JP2915069B2 - Image forming device - Google Patents

Description

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus, and more particularly to an image forming apparatus that forms an image using a recording head having a plurality of recording elements arranged.

In particular, the present invention relates to an apparatus having a mechanism for automatically adjusting the print characteristics of a recording head of an ink jet recording apparatus, and is particularly effective for an apparatus for forming a color image at a high gradation by overlapping ink droplets.

[Background Art] With the spread of information processing devices such as copying machines, word processors and computers, and communication devices, digital images are formed by using a recording head of an ink jet system or a thermal transfer system as an image forming (recording) device of these devices. Recorders are rapidly becoming popular. In such a printing apparatus, in order to improve the printing speed, it is common to use a printing head in which a plurality of printing elements are integrated and arranged (hereinafter, referred to as a multi-head in this section).

For example, in an ink jet recording head, a so-called multi-nozzle head in which a plurality of ink ejection ports and liquid paths are integrated is generally used, and a plurality of heaters are generally integrated in a thermal transfer type or a thermal type thermal head. .

However, it is difficult to uniformly manufacture the recording elements of the multi-head due to the characteristic variation due to the manufacturing process, the characteristic variation of the head constituent material, and the like, and a certain degree of variation occurs in the characteristic of each recording element. For example, in the above-described multi-nozzle head, variations occur in the shape of the ejection ports and liquid paths, and in the thermal head, variations also occur in the shape, resistance, and the like of the heater. Such non-uniformity of characteristics among the recording elements appears as non-uniformity in the size and density of dots recorded by each recording element,
Eventually, density unevenness occurs in the recorded image.

To cope with this problem, various methods have been proposed for visually detecting the density unevenness or visually inspecting the adjusted image and manually correcting the signal applied to each recording element to obtain a uniform image. .

For example, in a multi-head 330 in which the recording elements 31 are arranged as shown in FIG. 32A, when the input signal to each recording element is made uniform as shown in FIG. 32B, density unevenness as shown in FIG. 32C is visually found. In general, as shown in FIG. 32D, it is common to correct the input signal and apply a large input signal to the recording element in the low density portion and a small input signal to the recording element in the high density portion. Also known as

It is known that in the case of a recording method capable of modulating a dot diameter or a dot density, gradation recording is achieved by modulating a dot diameter to be recorded by each recording element according to an input.
For example, in the case of an ink jet recording head using a piezo method or a bubble jet method, a driving voltage or a pulse width applied to each ejection energy generating element such as a piezo element or an electrothermal transducer is used. If the width is modulated according to the input signal, it is considered that the dot diameter or dot density of each recording element can be made uniform, and the density distribution can be made uniform as shown in FIG. 32E. Further, when it is difficult or difficult to modulate the drive voltage or the pulse width, or when it is difficult to adjust the density over a wide range even if the modulation is performed, for example, when one pixel is composed of a plurality of dots, the input signal is Accordingly, the number of dots to be recorded can be modulated, so that a large number of dots can be recorded in a low density portion and a small number of dots can be recorded in a high density portion. In the case where one pixel is composed of one dot, the dot diameter can be changed by modulating the number of ink ejections (the number of ejections) for one pixel in the ink jet recording apparatus. These make the concentration distribution
It can be made uniform as shown in Fig. 32E.

Japanese Patent Application Laid-Open No. 57-41965 filed by the present applicant discloses that a color image is automatically read by an optical sensor and a correction signal is given to each color ink jet recording head to form a desired color image. I have. This publication discloses basic automatic adjustment, and discloses important technical disclosures. However, various problems become evident in application to various device configurations in the course of practical application, but the technical problem of the present invention is not recognized in this publication.

On the other hand, other than the concentration detection method, JP-A-60-206660, U.S. Pat.No. 4,328,504, JP-A-50-1472
Japanese Patent Application Laid-Open No. 41-27728 and Japanese Patent Application Laid-Open No. 54-27728 disclose a device in which a landing position of a droplet is automatically read and corrected so that the droplet lands at an accurate position. These methods are also common as automatic adjustment technology,
There is no recognition of the technical problem of the present invention.

[Problem to be Solved by the Invention] In order to cope with such a problem, a density unevenness reading unit is provided in the image forming apparatus, and the density unevenness distribution in the printing element array range is periodically read to obtain density unevenness correction data. It is effective to recreate it. According to this, even if the density unevenness distribution of the head changes, correction data is created again in accordance with the change, so that a uniform image without unevenness can be always maintained.

FIG. 36 is an example of a density unevenness reading unit that can be used in such a method, 501 is a recording medium on which a test pattern for unevenness measurement is formed, 502 is a light source that irradiates light to the recording medium surface, and 503 is the light source. A reflected light reading sensor, 504 and 505 are lenses, and 506 is a reading unit on which these are mounted. Then, the reading unit 50 having such a configuration is used.
By scanning 6 and reading the unevenness distribution, unevenness correction data can be recreated.

FIG. 37 shows another example of the density unevenness reading unit, in which 520 is a line sensor composed of a CCD or the like, 521 is a read pixel of the line sensor 520, and 524 is an unevenness correction in which the recording element is formed with a width of d in the y direction. Test pattern. And
While scanning the line sensor 520 in the x direction, the density of the test pattern formed by the recording head is read. Therefore,
The data read by each pixel 521 of the line sensor 520 corresponds to the density of the data formed by each print element of the print head.

However, there are points to be improved even in these configurations.

Generally, in an image forming apparatus, the roughness of dots and the uniformity of density when printing are different depending on the type of printing medium used. For example, an ink jet recording apparatus having a thick coat layer has a small dot roughness and a relatively uniform density, while a thin coat layer with a reduced cost has a small dot roughness but a uniform dot density. When a pattern is formed, the absorption becomes non-uniform, and a mottled pattern may be slightly noticeable. In such a case, if density unevenness is read, a mottled pattern is read as density unevenness of the recording head, and improper unevenness correction may be performed. Further, when recording is performed on an OHP film, the roughness of the dots is conspicuous and only reading with a lot of noise can be performed.

SUMMARY OF THE INVENTION An object of the present invention is to provide an image forming apparatus capable of solving such a problem and accurately reading or correcting uneven density.

[Means for Solving the Problems] For this purpose, an image forming apparatus according to the present invention includes a recording head in which a plurality of recording elements are arranged to form an image on a recording medium, and a judging means for judging the type of the recording medium. Correction data creating means for creating correction data for equalizing the density at the time of image formation, corresponding to each of the plurality of printing elements, based on the result of reading the density of the test pattern formed by the recording head. And control means for preventing a test pattern from being formed by the recording head when the recording medium is not a predetermined type of recording medium based on a result of the determination by the determining means. And

According to another aspect of the present invention, there is provided an image forming apparatus for forming an image on a recording medium using a recording head in which a plurality of recording elements are arranged, a determination unit for determining a type of the recording medium, and a test pattern formed by the recording head. Correction data for uniformizing the density at the time of image formation based on the result of reading the density of the plurality of recording elements. And control means for preventing the recording head from forming a test pattern when the recording medium is not a predetermined type of recording medium.

[Operation] According to the present invention, the processing is executed only when the recording medium is a sheet (specified paper) that conforms to the density unevenness correction processing. Therefore, it is possible to accurately read or correct the density unevenness. Become.

In particular, in the present invention, a test pattern is formed only when a predetermined type of recording medium is used, and then density reading is performed. As a result, there is also an advantage that the waste of ink in the test pattern printing can be prevented, and the occurrence of wasted time can be greatly reduced.

Needless to say, the control circuit includes a circuit that enables the correction circuit to be operated only by the determination result of the specific recording medium or the signal input alone.

[Example] Hereinafter, an example of the present invention will be described in detail by the following procedure with reference to the drawings.

(1) Outline (Fig. 1) (2) Mechanical configuration of the device (Fig. 2) (3) Reading system (Figs. 3 to 12) (4) Control system (Figs. 13 to 15) (5) Unevenness correction sequence (FIGS. 16 to 25) (6) Other embodiments (FIGS. 26 to 31) (7) Others (1) Outline FIG. 1 shows main parts of the present embodiment. FIG.

Here, reference numeral 1001 denotes a recording head provided with one or a plurality of recording heads according to the form of the image forming apparatus. In a more specific embodiment described below, a plurality of ejection ports are provided over a range corresponding to the width of the recording medium 1002. This is a so-called full multi-type inkjet recording head that is aligned. Reference numeral 1040 denotes a conveyance unit for the recording medium 1002, and conveys the recording medium 1002 with respect to the recording position of the recording head 1001.

Reference numeral 1014 denotes density unevenness reading means for reading a test pattern formed on the recording medium 1002 by the recording head 1001 in order to correct density unevenness of recording by the recording head 1001, and a light source for irradiating light to the surface of the recording medium. It has a sensor for receiving the reflected light, an appropriate conversion circuit, and the like. Ten
Reference numeral 20 denotes a density unevenness correction unit that corrects the driving conditions of the recording head according to the density unevenness read from the test pattern. Reference numeral 1017 denotes a platen for regulating the recording medium flat at the test pattern reading position.

Reference numeral 1106 denotes a density non-uniformity correction processing activation unit, and the recording medium 10
This processing is executed only when 02 is a sheet (specific paper) that conforms to the density unevenness correction processing. This enables accurate reading or correction of uneven density.

(2) Outline of Mechanical Configuration of Apparatus FIG. 2A shows a schematic configuration of an ink jet recording apparatus according to an embodiment of the present invention.

Here, 1C, 1M, 1Y, and 1BK are recording heads corresponding to cyan, magenta, yellow, and black inks, respectively, and have a width in the recording medium transport direction, in this example, a short side of an A3-size recording medium. Is a full-line one head in which discharge ports are arranged at a density of 400 dpi (dots / inch) over a range corresponding to the length (297 mm). 3
Is a head holder for integrally holding the recording heads 1C to 1BK, and can be moved by a head holder moving mechanism 5 in the direction A toward the recording position in the figure and in the direction B away from the recording position. The head holder moving mechanism 5 includes a driving source such as a motor, a transmission mechanism for transmitting the driving force to the head holder 3, a guide member for guiding the movement of the head holder 3, and the like. And in the direction B, the recording position where the ejection openings of the recording heads 1C to 1BK face the recording medium at a predetermined interval,
The head holder 3 can be set at a retreat position for receiving the intrusion of the cap unit described below, a position for capping each head, and the like.

Reference numeral 7 denotes an ink supply / circulation system unit, which has a supply path for supplying each color ink to each recording head, a circulation path for performing ink refresh, an appropriate pump, and the like. Further, it is possible to pressurize the ink supply path by driving the pump at the time of the ejection recovery processing described below, thereby forcibly discharging ink from each recording head.

Reference numeral 9 denotes a cap unit, which is a cap formed of an elastic member such as rubber to improve the adhesion at the time of joining and capable of corresponding to or joining the recording heads 1C, 1M, 1Y and 1BK.
It has 9C, 9M, 9Y and 9BK, an absorber that absorbs ink (waste ink) received from the print head during the ejection recovery process, and a waste ink path for introducing waste ink to a waste ink tank (not shown). doing. 11 is a cap unit moving mechanism, which has a motor, a transmission mechanism, a guide member, etc.
By appropriately moving the cap unit 9 in the C direction and the D direction in the figure, the head holder 3 at the retracted position is
The cap unit 9 can be set to a position immediately below the position of the head holder 3 and a position that does not hinder the lowering of the head holder 3 during recording.

At the time of the ejection recovery processing, the head unit 3 is raised in the direction B to a position where the entry of the cap unit 9 is not obstructed, and the cap unit 9 enters into the space created by this, so that the corresponding head and cap face each other. The cap unit 9 is set at a position where the cap unit 9 is to be operated. In this state, or in a state where the head holder 3 is lowered and the discharge port forming portion of the recording head and the cap are opposed to each other at a predetermined interval or are joined, the ink supply / circulation system unit 7
By driving the pump or the like, the ink is forcibly discharged, and at the same time, the cause of the discharge failure such as dust, bubbles, thickened ink and the like is removed, and the ink discharge state at the time of recording can be stabilized. Further, in the above state, the recording head may be driven in the same manner as during recording to perform ink discharge (preliminary discharge), and the cause of the discharge failure may be removed accordingly. At the end of recording, at the time of interruption, or the like, the head may be capped to protect the ejection openings from drying.

Numeral 38 is a cassette containing the recording medium 2 such as paper, OHP film, etc. The recording medium 2 contained here is separated and fed one by one by a pickup roller 39 rotating in the F direction. A transport belt 40 transports the fed recording medium 2 in the direction E with respect to the recording position of the recording heads 1C to 1BK, and is wound around rollers 41. In addition,
Means for performing electrostatic suction or air suction in order to increase the adhesion of the recording medium 2 to the belt 40, to ensure smooth conveyance, and to obtain an appropriate head-recording medium distance (head gap); Alternatively, a member such as a pressing roller for a recording medium may be provided.

Reference numeral 42 denotes a discharge roller for discharging the recording medium 2 on which recording has been completed, and reference numeral 43 denotes a tray for stacking the discharged recording medium.

Reference numeral 14 denotes a density unevenness reading unit, which is a recording head 1C to
The test pattern formed on the recording medium 2 is disposed between the recording position of 1BK and the discharge roller 42 so as to face the recording surface of the recording medium 2 and to perform density uniform correction processing and the like. Reference numeral 15 denotes a mechanism for scanning the reading unit, which will be described later with reference to FIG. Reference numeral 16 denotes a drive unit for driving each unit related to the conveyance of the recording medium 2, that is, a feed roller 39, a roller 41, and a discharge roller.

When correcting the density unevenness, the recording medium (special paper specially used in this embodiment is used in particular in the present embodiment, which will be described later) is rotated by the pickup roller 39 in the direction of arrow F in the same manner as during normal recording. The paper is fed onto the conveyor belt 40 by being rotated. When the roller 41 rotates, the recording medium 2 is transported in the direction of arrow E together with the transport belt 40. At this time, each recording head is driven, and a test pattern is recorded on the recording medium 2.

Then, the recording medium 2 on which the test pattern is recorded
Is transported to the uneven density reading unit 14,
After the test pattern recorded by the reading sensor or the like is read, the test pattern is discharged to the tray 43.

In this example, since specific paper is used as a recording medium on which a test pattern is formed, a configuration for performing feeding (so-called manual paper feeding) other than the cassette 38 in consideration of operability may be adopted.

FIG. 2B schematically shows an ink system including the print head 1 (collectively, print heads 1C, 1M, 1Y, and 1BK) and an ink supply / circulation system unit 7.

In the recording head, reference numeral 1a denotes a common liquid chamber, which is connected to an ink tube from an ink supply source and communicates with the ink discharge port 1b via a liquid path. An ejection energy generating element such as an electrothermal conversion element is arranged in each liquid path, and ink is ejected from a corresponding ejection port according to the energization.

An ink tank 701 serving as an ink supply source is connected to the common liquid chamber 1a of the recording head 1 via ink paths 703 and 705. 707 is a pump provided in the middle of the ink path 703,
710 is a valve provided in the middle of the ink path 705.

By configuring the ink system in this way, the pump 70
By appropriately switching the operation state of FIG. 7 and the open / close state of the valve 710, the ink system can be set in the following modes.

Print mode Ink necessary for recording is supplied to the head 1 from the ink tank 701 side. Since the present embodiment is applied to an on-demand type ink jet printer, no pressure is applied to the ink at the time of recording, and therefore, the pump 56 is not driven.
Further, the valve 710 is opened.

In this mode, the ink is supplied to the head 1 via the ink path 705 in accordance with the ejection of the ink from the head 1.

Circulation mode By circulating ink, this mode is used when supplying ink to each head or the like at the initial use of the apparatus, or when removing bubbles in the head or the supply path and simultaneously refreshing the ink inside them. Yes, set when the inkjet printer is left for a long time.

In this mode, the valve 710 is opened and the pump 56 is operated, so that ink is supplied to the ink tank 701 and the ink path 70.
3, head 1 and ink tank 70 via ink path 705
Reflux to 1.

Pressurization mode When the ink inside the ejection port of the head 1 thickens, or when the ejection port or the liquid path becomes clogged, etc., pressure is applied to the ink, and the ink is pushed out from the ejection port 1b to remove them. This is the removal mode.

In this mode, the valve 710 is closed, the pump 707 is operated, and ink is supplied from the ink tank 701 to the recording head 1 via the ink path 703.

(3) Reading System FIG. 3 shows a configuration example of a reading unit and its scanning mechanism in the present embodiment.

Below the scanning portion of the read head 60, a flat recording medium guide (a portion indicated by reference numeral 17 in FIG. 2A) serving as a platen is placed, and the recording medium 2 is conveyed onto this guide, and The image formed on the recording medium is read by the reading head 60 at the position. The position of the read head 60 shown in FIG. 3 is the home position of the read head 60. This home position is desirably at a position laterally away from the recording medium conveyance range.
This is because the reading device deviates from the danger of water droplet adhesion due to ink evaporation.

In FIG. 3, reference numeral 60 denotes a reading head, which reads an image by sliding on a pair of guide rails 61, 61 '.
The reading head 60 includes a light source 62 for illuminating the original and the original image CC.
It is composed of a lens 63 for forming an image on a photoelectric conversion element group such as D. Reference numeral 64 denotes a flexible bundle of conducting wires for supplying power to the light source 62 and the photoelectric conversion element and transmitting image signals and the like from the photoelectric conversion element.

The read head 60 includes a driving force transmitting unit 6 such as a wire for main scanning (G, H directions) in a direction intersecting with the recording medium conveyance direction.
Fixed to 5. The driving force transmission unit 65 in the main scanning direction is stretched between pulleys 66 and 66 ', and is moved by the rotation of a pulse motor 67 for main scanning. By the rotation of the pulse motor 67 in the direction of the arrow I, the read head 60 reads the row information of the image orthogonal to the direction of the main scanning G with the number of bits corresponding to the photoelectric conversion element group while moving in the direction of the arrow G.

After reading the image for a predetermined width, the main scanning pulse motor 67 rotates in the direction opposite to the arrow I. As a result, the read head 60 moves in the H direction and returns to the initial position. Incidentally, reference numerals 68 and 68 'denote support members.

When only one main scan is performed for density unevenness reading, the reading operation is completed as described above. However, when density unevenness is read for each of a plurality of colors, or when reading is performed a plurality of times for one color, an average is obtained. If you take a value,
After one main scan G for a certain color or after one main scan G is completed, the recording medium 2 is conveyed in the E direction by the conveyance belt 40 or the discharge roller 42 to a predetermined distance (for the pitch between the color patterns or one main scan). Moves and stops the same distance d) as the read image width in the G direction. Here, the main scanning G is started again. By repeating the main scanning G, the return H in the main scanning direction, and the movement of the recording medium (sub-scanning), the density unevenness of each color pattern or the density unevenness of one color can be read a plurality of times. In this process, instead of transporting the recording medium 2, a sub-scan may be performed on the reading unit. Further, if the sensor is a full-line sensor, a mechanism for main scanning is not required.

The image signal read in this manner is sent to the image forming unit, where it is used for correcting the driving conditions of the recording head as described later.

In the present invention, the meaning of adjusting so that density unevenness does not occur at the time of image formation means that the image density due to droplets from a plurality of liquid ejection ports of the recording head is made uniform by the recording head itself, or for each of the plurality of heads. At least one of the following: uniforming the image density of the image, or performing homogenization in order to obtain a desired color or a desired density by mixing a plurality of liquids.
And preferably satisfies a plurality of these.

As a means for correcting the density uniformity, it is preferable to automatically read a reference print giving the correction conditions and automatically determine the correction conditions, and add a manual adjustment device for fine adjustment and user adjustment to this. I do not deny that.

The purpose of correction determined by the correction conditions may be not only the optimum printing conditions, but also adjustment within a predetermined range including an allowable range, or a reference density that changes according to a desired image, and all of the purposes included in the purpose of correction are applied. You can do it.

As an example, a description will be given of a case of correcting density unevenness of a multi-head with a recording element number N in which the print output of each element is made to converge to an average density value for the purpose of correction.

It is assumed that the density distribution when each element (1 to N) is driven and printed by a certain uniform image signal S is as shown in FIG. First measuring the concentration OD ₁ ~OD _N in the portion corresponding to each recording element an average density as the correction object Ask for. The average density is not limited to each element, and may be obtained by a method of integrating the amount of reflected light to obtain an average value or a known method.

If the relationship between the value of the image signal and the output density of a certain element or a group of elements is as shown in FIG. 34, the signal actually given to this element or this group of elements is obtained by correcting the signal S to obtain the target density May be determined.
That is, the correction signal S obtained by correcting the signal S to α × S = (▲ / OD _n ) × S may be given to this element or group according to the input signal S. Specifically, it is executed by performing a table conversion as shown in FIG. 35 on the input image signal.
In FIG. 35, a straight line A is a straight line having a slope of 1.0 and is a table for outputting an input signal without any conversion.
Line B is a table for converting the output signal to the alpha · S with respect to the input signal S is a straight line slope α = ▲ ▼ / OD _n. Therefore, if the head is driven after performing a table conversion on the image signal corresponding to the n-th recording element and determining the correction coefficient α _n for each table as shown by a straight line B in FIG. Each density of the portion recorded by the recording element is equal to ▲. If such processing is performed on all recording elements, density unevenness is corrected, and a uniform image is obtained. That is, unevenness can be corrected by previously obtaining data indicating what table conversion should be performed on an image signal corresponding to which recording element.

Needless to say, this objective correction may be performed by comparing the densities of the nozzle groups (in units of 3 to 5 nozzles) to perform an approximate uniform processing.

Although it is possible to correct the density unevenness by such a method, the density unevenness occurs afterwards depending on the use state of the apparatus or environmental change, or a change in the density unevenness situation before correction or a temporal change of the correction circuit. It is expected that
To cope with such a situation, it is necessary to change the correction amount of the input signal. As a cause of this, it is conceivable that, as the ink jet recording head is used, a precipitate from the ink adheres to the vicinity of the ink ejection port or a foreign substance adheres to the vicinity of the ink ejection port, and the concentration distribution changes. . This is also predicted from the fact that the density distribution may change due to deterioration or deterioration of each heater in the thermal head. In such a case, for example, since the density unevenness correction is not sufficiently performed with the input correction amount set at the beginning of manufacturing or the like, the problem that the density unevenness gradually becomes conspicuous with use is also a problem in long-term use. This is a problem to be solved.

By the way, the distance between the reading unit and the recording medium on which the test pattern is recorded differs depending on the reading accuracy, but is preferably kept constant. Therefore, a configuration as shown in FIGS. 4 to 6 can be adopted in order to maintain the interval.

FIG. 4 schematically shows an example in which a press roller 78a, 78b engaging with the recording medium 2 is provided in a housing 76 in which the reading unit 14 and its scanning mechanism 15 are stored. Since these rollers 78a and 78b rotate in the recording medium transport direction, there is no problem in transporting the recording medium. As a result, the floating of the recording medium 2 is prevented, and the housing 76 is displaced according to the thickness of the recording medium 2, so that the above-mentioned interval is kept constant.

The lens for parallel light emitted light in 74 Figure 4 light sources 62, 73 is a sensor having a photoelectric conversion element group, the lens for converging the reflected light 63, 77 caliber d ₀ This is a filter having an opening. Then, these lenses, sensors, light sources, filters, and the like are scanned in the G and H directions (a direction perpendicular to the drawing in FIG. 4) in the housing 76 by a scanning mechanism as shown in FIG.

The reflected light from the recording medium is incident on the sensor 73 through a filter 77 having a lens 63 and the aperture d _0. The incident light is a light in the range of d ₁ on the test pattern, thus obtained by averaging the unevenness of the range will be detected.
According to the experiments by the present inventors, the opening diameter was preferably about 0.2 to 1 mm. Then, if unevenness is corrected in accordance with the detection result, a uniform image can be obtained.

If the reading unit itself including the lens, the sensor, the light source and the like can be displaced in the vertical direction in FIG. 3 with respect to the scanning mechanism 15, the reading unit itself may be provided with a roller as a pressing member. In this case, if the rollers are formed in a caster structure, the transport of the recording medium and the movement of the reading unit can be performed smoothly. In the case where the reading is performed while the recording medium is moved, the scanning can be performed in an oblique direction to reduce the load on the rollers to perform reading.

FIG. 5 shows another example of the structure for keeping the distance between the reading unit and the recording medium constant. In this example, a pressing member 80 made of transparent plastic or the like is provided at the lower part of the housing.

In this example, the housing 76 containing the reading unit and the scanning mechanism is first separated from the platen 17 by about 10 mm, and the housing is lowered when the recording medium 2 on which the test pattern is recorded comes under the reading unit. Then, the recording medium 2 is pressed by the transparent plastic 80. Then, by scanning the read head 60, density unevenness is detected in the process. However, in this case, it is preferable that the image has been fixed.

Even with such a configuration, floating of the paper is prevented, and accurate reading can be performed. In addition, the transparent plastic 80 covering the lower part of the housing has an effect of preventing the light source 62 and the sensor 73 from being stained.

FIG. 6 shows still another configuration example for maintaining the interval between the reading unit and the recording medium. In FIG.
The casing 76 is fixed in the vertical direction, but is rotatable around a cylindrical roller 81 formed of transparent plastic or the like. The recording medium 2 is held by the transparent roller 81, and density unevenness can be read from the inside of the transparent roller 81 in a state where the paper float is prevented. According to this example, it is also possible to accurately detect uneven density.

In addition to the above-described embodiment, even if the apparatus main body has recording medium clamping means on the upstream side and the downstream side, and the recording medium is read between the upstream and downstream clamping means, the high precision reading can be performed. It is possible.

By the way, when color image recording is performed with a head of three colors of cyan (C), magenta (M), and yellow (Y), or four colors obtained by adding black (Bk) to the color, the unevenness correction data is rewritten. For this purpose, it is highly desirable to record a test pattern for correction with each head, read out the unevenness, and rewrite the unevenness correction data for each head.

At that time, when reading unevenness of C, M, Y, especially Y, white light is irradiated on the Y test pattern, and when the reflected light is received without a filter, the amount of light received by the sensor 73 is represented by a curve in FIG. 7A. As shown in A, the dynamic range is narrow, and it is difficult to accurately read unevenness (the difference in optical density is small and about 0.02 to 0.15). Thus, when light passing through a BL (blue) filter as shown in FIG. 7B is used, a curve B in FIG. 7A is obtained.
As shown in (1), the amount of received light is reduced as a whole, but the dynamic range is widened, and the reading accuracy of unevenness is increased. The same applies to C and M if R (red) and G (green) filters are used, respectively.

FIG. 8 shows a configuration example for switching such color filters. Here, 79 is a color filter switching unit, and the axis 79
Rotating about A, the R filter 7 is placed on the optical path to the sensor 73.
The opening (no filter) 77BK for the 7R, G filter 77G, BL filter 77BL, or BK can be appropriately selectively positioned at the time of reading the test pattern of each color. Incidentally, the diameter of each filter or aperture is d ₀ as described above.

By doing so, it is possible to accurately correct the unevenness of each color with the single unevenness reading sensor 73 and the light source 62.

The position of the filter may be anywhere on the optical path L from the light source 62 to the sensor 73. Also, in order to correct the amount of received light that decreases by the amount that has passed through the filter,
If the amount of light emitted from the lamp light source is increased by the amount corresponding to the decrease, the dynamic range can be expanded as shown in FIG. 7C. Further, as described later, multiplication of an appropriate constant or amplification of a signal may be performed according to the color.

Further, instead of switching the color filters as described above, light source switching may be performed.

FIG. 9 shows an example of the configuration, in which the four light sources 62R, 62G, 62BL and 62W having the spectral characteristics of R, G, BL and white, respectively, can be switched in the same manner as in the above example. It is. This also provides the same effect as described above.

By the way, a mechanism for preventing the floating of the recording medium 2 and a configuration for expanding the dynamic range according to the color can be integrated.

FIG. 10 shows a configuration example for that purpose. Here, reference numeral 85 denotes a pressing transparent roller divided into four parts in the circumferential direction.
A is a colorless and transparent portion, 85R is a portion forming a red filter, 85G is a portion forming a green filter, and 85BL is a portion forming a blue filter. 84BK on the recording medium 2 is a test pattern by the black head 1BK, 84C is a test pattern by the cyan head 1C, 84M is a test pattern by the magenta head 1M, and 84Y is a test pattern by the yellow head 1Y.

The reading unit 14 that can enter the inside of the transparent roller 85,
It is supported by a support bar 15 ', and the support bar 15' is movable in the direction of the arrow.

When reading the unevenness of the test pattern 84BK by the black head 1BK, the roller 85 is rotated, and the unit 14 enters and moves while holding the recording medium at the portion 85A. Similarly, when reading the test pattern 84C of the cyan head 1C, it is at the position of 85R, at the position of 85G for the test pattern 84M of the magenta head 1M, and at the position of 85G.
The test pattern 84Y is set so as to press the recording medium at the position of 85BL.

As described above, according to this example, the density unevenness of each color head can be read through the filter with high accuracy, and the floating of the paper can be prevented, so that accurate reading can be performed.

Next, scanning of the reading head in the configuration shown in FIG. 3 will be described.

As described above, the recording medium on which the test pattern is recorded is conveyed to the reading unit 14 disposed on the recording surface side of the recording medium 2 downstream of the recording head in the conveying direction. Thereafter, the pulse motor 67 in FIG. 3 is driven, and the reading unit 14, that is, the reading head 60 fixed to the driving force transmitting unit 65 such as a wire or a timing belt connected to the pulse motor is moved in the G direction in FIG. The test pattern recorded on the recording medium 2 is read by the reading sensor 73 while the main scanning is performed.

Here, in the present embodiment, when the pulse motor 67 is driven by the control circuit described later to transport the reading unit 14, the driving of the pulse motor 67 is performed at a frequency different from the resonance frequency of the reading unit transport system. ing.

That is, when the pulse motor 67 is driven to transport the reading unit transport system, the resonance frequency f is increased as shown in FIG.
At ω ₁ , fω ₂ , fω ₃ ..., the vibration of the reading unit transport system becomes very large. Therefore, when the reading unit 14 is conveyed at a resonance frequency of such a large vibration of the system, as shown in FIG. 12A, the recording density of the test pattern recorded on the recording medium 2 may be uniform. Well, 12B
As shown in the figure, the transport speed Vω of the reading unit 14 may change. In such a case, as a result, the read output from the read unit 14 has an output characteristic having pitch unevenness like kω in FIG. 12C, and the recording density of the test pattern recorded on the recording medium 2 is reduced. Reading cannot be performed correctly.

Therefore, in this embodiment, such a case is also driven at a frequency f ₁ and reading unit 14 other than the resonance frequency of the reading unit conveying system to cope with such, by reading the test pattern at a constant reading speed v Thus, the recording density of the test pattern can be accurately read without being affected by the vibration of the transport system.

(4) Configuration of Control System Next, a description will be given of a control system of the present example apparatus configured by combining the above-described units.

FIG. 13 shows a configuration example of the control system. Here, H is a host device that supplies image data and various commands related to recording to the device of this example, and has a computer, an image reader, and other forms. Reference numeral 1 denotes a CPU serving as a main control unit of the apparatus of the present embodiment, which has a form of a microcomputer, and controls each unit according to a processing procedure described later. Reference numeral 102 denotes a ROM storing a program and other fixed data corresponding to the processing procedure, and 104 denotes a RAM having a temporary storage area for image data and an area used for work in various control processes.

Reference numeral 106 denotes an instruction input unit for providing an on-line switch with the host device, inputting a command for starting recording, inputting a command for recording a test pattern for correcting density unevenness, and inputting information on the type of recording medium. Reference numeral 108 denotes sensors for detecting the presence or absence of a recording medium, the conveyance state, the presence or absence of the remaining amount of ink, and other operation states. Reference numeral 110 denotes a display unit, which is used to notify the operation state, setting state, and presence / absence of an abnormality of the apparatus. An image processing unit 111 performs logarithmic conversion, masking, UCR, and color balance adjustment on image data to be recorded.

Reference numeral 112 denotes a head driver for driving an ink ejection energy generating element of the print head 1 (the heads 1Y, 1M, 1C, and 1BK are collectively shown). Reference numeral 113 denotes a temperature adjustment unit for adjusting the temperature of the recording head 1, and specifically,
For example, it may include a heating heater and a cooling fan provided for the head 1. Reference numeral 114 denotes a driving unit of the color filter switching unit 79 described with reference to FIG.
Reference numeral 6 denotes a drive unit of each motor for driving the recording medium transport system.

FIG. 14 shows in detail a system for correcting density unevenness in the above configuration. Here, 121C, 121M, 121Y and 121BK are cyan, magenta, yellow and black image signals respectively processed by the image processing unit 111. Reference numerals 122C, 122M, 122Y, and 122BK denote unevenness correction tables for the respective colors, which can be provided in the area of the ROM 102. 123C, 123M, 123Y and 123BK are image signals after the correction. 130C to 130BK are gradation correction tables for each color, and 131C to 131BK are binarization circuits using a dither method, an error diffusion method, or the like.
(Not shown in FIG. 14) to the respective color heads 1C to 1BK.

126C, 126M, 126Y and 126BK are the respective color signals read by the reading unit 14 via the respective color filters and apertures shown in FIG. 8, and are input to the A / D converter 127. 119
Is a RAM area for temporarily storing the digital output signal, and the area of the RAM 104 can be used. 128C, 128M,
128Y and 128BK are CPU10 based on the stored signal.
1 is the correction data calculated. Reference numerals 129C to 129BK denote unevenness correction RAMs for the respective colors, and the area of the RAM 104 can be used. Then, the output of the unevenness correction signal 130C for each color is output.
To BK are supplied to the unevenness correction tables 122C to 122BK, respectively, and the image signals 121C to 121BK are converted so as to correct the unevenness of the heads 1C to 1BK.

FIG. 15 shows an example of the unevenness correction table.
There are 61 correction straight lines whose inclinations from = 0.70X to Y = 1.30X are different from each other by 0.01, and the correction straight lines are switched according to the unevenness correction signals 130C to 130BK. For example, when a signal of a pixel to be recorded at an ejection port having a large dot diameter is input, a correction straight line having a small inclination is selected, and when an ejection port having a small dot diameter is selected, a correction straight line having a large inclination is selected. to correct.

The non-uniformity correction RAMs 129C to 129BK store correction straight line selection signals necessary for correcting the non-uniformity of each head. That is, the unevenness correction signals having 61 kinds of values from 0 to 60 are stored for the number of ejection ports, and the unevenness correction signals 130C to 130BK are output in synchronization with the input image signal. Then, the signals 123C to 123BK in which the unevenness has been corrected by the γ straight line selected by the unevenness correction signal are used as the tone correction tables 130C to 130BK.
, Where the gradation characteristics of each head are corrected and output. After that, the signals are binarized by binarization circuits 131C to 131BK, and the heads 1C to 1BK are driven via a head driver to form a color image.

(5) Unevenness Correction Sequence Under the above configuration, in this example, the following processing is performed so that unevenness correction can be performed more accurately.

By performing the unevenness correction processing, the ejection energy generating element corresponding to the ejection port in the portion where the density of the head is high reduces the driving energy (for example, the drive duty), and conversely, the ejection energy generating element corresponding to the ejection port in the thin portion does not. Increase drive energy. As a result, density unevenness of the recording head is corrected and a uniform image is obtained.However, if the density unevenness pattern of the head changes during use, the unevenness correction signal used becomes improper and unevenness appears on the image. Occurs. In such a case, the following procedure is started by operating the unevenness correction signal rewriting mode instruction switch provided in the instruction input unit 106 to instruct to rewrite the unevenness correction data.

 FIG. 16 shows an example of an unevenness correction processing procedure according to this example.

When this procedure is started, first, in step S1, an input of the type of the recording medium is received. In this case, for example, a message “Please input the type of recording paper currently used” is displayed on the display unit 110 such as a liquid crystal panel. Upon seeing this, the operator designates the type of the recording medium currently used by using a switch or the like provided in the instruction input unit 106.
In step S3, a determination is made based on this, and if the type of the input recording paper is not optimal for density unevenness detection, such as an OHP sheet or a small amount of coated paper, the display unit 110 is displayed in step S5. For example, a message such as "Please use the specified paper" is displayed. As a result, if the specified paper is replaced again and the specified paper type is entered,
Alternatively, when the type of the input recording medium is a designated one from the beginning, the procedure proceeds to the following procedure.

In this embodiment, the type of the recording medium is re-inputted each time the mode enters the non-uniformity correction data rewriting mode, and based on the result, it is determined whether to rewrite the non-uniformity correction data.
However, information on the type of recording medium used is usually
It is often already specified at the time of recording. For example,
Since the tint of the recording output often differs depending on the type of recording medium, an image processing apparatus that changes image processing such as a masking coefficient according to the type of recording medium used is known.

Therefore, in a modified example of the present embodiment, the type of the recording medium used during normal recording is input, optimal image processing is performed in accordance with the input, and when entering the unevenness correction data rewriting mode, the input is performed in advance. It is determined whether or not the unevenness correction data is to be rewritten according to the type of the recording medium.
Therefore, there is an effect that it is not necessary to input the type of the recording medium again.

Further, in this embodiment, it is necessary to specify the recording medium by pressing a switch, but in still another modification of this embodiment, it is unnecessary.

FIG. 17 shows a recording medium 2 'used in the example. Here, reference numeral 20 denotes a recorded unevenness correction pattern, and reference numeral 25 denotes a recording medium identification mark. An identification mark having a density corresponding to the type is provided in a leading end margin of the recording medium. Then, when reading uneven density, the density is read by the uneven density reading unit 14 before reading the unevenness correction pattern.

If it is determined that the paper is the designated paper, the rewriting of the unevenness correction data is started as it is, and if not, the display is performed so that the recording medium is changed to the specified paper, and the work of rewriting the unevenness correction data may be prohibited. .

By doing so, it is possible to save the trouble of inputting the type of the recording medium.

In still another modification of the present embodiment, a similar effect is obtained without using an identification mark. For this purpose, a sensor unit for detecting the type of recording medium can be provided separately from the density unevenness reading unit 14. The configuration of this sensor is almost the same as that of FIG. 8, except that an ultraviolet lamp is used for the lamp and a sensor is used for the sensor. Use one that has sensitivity in the ultraviolet region. Then, the type of the recording medium is determined from the reflected light amount of the margin itself of the recording medium. In general, many coated papers for ink jet recording contain a fluorescent agent to make the paper look whiter. Therefore, if an ultraviolet lamp is used as the lamp, the type of the recording medium can be determined from the reflected light. That is, when the amount of reflected light is large, it can be determined that the paper has a thick coat layer, when the amount of reflected light is medium, the paper has a thin coat layer, and when there is almost no reflection, it is determined that the paper is an OHP film. Only when it is determined that the specified paper is suitable for density unevenness detection due to a large amount of reflected light,
The density unevenness is read and the unevenness correction data is rewritten. Otherwise, the same display as described above is performed and the display can be prohibited. Accordingly, even if the operator does not particularly input the type of the recording medium and does not provide the identification mark,
The same effect as above can be obtained.

Referring to FIG. 16 again, if the recording medium conforms to the unevenness correction processing, the process proceeds to step S7 to perform temperature adjustment.
This is due to the following reasons.

In an ink jet recording apparatus, the recording head is usually kept in a predetermined temperature range (for example, about 40 ° C., which is a first temperature adjustment reference), for suppressing fluctuations in image density and stabilizing ejection. Therefore, for example, when this procedure is started and a test pattern is recorded, as shown in the area a in FIG. 18, the recording head temperature is the first temperature adjustment reference.
Recording will be performed in a state at ° C. On the other hand, when images are actually continuously recorded, the temperature of the head is increased as shown in a region b of FIG. 18, and recording is performed at a maximum temperature of 50 ° C., which is the second temperature adjustment reference. There is also.

By the way, from the results of the experiment, as shown in FIG. 19A,
It is known that the density (OD value) varies in accordance with the temperature of the recording head. Accordingly, in this case, as shown in FIG. 19B, when the unevenness correction is performed at 40 ° C., an image with a head temperature of 40 ° C. can be obtained without unevenness, but at 50 ° C. The image may still be uneven.

Therefore, in the apparatus of the present embodiment, during normal recording or during recording standby, the temperature adjustment unit is controlled according to the temperature of the recording head 1.
Turn on / off 113 (heater and fan) as appropriate
As shown in the figure, the temperature of the recording head is kept within a predetermined temperature range (about 40 ° C.). On the other hand, in the density unevenness correction processing, the set temperature is raised to 45 ° C., that is, the temperature adjustment standard is increased during test pattern printing with respect to the temperature adjustment standard for normal recording, and the heater and the fan are appropriately adjusted. By turning on / off, the head temperature is raised to about 45 ° C., and then a test pattern for checking uneven density is recorded, and uneven density correction is performed based on the test pattern. As described above, the recording operation of the recording head is stabilized by adjusting the temperature, that is, for example, when the head temperature is 45 ° C.
By forming a test pattern as described above and performing density unevenness correction based on the test pattern, it becomes possible to perform substantially uniform density unevenness correction over the entire temperature control range as shown in FIG. 19C.

In this example, the head temperature is the first temperature in this example.
Test patterns are printed at a temperature of 40 ° C., which is the temperature adjustment standard, and at 50 ° C., which is the maximum heating temperature during recording (second temperature adjustment standard), and the density unevenness of these two types of test patterns is determined. Detection may be performed, and correction may be performed based on a value obtained by averaging the density unevenness (first and second density data).

In addition, in order to reduce the time required for the correction of the density unevenness, in order to increase the head temperature from, for example, 40 ° C. to 45 ° C., in addition to the temperature adjusting heater, the recording element (electrothermal conversion element) is used. By applying an electric pulse to the extent that ink is not ejected, it is possible to shorten the time required for raising the head temperature, thereby shortening the time required for performing density unevenness correction.

In order to lower the head temperature (from 45 ° C. to 40 ° C.) to the normal recording state after recording the test pattern for density unevenness correction as described below and performing the correction, drive the fan and the ink By performing the circulation, it is possible to shorten the time until the recording becomes possible.

Further, it is needless to say that the adjustment temperature at the time of test pattern recording can be appropriately determined in relation to the temperature adjustment range at the time of normal recording.

Referring again to FIG. 16, in this example, the ejection stabilizing operation is performed in step S9. This is because if the density unevenness correction processing is performed as it is in a case where the recording head does not have normal ejection characteristics due to thickening of ink, mixing of dust or air bubbles, faithful head characteristics (density unevenness)
This is because there is a possibility that it may not be possible to recognize

In the ejection stabilization processing, the recording heads 1C to 1BK and the cap unit 9 are opposed to each other, and the above-described pressurizing mode can be set to forcibly eject ink from the ejection openings. Further, it is also possible to clean the discharge port forming surface by abutting the ink absorber disposed on the cap unit with the discharge port forming surface, or by blowing air or wiping. Further, it is also possible to drive the recording head in the same manner as during normal recording to perform preliminary ejection. However, the driving energy at the time of preliminary ejection does not necessarily have to be the same as at the time of printing. That is, the same processing as the so-called ejection recovery operation performed in the inkjet recording apparatus may be performed.

Note that, instead of or after the above-described processing, a pattern for stabilizing ejection can be recorded on a recording medium. Then, a test pattern or the like for density unevenness correction may be recorded thereafter.

FIG. 20 shows a recording example of these patterns. A pattern for stabilizing the ejection is shown in the figure, and an inspection image pattern for inspecting the presence / absence of non-ejection (in FIG. Is a test pattern for detecting density unevenness. The ejection stabilization pattern used here was one with a recording ratio of 100% duty performed by driving all ejection ports of all the recording heads. By recording this stable ejection pattern, the temperature of the head is stabilized, the ink supply system is also in a steady state, the conditions for performing normal recording are set, and the presence or absence of a defective ejection in the actual recording state And uneven density can be accurately grasped.

By the way, in the apparatus in which the recording head 1 is of a full multi-type and the recordable width is set to be slightly larger than the image recording width and is prepared for registration adjustment as in this example,
It is preferable that the recording width at the time of test pattern recording be larger than the normal image recording width. For example, the maximum recording paper size is A3 size, and the normal image recording width is about 293 mm considering the left and right margins with respect to 297 mm which is the length of the short side of A3 size or the long side of A4 size, Further, consider the case where the printable width of the printhead is 295 mm. This is for electrically adjusting the range of the ejection port to be used and for correcting the error of the relative positional relationship between each mechanical head and the recording medium. Therefore, in this case, it is strongly desirable to perform inspection over a width of 295 mm, which is the discharge port arrangement range, and a test pattern having a length of 295 mm is recorded.

FIG. 21 shows an example of the configuration of a circuit for performing such an operation. Reference numeral 141 denotes a selector for selecting a usable ejection port range of the print head, and 143 and 145 store image data to be printed and a test pattern, respectively. The memory 145 is used to select a discharge port range used during an actual printing operation.
This is a counter used to make 1 select.

When the above-described discharge stabilization processing is completed, step
In S11, a predetermined test pattern is recorded by the recording heads 1C to 1BK, and density unevenness is read from the test pattern. The operation at the time of recording a test pattern or reading uneven density in this example will be described with reference to the timing chart of FIG.

FIG. 22 is a timing chart showing the operation of the apparatus of this embodiment. The density unevenness correction processing procedure is started at timing a in the figure, and the recording medium 2 is moved to the image recording area at timing b after the above processing. Timing c after transport
, The main scanning motor is driven. At timings d, e, f, and g, the cyan, magenta, yellow, and black recording heads 1C, 1
The drivers M, 1Y, and 1BK are driven, and the test pattern is recorded on the recording medium 2. This test pattern is used for density unevenness reading. At this time, all the unevenness correction tables are straight lines with a slope of 1.0, and no unevenness correction is performed. The pattern may be a uniform halftone, and the printing ratio may be about 30 to 75%.

By the way, when the test pattern is recorded on the recording medium 2 by each recording head in this manner, the ink recorded from each recording head is not instantaneously absorbed depending on the type of the recording medium, and is recorded on the recording medium 2. In some cases, the state of the uneven density of the test pattern is not immediately stabilized.

Therefore, in the present embodiment, in order to prevent the density unevenness reading unit 14 from reading the density unevenness of the test pattern until the density unevenness state of the test pattern recorded by each recording head has settled down to a stable state. Next, after the recording of the test pattern by the recording head is completed, the recording paper is stopped without being transported for a predetermined time t (step S13 in FIG. 16). Then, after the density unevenness of the test pattern is stabilized, the recording medium is conveyed at the timing i and stopped when the pattern C reaches the reading device, and the reading sensor 17 is driven at the timing j to read. The reading of the density unevenness of the C color test pattern by the unit 14 is performed. Thereafter, similarly, at the timings k, l, and m, the density unevenness of each color of M, Y, and BK is read.

According to the experiments of the present inventors, when a test pattern was recorded at a printing ratio of 50% on a coated ink jet recording paper with a recording head having a resolution of 400 dpi, the above-mentioned recording paper stop time was about 3 to 10 seconds, which was sufficient. Met.

FIG. 23 is a timing chart showing another operation example of the apparatus of this example. In this operation example, the recording medium 2 with respect to the conveying speed v ₁ at the time of conveyance with respect to the recording position, the test pattern recording is completed by the recording head (point g '), the recording medium to a density unevenness reading unit 14 decelerating the sheet conveyance speed v ₂ when conveyed v _1> v is obtained by the ₂ so as, this same effect as FIG. 22 can be obtained by.

After fixing stabilization as described above, step S15 in FIG.
Will perform an uneven reading process. That is, unevenness is read from the test pattern recorded for each color, and the unevenness correction data for each head is rewritten.

However, in the case of this example, although the unevenness reading sensor 73 is single, the reading output of the sensor generally changes depending on the color. For example, in the case of using a sensor whose spectral sensitivity is close to luminosity, such as is commonly used, the output density to be read is largest for BK and decreases in the order of C, M, and Y. For example, the output ratio of BK: C: M: Y is 1: 0.8: 0.75: 0.25.

When the density unevenness correction amount is obtained from the ratio between the average density in the head and the density of the ejection port of interest, this difference in output does not matter. For example, the output for the C is to become a K ₁ times the output for BK. Average density in head 1BK The density of the _target outlet is OD _BKn and the average density in the head 1C is It is assumed that the density of the target ejection port of the head 1C is _ODCn . Assuming that the unevenness of the target outlet of head 1BK is the same as that of head 1C, the sensor output is D _Cn = K ₁ × OD _BKn . At this time, the correction value of C is And matches BK. Therefore, the output difference between the colors does not matter.

However, when the density unevenness correction amount is obtained from the absolute value of the density of the target outlet or the difference between the average density and the target outlet density, a difference in sensor output between the colors becomes a problem.

For example, when calculating a correction value from the difference between the average density and the target outlet density, , And this value is towards the C is K ₁ times the BK. The correction data for the target ejection port is calculated based on this value. However, although the density unevenness of the head is equal, the final correction amount differs between BK and C. Occur.

Therefore, in the present embodiment, the ratio of the sensor output between the colors is obtained in advance, and the CPU 101 multiplies the sensor output by the reciprocal of the ratio during the unevenness reading process, and the unevenness is corrected based on the multiplied. I do.

For example, BK, C, M, the output ratio of _{Y 1: K 1: K 2} : When the K _3, multiplied by "1" in the output when reading the BK, when C is
Multiplied by 1 / K _1, when the M multiplied by 1 / K _2, when the Y multiplied by 1 / K _3.

Thus, for example, in the above example, Thus, the optimum correction can be performed without being affected by the sensor output ratio between the colors.

It is to be noted that such correction of the sensor output can be performed not in the calculation by the CPU 101 but in the preceding stage.

This is, for example, when the A / D converter 127 is configured with 8 bits,
Since the output value of each color must be converted into digital data within the 8-bit width of the dynamic range,
This is effective in reducing the resolution of the read data of each color.

That is, for example, as shown in FIG. 24, amplifiers 135C, 135M, 135Y, and 135BK for amplifying read signals of respective colors are provided.
The sensor output value of each color read signal as shown in Fig.
As shown in FIG. 5B, by adjusting the values so as to be substantially equal, the read signal width at the time of A / D conversion of the read signal can be set narrow as a whole. Therefore, the resolution of the read data in 8 bits can be increased, and the reading accuracy can be further improved.

Based on the above, unevenness correction is performed in step S17 in FIG. That is, from the signal obtained by reading the density unevenness,
Signals for the number of discharge ports are sampled, and these are used as data corresponding to each discharge port. These R _1, R _2, ... the (N is number of ejection ports) R _N and, after these are temporarily stored in the RAM 119, performs the following operations in CPU 101.

These data are converted into density signals by performing an operation of C _n = −log (R _n / R ₀ ) (R ₀ is a constant satisfying R ₀ ≧ R _n ; 1 ≦ n ≦ N).

Next, average density Is calculated.

Subsequently, the degree to which the density corresponding to each ejection port deviates from the average density is calculated as follows.

ΔC _n = / C _n Next, a signal correction amount (ΔS) _n corresponding to (ΔC) _n is obtained by ΔS _n = A × ΔC _n .

Here, A is a coefficient determined by the gradation characteristics of the head.

Subsequently, a selection signal of a correction straight line to be selected according to ΔS _n is obtained, and the non-uniformity correction signals having 61 kinds of values “0” to “60” are stored in the non-uniformity correction RAMs 129C to 129BK for the number of ejection ports. A different γ straight line is selected for each ejection port based on the unevenness correction data created in this way, density unevenness is corrected, and the unevenness correction data is rewritten.

Then, through the judgment step S19 in FIG. 16, a test pattern is recorded again by each recording head using the correction data, and the test pattern of each recording head is read again by the density unevenness reading unit 14 to calculate density unevenness correction data. After repeating this operation several times, the density unevenness correction operation is terminated.

As described above, the test pattern recording of each recording head, the reading by the density unevenness reading unit 14, and the calculation of the density unevenness correction data can be repeatedly performed automatically plural times or more in one processing for one printing medium. This makes it possible to improve the density unevenness correction accuracy of each print head even for a print head in which the density unevenness is not sufficiently corrected even by a single density unevenness correction operation, and to shorten the correction time as a whole. become able to.

In the above-described embodiment of the present invention, at least when performing density inspection printing of a test pattern or the like, one dot is used for a plurality of dots.
In the case of forming pixels, the print duty, that is, the print setting can be performed by modulating the number of recording dots within the number of constituent dots. In this case, the print duty is not 100%, preferably 75% or less and 25% or more, and most preferably, the test pattern is formed with a print duty of 50%. This is because it is most suitable for a system for optically obtaining a reflection density, and a minute change in density can be obtained as being suitable for the printing characteristics of the recording head.

However, the printing ratio can be set by modulating the driving voltage and / or the driving pulse width, or by modulating the number of ink ejections per dot. These also correspond to the case where one pixel is composed of one dot. You can do it. In other words, it goes without saying that the present invention can be applied to whatever printing ratio is set by performing any kind of modulation.

Although the above embodiment of the present invention is an optimum embodiment in which the obtained correction processing is performed for each of the ejection energy generating elements, practically, in consideration of the convergence state and the processing time of the density uniformization processing, a predetermined value is obtained. It is preferable to perform correction so as to apply a common correction to a plurality of adjacent ejection energy generating elements.
From this point of view, it is preferable that the optimal configuration is such that the multiple ejection energy generating elements of the print head apply a common correction to each block drive group in which a plurality of elements are grouped. The block drive itself may be any of a well-known or known one, or a specific block drive method. However, a drive condition capable of implementing a corrected uniform density after determining the density unevenness of the present invention is given. Needless to say, this is a premise.

Further, the data relating to the test pattern may be provided from the host device for the configuration of FIG.
It may be provided by the configuration shown in the drawing or by test pattern data generating means integrated with the recording head 1.

(6) Other Embodiments The present invention is not limited to the embodiments described above, and various modifications can be made without departing from the scope of the present invention.
Hereinafter, an embodiment in which the present invention is applied to a serial printer will be mainly described. It is needless to say that the same control system and processing procedure as described above can be adopted in the following examples.

FIG. 26 is a schematic view showing one embodiment of an ink jet recording apparatus of a serial printer type.
1C, 201M, 201Y, and 201BK are supplied with ink of each color of cyan, magenta, yellow, and black from an ink tank (not shown) via an ink tube. The ink supplied to the print heads 201C, 201M, 201Y, and 201BK is driven by a print head driver or the like in accordance with a print signal corresponding to print information from the main control unit substantially similar to FIG. Then, ink droplets are ejected from each recording head and are recorded on the recording medium 202.

A conveyance motor 208 is a drive source for intermittently feeding the recording medium 202, and a main scanning motor 206 for driving the feed roller 204 and the conveyance roller 205 is a main scanning carriage 203 for driving the main scanning belt.
It is a driving source for scanning in the directions of arrows A and B via 210. In this embodiment, a pulse motor is used for the paper feed motor 208 and the main scanning motor 206 because accurate paper feed control is required.

When the recording medium 202 reaches the feed roller 205, the feed roller clutch 211 and the conveying motor 208 are turned on, and the recording medium 20
2 is transported on the platen 207 until it reaches the transport roller 204. The recording medium 202 is detected by a detection sensor 212 provided on a platen 207, and the sensor information is used for position control, jam control, and the like. When the recording medium 202 reaches the conveyance roller 204, the feeding roller clutch 211 and the conveyance motor 208 are turned off, and a suction operation is performed from the inside of the platen 207 by a suction motor (not shown), and the recording medium 202 is moved onto the image recording area. To the platen 207. Recording medium 202
Prior to the image recording operation, the home position sensor
The scanning carriage 203 is moved to the position of 209, and then the arrow A
In the forward scan, and prints cyan, magenta, yellow, and black inks from predetermined positions on the recording heads 201C to 201C.
Image recording is performed by discharging from 201BK. When the image recording for a predetermined length is completed, the scanning carriage 203 is stopped, and conversely, the backward scanning is started in the direction of arrow B, and the scanning carriage 203 is returned to the position of the home position sensor 209. During the backward scanning, the paper is fed in the direction of the arrow C by driving the transport roller 204 by the transport motor 208 to feed the paper by the length recorded by the recording heads 201C to 201BK.

In this embodiment, the recording heads 201C to 201BK are ink jet recording heads which form bubbles by heat and eject ink droplets at the pressure, and use four ink jet heads each having 256 ejection ports assembled. doing.

When the scanning carriage 203 stops at the home position detected by the home position sensor 209, the recovery device 220
Performs the recovery operation of the recording head 1. This is a process for performing a stable printing operation. In order to prevent unevenness at the time of the start of the discharge caused by a change in the viscosity of the ink remaining in the discharge port of the print head 201, the pause time, the temperature in the apparatus, the discharge This is a process of performing a suction operation on the recording head 201 by the recovery device 220, a preliminary ejection operation of ink, and the like according to preprogrammed conditions such as time.

By repeating the above operation, image recording is performed on the entire surface of the recording medium. In the figure, reference numeral 214 denotes a density unevenness reading unit that outputs a read signal by reading a test pattern printed on the recording medium 202 by giving a uniform image signal to each of the recording heads 201C to 201BK by the control circuit 215, It is provided outside the recording area. In the present embodiment, the recording medium 202 is arranged so as to face the recording surface side of the recording medium in the direction of the paper discharge side below the recording head with respect to the transport direction of the recording medium 202 (the direction of arrow C). Then, similarly to the above, the recording medium 202 on which the test pattern is recorded is illuminated by the light source 218, and the recording density of the test pattern recorded on the recording paper by each recording head is read by the sensors 217C, 217M, 217Y, 217.
A / D read signal of test pattern recording by each recording head read by BK and read by each reading sensor
After being converted into a digital signal by the converter 236, the read signal is temporarily stored in the RAM 219.

FIG. 27 is a schematic diagram for explaining the reading unit of this example,
In order to improve the reading accuracy of the density unevenness of the test pattern by the recording head recorded on the recording medium 202, color filters 220R, 220G, 220B are provided on the recording medium side of the illumination light source 18.
L is provided to irradiate R, G, B, and L light to the C, M, and Y test patterns recorded on the recording medium 202.
Then, by irradiating the complementary color light to the test pattern of each color of C, M, Y in this way, the spectral sensitivity of each reading sensor 217C, 217M, 217Y, 217BK is different for each color of the test pattern. It is not necessary to read the density unevenness of each color while using the same sensor with the same spectral sensitivity for each sensor.

In addition, it is possible to prevent the paper from floating at the time of reading by arranging the pressing member as described above in such a configuration.

FIG. 28 is a schematic view of another embodiment in which the present invention is applied to a serial printer type apparatus.
Provide uniform image signal to 1C, 201M, 201Y, 201BK and record media
Reading a test pattern recorded on 202 and outputting a read signal is the same as in the above example. In this example, the uneven density reading unit 214 provided in the image recording area is constituted by a linear reading sensor 232 and a light source 233.

That is, as in the present embodiment, the density unevenness reading unit 214 faces the recording surface side of the recording medium in the sheet discharging side lower than the recording head with respect to the conveyance direction of the recording medium 202 (direction of arrow C). Arranged and provided with a pressing member similar to that described above, it becomes easy to keep the distance between the recording medium 202 and the reading sensor 232 constant when reading a test pattern recorded on the recording medium 202. Since only one reading sensor is required, the size of the apparatus can be reduced.

Also, as shown in FIG. 29, on the reading surface side of the reading line sensor 232, color filters of each color of R, G, B, L are adjusted in accordance with the position of the test pattern by each recording head recorded on the recording medium 202. By providing 234R, 234G, and 234B, the reading accuracy of the reading sensor 232 for each color of the print pattern can be improved. Then, as described in FIGS. 24 and 25, if the read signals of each color from the read sensor 232 are amplified by the amplifiers 235C to 235BK, the resolution of the read data can be increased to further improve the reading accuracy. it can.

FIG. 30 shows still another embodiment in which the present invention is applied to a serial printer type apparatus. In this example,
When a test pattern record is recorded on the recording medium 20 by scanning the carriage on which the recording heads 201C, 201M, 201Y, and 201BK are mounted in the A and B directions, recording of one color is performed each time the carriage 203 is scanned once. After the test pattern is recorded by the head, the reading line sensor 232 reads the test pattern recorded on the recording medium 202, and then the carriage 203 is scanned again.
A test pattern is recorded thereon.

That is, by reading the test pattern recorded on the recording medium by each recording head for each color as in the present embodiment, the capacity of the RAM 219 for storing the test pattern read data is reduced to 1/4. And the device configuration can be reduced.

FIG. 31 schematically shows another embodiment in which the present invention is applied to a serial printer type apparatus. In this embodiment, a test pattern recording unit and a test pattern reading unit for recording a test pattern by a recording head are provided. In this case, the density unevenness correction unit 237 is provided outside the image recording area.

Also in this embodiment, after the test pattern is recorded on the test pattern recording sheet 231 of the test pattern recording unit by each recording head, the density of the test pattern becomes stable after the density unevenness state becomes stable. The sheet 213 is conveyed to the uneven density reading unit.

(7) Others The present invention can be applied to an image forming apparatus using various recording methods in which density unevenness may cause a problem (for example, a thermal printer), and when applied to an ink jet recording method, among them, Canon Inc. The present invention brings about an excellent effect in the bubble jet type recording apparatus proposed by the US Pat. According to such a method, it is possible to achieve a higher density and a higher definition of the recording, and it is more effective to prevent the occurrence of the density unevenness.

As for the representative configuration and principle, it is preferable to use the basic principle disclosed in, for example, US Pat. Nos. 4,723,129 and 4,740,796. This method can be applied to any of the so-called on-demand type and continuous type. In particular, in the case of the on-demand type, it is arranged corresponding to the sheet or liquid path holding the liquid (ink). Applying at least one drive signal corresponding to recording information and providing a rapid temperature rise exceeding nucleate boiling to the electrothermal transducer, thereby causing the electrothermal transducer to generate heat energy, and This is effective because a film in the liquid (ink) corresponding to the driving signal can be formed one by one by causing film boiling on the heat acting surface. The liquid (ink) is ejected through the ejection opening by the growth and contraction of the bubble to form at least one droplet. When the drive signal is formed into a pulse shape, the growth and shrinkage of the bubble are performed immediately and appropriately, so that the ejection of a liquid (ink) having particularly excellent responsiveness can be achieved, which is more preferable. U.S. Pat. No. 44
Those described in JP-A-63359 and JP-A-4345262 are suitable. Further, if the conditions described in US Pat. No. 4,313,124 relating to the invention relating to the temperature rise rate of the heat acting surface are employed, more excellent recording can be performed.

As a configuration of the recording head, in addition to a combination configuration (a linear liquid flow path or a right-angled liquid flow path) of a discharge port, a liquid path, and an electrothermal converter as disclosed in the above-mentioned specifications, A configuration using U.S. Pat. No. 4,558,333 and U.S. Pat. No. 4,459,600, which disclose a configuration in which is disposed in a bending region, is also included in the present invention. In addition, for a plurality of electrothermal transducers, Japanese Unexamined Patent Publication No. 59-23670 discloses a configuration in which a common slit is used as a discharge portion of the electrothermal transducer, and an aperture for absorbing a pressure wave of thermal energy is provided. The effect of the present invention is effective even if the configuration is based on JP-A-59-138461, which discloses a configuration corresponding to a discharge unit. That is, according to the present invention, recording can be reliably and efficiently performed regardless of the form of the recording head.

Furthermore, in a full-line type (full multi-type) recording head having a length corresponding to the maximum width of a recording medium that can be recorded by a recording apparatus, a configuration in which the length is satisfied by combining a plurality of recording heads, or an integral formation Done 1
Any of the configurations as individual recording heads may be used.

In addition, even with a serial type, a recording head fixed to the apparatus main body, or an exchangeable print head that can be electrically connected to the apparatus main body or supplied with ink from the apparatus main body when attached to the apparatus main body. The present invention is also effective when a chip type recording head or a cartridge type recording head in which an ink tank is provided integrally with the recording head itself is used.

