JP2932925B2 - Cleaning solution purifier for steel strip - Google Patents
Cleaning solution purifier for steel stripInfo
- Publication number
- JP2932925B2 JP2932925B2 JP6011003A JP1100394A JP2932925B2 JP 2932925 B2 JP2932925 B2 JP 2932925B2 JP 6011003 A JP6011003 A JP 6011003A JP 1100394 A JP1100394 A JP 1100394A JP 2932925 B2 JP2932925 B2 JP 2932925B2
- Authority
- JP
- Japan
- Prior art keywords
- sludge
- tank
- cleaning liquid
- roll
- scraper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Auxiliary Devices For Machine Tools (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明は鋼帯の洗浄工程における
循環利用される洗浄液の浄化装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for purifying a cleaning liquid circulated in a steel strip cleaning process.
【０００２】[0002]
【従来の技術】冷間圧延後の鋼帯の洗浄工程における洗
浄液は循環利用されるため、鋼帯の圧延時に使用される
圧延油とともに鋼帯の摩耗粉がスラッジ（鉄粉、圧延油
と洗浄剤の滓の混合体をいう）となって混入し、洗浄液
は時間とともに汚染されていく。それゆえ洗浄液の洗浄
性が低下し、鋼帯表面の光沢が低下したり、化成処理性
の劣化の原因になったりする。2. Description of the Related Art Since a washing liquid in a washing process of a steel strip after cold rolling is circulated, abrasion powder of the steel strip is mixed with sludge (iron powder, rolling oil and washing oil) together with the rolling oil used in the rolling of the steel strip. The cleaning solution is contaminated with time. Therefore, the cleaning property of the cleaning liquid is reduced, the gloss of the steel strip surface is reduced, and the chemical conversion property is deteriorated.
【０００３】このため洗浄液は浄化装置によって浄化さ
れるのが一般的であり、その方法は図２に示したマグネ
ットセパレータによる方法や沈澱式ストレーナー、オー
トストレーナーなどによる方法が提案されている。図２
に示したマグネットセパレータによる方法は、槽１に貯
蔵された使用済み洗浄液にその一部を浸漬しながら回転
するマグネットロール７の表面にスラッジを吸着させ、
吸着したスラッジをロール表面からスクレーパー５で掻
き落として洗浄液を浄化する方法である。この方法は安
価で、簡便であり、しかも他の方法に比較し鉄粉の粒子
径に依存せずに洗浄液の浄化が可能であるという大きな
メリットがある。[0003] For this reason, the cleaning liquid is generally purified by a purifying device, and a method using a magnet separator shown in FIG. 2, a method using a precipitation type strainer, an automatic strainer, or the like has been proposed. FIG.
In the method using the magnet separator shown in (1), sludge is adsorbed on the surface of the rotating magnet roll 7 while a part of the used washing liquid stored in the tank 1 is immersed in the washing liquid.
In this method, the adsorbed sludge is scraped off from the roll surface by a scraper 5 to purify the cleaning liquid. This method is inexpensive, simple, and has a great merit that the cleaning solution can be purified without depending on the particle size of the iron powder as compared with other methods.
【０００４】[0004]
【発明が解決しようとする課題】しかしながら図２の方
法には、スラッジと一緒に大量の洗浄液も排出されるの
で洗浄液の有効な循環利用が図れないという問題があ
る。またスラッジが大量の洗浄液を含むので、廃棄物の
量が増大し、その処理も大きな問題になっている。However, the method of FIG. 2 has a problem that a large amount of cleaning liquid is discharged together with the sludge, so that the cleaning liquid cannot be effectively circulated. Further, since the sludge contains a large amount of cleaning liquid, the amount of waste increases, and its disposal is also a serious problem.
【０００５】本発明はこのような課題を解決するために
なされたもので、洗浄液の再利用率を向上させ、同時に
廃棄物量を低減させることが可能な鋼帯の洗浄液浄化装
置を提供することを目的とする。The present invention has been made to solve such problems, and an object of the present invention is to provide a steel strip cleaning liquid purifying apparatus capable of improving the recycling rate of the cleaning liquid and simultaneously reducing the amount of waste. Aim.
【０００６】[0006]
【課題を解決するための手段】上記課題は、鉄分を含む
スラッジの混入した洗浄液を貯蔵する第一の槽と、磁気
吸着力を有しその一部が第一の槽の洗浄液に浸漬しなが
ら回転する円盤と、円盤上に吸着したスラッジを掻き落
とす第一のスクレーパーと、掻き落とされたスラッジを
貯蔵する第二の槽と、マグネットロールからなりその一
部が第二の槽の洗浄液に浸漬しながら回転する下ロール
と弾性体でできた上ロールとからなる双ロールと、下ロ
ール表面に吸着したスラッジを掻き落とす第二のスクレ
ーパーとを有してなる鋼帯の洗浄液浄化装置によって解
決される。An object of the present invention is to provide a first tank for storing a cleaning liquid mixed with sludge containing iron, and a magnetic tank having a magnetic attraction force, a part of which is immersed in the cleaning liquid in the first tank. It consists of a rotating disk, a first scraper that scrapes off the sludge adsorbed on the disk, a second tank that stores the sludge that has been scraped off, and a part of the magnet roll that is immersed in the cleaning liquid of the second tank. The problem is solved by a cleaning device for cleaning a steel strip comprising a twin roll composed of a lower roll rotating while rotating and an upper roll made of an elastic body, and a second scraper for scraping off sludge adsorbed on the lower roll surface. You.
【０００７】[0007]
【作用】第一の槽に貯蔵された鉄分を含むスラッジの混
入した洗浄液から、磁気吸着力を有しその一部が槽中の
洗浄液に浸漬しながら回転する円盤を用い、スラッジを
磁力により円盤面に吸着させて除去する。円盤面に吸着
されたスラッジをスクレーパーで掻き落とし、第二の槽
に貯蔵する。[Function] From a cleaning liquid mixed with sludge containing iron stored in the first tank, a disk having a magnetic attraction force and a part of which is rotated while immersed in the cleaning liquid in the tank is used to rotate the sludge by magnetic force. It is absorbed by the board surface and removed. The sludge adsorbed on the disk surface is scraped off with a scraper and stored in a second tank.
【０００８】第二の槽に貯蔵されたスラッジには大量の
洗浄液が含まれている。そこでマグネットロールからな
りその一部を第二の槽の洗浄液に浸漬しながら回転する
下ロールを用い、洗浄液から磁力によりスラッジを下ロ
ール表面に吸着させて除去する。下ロール表面に吸着さ
れたスラッジから、下ロールと接し第二の槽の洗浄液面
より上方にある弾力を有し、洗浄液などによって膨潤、
硬化しない上ロール、例えばゴムロールにより洗浄液は
絞り出され、第二の槽へ戻る。[0008] The sludge stored in the second tank contains a large amount of cleaning liquid. Therefore, a lower roll, which is made of a magnet roll and rotates while a part of the roll is immersed in the cleaning liquid in the second tank, is used to remove sludge from the cleaning liquid by magnetically attracting sludge to the lower roll surface. From the sludge adsorbed on the lower roll surface, it has elasticity in contact with the lower roll and above the cleaning liquid level of the second tank, and swells with the cleaning liquid,
The cleaning liquid is squeezed out by an uncured upper roll, for example, a rubber roll, and returns to the second tank.
【０００９】このように第一の槽および第二の槽でスラ
ッジがほとんど除去された洗浄液は循環再利用されるこ
とになる。一方、残ったスラッジは下ロールに取付けら
れたスクレーパーによって掻き取られ回収されて廃棄物
となる。The washing liquid from which sludge has been almost removed in the first tank and the second tank is circulated and reused. On the other hand, the remaining sludge is scraped off and collected by a scraper attached to the lower roll to become waste.
【００１０】[0010]
【実施例】図１に本発明装置の一例を示す。図におい
て、１ａは第一の槽、１ｂは第二の槽、２はモーター、
３は円盤、４は永久磁石、５ａは第一のスクレーパー、
５ｂは第二のスクレーパー、６ａは第一の樋、６ｂは第
二の樋、７はマグネットロール、８はゴムロール、９は
スラッジ、１０はスラッジ回収容器である。FIG. 1 shows an example of the apparatus of the present invention. In the figure, 1a is a first tank, 1b is a second tank, 2 is a motor,
3 is a disk, 4 is a permanent magnet, 5a is a first scraper,
5b is a second scraper, 6a is a first gutter, 6b is a second gutter, 7 is a magnet roll, 8 is a rubber roll, 9 is sludge, and 10 is a sludge collection container.
【００１１】鉄分を含むスラッジの混入した洗浄液が第
一の槽１ａに導かれる。永久磁石４を両面に取付けた円
盤３がその一部を第一の槽１ａ内の洗浄液に浸漬しなが
らモーター２により回転する。洗浄液中に含まれるスラ
ッジは円盤３の表面に取付けた永久磁石４に吸着されて
洗浄液から除去される。永久磁石４に吸着したスラッジ
は円盤３の回転とともに液面から空中に引き上げられ、
再び液中に戻る前に第一のスクレーパー５ａにより永久
磁石４から掻き落とされ、第一のスクレーパー５ａの近
傍に設けられた第一の樋６ａの中に落ちる。第一の樋６
ａに落ちたスラッジは樋上を流れ第二の槽１ｂに貯蔵さ
れる。A cleaning liquid mixed with sludge containing iron is led to the first tank 1a. The disk 3 having the permanent magnets 4 attached to both sides is rotated by the motor 2 while a part of the disk 3 is immersed in the cleaning liquid in the first tank 1a. Sludge contained in the cleaning liquid is adsorbed by the permanent magnet 4 attached to the surface of the disk 3 and removed from the cleaning liquid. The sludge adsorbed on the permanent magnet 4 is lifted from the liquid level into the air with the rotation of the disk 3,
Before returning to the liquid again, it is scraped off from the permanent magnet 4 by the first scraper 5a and falls into the first gutter 6a provided near the first scraper 5a. First gutter 6
The sludge that has fallen into a flows on the gutter and is stored in the second tank 1b.
【００１２】本実施例では、円盤に磁気吸着力を持たせ
るため、非磁性体で、ある程度の強度があり、耐蝕性の
優れた材料でできた円盤に永久磁石を貼り付けたが、磁
石でできた円盤や磁石を内蔵した円盤を用いても良い。
特に、円盤を非磁性体とし、円盤の内部に回転しない磁
石を設け、スクレーパー５ａ近傍で磁石を切り欠いた状
態にしておくと、スクレーパー５ａの近傍では磁気吸着
力がなくなり、スラッジの掻き落としが容易になる。な
お円盤を用いたのは、ロールを用いるよりも安価に、そ
の枚数や径を変えてスラッジ回収量をコントロールでき
るからである。In this embodiment, a permanent magnet is attached to a disk made of a non-magnetic material having a certain strength and excellent corrosion resistance in order to give the disk a magnetic attraction. A disk formed or a disk with a built-in magnet may be used.
In particular, if the disk is made of a non-magnetic material, a non-rotating magnet is provided inside the disk, and the magnet is cut off in the vicinity of the scraper 5a, the magnetic attraction is lost in the vicinity of the scraper 5a, and the sludge is scraped off. It will be easier. The reason for using a disk is that the sludge collection amount can be controlled by changing the number and diameter of the disks at a lower cost than using a roll.
【００１３】第二の槽１ｂに貯蔵されたスラッジには大
量の洗浄液が含まれている。そこで、永久磁石を内蔵し
たマグネットロール７からなりその一部が第二の槽１ｂ
の洗浄液に浸漬しながら回転する下ロールを用い、洗浄
液から磁力によりスラッジを下ロール表面に吸着させて
除去する。下ロール表面に吸着されたスラッジから、下
ロールと接し第二の槽の洗浄液面より上方にあるゴムロ
ール８からなる上ロールにより洗浄液は絞り出され、第
二の槽へ戻る。The sludge stored in the second tank 1b contains a large amount of cleaning liquid. Therefore, it is composed of a magnet roll 7 with a built-in permanent magnet, a part of which is a second tank 1b.
Using the lower roll that rotates while being immersed in the cleaning liquid, the sludge is adsorbed and removed from the cleaning liquid by the magnetic force on the lower roll surface. From the sludge adsorbed on the lower roll surface, the cleaning liquid is squeezed out by an upper roll made of a rubber roll 8 in contact with the lower roll and above the cleaning liquid level of the second tank, and returns to the second tank.
【００１４】このように第一の槽および第二の槽でスラ
ッジがほとんど除去された洗浄液は循環再利用されるこ
とになる。一方、残ったスラッジは下ロールに取付けら
れた第二のスクレーパー５ｂによって掻き落とされ、第
二の樋６ｂを経てスラッジ回収容器１０に送られ、廃棄
される。The cleaning liquid from which sludge has been almost removed in the first tank and the second tank is circulated and reused. On the other hand, the remaining sludge is scraped off by the second scraper 5b attached to the lower roll, sent to the sludge collection container 10 via the second gutter 6b, and discarded.
【００１５】ここで、下ロールに永久磁石を内蔵したマ
グネットロールを用いたが、磁石でできたロールや外周
面に磁石を貼り付けたロールなどを用いても良い。特
に、ロール自体を非磁性体とし、ロール内部に回転しな
い磁石を設け、スクレーパー５ｂ近傍で磁石を切り欠い
た状態にしておくと、スクレーパー５ｂの近傍では磁気
吸着力がなくなり、スラッジの掻き落としが容易にな
る。Here, a magnet roll having a permanent magnet built therein is used as the lower roll, but a roll made of a magnet or a roll having a magnet adhered to the outer peripheral surface may be used. In particular, when the roll itself is made of a non-magnetic material, a non-rotating magnet is provided inside the roll, and the magnet is cut off in the vicinity of the scraper 5b, the magnetic attraction force is lost in the vicinity of the scraper 5b, and the sludge is scraped off. It will be easier.
【００１６】なお本実施例における第一の槽、第二の槽
はともに沈殿槽であり、スラッジ含有量の少ない洗浄液
は槽からオーバーフローして循環再利用される。第一の
槽、第二の槽にフィルターを取付けて、ろ過槽としても
本発明の効果は変わらない。The first tank and the second tank in this embodiment are both sedimentation tanks, and the cleaning liquid having a small sludge content overflows from the tank and is recycled. The effect of the present invention does not change even if a filter is attached to the first tank and the second tank to form a filter tank.
【００１７】スラッジ濃度１１００ｐｐｍ、粒子径０．
２５〜２５μｍを含有する使用済み洗浄液で、本装置の
効果を確認した。試験は次の条件で行った。 洗浄液の供給量：０．１５ｍ3 ／分 円盤の仕様：直径１ｍ、厚さ１８ｍｍ、材質ＳＵＳ３０
４、枚数３、永久磁石の数１４４、回転速度０．５ｒｐ
ｍ 永久磁石のサイズ：５（ｔ）×５０（ｗ）×７０（ｌ）
ｍｍ マグネットロールのサイズ：直径１２０ｍｍ、胴長１５
０ｍｍ ゴムロールのサイズ：直径８０ｍｍ、胴長１５０ｍｍ その結果、浄化後の洗浄液のスラッジ濃度は２９０ｐｐ
ｍに激減し、洗浄液の寿命が大幅に向上した。またスラ
ッジ中の水分が１７％と極めて少なくなり、廃棄物の量
が図２に示した従来法に比べ半減し、その処分上の問題
が著しく改善された。The sludge concentration is 1100 ppm and the particle diameter is 0.1.
The effect of the present apparatus was confirmed with a used cleaning solution containing 25 to 25 μm. The test was performed under the following conditions. Cleaning liquid supply: 0.15 m 3 / min. Disc specifications: 1 m in diameter, 18 mm in thickness, SUS30 material
4, number 3, number of permanent magnets 144, rotation speed 0.5 rp
m Size of permanent magnet: 5 (t) x 50 (w) x 70 (l)
mm Size of magnet roll: diameter 120mm, body length 15
0 mm Rubber roll size: diameter 80 mm, body length 150 mm As a result, the sludge concentration of the cleaning liquid after purification is 290 pp
m, and the service life of the cleaning solution is greatly improved. In addition, the water content in the sludge was extremely reduced to 17%, the amount of waste was reduced by half compared with the conventional method shown in FIG. 2, and the disposal problem was significantly improved.
【００１８】[0018]
【発明の効果】本発明は以上説明したように構成されて
いるので、鋼帯の洗浄液から効果的にスラッジを分離除
去でき、洗浄液の循環利用率を大幅に向上できるととも
に、廃棄物の量を著しく低減できる。As described above, the present invention is configured as described above, so that sludge can be effectively separated and removed from the cleaning liquid of the steel strip, the recycle utilization rate of the cleaning liquid can be greatly improved, and the amount of waste can be reduced. It can be significantly reduced.
【図１】本発明の一実施例である鋼帯の洗浄液浄化装置
を示す図である。FIG. 1 is a view showing a steel strip cleaning liquid purifying apparatus according to an embodiment of the present invention.
【図２】従来のマグネットセパレータ方式による鋼帯の
洗浄液浄化装置の一例を示す図である。FIG. 2 is a view showing an example of a conventional cleaning device for cleaning a steel strip using a magnet separator system.
１ａ 第一の槽 １ｂ 第二の槽 ３ 円盤 ４ 永久磁石 ５ａ 第一のスクレーパー ５ｂ 第二のスクレーパー ７ マグネットロール ８ ゴムロール ９ スラッジ 1a first tank 1b second tank 3 disk 4 permanent magnet 5a first scraper 5b second scraper 7 magnet roll 8 rubber roll 9 sludge
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 ＦＩ Ｃ２３Ｇ 3/00 Ｃ２３Ｇ 3/00 Ｚ ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI C23G 3/00 C23G 3/00 Z
Claims (1)
貯蔵する第一の槽と、磁気吸着力を有しその一部が第一
の槽の洗浄液に浸漬しながら回転する円盤と、円盤上に
吸着したスラッジを掻き落とす第一のスクレーパーと、
掻き落とされたスラッジを貯蔵する第二の槽と、マグネ
ットロールからなりその一部が第二の槽の洗浄液に浸漬
しながら回転する下ロールと弾性体でできた上ロールと
からなる双ロールと、下ロール表面に吸着したスラッジ
を掻き落とす第二のスクレーパーを有してなる鋼帯の洗
浄液浄化装置。1. A first tank for storing a cleaning liquid mixed with sludge containing iron, a disk having a magnetic attraction force and a part of which rotates while being immersed in the cleaning liquid in the first tank; The first scraper that scrapes off the adsorbed sludge,
A second tank for storing the sludge that has been scraped off, and a twin roll consisting of a lower roll that is made up of a magnet roll and part of which rotates while being immersed in the cleaning solution of the second tank, and an upper roll made of an elastic material. And a cleaning device for cleaning a steel strip having a second scraper for scraping off sludge adsorbed on the lower roll surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6011003A JP2932925B2 (en) | 1994-02-02 | 1994-02-02 | Cleaning solution purifier for steel strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6011003A JP2932925B2 (en) | 1994-02-02 | 1994-02-02 | Cleaning solution purifier for steel strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07213941A JPH07213941A (en) | 1995-08-15 |
| JP2932925B2 true JP2932925B2 (en) | 1999-08-09 |
Family
ID=11765956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6011003A Expired - Fee Related JP2932925B2 (en) | 1994-02-02 | 1994-02-02 | Cleaning solution purifier for steel strip |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2932925B2 (en) |
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| CN113750573B (en) * | 2021-08-20 | 2022-10-14 | 无锡强工机械工业有限公司 | Multifunctional purifying magnetic roller filtering device and use method thereof |
| CN116060945A (en) * | 2023-02-01 | 2023-05-05 | 江苏冠安机电有限公司 | Combined type trimming die |
-
1994
- 1994-02-02 JP JP6011003A patent/JP2932925B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101358338B1 (en) * | 2013-08-19 | 2014-02-11 | 제이에스이엔지(주) | Apparatus for separating iron from liquid compound |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07213941A (en) | 1995-08-15 |
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