離して黒変する黒化現象が発生し、製品外観を著しく損
なうと共に、その黒化物が他の設備等に付着して別の不
具合を派生するという問題があった。
Therefore, a surface-treated steel sheet in which an organic resin film is formed on the surface of a surface-treated steel sheet which has been subjected to a chromate treatment (JP-A-58-153785, JP-A-58-17)
No. 7476) has been proposed. In the case of a surface-treated steel sheet on which a resin film is formed, an effect is recognized on scratch resistance. However, in the case of parts that are subjected to deep drawing, such as motor cases, intense sliding friction occurs with the mold, causing the resin film on the sliding surface to peel and blacken. This causes a problem that the appearance of the product is remarkably impaired, and that the blackened matter adheres to other equipments to cause another problem.

【0005】[0005]

【発明が解決しようとする課題】このような樹脂皮膜が
形成された表面処理鋼板が有する問題点を解決するため
に、樹脂と無機高分子化合物をベースとし、さらに固体
潤滑剤を含有する樹脂を形成した表面処理鋼板(特開平
6−57442号公報)や、更に水性樹脂を含有する皮
膜が形成された表面処理鋼板(特開平6−57441号
公報)が提案されている。これらの無機高分子及び樹脂
をベースとした皮膜が形成された表面処理鋼板は、耐疵
付き性や深絞り加工時の皮膜の黒化物の発生については
改善効果が認められる。しかし皮膜の耐水性が不十分な
ため、結露等により皮膜が水と接触状態になると、水分
中に皮膜成分の一部が溶出することがある。このような
場合、皮膜の外観が損なわれるだけでなく、鋼板自体の
耐食性も劣化し、黒点状の錆びや白錆が発生し易く、皮
膜形成による塗装性の改善効果が不十分となる等の欠点
を有している。
In order to solve the problems of the surface-treated steel sheet having such a resin film formed thereon, a resin based on a resin and an inorganic polymer compound and further containing a solid lubricant is used. A surface-treated steel sheet formed (JP-A-6-57442) and a surface-treated steel sheet further formed with a coating containing an aqueous resin (JP-A-6-57441) have been proposed. The surface-treated steel sheet on which the coating based on the inorganic polymer and the resin is formed has an effect of improving the scratch resistance and the occurrence of black matter in the coating during deep drawing. However, since the water resistance of the film is insufficient, when the film comes into contact with water due to dew condensation or the like, some of the film components may be eluted in the water. In such a case, not only the appearance of the film is impaired, but also the corrosion resistance of the steel sheet itself is deteriorated, black spot-like rust and white rust are easily generated, and the effect of improving the paintability by forming the film becomes insufficient. Has disadvantages.

【0006】本発明はこのような事情に鑑みてなされた
ものであり、その目的とするところは、耐疵付き性及び
深絞り性に優れる様に無機高分子及び樹脂をベースとし
た皮膜を形成した表面処理金属板であって、しかも耐食
性、耐水性及び塗装性に優れる表面処理金属板を提供す
ることにある。
The present invention has been made in view of such circumstances, and an object of the present invention is to form a film based on an inorganic polymer and a resin so as to have excellent scratch resistance and deep drawability. It is an object of the present invention to provide a surface-treated metal plate which is excellent in corrosion resistance, water resistance and coating properties.

【0007】[0007]

【課題を解決するための手段】すなわち本発明の表面処
理金属板は、SiO2 /Li2 O比(モル比)が18〜
33であるケイ酸リチウム水溶液に、有機樹脂、シラン
カップリング剤、及び固体潤滑剤を含有させた処理液
を、金属板表面に塗布した後乾燥してなるものであるこ
とを特徴とする。
That is, the surface-treated metal plate of the present invention has a SiO 2 / Li 2 O ratio (molar ratio) of 18 to 18.
A treatment liquid comprising an aqueous solution of lithium silicate containing an organic resin, a silane coupling agent, and a solid lubricant is applied to the surface of a metal plate and dried.

【0008】前記処理液における有機樹脂の含有量は、
該処理液中の固形分総量に対して8〜33重量%である
ことが好ましい。前記シランカップリング剤は下記
(1)〜(4)式で表されるシランカップリング剤より
なる群から選択される1種以上であることが好ましい。
[0008] The content of the organic resin in the treatment liquid is as follows:
It is preferably from 8 to 33% by weight based on the total solid content in the treatment liquid. The silane coupling agent is preferably at least one selected from the group consisting of silane coupling agents represented by the following formulas (1) to (4).

【0009】[0009]

【化3】 Embedded image

【0010】(式中、R1 ,R5 は夫々低級アルキル基
を示し、R2 ,R3 ,R4 は夫々低級アルコキシ基を示
す。)
(Wherein, R 1 and R 5 each represent a lower alkyl group, and R 2 , R 3 and R 4 each represent a lower alkoxy group.)

【0011】[0011]

【化4】 Embedded image

【0012】(式中、Rg はグリシドキシ基を示し、R
2 ,R3 ,R4 は夫々低級アルコキシ基を示し、R5
低級アルキル基を示し、R6 は低級アルキレン基を示
す。)
(Wherein R g represents a glycidoxy group;
2 , R 3 and R 4 each represent a lower alkoxy group, R 5 represents a lower alkyl group, and R 6 represents a lower alkylene group. )

【0013】前記処理液におけるシランカップリング剤
の含有量は、該処理液中の固形分総量に対して0.8〜
17.0重量%であることが好ましい。また、前記処理
液における固体潤滑剤の含有量は、該処理液中の固形分
総量に対して0.2〜2.8重量%であり、且つ該固体
潤滑剤の粒径が0.1〜1.0μmであることが好まし
い。前記処理液は、Si換算で0.020〜0.6g/
2 となる量を塗布したものであることが好ましい。
[0013] The content of the silane coupling agent in the treatment liquid is 0.8 to 0.8 with respect to the total solid content in the treatment liquid.
It is preferably 17.0% by weight. Further, the content of the solid lubricant in the treatment liquid is 0.2 to 2.8% by weight based on the total amount of solids in the treatment liquid, and the particle size of the solid lubricant is 0.1 to 2.8%. It is preferably 1.0 μm. The treatment liquid is 0.020 to 0.6 g / Si equivalent.
It is preferable that the amount of m 2 is applied.

【0014】また、本発明の表面処理金属板は、SiO
2 /Li2 O比(モル比)が18〜33であるケイ酸リ
チウム成分と有機樹脂とがシランカップリングした高分
子、及び固体潤滑剤が含有されている皮膜が、金属板表
面に形成されていることを特徴とし、前記皮膜中におい
て、不純物として含まれるNa及び/又はKの含有総量
が1.0重量%以下であることが好ましい。
Further, the surface-treated metal plate of the present invention is preferably made of SiO 2
A film containing a polymer in which a lithium silicate component having a 2 / Li 2 O ratio (molar ratio) of 18 to 33 and an organic resin are silane-coupled, and a solid lubricant are formed on the metal plate surface. It is preferable that the total content of Na and / or K contained as impurities in the film is 1.0% by weight or less.

【0015】[0015]

【発明の実施の形態】はじめに、本発明の表面処理金属
板を作製するために用いられる処理液について説明す
る。本発明に用いられる処理液は、SiO2 /Li2
比(モル比)が18〜33であるケイ酸リチウム水溶液
に、有機樹脂、シランカップリング剤、及び固体潤滑剤
を含有させたものである。
DESCRIPTION OF THE PREFERRED EMBODIMENTS First, a treatment liquid used for producing a surface-treated metal plate of the present invention will be described. The processing liquid used in the present invention is SiO 2 / Li 2 O
An organic resin, a silane coupling agent, and a solid lubricant are contained in an aqueous solution of lithium silicate having a ratio (molar ratio) of 18 to 33.

【0016】ケイ酸リチウム水溶液とは、SiO2 /L
2 O比(モル比)が18〜33となるようにケイ酸リ
チウム成分が含まれている水溶液で、ケイ酸リチウム単
独を水に分散させた溶液であってもよいし、或いはケイ
酸リチウムとケイ酸コロイドとの混合物を水に分散させ
た溶液であってもよい。混合物を用いる場合、ケイ酸コ
ロイド量を調節することにより、容易にSiO2 /Li
2 O比(モル比)が18〜33となるように処理液を調
製することができるので好ましい。要するに、SiO2
/Li2 O比で18〜33、好ましくは22以上、より
好ましくは26以上で、好ましくは30以下、より好ま
しくは28以下を満足すればよい。
The aqueous solution of lithium silicate is SiO 2 / L
An aqueous solution containing a lithium silicate component such that the i 2 O ratio (molar ratio) is 18 to 33, and may be a solution in which lithium silicate alone is dispersed in water, or lithium silicate may be used. It may be a solution in which a mixture of and silica colloid is dispersed in water. When a mixture is used, the amount of SiO 2 / Li can be easily adjusted by adjusting the amount of silicate colloid.
The treatment liquid can be prepared so that the 2O ratio (molar ratio) is 18 to 33, which is preferable. In short, SiO 2
It is sufficient that the / Li 2 O ratio satisfies 18 to 33, preferably 22 or more, more preferably 26 or more, preferably 30 or less, more preferably 28 or less.

【0017】SiO2 /Li2 O比を18未満では、皮
膜成分(特にLi成分)が溶出しやすくなって皮膜の耐
水性が低下するからである。一方、SiO2 /Li2
比が33を超える場合には、金属板に塗布された処理液
の皮膜の形成のし易さ(以下「造膜性」という)が低下
すると共に、金属板との濡れ性が低下するため、金属板
に塗布した処理液がはじかれやすくなって、形成される
皮膜の金属板に対する密着性が低下するからである。ま
た形成された皮膜に亀裂が生じやすく、耐食性が劣化す
るとともに、疵つきやすくなるからである。
If the SiO 2 / Li 2 O ratio is less than 18, the film components (particularly, the Li component) are easily eluted, and the water resistance of the film is reduced. On the other hand, SiO 2 / Li 2 O
When the ratio exceeds 33, the ease of forming a film of the treatment liquid applied to the metal plate (hereinafter referred to as “film-forming property”) decreases, and the wettability with the metal plate decreases. This is because the treatment liquid applied to the metal plate is easily repelled, and the adhesion of the formed film to the metal plate is reduced. In addition, the formed film is easily cracked, the corrosion resistance is deteriorated, and the film is easily damaged.

【0018】尚、ケイ酸リチウムとしては、市販のリチ
ウムシリケートを用いることができる。またケイ酸コロ
イドとしては、市販品のコロイダルシリカやシリカゾル
を用いることができる。但し、市販品のケイ酸コロイド
には一般に不純物としてケイ酸ナトリウムやケイ酸カリ
ウムが含有されており、ケイ酸ナトリウムやケイ酸カリ
ウムは処理液と金属板との濡れ性を悪化させ、形成され
た皮膜に欠陥が生じやすく、耐食性及び塗装性が低下す
る原因となる。従って、皮膜中に不純物として含まれる
Na及び/又はKの含有量合計(Na含有量+K含有
量)は、1.0重量%以下に調整することが望ましい。
As lithium silicate, commercially available lithium silicate can be used. As the silicate colloid, commercially available colloidal silica or silica sol can be used. However, commercially available silicate colloids generally contain sodium silicate or potassium silicate as impurities, and sodium silicate or potassium silicate deteriorates the wettability between the treatment liquid and the metal plate and is formed. Defects are apt to occur in the film, which causes deterioration of corrosion resistance and paintability. Therefore, it is desirable to adjust the total content of Na and / or K (Na content + K content) contained as impurities in the film to 1.0% by weight or less.

【0019】有機樹脂は、皮膜の耐水性及び耐食性の改
善を目的として添加される。本発明に用いられる有機樹
脂としては、ウレタン系樹脂,アクリル系樹脂,ポリエ
チレン樹脂,ポリスチレン樹脂,ポリエステル樹脂、及
びこれらの変性樹脂等が挙げられる。これらのうちウレ
タン系樹脂、アクリル系樹脂及びそれらを主体とした変
性樹脂が好ましく用いられる。
The organic resin is added for the purpose of improving the water resistance and corrosion resistance of the film. Examples of the organic resin used in the present invention include urethane resins, acrylic resins, polyethylene resins, polystyrene resins, polyester resins, and modified resins thereof. Of these, urethane-based resins, acrylic-based resins, and modified resins based on them are preferably used.

【0020】有機樹脂の含有量は、処理液中の固形分総
量に対して8重量%以上が好ましく、より好ましくは1
0.0重量%以上、特に好ましくは15重量%以上であ
る。また含有量の上限は33重量%以下が好ましく、よ
り好ましくは30.0重量%以下、特に好ましくは25
重量%以下である。有機樹脂の含有量が8重量%未満の
場合には、有機樹脂添加による造膜性及び耐水性の改善
効果が十分でないからである。一方、有機樹脂の含有量
が33重量%を上回る場合には、深絞り加工を行うこと
により摺動面の樹脂が剥離して黒変する黒化現象が発生
し易くなり、加工後の外観を劣化させるからである。
The content of the organic resin is preferably 8% by weight or more, more preferably 1% by weight, based on the total solid content in the processing solution.
It is at least 0.0% by weight, particularly preferably at least 15% by weight. The upper limit of the content is preferably 33% by weight or less, more preferably 30.0% by weight or less, and particularly preferably 25% by weight or less.
% By weight or less. This is because when the content of the organic resin is less than 8% by weight, the effect of improving the film forming property and water resistance by adding the organic resin is not sufficient. On the other hand, when the content of the organic resin is more than 33% by weight, the blackening phenomenon in which the resin on the sliding surface is peeled off and blackened by deep drawing is likely to occur, and the appearance after the processing is reduced. This is because it deteriorates.

【0021】シランカップリング剤は、皮膜の耐水性の
向上を目的として添加される。ここで、シランカップリ
ング剤とは、Si原子に有機基と加水分解性のアルコキ
シ基とが結合した有機シラン化合物をいい、アルコキシ
基が無機物と反応し、有機基が有機樹脂と結合等するこ
とができる。従って、シランカップリング剤を含有する
処理液は、処理液の保存中に更には金属板に塗布されて
乾燥するまでの間に、有機樹脂と結合すると共にケイ酸
リチウム、金属板をはじめとする無機成分と結合でき
る。また、処理液にケイ酸コロイドが含まれている場合
には、ケイ酸コロイド同士、又はケイ酸コロイドとケイ
酸リチウムとを結合することもできる。このため生成し
た皮膜中の成分間の結合がより強固になり、皮膜成分、
特にリチウム成分の溶出を防止できる。結果として、耐
水性が向上すると考えられる。
The silane coupling agent is added for the purpose of improving the water resistance of the film. Here, the silane coupling agent refers to an organic silane compound in which an organic group and a hydrolyzable alkoxy group are bonded to a Si atom. The alkoxy group reacts with an inorganic substance, and the organic group bonds to an organic resin. Can be. Therefore, the processing liquid containing the silane coupling agent is combined with the organic resin during the storage of the processing liquid and further applied to the metal plate and dried, including the lithium silicate, the metal plate and the like. Can be combined with inorganic components. In addition, when the treatment liquid contains a silicate colloid, the silicate colloids can be combined with each other or the silicate colloid and lithium silicate. For this reason, the bond between the components in the formed film becomes stronger, and the film components,
In particular, elution of the lithium component can be prevented. As a result, it is considered that the water resistance is improved.

【0022】本発明に用いられるシランカップリング剤
は特に限定しないが、下記(1)〜(4)式で表される
シランカップリング剤よりなる群から選択される1種以
上が好ましく用いられる。
The silane coupling agent used in the present invention is not particularly limited, but one or more selected from the group consisting of the silane coupling agents represented by the following formulas (1) to (4) are preferably used.

【0023】[0023]

【化5】 Embedded image

【0024】(式中、R1 ,R5 は夫々低級アルキル基
を示し、R2 ,R3 ,R4 は夫々低級アルコキシ基を示
す。)
(Wherein, R 1 and R 5 each represent a lower alkyl group, and R 2 , R 3 and R 4 each represent a lower alkoxy group.)

【0025】[0025]

【化6】 Embedded image

【0026】(式中、Rg はグリシドキシ基を示し、R
2 ,R3 ,R4 は夫々低級アルコキシ基を示し、R5
低級アルキル基を示し、R6 は低級アルキレン基を示
す。)
(Wherein R g represents a glycidoxy group;
2 , R 3 and R 4 each represent a lower alkoxy group, R 5 represents a lower alkyl group, and R 6 represents a lower alkylene group. )

【0027】このようなシランカップリング剤は加水分
解をしてシラノール基を生成する際に、アルコールも生
成する。アルコールは造膜性に悪影響を及ぼすため、皮
膜が形成されるまでの間に揮発させておくことが好まし
い。よって、上記シランカップリング剤におけるアルコ
キシ基は、沸点が最も低い低級アルコールであるメタノ
ールが生じるようなメトキシ基であることが好ましい。
また、水溶液中での分散性や相溶性等の観点からは、下
記(3)式または(4)式に示すように、末端にグリシ
ドキシ基を有するシランカップリング剤を用いることが
好ましい。従って、具体的には、シランカップリング剤
として、γ−グリシドキシプロピルトリメトキシシラ
ン,γ−グリシドキシプロピルメチルジメトキシシラ
ン,β−(3,4エポキシシクロヘキシル)エチルトリ
メトキシシランなどが好ましく用いられる。
When such a silane coupling agent is hydrolyzed to generate a silanol group, an alcohol is also generated. Since alcohol has an adverse effect on the film-forming properties, it is preferable that the alcohol be volatilized before the film is formed. Therefore, the alkoxy group in the silane coupling agent is preferably a methoxy group that produces methanol, which is a lower alcohol having the lowest boiling point.
Further, from the viewpoints of dispersibility and compatibility in an aqueous solution, it is preferable to use a silane coupling agent having a glycidoxy group at a terminal as shown in the following formula (3) or (4). Therefore, specifically, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, β- (3,4 epoxycyclohexyl) ethyltrimethoxysilane, etc. are preferably used as the silane coupling agent. Can be

【0028】シランカップリング剤の含有量は、処理液
中の固形分総量に対して0.8〜17.0重量%である
ことが好ましい。0.8重量%未満では、十分な耐水性
の改善効果が得られないからである。一方、17.0重
量%を上回るとシランカップリング反応が進行しすぎて
処理液の安定性が低下し、ひどい場合には処理液がゲル
化してしまって処理液の塗装作業ができなくなるからで
ある。
The content of the silane coupling agent is preferably 0.8 to 17.0% by weight based on the total solid content in the processing solution. If it is less than 0.8% by weight, a sufficient effect of improving water resistance cannot be obtained. On the other hand, if it exceeds 17.0% by weight, the silane coupling reaction proceeds too much and the stability of the processing solution is reduced. In severe cases, the processing solution gels and the coating of the processing solution becomes impossible. is there.

【0029】固体潤滑剤は、皮膜の潤滑性改善により皮
膜の疵付きを防止し、加工時の皮膜の損傷を低減するこ
とを目的として添加される。本発明に用いることのでき
る固体潤滑剤としては、ポリエチレンワックス,酸化ポ
リエチレンワックス,酸化ポリプロピレンワックス,カ
ルナバワックス,パラフィンワックス,モンタンワック
ス,ライスワックス,テフロンワックス,2硫化モリブ
デン,2硫化炭素,グラファイト等が例示でき、これら
の固体潤滑剤の中から1種又は2種以上を任意に選択す
ればよい。処理液中での分散状態や潤滑性能を考慮する
と、ワックスタイプの潤滑剤、特にポリエチレンワック
ス、酸化ポリエチレンワックスを用いて、水分散型ワッ
クスの状態で、ケイ酸リチウム水溶液に添加することが
推奨される。
The solid lubricant is added for the purpose of preventing the film from being scratched by improving the lubricity of the film and reducing the damage of the film during processing. Examples of the solid lubricant that can be used in the present invention include polyethylene wax, polyethylene oxide wax, polypropylene oxide wax, carnauba wax, paraffin wax, montan wax, rice wax, Teflon wax, molybdenum disulfide, carbon disulfide, and graphite. For example, one or more of these solid lubricants may be arbitrarily selected. Considering the dispersion state and lubrication performance in the processing solution, it is recommended to use a wax-type lubricant, especially polyethylene wax or polyethylene oxide wax, and add it to the aqueous solution of lithium silicate in the form of a water-dispersed wax. You.

【0030】上記固体潤滑剤の添加量は、0.20重量
%以上、特に0.25重量%以上で、2.8重量%以
下、特に1.5重量%以下とすることが好ましい。0.
20重量%未満では潤滑性の改善効果が十分に得られな
いからである。一方、2.8重量%を超えると、塗装性
が低下するとともに造膜性も低下するため、結果として
形成される皮膜の耐食性及び耐水性が劣化するからであ
る。
The addition amount of the solid lubricant is preferably 0.20% by weight or more, particularly 0.25% by weight or more and 2.8% by weight or less, particularly preferably 1.5% by weight or less. 0.
If the content is less than 20% by weight, the effect of improving lubricity cannot be sufficiently obtained. On the other hand, when the content exceeds 2.8% by weight, the coating property is reduced and the film-forming property is also reduced, so that the corrosion resistance and water resistance of the resulting film are deteriorated.

【0031】また、本発明で用いられる固体潤滑剤は、
その粒径が0.1〜1.0μmであることが好ましい。
固体潤滑剤の粒径が0.1μm未満では、皮膜中に潤滑
剤が埋もれてしまい満足できる性能が十分得られず、一
方1.0μmを上回ると、処理液中における固体潤滑剤
の均一分散性及び液安定性が劣化して金属板へ均一に塗
布することができなくなるからである。
The solid lubricant used in the present invention is:
It is preferable that the particle size is 0.1 to 1.0 μm.
If the particle size of the solid lubricant is less than 0.1 μm, the lubricant is buried in the film and satisfactory performance cannot be obtained. On the other hand, if it exceeds 1.0 μm, the uniform dispersibility of the solid lubricant in the processing liquid In addition, the liquid stability deteriorates, and it becomes impossible to apply the solution uniformly to the metal plate.

【0032】本発明の表面処理金属板は、以上のような
組成を有する処理液を金属板表面に塗布し、乾燥するこ
とにより製造されたものである。従って金属板の表面に
は、微細なシリカ粒子の強固な乾燥ゲルからなるガラス
質の皮膜が形成されている。このガラス質の皮膜は、具
体的には処理液に含まれているケイ酸リチウム成分と有
機樹脂とがシランカップリングし、さらに固体潤滑剤が
含まれてなるものである。尚、乾燥は常温で行ってもよ
いし、有機樹脂の種類によっては加熱により行ってもよ
い。
The surface-treated metal sheet of the present invention is produced by applying a treatment liquid having the above composition to the surface of the metal sheet and drying the applied solution. Therefore, a vitreous film made of a strong dry gel of fine silica particles is formed on the surface of the metal plate. Specifically, the vitreous film is a film in which a lithium silicate component and an organic resin contained in the treatment liquid are silane-coupled, and further contain a solid lubricant. The drying may be performed at room temperature, or may be performed by heating depending on the type of the organic resin.

【0033】処理液の塗布量は、Siの重量で、0.0
20〜0.6g/m2 となる量である。0.025g/
2 未満では強靭で硬いガラス質の皮膜を得ることがで
きず、十分な耐食性及び深絞り加工性が得られないから
である。一方、Si重量が0.5g/m2 上回ると皮膜
のアース性及び塗装性が劣化するからである。
The coating amount of the processing liquid is 0.0% by weight of Si.
The amount is 20 to 0.6 g / m 2 . 0.025g /
If it is less than m 2 , a tough and hard glassy film cannot be obtained, and sufficient corrosion resistance and deep drawability cannot be obtained. On the other hand, if the Si weight exceeds 0.5 g / m 2 , the grounding property and coating property of the coating deteriorate.

【0034】本発明に用いられる金属板(処理液を塗布
する金属板)としては特に限定されず、鋼板の他、アル
ミ板,アルミ合金板,ステンレス鋼板,チタン板等の金
属板を用いてもよい。但し、上記皮膜の密着性を考慮す
ると、Zn又はZn合金めっき鋼板にクロメート処理や
りん酸塩処理等の化成処理を施したもの等が好ましく用
いられ、耐食性の観点からは、クロメート処理を施した
Zn又はZn合金めっき鋼板が最も好ましい。クロメー
ト皮膜の付着量は、Cr付着量として10mg/m2
上であることが耐食性の観点から好ましく、皮膜との密
着性の観点から100mg/m2 以下とすることが好ま
しい。尚、クロメート処理を施す方法としては、水洗型
(反応型)クロメート処理,塗布型クロメート処理,電
解クロメート処理等の方法があるが、特に限定するもの
ではなく、任意の方法で行えば良い。
The metal plate (metal plate to which the treatment liquid is applied) used in the present invention is not particularly limited, and a metal plate such as an aluminum plate, an aluminum alloy plate, a stainless steel plate, or a titanium plate may be used in addition to a steel plate. Good. However, in consideration of the adhesion of the film, those obtained by subjecting Zn or Zn alloy plated steel sheet to a chemical conversion treatment such as a chromate treatment or a phosphate treatment are preferably used, and from the viewpoint of corrosion resistance, a chromate treatment is performed. Most preferred is a Zn or Zn alloy plated steel sheet. The amount of the chromate film attached is preferably 10 mg / m 2 or more as the amount of Cr attached from the viewpoint of corrosion resistance, and is preferably 100 mg / m 2 or less from the viewpoint of adhesion to the film. As a method of performing the chromate treatment, there are methods such as a washing type (reaction type) chromate treatment, a coating type chromate treatment, and an electrolytic chromate treatment. However, the method is not particularly limited, and any method may be used.

【0035】処理液の塗装方法は限定されるものではな
く、ロールコーター法,ナイフコーター法,スプレー法
等の公知の塗布方法の中から任意に選択すればよい。こ
のようにして形成される表面処理金属板は、皮膜組成に
起因して耐疵付き性及び深絞り性だけでなく、耐食性、
耐水性及び塗装性にも優れている。
The coating method of the treatment liquid is not limited, and may be arbitrarily selected from known coating methods such as a roll coater method, a knife coater method, and a spray method. The surface-treated metal sheet formed in this way has not only scratch resistance and deep drawability due to the coating composition, but also corrosion resistance,
Excellent water resistance and paintability.

【0036】[0036]

【実施例】【Example】

〔試験方法〕下記実施例で用いた試験方法は下記の通り
である。 耐食性 JIS Z2371に準じて塩水噴霧試験を実施し、1
00時間後の白錆の発生面積により耐食性を評価した。
評価基準を以下に示す。 ◎:白錆なし ○:白錆5%未満 △:白錆5%以上10%未満 ×:白錆10%以上
[Test method] The test method used in the following examples is as follows. Corrosion resistance A salt spray test was conducted in accordance with JIS Z2371.
The corrosion resistance was evaluated based on the area of white rust generated after 00 hours.
The evaluation criteria are shown below. :: no white rust ○: less than 5% white rust Δ: 5% or more and less than 10% ×: 10% or more white rust

【0037】耐水性 得られた表面処理鋼板の表面にイオン交換水0.5ml
を滴下し、この表面処理鋼板の水が滴下された側の面
に、別途作製した表面処理鋼板を重ね合せた。すなわち
2枚の表面処理鋼板で水を挟んだ状態とした。次いで、
表面処理鋼板に1kgの荷重をかけ、1週間保管した後
の水滴下部分の外観変化を観察して評価した。評価基準
を以下に示す。 ◎:変化なし ○:わずかに変色が認められる △:水滴下部分は若干変化している ×:外観変化が著しい
Water resistance 0.5 ml of ion-exchanged water was applied to the surface of the obtained surface-treated steel sheet.
Was dropped, and a separately prepared surface-treated steel sheet was superimposed on the surface of the surface-treated steel sheet on which water was dropped. That is, water was sandwiched between two surface-treated steel sheets. Then
A 1 kg load was applied to the surface-treated steel sheet, and the appearance of the water-dropped portion after storage for one week was evaluated by observation. The evaluation criteria are shown below. ◎: No change :: Slight discoloration is observed △: Water dripping part is slightly changed ×: Appearance change is remarkable

【0038】耐疵付き性 得られた表面処理鋼板を2枚重ねた状態(上側の表面処
理鋼板寸法は10mm×10mm)で、表面性試験装置
(HEIDON社製)にセットした。セットした表面処
理鋼板に1kgの荷重をかけた状態で、2枚の表面処理
鋼板相互間で摺動させることによりすり傷を発生させ、
目視により疵付きを評価した(◎:極めて良い,○:良
い,△:悪い,×:極めて悪い)。
Scratch resistance The obtained surface-treated steel sheets were set on a surface test apparatus (manufactured by HEIDON) in a state where two sheets of the surface-treated steel sheets were stacked (the size of the upper surface-treated steel sheet was 10 mm × 10 mm). With a load of 1 kg applied to the set surface-treated steel sheet, a scratch is generated by sliding between the two surface-treated steel sheets,
Flaws were visually evaluated (評 価: extremely good, :: good, Δ: bad, ×: extremely bad).

【0039】濡れ性 調製した処理液を金属板表面に絞りロールで塗布し、塗
布直後の表面における処理液のはじきの程度を目視で観
察して評価した(◎:極めて良い,○:良い,△:悪
い,×:極めて悪い)。
Wetability The prepared treatment liquid was applied to the surface of a metal plate with a squeeze roll, and the degree of repellency of the treatment liquid on the surface immediately after application was visually observed and evaluated ((: extremely good, ○: good, Δ). : Bad, ×: extremely bad).

【0040】深絞り加工性 得られた表面処理鋼板を用いて、80トンのクランクプ
レス装置でプレス成形品を作製し、成形品の摺動面の型
かじり及び黒化現象(耐黒化性)について、目視で観察
して評価した(◎:極めて良い,○:良い,△:悪い,
×:極めて悪い)。
Deep drawing workability Using the obtained surface-treated steel sheet, a press-formed product is produced with an 80-ton crank press, and the sliding surface of the formed product is subjected to mold galling and blackening (blackening resistance). Were visually observed and evaluated (◎: extremely good, ○: good, Δ: bad,
X: extremely bad).

【0041】塗装性 得られた皮膜処理鋼板にメラミン系塗料を膜厚20μm
にてスプレー塗布した後、150℃で30分間焼きつけ
てメラミン系塗膜を形成した。形成された塗膜をカッタ
ーナイフで1mm枡目の碁盤目100枡を入れ、これに
テープ剥離試験を実施して、塗膜の残存枡目数を調べ
た。塗膜の残存枡目数が多いほど塗装性が良好である。
Coatability A melamine-based paint was applied to the obtained coated steel sheet to a thickness of 20 μm.
And sprayed at 150 ° C. for 30 minutes to form a melamine-based coating film. The formed coating film was cut into 100 square grids of 1 mm square with a cutter knife, and a tape peeling test was performed on the square grid to check the number of remaining squares of the coating film. The greater the number of meshes remaining in the coating film, the better the paintability.

【0042】アース性 表面処理鋼板の表面抵抗をテスターにて測定し、以下の
様に評価した。 ◎:50Ω未満 ○:50Ω以上100Ω未満 △:100Ω以上200Ω未満 ×:200Ω以上
Grounding property The surface resistance of the surface-treated steel sheet was measured with a tester and evaluated as follows. ◎: less than 50Ω ○: 50Ω or more and less than 100Ω △: 100Ω or more and less than 200Ω ×: 200Ω or more

【0043】〔実施例〕以下の実施例では、金属板とし
て、クロメート処理を施した電気Znめっき鋼板(Zn
付着量20g/m2 、Cr付着量20mg/m2 、板厚
0.8mm)を用いた。
[Examples] In the following examples, as a metal plate, an electrolytic Zn-plated steel sheet (Zn
The amount of adhesion was 20 g / m 2 , the amount of Cr adhesion was 20 mg / m 2 , and the plate thickness was 0.8 mm.

【0044】実施例1;まず処理液中のSiO2 /Li
2 O比が耐食性、耐水性、耐疵付き性、及び濡れ性に与
える影響を調べた。水にケイ酸リチウム及びケイ酸コロ
イドを分散させ、さらに、ウレタン系樹脂25重量%、
シランカップリング剤としてγ―グリシドキシプロピル
トリメトキシシラン10重量%、及び粒径0.6μmの
水分散型ポリエチレンワックス粒子1.5重量%を添加
して処理液を調製した。尚、ウレタン系樹脂、シランカ
ップリング剤、ポリエチレンワックス粒子の含有量は、
最終的に調製された処理液中の固形分総量に対する割合
である。
Example 1 First, SiO 2 / Li in the treatment liquid
The influence of the 2O ratio on corrosion resistance, water resistance, scratch resistance, and wettability was examined. Lithium silicate and silicate colloid are dispersed in water, and further, 25% by weight of urethane resin,
A treatment liquid was prepared by adding 10% by weight of γ-glycidoxypropyltrimethoxysilane as a silane coupling agent and 1.5% by weight of water-dispersible polyethylene wax particles having a particle diameter of 0.6 μm. In addition, urethane resin, silane coupling agent, the content of polyethylene wax particles,
It is the ratio to the total amount of solids in the treatment liquid finally prepared.

【0045】次に、調製した処理液を、塗布乾燥後のS
i重量にて0.1g/m2 となる様に絞りロールにて上
記金属板の表面に塗布し、板温80℃で乾燥することに
よりガラス質の皮膜を形成させて、No.1〜9の表面処
理鋼板を得た。尚、No.1〜9は、処理液におけるケイ
酸リチウムとケイ酸コロイドとの混合比率を調節するこ
とによって、SiO2 /Li2 O比が10〜40となる
ように調節した。No.1〜9の表面処理鋼板について、
耐食性、耐水性、耐疵付き性、及び濡れ性の試験を行っ
た。結果を表1に示す。
Next, the prepared treatment liquid was applied to S
i was applied to the surface of the metal plate with a squeeze roll so as to have a weight of 0.1 g / m 2 and dried at a plate temperature of 80 ° C. to form a vitreous film. Was obtained. In addition, Nos. 1 to 9 were adjusted so that the SiO 2 / Li 2 O ratio was 10 to 40 by adjusting the mixing ratio of lithium silicate and silicate colloid in the treatment liquid. No. 1 to 9 surface-treated steel sheets
Tests for corrosion resistance, water resistance, scratch resistance, and wettability were performed. Table 1 shows the results.

【0046】[0046]

【表1】 [Table 1]

【0047】SiO2 /Li2 O比が18〜33を満足
する本発明例No.1〜5は、耐食性、耐水性、耐疵付き
性、及び濡れ性の全てに優れている。特にSiO2 /L
2O比が26〜28の本発明例No.3、4は、耐食
性、耐水性、耐疵付き性、及び濡れ性が極めて優れてい
た。一方、SiO2 /Li2 O比が小さ過ぎる比較例N
o.6、7では耐水性が乏しく、SiO2 /Li2 O比が
大き過ぎる比較例No.8,9は耐食性、耐水性、耐疵付
き性、及び濡れ性の全てに劣っていた。
The inventive examples Nos. 1 to 5 satisfying the SiO 2 / Li 2 O ratio of 18 to 33 are excellent in all of corrosion resistance, water resistance, scratch resistance and wettability. Especially SiO 2 / L
The present invention Examples of i 2 O ratio 26 to 28 Nos. 3 and 4, the corrosion resistance, water resistance,耐疵with resistance, and wettability was extremely excellent. On the other hand, Comparative Example N in which the SiO 2 / Li 2 O ratio was too small
In Comparative Examples Nos. 8 and 9 in which the water resistance was poor in Nos. 6 and 7, and the SiO 2 / Li 2 O ratio was too large, all of the corrosion resistance, water resistance, scratch resistance, and wettability were inferior.

【0048】実施例2;次に、処理液中の有機樹脂の含
有量と得られる表面処理鋼板の性質との関係を調べた。
水にケイ酸リチウムとケイ酸コロイドの混合物を、Si
2 /Li2 O比を25となるように分散させ、さらに
ウレタン系樹脂の含有量を0〜40重量%に変更した以
外は実施例1と同様にして処理液を調製し、調製した処
理液を用いて実施例1と同様にしてNo.10〜18の表
面処理鋼板を得た。これらの表面処理鋼板について、耐
食性、耐水性、濡れ性及び深絞り加工性の試験を行なっ
た。結果を表2に示す。
Example 2 Next, the relationship between the content of the organic resin in the treatment liquid and the properties of the obtained surface-treated steel sheet was examined.
Lithium silicate and silicate colloid mixture in water, Si
A treatment liquid was prepared in the same manner as in Example 1 except that the O 2 / Li 2 O ratio was dispersed so as to be 25, and the content of the urethane resin was changed to 0 to 40% by weight. In the same manner as in Example 1 using the liquid, surface-treated steel sheets Nos. 10 to 18 were obtained. These surface-treated steel sheets were tested for corrosion resistance, water resistance, wettability and deep drawability. Table 2 shows the results.

【0049】[0049]

【表2】 [Table 2]

【0050】有機樹脂の含有量が0.8〜33重量%で
ある本発明例No.10〜14は、耐食性,耐水性、濡れ
性、及び深絞り加工性の全てに優れている。一方有機樹
脂の含有量が少な過ぎる比較例No.15、16は耐食
性,耐水性及び濡れ性のいずれかが劣っており、有機樹
脂の含有量が多過ぎる比較例No.17、18では深絞り
加工時に黒化現象が発生した。
The inventive examples Nos. 10 to 14 in which the content of the organic resin is 0.8 to 33% by weight are excellent in all of corrosion resistance, water resistance, wettability and deep drawability. On the other hand, Comparative Examples Nos. 15 and 16 in which the content of the organic resin was too low were inferior in corrosion resistance, water resistance and wettability, and Comparative Examples Nos. 17 and 18 in which the content of the organic resin was too high were deep drawn. Blackening occurred during processing.

【0051】実施例3;次に、処理液中の固体潤滑剤の
含有量又は粒径と得られる表面処理鋼板の性質との関係
を調べた。ケイ酸リチウムとケイ酸コロイドの混合物に
おけるSiO2 /Li2 O比を25とし、粒径の異なる
水分散型ポリエチレンワックス粒子の含有量を0〜10
重量%に変更した以外は実施例1と同様にして処理液を
調製した。調製した処理液を用いて実施例1と同様にし
てNo.19〜33の表面処理鋼板を得た。これらの表面
処理鋼板について、耐食性、耐水性、塗装性、及び深絞
り加工性の試験を行った。結果を表3に示す。
Example 3 Next, the relationship between the content or particle size of the solid lubricant in the treatment liquid and the properties of the obtained surface-treated steel sheet was examined. The ratio of SiO 2 / Li 2 O in the mixture of lithium silicate and colloidal silicate is 25, and the content of water-dispersible polyethylene wax particles having different particle diameters is 0 to 10.
A treatment liquid was prepared in the same manner as in Example 1 except that the amount was changed to% by weight. Using the prepared treatment liquid, surface-treated steel sheets Nos. 19 to 33 were obtained in the same manner as in Example 1. These surface-treated steel sheets were tested for corrosion resistance, water resistance, paintability, and deep drawability. Table 3 shows the results.

【0052】[0052]

【表3】 [Table 3]

【0053】処理液中の固体潤滑剤の含有量が0.2〜
2.8重量%であり、その粒径が0.1〜1.0μmで
ある本発明例No.19〜25は、耐食性、耐水性、塗装
性及び深絞り加工性の全てに優れていた。一方、固体潤
滑剤の含有量が少な過ぎる比較例No.26、27は深絞
り加工性が乏しく、固体潤滑剤の含有量が多過ぎる比較
例No.28〜30は耐食性、耐水性、及び塗装性が劣っ
ている。また固体潤滑剤の粒径が小さ過ぎる比較例No.
31は深絞り加工性に乏しく、固体潤滑剤の粒径が大き
過ぎる比較例No.32は耐食性、塗装性及び深絞り加工
性(耐黒化性)に劣り、固体潤滑剤の粒径が3.0μm
の比較例No.33では溶液中に固体潤滑剤の分散ができ
なかった。
When the content of the solid lubricant in the treatment liquid is 0.2 to
Inventive Examples Nos. 19 to 25 having 2.8% by weight and a particle size of 0.1 to 1.0 µm were excellent in all of corrosion resistance, water resistance, coating property and deep drawing workability. On the other hand, Comparative Examples Nos. 26 and 27 in which the content of the solid lubricant is too low have poor deep drawability, and Comparative Examples Nos. 28 to 30 in which the content of the solid lubricant is too high have corrosion resistance, water resistance, and paint. Poor sex. Comparative Example No. in which the particle size of the solid lubricant was too small.
Comparative Example No. 31 is poor in deep drawability and the particle size of the solid lubricant is too large. Comparative Example No. 32 is inferior in corrosion resistance, paintability and deep drawability (blackening resistance), and the particle size of the solid lubricant is 3 0.0 μm
In Comparative Example No. 33, the solid lubricant could not be dispersed in the solution.

【0054】実施例4;次に、処理液中のシランカップ
リング剤の種類又は含有量と表面処理鋼板の性質の関係
を調べた。ケイ酸リチウムとケイ酸コロイドの混合物に
おけるSiO2 /Li2 O比を25とし、シランカップ
リン剤の種類又は含有量を表4に示すように変更した以
外は実施例1と同様にして処理液を調製し、調製した処
理液を用いて実施例1と同様にしてNo.34〜46の表
面処理鋼板を作製した。これらの表面処理鋼板につい
て、耐食性、耐水性、及び深絞り加工性の試験を行なっ
た。結果を表4に示す。
Example 4 Next, the relationship between the type or content of the silane coupling agent in the treatment liquid and the properties of the surface-treated steel sheet was examined. Treatment liquid in the same manner as in Example 1 except that the SiO 2 / Li 2 O ratio in the mixture of lithium silicate and colloidal silicate was 25, and the type or content of the silane coupling agent was changed as shown in Table 4. Was prepared, and surface-treated steel sheets Nos. 34 to 46 were produced in the same manner as in Example 1 using the prepared treatment liquid. These surface-treated steel sheets were tested for corrosion resistance, water resistance, and deep drawability. Table 4 shows the results.

【0055】[0055]

【表4】 [Table 4]

【0056】シランカップリング剤を0.8〜17.0
重量%の範囲で含有させた本発明例No.34〜41は、
耐食性、耐水性、及び深絞り加工性のいずれにも優れて
いる。一方シランカップリング剤の含有量が少な過ぎる
比較例No.42、43は耐水性に乏しく、シランカップ
リング剤の含有量が多過ぎる比較例No.44,45は耐
水性、深絞り加工時に型かじりが発生した。また、シラ
ンカップリング剤の含有量が30%である比較例No.4
6は処理液がゲル化した。さらに、No.36、39〜4
1の比較から、シランカップリング剤としては、アルコ
キシ基がメトキシ基で有機基としてグリシドキシ基を有
するγ−グリシドキシプロピルトリメトキシシランが、
耐食性、耐水性について最も優れていたことがわかる。
The silane coupling agent is used in an amount of 0.8 to 17.0.
Inventive Examples Nos. 34 to 41 contained in the range of wt%
Excellent in corrosion resistance, water resistance and deep drawability. On the other hand, Comparative Examples Nos. 42 and 43 in which the content of the silane coupling agent is too low have poor water resistance, and Comparative Examples Nos. 44 and 45 in which the content of the silane coupling agent is too high have water resistance, Galling has occurred. Comparative Example No. 4 in which the content of the silane coupling agent was 30%
In No. 6, the treatment liquid gelled. No. 36, 39-4
From the comparison of 1, as the silane coupling agent, γ-glycidoxypropyltrimethoxysilane in which the alkoxy group is a methoxy group and the organic group has a glycidoxy group,
It turns out that corrosion resistance and water resistance were the most excellent.

【0057】実施例5;次に、処理液中のNa及び/又
はKの含有総量(Na含有量+K含有量)と得られる表
面処理鋼板の性質との関係を調べた。ケイ酸リチウムと
ケイ酸コロイドの混合物におけるSiO2 /Li2 O比
が25である混合溶液を用いて実施例1と同様にして調
製した処理液にいてNa及び/又はKの含有総量を0.
1〜3.0重量%の範囲で調節した処理液を調製し、こ
れらを用いて、実施例1と同様にしてNo.47〜53の
表面処理鋼板を得た。これらの表面処理鋼板について、
耐食性,耐水性、濡れ性,及び深絞り加工性の試験を行
った。結果を表5に示す。
Example 5 Next, the relationship between the total content of Na and / or K in the treatment liquid (Na content + K content) and the properties of the obtained surface-treated steel sheet was examined. In a treatment liquid prepared in the same manner as in Example 1 using a mixed solution having a SiO 2 / Li 2 O ratio of 25 in a mixture of lithium silicate and colloidal silicate, the total content of Na and / or K was 0.1%.
Treatment liquids adjusted in the range of 1 to 3.0% by weight were prepared, and these were used to obtain surface-treated steel sheets of Nos. 47 to 53 in the same manner as in Example 1. About these surface-treated steel sheets,
Tests for corrosion resistance, water resistance, wettability, and deep drawability were performed. Table 5 shows the results.

【0058】[0058]

【表5】 [Table 5]

【0059】Na及び/又はKの含有総量が1.0重量
%以下である本発明例No.47〜50は、耐食性、耐水
性、濡れ性及び深絞り加工性の全てに優れている。一
方、Na及び/又はKの含有総量が1.0重量%を超え
る比較例No.51〜53は、耐食性、耐水性及び濡れ性
に劣っている。
The inventive examples Nos. 47 to 50 in which the total content of Na and / or K is 1.0% by weight or less are excellent in all of corrosion resistance, water resistance, wettability and deep drawability. On the other hand, Comparative Examples Nos. 51 to 53 in which the total content of Na and / or K exceeds 1.0% by weight are inferior in corrosion resistance, water resistance and wettability.

【0060】実施例6;次に、処理液の塗布量と得られ
る表面処理鋼板の性質との関係を調べた。ケイ酸リチウ
ムとケイ酸コロイドとの混合物におけるSiO2 /Li
2 O比が25である混合溶液を用いて実施例1と同様に
して調製した処理液を、塗布乾燥後のSi重量にて0.
015〜2.0g/m2 となる様に実施例1と同様の方
法で、No.54〜62の表面処理鋼板を得た。これらの
表面処理鋼板について、耐食性、深絞り加工性及びアー
ス性を試験した。結果を表6に示す。
Example 6 Next, the relationship between the amount of treatment liquid applied and the properties of the resulting surface-treated steel sheet was examined. SiO 2 / Li in a mixture of lithium silicate and silicic acid colloids
0 2 O ratio processing solution prepared in the same manner as in Example 1 using a mixed solution of 25 at Si weight after coating and drying.
In the same manner as in Example 1, surface-treated steel sheets of Nos. 54 to 62 were obtained so as to obtain 015 to 2.0 g / m 2 . These surface-treated steel sheets were tested for corrosion resistance, deep drawing workability, and earthing property. Table 6 shows the results.

【0061】[0061]

【表6】 [Table 6]

【0062】Si量が0.02〜0.6g/m2 である
本発明例No.54〜58は、耐食性,深絞り加工性及び
アース性の全てに優れている。一方Si付着量が少な過
ぎる比較例No.59は、耐食性及び深絞り加工性に乏し
く、Si付着量が多過ぎる比較例No.60〜62はアー
ス性に劣っている。
Examples 54 to 58 of the present invention, in which the Si content is 0.02 to 0.6 g / m 2 , are excellent in all of the corrosion resistance, the deep drawability and the earthing property. On the other hand, Comparative Example No. 59, in which the Si adhesion amount was too small, was poor in corrosion resistance and deep drawing workability, and Comparative Examples Nos. 60-62, in which the Si adhesion amount was too large, were inferior in grounding properties.

【0063】[0063]

【発明の効果】本発明の表面処理鋼板は、SiO2 /L
2 O比が18〜33のガラス質で、且つケイ酸リチウ
ム成分をはじめとする無機物と有機樹脂とがシランカッ
プリングされた皮膜が金属表面に形成されているので、
耐水性、耐食性、塗装性、耐疵付き性及び深絞り性に優
れている。
The surface-treated steel sheet of the present invention has a SiO 2 / L
Since a film in which the i 2 O ratio is 18-33 and which is a vitreous material and an inorganic material such as a lithium silicate component and an organic resin are silane-coupled is formed on the metal surface,
Excellent water resistance, corrosion resistance, paintability, scratch resistance and deep drawability.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 木原 敦史 兵庫県加古川市金沢町1番地 株式会社 神戸製鋼所 加古川製鉄所内 (72)発明者 渡瀬 岳史 兵庫県加古川市金沢町1番地 株式会社 神戸製鋼所 加古川製鉄所内 (56)参考文献 特開 平4−285179(JP,A) 特開 平5−125555(JP,A) 特開 平9−99517(JP,A) (58)調査した分野(Int.Cl.6,DB名) B32B 15/08 B05D 7/14 B05D 7/24 303 C23C 22/00 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Atsushi Kihara 1 Kanazawacho, Kakogawa-shi, Hyogo Kobe Steel, Ltd. Inside the Kakogawa Works (72) Inventor Takefumi Watase 1, Kanazawacho, Kakogawa-shi, Hyogo Kobe Steel, Ltd. Kakogawa Works (56) References JP-A-4-285179 (JP, A) JP-A-5-125555 (JP, A) JP-A-9-99517 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) B32B 15/08 B05D 7/14 B05D 7/24 303 C23C 22/00

Claims (8)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 SiO2 /Li2 O比(モル比)が18
〜33であるケイ酸リチウム水溶液に、有機樹脂、シラ
ンカップリング剤、及び固体潤滑剤を含有させた処理液
を、金属板表面に塗布した後乾燥してなるものであるこ
とを特徴とする表面処理金属板。
1. An SiO 2 / Li 2 O ratio (molar ratio) of 18
A surface obtained by applying a treatment liquid containing an organic resin, a silane coupling agent, and a solid lubricant to a lithium silicate aqueous solution of ~ 33 to the surface of a metal plate and then drying. Processing metal plate.
【請求項2】 前記処理液における有機樹脂の含有量
は、該処理液中の固形分総量に対して8〜33重量%で
ある請求項1に記載の表面処理金属板。
2. The surface-treated metal sheet according to claim 1, wherein the content of the organic resin in the treatment liquid is 8 to 33% by weight based on the total solid content in the treatment liquid.
【請求項3】 前記シランカップリング剤が下記(1)
〜(4)式で表されるシランカップリング剤よりなる群
から選択される1種以上である請求項1又は2に記載の
表面処理金属板。 【化1】 (式中、R1 ,R5 は夫々低級アルキル基を示し、R
2 ,R3 ,R4 は夫々低級アルコキシ基を示す。) 【化2】 (式中、Rg はグリシドキシ基を示し、R2 ,R3 ,R
4 は夫々低級アルコキシ基を示し、R5 は低級アルキル
基を示し、R6 は低級アルキレン基を示す。)
3. The silane coupling agent according to the following (1):
The surface-treated metal sheet according to claim 1, wherein the metal sheet is at least one selected from the group consisting of silane coupling agents represented by formulas (4) to (4). Embedded image (Wherein R 1 and R 5 each represent a lower alkyl group;
2 , R 3 and R 4 each represent a lower alkoxy group. ) (Wherein R g represents a glycidoxy group, and R 2 , R 3 , R
4 represents a lower alkoxy group, R 5 represents a lower alkyl group, and R 6 represents a lower alkylene group. )
【請求項4】 前記処理液におけるシランカップリング
剤の含有量は、該処理液中の固形分総量に対して0.8
〜17.0重量%である請求項1〜3のいずれかに記載
の表面処理金属板。
4. The content of the silane coupling agent in the processing solution is 0.8 to the total solid content in the processing solution.
The surface-treated metal plate according to any one of claims 1 to 3, wherein the content is from 1 to 17.0% by weight.
【請求項5】 前記処理液における固体潤滑剤の含有量
は、該処理液中の固形分総量に対して0.2〜2.8重
量%であり、且つ該固体潤滑剤の粒径が0.1〜1.0
μmである請求項1〜4のいずれかに記載の表面処理金
属板。
5. The content of the solid lubricant in the treatment liquid is 0.2 to 2.8% by weight based on the total solid content in the treatment liquid, and the particle size of the solid lubricant is 0%. .1 to 1.0
The surface-treated metal plate according to any one of claims 1 to 4, which has a thickness of µm.
【請求項6】 前記処理液は、Si換算で0.020〜
0.6g/m2 となる量を塗布したものである請求項1
〜5のいずれかに記載の表面処理金属板。
6. The processing liquid is 0.020 to 0.020 in terms of Si.
An amount of 0.6 g / m 2 is applied.
6. The surface-treated metal plate according to any one of items 1 to 5.
【請求項7】 SiO2 /Li2 O比(モル比)が18
〜33であるケイ酸リチウム成分と有機樹脂とがシラン
カップリングした高分子、及び固体潤滑剤が含有されて
いる皮膜が、金属板表面に形成されていることを特徴と
する表面処理金属板。
7. An SiO 2 / Li 2 O ratio (molar ratio) of 18
33. A surface-treated metal plate, wherein a film containing a solid lubricant and a polymer in which a lithium silicate component and an organic resin are silane-coupled to each other are formed on the surface of the metal plate.
【請求項8】 前記皮膜中において、不純物として含ま
れるNa及び/又はKの含有総量が1.0重量%以下で
ある請求項7に記載の表面処理金属板。
8. The surface-treated metal sheet according to claim 7, wherein the total amount of Na and / or K contained as impurities in the film is 1.0% by weight or less.
JP9218779A 1997-08-13 1997-08-13 Surface treated metal plate Expired - Lifetime JP2953654B2 (en)

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