Further, it is preferable to add recovery means for the print head, preliminary auxiliary means, and the like provided as a configuration of the printing apparatus in the present invention since the effects of the present invention can be further stabilized. Specific examples thereof include a cleaning unit, a pressurizing or suctioning unit, a preheating unit using an electrothermal transducer or another heating element or a combination thereof, and a preparatory unit that performs ejection other than recording. Performing the ejection mode is also effective for performing stable printing.

Regarding the type or number of print heads to be mounted, for example, in addition to one provided for single color ink, a plurality of print heads are provided corresponding to a plurality of inks having different print colors and densities. May be used. That is, for example, the printing mode of the printing apparatus is not limited to the printing mode of only the mainstream color such as black, but may be any of integrally forming the printing head or a combination of a plurality of printing heads. The present invention is also extremely effective for an apparatus provided with at least one of full colors by color mixture.

In addition, in the embodiments of the present invention described above, the ink is described as a liquid. However, an ink that solidifies at or below room temperature and softens or liquefies at room temperature, or the ink itself in an inkjet method. In general, the temperature is controlled within a range of 30 ° C. or more and 70 ° C. or less to control the temperature so that the viscosity of the ink is in a stable ejection range. I just need. In addition, the temperature rise due to thermal energy can be positively prevented by using it as energy for changing the state of the ink from a solid state to a liquid state, or ink that solidifies in a standing state to prevent evaporation of the ink can be used. In any case, the ink is liquefied by the application of the thermal energy according to the recording signal, and the ink is liquefied, and the liquid ink is discharged. The present invention is also applicable to a case where an ink that liquefies for the first time by energy is used. The ink in such a case is disclosed in
-56847 or JP-A-60-71260, while being held as a liquid or solid substance in a porous sheet recess or through hole, facing the electrothermal converter It is good also as a form. In the present invention, the most effective one for the above-described nuclear ink is to execute the above-described film boiling method.

In addition, the image forming apparatus may be used as an image output terminal of an information processing apparatus such as a computer, a copying apparatus combined with a reader, or a facsimile apparatus having a transmission / reception function. It may be. In particular, in a device such as a copying machine or a facsimile provided with an image reading means (reader) as a document reading system, it can also be used as a reading means for reading density unevenness of a recorded image.

Although the above-described embodiments show various configurations taking up a number of technical problems, all of the above-described configurations are not essential to the present invention, and the designed device configuration and setting of a desired concentration uniformization level are not necessary. This indicates that it is more preferable to arbitrarily require a configuration by using one or more of the above configurations.

[Effects of the Invention] As described above, according to the present invention, a test pattern is formed only when a recording medium is suitable for specific density unevenness correction processing (specific paper). Since it is executed, it is possible to read or correct the density unevenness accurately.

[Brief description of the drawings]

FIG. 1 is a schematic diagram for explaining the outline of the present invention, FIG. 2A is a schematic side view of a line printer type ink jet recording apparatus according to an embodiment of the image forming apparatus of the present invention, and FIG. FIG. 3 is a schematic view for explaining the system, FIG. 3 is a perspective view showing an example of the configuration of the reading unit and its scanning mechanism in FIG. 2A, and FIGS. 4, 5, and 6 are diagrams of the reading unit and the recording medium. FIG. 7A, FIG. 7B and FIG. 7C are schematic side views showing various configuration examples of a portion for maintaining the interval, and FIG. 7A, FIG. 7B and FIG. 8, 9, and 10 are schematic diagrams showing various configuration examples of a portion for reading density unevenness of a test pattern in accordance with the color, and FIG. 11 is scanning of a reading unit according to this example. Explanatory diagram for explaining a mode of driving, FIG. 12, FIG. 12B and FIG. 12C are explanatory diagrams for explaining a change in the read value according to a change in the scanning speed of the reading unit, and FIG. 13 shows a configuration example of a control system of the ink jet recording apparatus according to the present embodiment. FIG. 14 is a block diagram showing in detail a system for correcting density unevenness, FIG. 15 is an explanatory view for explaining an unevenness correction table used in the present example, and FIG. 16 is an unevenness correction according to the present example. FIG. 17 is a flowchart showing an example of a processing procedure, FIG. 17 is a schematic diagram showing a state in which an identification mark is attached to a recording medium to perform density unevenness correction according to the type of the recording medium, and FIG. FIGS. 19A, 19B, and 19C are explanatory diagrams for explaining an aspect of performing stable density unevenness correction regardless of temperature, and FIG. 20 is a pattern for stabilizing ejection. And ejection failure detection pattern FIG. 21 is an explanatory diagram showing an example in which a pattern and a test pattern for density unevenness correction are recorded on a print medium. FIG. 21 is a control system for performing density unevenness correction over all ejection openings in a full multi-type print head according to this example. FIG. 22 and FIG. 23 are timing charts showing two operation examples of the present apparatus from test pattern recording to density unevenness reading. FIG. 24 is a timing chart showing unevenness reading sensor colors. 25A and 25B are block diagrams showing a configuration example for correcting a difference in output magnitude, FIGS. 25A and 25B are explanatory diagrams of the correction mode, and FIG. 26 is an embodiment in which the present invention is applied to a serial printer type device. FIG. 27 is a schematic view showing an example of a reading system unit, FIG. 28 is a schematic diagram showing another embodiment in which the present invention is applied to a serial printer type apparatus, and FIG. 29 is a reading system thereof. Unity FIGS. 30 and 31 are schematic views showing still another two embodiments in which the present invention is applied to a serial printer type apparatus. FIGS. 32A to 32E, FIG. 33, FIG. FIG. 35 is an explanatory diagram for explaining a mode of density unevenness correction in the multi-nozzle head, and FIGS. 36 and 37 are explanatory diagrams for explaining two examples of a reading unit for performing density unevenness correction. . 1,1C, 1M, 1Y, 1Bk, 201C, 201M, 201Y, 201Bk ... recording head, 2,202 recording medium, 3 ... head holder, 5 ...
Head holder moving mechanism 7, ink supply / circulation system unit 9, cap unit 11, cap unit moving mechanism 14, 214 reading unit 15, reading unit scanning mechanism 16, recording medium transport system Drive, 17 ...
... Platen, 40 ... Conveyer belt, 41 ... Roller, 42 ...
Discharge roller, 60 ... Read head, 62 ... Light source, 63,74
…… Lens, 73,217 …… Reading sensor, 76 …… Housing, 77
R, 77G, 77BL …… Color filter, 78a, 78b… Pressing roller, 80
… Pressing member, 81,85… Transparent roller, 101… CPU, 102
... ROM, 104 ... RAM, 106 ... instruction input unit, 113 ... head temperature adjustment unit, 114 ... color filter switching drive unit, 11
9,219 ... RAM, 122C, 122M, 122Y, 122Bk ... Mura correction table, 127,236 ... A / D converter, 129C, 129M, 129Y, 129Bk ...
… Unevenness correction RAM, 135C, 135M, 135Y, 135Bk, 235C, 235M, 235
Y, 235C …… Amplifier, 220 …… Recovery device.

Continuation of the front page (72) Inventor ▲ Taka ▼ Yoshihiro Tada 3-30-2 Shimomaruko, Ota-ku, Tokyo Inside Canon Inc. (72) Inventor Yasushi Yasura 3-30-2 Shimomaruko 3-chome, Ota-ku, Tokyo Canon Inside (72) Inventor Hisashi Fukushima 3-30-2 Shimomaruko, Ota-ku, Tokyo Inside Canon Inc. (72) Inventor Masami Izumizaki 3-30-2 Shimomaruko, Ota-ku, Tokyo Inside Canon Inc. ( 56) References JP-A 1-215547 (JP, A) (58) Fields investigated (Int. Cl. ⁶ , DB name) B41J 2/01 B41J 2/21 B41J 2/175 B41J 2/205 B41J 29 / 46

Claims (5)

(57) [Claims] 1. A printhead in which a plurality of print elements are arranged to form an image on a print medium, a determination unit for determining the type of print medium, and a result of reading a density of a test pattern formed by the print head A correction data creating unit for creating correction data for equalizing the density at the time of image formation corresponding to each of the plurality of printing elements, based on the determination result by the determination unit; An image forming apparatus comprising: a control unit configured to prevent a test pattern from being formed by the recording head when the recording medium is not a predetermined type of recording medium. 2. The image forming apparatus according to claim 1, wherein a plurality of said recording heads are provided corresponding to recording agents having different colors for performing multi-color recording. 3. The recording head has a form of an ink-jet recording head, and the ink-jet recording head has an electro-thermal conversion element used for causing film boiling of the ink to discharge the ink as the recording element. The image forming apparatus according to claim 1, wherein: 4. An image forming apparatus for forming an image on a recording medium by using a recording head having a plurality of recording elements arranged therein, wherein: a judging means for judging a type of the recording medium; Correction data creating means for creating correction data for equalizing the density at the time of image formation corresponding to each of the plurality of recording elements, based on a result of reading the density; and An image forming apparatus comprising: a control unit configured to prevent a test pattern from being formed by the recording head when the recording medium is not a predetermined type of recording medium. 5. The recording head has a form of an ink jet recording head, and the ink jet recording head has an electrothermal conversion element used for causing ink to eject a film by causing film boiling of the ink as the recording element. The image forming apparatus according to claim 4, wherein: