JP2941592B2 - Oil seal and its manufacturing method - Google Patents
Oil seal and its manufacturing methodInfo
- Publication number
- JP2941592B2 JP2941592B2 JP5029757A JP2975793A JP2941592B2 JP 2941592 B2 JP2941592 B2 JP 2941592B2 JP 5029757 A JP5029757 A JP 5029757A JP 2975793 A JP2975793 A JP 2975793A JP 2941592 B2 JP2941592 B2 JP 2941592B2
- Authority
- JP
- Japan
- Prior art keywords
- ring
- reinforcing ring
- oil seal
- manufacturing
- divided
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Sealing With Elastic Sealing Lips (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は回転部分を密封するオイ
ルシールに関し、さらに詳しくは形成材料の節約と精度
向上とをもたらすオイルシールとその製造方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an oil seal for sealing a rotating part, and more particularly, to an oil seal which saves forming material and improves accuracy and a method of manufacturing the same.
【0002】[0002]
【従来の技術】従来、オイルシールの製作にあたって
は、予め金属の板材から環状の金属環を打ち抜き形成
し、該金属環へ絞り加工あるいは接着剤塗布など施した
後、合成樹脂あるいは合成ゴム等の弾性体を型内で加硫
接着成型し、該金属環とシール部とが一体化されたオイ
ルシールを得ていた。2. Description of the Related Art Conventionally, in manufacturing an oil seal, an annular metal ring is punched out of a metal plate material in advance, and the metal ring is drawn or coated with an adhesive, and then is made of synthetic resin or synthetic rubber. The elastic body was vulcanized and bonded in a mold to obtain an oil seal in which the metal ring and the seal portion were integrated.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、前記の
ような金属環とシール部とからなるオイルシールは金属
環の成形に以下のような不具合があり製造コスト低減と
精度向上に好ましい構造物となり得ていない。すなわ
ち、前記金属環の成形においては、多くの場合帯状に巻
かれた金属板材を順に打ち抜きパンチへ送り、連続的に
打ち抜き造形するが、このとき丸形状物の外径の巾寸法
と送りピッチは最低限の必要寸法であって、その外側の
周囲部分と中側の芯部分の不要部分を除去すると20%
〜30%程度しか有効な材料利用ができない。However, the oil seal comprising the metal ring and the seal portion as described above has the following problems in molding the metal ring, and can be a preferable structure for reducing the manufacturing cost and improving the accuracy. Not. That is, in the forming of the metal ring, in many cases, the metal sheet material wound in a belt shape is sequentially sent to a punching punch and continuously punched and formed. It is the minimum required size, and it is 20% when the unnecessary parts of the outer peripheral part and the inner core part are removed.
Only about 30% of effective materials can be used.
【0004】以下、図面を参照しつつ詳述する。この歩
留まりの悪さを解消とするものとして、図3及び図4に
示す特公昭62−22026号公報に見られるような省
資源タイプのオイルシールの製造方法も見られる。この
構造を説明すると、互いに対向する位置の弦部を一部欠
除して外径欠け補強環a2を打ち抜き形成した後、これ
にシール部2を形成せしめて外周部の欠けたオイルシー
ルを得ている。しかしながらこのような材料歩留まりを
高めた外径欠け補強環a2にあっても中側の芯部分とか
一部の外周部分に材料ロスが見られ目を見張るべき改善
がなされていないし、それにも増して致命的な欠点は、
ただでさえ歪の発生し易い絞り加工等の延縮加工時、一
様に周部分の質量が形成されていない外径欠け造形によ
って大きな歪が発生し、シール部の接触精度を大きく低
下させてシール性と耐久性に極めて悪い影響を与えるこ
とが予測される。本発明はこのような欠点に鑑み、材料
歩留まりを飛躍的に高めかつ高精度で強固な嵌合力を得
さしめるオイルシールを提供することを目的としてい
る。Hereinafter, a detailed description will be given with reference to the drawings. As a method of solving this low yield, a method of manufacturing a resource-saving oil seal as disclosed in Japanese Patent Publication No. 220220/1987 shown in FIGS. To explain this structure, a chord portion at a position facing each other is partially cut out to punch out and form a reinforcing ring a2 having an outer diameter, and then a seal portion 2 is formed thereon to obtain an oil seal having a chipped outer peripheral portion. ing. However, even in such a reinforcing ring a2 having an outer diameter chipped material having an improved material yield, material loss is observed in the central core portion or a part of the outer peripheral portion, and no remarkable improvement has been made. The fatal drawback is
At the time of elongation and contraction processing such as drawing, where distortion is easily generated, large distortion occurs due to the outer diameter chipping where the mass of the peripheral part is not formed uniformly, greatly reducing the contact accuracy of the seal part. It is expected that this will have a very bad effect on sealability and durability. SUMMARY OF THE INVENTION The present invention has been made in view of the above-described drawbacks, and has as its object to provide an oil seal capable of dramatically increasing the material yield and obtaining a high-precision and strong fitting force.
【0005】[0005]
【課題を解決するための手段】本発明を図面に基づいて
説明すると、図5に示すように、相対回転する回転部分
に取り付けられその密封をなすオイルシールに関してお
り、補強環1を有し、該補強環1に弾性体よりなるシー
ル部2を設けてなるオイルシールであって、図1に示す
ように複数の分割環形状物a1を板材Aから打ち抜き造
形した後、図2の如くその各各を接合一体化して環状の
補強環1を得、前記補強環1へシール部2を設けたこと
を特徴としている。The present invention will be described with reference to the drawings. As shown in FIG. 5, the present invention relates to an oil seal which is attached to a rotating part which rotates relatively and seals the same, and has a reinforcing ring 1; 1. An oil seal comprising a reinforcing ring 1 provided with a sealing portion 2 made of an elastic body, wherein a plurality of divided ring-shaped objects a1 are stamped and formed from a plate material A as shown in FIG. Each is joined and integrated to obtain an annular reinforcing ring 1, and a sealing portion 2 is provided on the reinforcing ring 1.
【0006】また、補強環1とシール部2からなるオイ
ルシールの製造方法であって、図1に示す如く複数の分
割環形状物a1を板材Aから打ち抜き所望形状に造形し
た後、図2のようにその各各の接合部を接合して一体化
された環状の補強環1を形成し、前記補強環1へシール
リップ等を持つシール部2を成型せしめたことを特徴と
している。In addition, in a method of manufacturing an oil seal comprising a reinforcing ring 1 and a seal portion 2, a plurality of divided ring-shaped objects a1 are punched from a plate material A as shown in FIG. In this manner, the respective joining portions are joined to form an integrated annular reinforcing ring 1, and a sealing portion 2 having a seal lip or the like is formed on the reinforcing ring 1.
【0007】[0007]
【作用】本発明は、上記した構成をもって下記に示す作
用をなす。すなわち、本発明は薄板あるいは帯板などの
板材Aから、図1に示すように小片の分割形状を持つ分
割環形状物a1に打ち抜き形成され(一般的には打ち抜
きと同時に該打ち抜き型内で絞り加工を施す)、この分
割環形状物a1を溶接あるいは接着等の固着手段を用い
て環形状に形成一体化せしめて剛性の高い補強環1を造
形する。この後、所望の形状のシール部2を金型等用い
て成型固着し全体精度の高いオイルシールを得る。The present invention has the following functions with the above-described configuration. That is, according to the present invention, as shown in FIG. 1, a divided ring-shaped object a1 having a divided shape of small pieces is punched and formed from a sheet material A such as a thin plate or a band plate (in general, at the same time as punching, drawing is performed in the punching die. Then, the divided ring-shaped object a1 is formed into a ring shape using a fixing means such as welding or bonding and integrated to form a reinforcing ring 1 having high rigidity. Thereafter, the seal portion 2 having a desired shape is molded and fixed using a mold or the like to obtain an oil seal with high overall accuracy.
【0008】[0008]
【実施例】本発明を実施するに、分割環形状物a1を歩
留まり効率良く打ち抜く配置組合せとしては、図1に示
したような互いに千鳥形状に向き合わせた形状の他、一
方向に整列配置するとか、逆並列配置など様々な組合せ
が可能であり、また、図1で示した2分割形状に限ら
ず、図示していないが3分割、4分割等の多数分割形状
に造形しても差し支えない。DESCRIPTION OF THE PREFERRED EMBODIMENTS In order to carry out the present invention, as the arrangement combination for efficiently punching out the divided ring-shaped objects a1, in addition to the shapes facing each other in a zigzag shape as shown in FIG. In addition, various combinations such as reverse parallel arrangement are possible, and the present invention is not limited to the two-part shape shown in FIG. .
【0009】次に、前記分割環形状物a1を環形状に一
体化せしめる固着手段に関しては、互いの部材を溶かし
て固着せしめる溶接法、固着力を持たせた部材を間に挟
んで一体化するサンドイッチ法、さらにベルト、リン
グ、かすがい等の取付け部材を用いる取付け部材固定
法、あるいは互いに引っ掛る係合部を造形しこれをカシ
メて固着するカシメ法など多くの固定手段が存在する。Next, as for the fixing means for integrating the divided ring-shaped members a1 into a ring shape, a welding method for melting and fixing the members to each other, and a member having a fixing force therebetween are integrated. There are many fixing means, such as a sandwich method, a fixing method of a fixing member using a fixing member such as a belt, a ring, and a scramble, or a crimping method of shaping an engaging portion to be hooked on each other and fixing it by caulking.
【0010】このようにして形成された補強環1へシー
ル部2を造形するには、該補強環1に表面整え、脱脂、
接着剤塗布等の下地処理をなし、所望形状のシール部2
を刻んだ金型内に弾性体生地と共に投入せしめて加硫成
型せしめるのが多く用いられている一体成型方法であ
る。勿論、合成樹脂にて形成されるシール部2において
は、その形状に適した一般に知られている公知の成型方
法の一つを選択して形成すれば良い。In order to form the seal portion 2 on the reinforcing ring 1 thus formed, the surface of the reinforcing ring 1 is trimmed, degreasing,
Sealing part 2 of desired shape without base treatment such as adhesive application
This is an integral molding method that is often used by putting it together with an elastic material into a mold in which is cut and vulcanized. Of course, the seal portion 2 made of a synthetic resin may be formed by selecting one of the generally known molding methods suitable for the shape.
【0011】[0011]
【発明の効果】本発明によると、小片の分割形状に造形
したことで分割環形状物a1を効率良く打ち抜き形成す
ることができるので高い歩留まりを示し、多数分割形状
ではさらなる高歩留まりを得ることが可能となる。この
分割環形状物a1の絞り加工においては、周形状を持た
ない分割形故その絞りによる内部応力が吸収・解放され
るので歪の出ない補強環1が得られる。このようにして
形成された分割環形状物a1はその分割形状によって外
内径寸法及び平面度に精度の高い補強環1となり、これ
に成型一体化されるシール部2の接触精度を高め耐久性
の良いオイルシールを提供できる。According to the present invention, since the divided ring-shaped object a1 can be efficiently punched and formed by shaping the small piece into a divided shape, a high yield can be obtained, and a higher yield can be obtained with the multiple divided shape. It becomes possible. In the drawing processing of the divided ring-shaped object a1, the reinforcing ring 1 having no distortion is obtained because the internal stress due to the drawing is absorbed and released because of the divided shape having no peripheral shape. The divided ring-shaped object a1 formed in this manner becomes a reinforcing ring 1 having high accuracy in outer diameter and inner diameter and flatness due to the divided shape. Good oil seal can be provided.
【0012】[0012]
【図1】本発明の一実施例を示す平面図である。FIG. 1 is a plan view showing an embodiment of the present invention.
【図2】本発明の実施をなす過程を示した斜視図であ
る。FIG. 2 is a perspective view showing a process of implementing the present invention.
【図3】本発明を使用しない従来の打ち抜き形状を示す
平面図である。FIG. 3 is a plan view showing a conventional punched shape without using the present invention.
【図4】図3によって形成された補強環の形状を示す断
面図である。FIG. 4 is a sectional view showing a shape of a reinforcing ring formed according to FIG. 3;
【図5】一般的なオイルシールを示す断面図である。FIG. 5 is a sectional view showing a general oil seal.
【0013】[0013]
A 板材 1 補強環 a1 分割環形状物 2 シール部 a2 外径欠け補強環 Reference Signs List A plate material 1 reinforcing ring a1 split ring-shaped object 2 seal portion a2 outer diameter chipped reinforcing ring
Claims (2)
るシール部を設けてなるオイルシールにおいて、複数の
分割環形状物を板材から打ち抜き造形した後、その各各
を接合一体化して環状の補強環を得、前記補強環へシー
ル部を設けたことを特徴とするオイルシール。In an oil seal having a reinforcing ring and a sealing portion made of an elastic body provided on the reinforcing ring, a plurality of divided ring-shaped members are stamped and formed from a plate material, and each of them is joined and integrated. An oil seal characterized in that a ring-shaped reinforcing ring is obtained by providing a sealing portion on the reinforcing ring.
るシール部を形成したオイルシールの製造方法におい
て、複数の分割環形状物を板材から打ち抜き造形した
後、その各各を接合一体化して環状の補強環を形成し、
前記補強環へシール部を成型せしめたことを特徴とする
オイルシールの製造方法。2. A method of manufacturing an oil seal having a reinforcing ring and forming a seal portion made of an elastic body on the reinforcing ring, wherein a plurality of divided ring-shaped members are stamped out of a plate material, and each of the members is joined. Integrated to form an annular reinforcing ring,
A method for manufacturing an oil seal, wherein a seal portion is formed on the reinforcing ring.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5029757A JP2941592B2 (en) | 1993-01-25 | 1993-01-25 | Oil seal and its manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5029757A JP2941592B2 (en) | 1993-01-25 | 1993-01-25 | Oil seal and its manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06221443A JPH06221443A (en) | 1994-08-09 |
JP2941592B2 true JP2941592B2 (en) | 1999-08-25 |
Family
ID=12284956
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5029757A Expired - Fee Related JP2941592B2 (en) | 1993-01-25 | 1993-01-25 | Oil seal and its manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2941592B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8616557B2 (en) | 2011-10-06 | 2013-12-31 | Federal-Mogul Corporation | Multilayer gasket with segmented integral stopper feature |
-
1993
- 1993-01-25 JP JP5029757A patent/JP2941592B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH06221443A (en) | 1994-08-09 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |