JP2899593B2 - box - Google Patents
boxInfo
- Publication number
- JP2899593B2 JP2899593B2 JP7220316A JP22031695A JP2899593B2 JP 2899593 B2 JP2899593 B2 JP 2899593B2 JP 7220316 A JP7220316 A JP 7220316A JP 22031695 A JP22031695 A JP 22031695A JP 2899593 B2 JP2899593 B2 JP 2899593B2
- Authority
- JP
- Japan
- Prior art keywords
- plate
- box
- bottom plate
- lid
- joined
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Rigid Containers With Two Or More Constituent Elements (AREA)
Description
【０００１】[0001]
【発明の属する技術分野】本発明は箱に関する。詳しく
は、本発明は、物品を箱に入れて目的地（輸送先）まで
輸送した後、空箱を再使用するために（いわゆる通い箱
として使うために）目的地や中継地などで保管したり、
発送地（輸送元）等に返送したりする際に嵩張らない箱
に関する。TECHNICAL FIELD The present invention relates to a box. Specifically, according to the present invention, after transporting an article in a box to a destination (destination), the empty box is stored at a destination or a relay point for reuse (to be used as a so-called return box). Or
The present invention relates to a box that is not bulky when returned to a shipping place (source of transport) or the like.
【０００２】[0002]
【従来の技術】物品、例えば自動車用の部品を例にとる
と、エンジン、エンジン部品一式、バンパー、ドア、ボ
ンネット、ダッシュボード等の物品を東南アジアなどの
海外へ輸送などするための通い箱として、本願出願人は
先に、平成７年４月13日に出願し未だ公開されていない
特願平７-87977号公報に係る図11のような箱の発明を出
願した。2. Description of the Related Art Taking an article, for example, an automobile part as an example, as a returnable box for transporting an article such as an engine, a set of engine parts, a bumper, a door, a hood, a dashboard, etc. to overseas countries such as Southeast Asia. The present applicant has previously filed an application for a box as shown in FIG. 11 according to Japanese Patent Application No. 7-87977, which was filed on April 13, 1995 and has not been disclosed.
【０００３】図11の箱は例えば自動車用ミッション梱包
用として好ましく用い得る箱であり、そのサイズは例え
ば縦が約 788mm、横が約 548mm、高さが約 507mmであ
る。図11の箱は底部101(各部の素材は例えば木製であ
り、各部は例えば釘で接合されている) と側面部102 と
蓋部103 (素材は例えば後記の熱可塑性樹脂から成形さ
れた中空構造板である) とからなり、まず梱包すべき物
品を底部101 の上に置き、次に底部101 の上に側面部10
2 を置き、最後に側面部102 の上に蓋部103 を置いて使
用される。ここで、側面部102 は側板104 (素材は例え
ば後記の熱可塑性樹脂から成形された中空構造板であ
る) とカマチ105 (素材は例えば木製である)や支柱106
(素材は例えば木製である) とをステープラー (stapl
er 、ホッチキス。図の−−−印の部分) で接合したも
のであり、隣接する側面部どうしもステープラーで接合
されているが、底部101 と側面部102 とは接合されてお
らず、側面部102 は単に底部101 の上に置かれているだ
けである。The box shown in FIG. 11 is a box that can be preferably used, for example, for packing automobile transmissions, and has a size of, for example, about 788 mm in length, about 548 mm in width, and about 507 mm in height. The box of FIG. 11 has a bottom part 101 (the material of each part is, for example, wooden, and each part is joined by, for example, a nail), a side part 102, and a lid part 103 (the material is, for example, a hollow structure molded from a thermoplastic resin described later). First, the article to be packed is placed on the bottom 101, and then the side 10 is placed on the bottom 101.
2 and, finally, the lid 103 is placed on the side surface 102 for use. Here, the side portion 102 includes a side plate 104 (the material is, for example, a hollow structure plate molded from a thermoplastic resin described later), a machi 105 (the material is, for example, wooden), and a support 106.
(Material is wooden, for example) and stapler (stapl
er, stapler. (Parts marked by-in the figure), and the adjacent side portions are joined with a stapler, but the bottom portion 101 and the side portion 102 are not joined, and the side portion 102 is simply a bottom portion. It just sits on 101.
【０００４】[0004]
【発明が解決しようとする課題】しかし、図11のような
箱を通い箱として発送地等へ返送する場合、底部101 と
蓋部103 とは平板状で嵩張らないものの、側面部102 は
ステープラーで接合されているので、そのままでは嵩張
るという問題点を有する。なお、側面部102 はステープ
ラーを外すことによって嵩張らない４個の側面部に解体
し得るものの、ステープラーをはすずことは、釘を抜く
ことに比べると手間がかからないものの、なお手間のか
かる作業であり、また、箱を組み立てる時再度ステープ
ラーで接合しなければならないという手間がかかる。本
発明の目的は、箱を通い箱として使用する場合、このよ
うな嵩張りの問題および手間の問題を解決した箱を提供
することである。However, when returning a box as shown in FIG. 11 to a shipping place as a pass-through box, the bottom part 101 and the lid part 103 are flat and not bulky, but the side part 102 is a stapler. Since they are joined, there is a problem that they are bulky as they are. It should be noted that the side portion 102 can be disassembled into four non-bulky side portions by removing the stapler, but removing the stapler requires less work than pulling out a nail, but it is still a laborious operation. In addition, when assembling the boxes, it is time-consuming to join them again with a stapler. An object of the present invention is to provide a box which solves such a bulky problem and a troublesome problem when used as a pass-through box.
【０００５】[0005]
【課題を解決するための手段】本発明者は、物品の輸送
等に用いた後の空箱を通い箱として再使用するに際し
て、空箱を嵩張らない幾つかの部分に解体するのに面倒
がなく手間がかからない箱について、鋭意研究を続けて
きた。その結果、箱の底部および側面部を特定の構造の
ものにすることにより、上記の問題点が解決されること
を見い出し、本発明を完成させるに至った。SUMMARY OF THE INVENTION The inventor of the present invention has trouble in disassembling an empty box into several parts that are not bulky when reusing the empty box after being used for transporting articles as a returnable box. I've been working hard on a simple and easy-to-use box. As a result, it has been found that the above problems can be solved by making the bottom and side portions of the box have a specific structure, and the present invention has been completed.
【０００６】すなわち、本発明は、方形の平板なる底板
および底板の四周辺において直立してなる底側板からな
る底皿部と、底皿部の内側に接して直立し垂直方向の両
端部を有する側面部と、凹部を有する固定材と、方形の
平板なる天板および天板の四周辺において垂直下方に位
置する天側板からなる蓋部とからなる箱であって、側面
部の個数は１〜４の整数個であり、側面部は熱可塑性樹
脂から成形された中空構造板からなり、底皿部の内側の
隅に接する各側面部の角部の個数は０〜４個の整数個で
あり、底皿部と側面部とは接合されておらず、側面部の
隣り合う端部は固定材の凹部に嵌め込まれて固定されて
おり、箱を底皿部と側面部と蓋部と必要に応じて固定材
とに解体したとき、側面部は嵩張らない平板の形状に変
形することを特徴とする箱である。That is, the present invention has a bottom plate portion formed of a rectangular flat bottom plate and a bottom side plate standing upright around four sides of the bottom plate, and both vertical end portions in contact with the inside of the bottom plate portion. Side box, a fixing member having a concave portion, a box consisting of a top plate that is a rectangular flat plate and a lid portion that is a top side plate that is positioned vertically below the four perimeters of the top plate, and the number of side portions is 1 to 1. 4, the side portion is a hollow structural plate molded from a thermoplastic resin, and the number of corner portions of each side portion that is in contact with the inner corner of the bottom plate portion is an integer of 0 to 4 The bottom plate and the side are not joined, and the adjacent end of the side is fitted and fixed in the recess of the fixing material. When disassembled into fixing materials accordingly, the side parts are deformed into a flat plate shape that is not bulky Is a box to be.
【０００７】本発明の箱について以下詳細に説明する
が、本発明を図によって説明する場合、図示したものは
本発明の箱に関する例に過ぎず、本発明は図示されたも
のに限定されるものではない。図１・図２は、本発明の
箱の一例を示したものである。この箱は、例えば自動車
用の部品を東南アジアなどの海外へ輸送したり、輸送に
際して各地で保管したりするために好ましく用い得る箱
であり、そのサイズは縦、横、高さが各約1100mmであ
る。The box of the present invention will be described in detail below. However, when the present invention is described with reference to the drawings, what is illustrated is only an example relating to the box of the present invention, and the present invention is not limited to the illustrated one. is not. 1 and 2 show an example of the box of the present invention. This box is a box that can be preferably used for transporting parts for automobiles, for example, to overseas countries such as Southeast Asia, and for storage at various places during transportation, and has a size of about 1100 mm in length, width, and height. is there.
【０００８】図１・図２において、箱の最下部に設けら
れた滑材部１は、滑材底板２と、滑材底板２の上に位置
する滑材３と、滑材３の上に位置する滑材上板４とから
なる。本発明において滑材部１は必須ではないが、滑材
部１を設けることは箱を例えばフォークリフト等で移動
し得るので好ましい。滑材底板２、滑材３および滑材上
板４の素材は、滑材部１の製造のし易さ等の観点から一
般に木製が好ましく、これらは例えば釘によって接合さ
れる。また、滑材底板２、滑材３および滑材上板４の素
材は、用途によっては鉄やアルミニウム等の金属製であ
ることが好ましく、この場合これらは例えば溶接、ネジ
または接着剤で接合される。滑材部１のサイズや滑材３
の本数などは、箱のサイズや箱の中に入れる物品の重量
等に応じて適宜決めればよい。In FIG. 1 and FIG. 2, a sliding member 1 provided at the lowermost part of the box includes a sliding bottom plate 2, a sliding member 3 located on the sliding bottom plate 2, and a sliding member 3 on the sliding member 3. And a sliding material upper plate 4 located thereon. In the present invention, the sliding member 1 is not essential, but providing the sliding member 1 is preferable because the box can be moved by, for example, a forklift. The material of the sliding material bottom plate 2, the sliding material 3, and the sliding material upper plate 4 is generally preferably made of wood from the viewpoint of easiness of manufacturing the sliding material portion 1, and these are joined by, for example, nails. Further, the material of the sliding material bottom plate 2, the sliding material 3 and the sliding material upper plate 4 is preferably made of a metal such as iron or aluminum depending on the use. In this case, these are joined by, for example, welding, screws or an adhesive. You. The size of the sliding part 1 and the sliding material 3
May be appropriately determined according to the size of the box, the weight of the articles to be put in the box, and the like.
【０００９】滑材部１の上に例えば釘またはステープラ
ー等で接合されている底皿部５は、方形の平板なる底板
６と底板６の四周辺において直立してなる底側板７とか
らなる。底皿部５は別々に製作した底板６と底側板７と
を例えば釘等で接合したものであってもよいし、これか
らなる一体物であってもよい。底皿部５の素材は特に制
限されないが、素材としては例えばポリエチレン、ポリ
プロピレン、エチレンおよび／またはプロピレンと他の
α−オレフィンとの共重合体で代表されるポリオレフィ
ンやポリ塩化ビニル樹脂のごときプラスチックからなる
平板や木製の平板を例示し得る。プラスチックの中でも
熱可塑性プラスチックからなる平板は、熱等によって折
り曲げることができるので、底板６と底側板７とを一体
化させた一体物である底皿部５を製作するのに好適であ
る。特に好適な素材は、耐水防水性・加工性・軽量性・
高強度性等の観点から、熱可塑性樹脂から成形された中
空構造板 (プラスチック製の平板の一種であって、プラ
スチック段ボール、略してプラ段と称されることがあ
る) である。図１・図２の底皿部５は、ポリプロピレン
系樹脂から成形された住友化学工業株式会社製の中空構
造板であるスミパネル (登録商標) の厚さ９mmのものか
らなる一体物であり、底皿部５の高さは 100mmである。
ここで図中の丸印中の平行線は中空構造板のリブの方向
を示す。平板の素材や厚さは物品のサイズや重量等に応
じて適宜に選ぶことができる。底皿部５の素材として木
製の平板を使う場合、別々に製作した底板６と底側板７
とを釘等で接合することによって底皿部５を製作するの
が一般的である。中空構造板およびその加工法について
は後記する。底皿部５の素材はまた、鉄やアルミニウム
等の金属製であってもよい。この場合、底皿部５の底板
６と滑材上板４とは例えば溶接、ネジまたは接着剤で接
合するとよい。なお、滑材上板４を用いる場合それは底
板６を兼ねることができ、この場合の底側板７は滑材上
板４と接合される。The bottom plate portion 5 joined to the lubricating portion 1 with, for example, a nail or a stapler includes a bottom plate 6 which is a rectangular flat plate and a bottom side plate 7 which stands upright around four sides of the bottom plate 6. The bottom plate part 5 may be a bottom plate 6 and a bottom side plate 7 which are separately manufactured, for example, joined with nails or the like, or may be an integral body. The material of the bottom plate portion 5 is not particularly limited. Examples of the material include plastics such as polyethylene, polypropylene, polyolefins represented by copolymers of ethylene and / or propylene with other α-olefins, and polyvinyl chloride resins. And a wooden flat plate. Among the plastics, a flat plate made of a thermoplastic plastic can be bent by heat or the like, so that it is suitable for manufacturing the bottom plate portion 5 which is an integrated body in which the bottom plate 6 and the bottom side plate 7 are integrated. Particularly suitable materials are water resistance, waterproofness, processability, light weight,
From the viewpoint of high strength and the like, it is a hollow structural plate (a type of plastic flat plate, sometimes referred to as a plastic cardboard, sometimes abbreviated as a plastic step) molded from a thermoplastic resin. The bottom plate portion 5 shown in FIGS. 1 and 2 is an integral member made of a 9 mm-thick Sumipanel (registered trademark), which is a hollow structural plate manufactured by Sumitomo Chemical Co., Ltd. and molded from a polypropylene resin. The height of the plate 5 is 100 mm.
Here, the parallel lines in the circles in the figure indicate the directions of the ribs of the hollow structure plate. The material and thickness of the flat plate can be appropriately selected according to the size and weight of the article. When a wooden flat plate is used as the material of the bottom plate 5, the bottom plate 6 and the bottom side plate 7 manufactured separately are used.
In general, the bottom plate portion 5 is manufactured by joining them with nails or the like. The hollow structure plate and its processing method will be described later. The material of the bottom plate 5 may also be made of metal such as iron or aluminum. In this case, the bottom plate 6 of the bottom plate portion 5 and the sliding material upper plate 4 may be joined by, for example, welding, screws, or an adhesive. When the upper sliding material plate 4 is used, it can also serve as the bottom plate 6, and the bottom side plate 7 in this case is joined to the upper sliding material plate 4.
【００１０】側面部８は底皿部５の内側に接して直立し
ており箱の周囲を構成するものである。図１・図２は側
面部８の個数が４個であって、各側面部８はそれぞれ１
個の角部 (底皿部５の内側の隅に接する部分) を有する
場合を示している。側面部８は垂直方向の両端部を有
し、隣り合う端部は下記の固定材９の凹部10に嵌め込ま
れて固定されている。図１・図２の４個の側面部８は、
底皿部５の内側に接して直立しており、直立方向に対し
て直角の方向の断面の形状がエル (Ｌ) 字形であり、エ
ル (Ｌ) 字形の角部は底皿部５の内側の四隅に接してお
り、底皿部５と４個の側面部８とは接合されておらず、
各側面部８の垂直方向の端部は固定材９の凹部10に嵌め
込まれ固定されており、箱を解体したときの側面部８は
図１に示すような嵩張らない平板の形状12に変形するも
のである。The side surface portion 8 stands upright in contact with the inside of the bottom plate portion 5 and constitutes the periphery of the box. 1 and 2 show that the number of the side portions 8 is four, and each side portion 8 is one.
The figure shows a case having corner portions (portions in contact with inner corners of the bottom plate portion 5). The side surface portion 8 has both ends in the vertical direction, and adjacent ends are fitted and fixed in recesses 10 of a fixing member 9 described below. The four side portions 8 in FIGS.
It is upright in contact with the inside of the bottom plate portion 5, and the cross-sectional shape in a direction perpendicular to the upright direction is an L-shaped shape, and the corner portion of the L-shaped portion is inside the bottom plate portion 5. , The bottom plate 5 and the four side surfaces 8 are not joined,
The vertical end of each side portion 8 is fitted and fixed in the concave portion 10 of the fixing member 9, and when the box is disassembled, the side portion 8 is transformed into a non-bulky flat plate shape 12 as shown in FIG. Things.
【００１１】側面部８の素材としての必須の要件は、箱
を組み立てたときの側面部８の断面(直立方向に対して
直角の方向の断面) はエル (Ｌ) 字形の形状を形成する
部分を有し、箱を解体したときの側面部８は嵩張らない
平板の形状に変形し得る、という要件である。かかる要
件を満たす素材として、プラスチック製や紙製の平板を
例示し得るが、平板の厚さの割に圧縮強度 (側面部８の
上方向から側面部８に対してかかる荷重に耐える強度)
の大なるプラスチック製の平板が好ましく、プラスチッ
クとしては底皿部５の素材として例示したものと同様の
ものを例示し得る。特に好ましい素材は、耐水防水性・
加工性・軽量性・高圧縮強度性等の観点から熱可塑性樹
脂から成形された中空構造板である。An essential requirement for the material of the side portion 8 is that the cross section of the side portion 8 (cross section in a direction perpendicular to the upright direction) when the box is assembled is a portion forming an L-shape. And the side part 8 when the box is disassembled can be deformed into a non-bulky flat plate shape. As a material satisfying such requirements, a flat plate made of plastic or paper may be exemplified, but the compressive strength is given for the thickness of the flat plate (strength that withstands a load applied to the side portion 8 from above the side portion 8).
Is preferable, and the same plastics as those exemplified as the material of the bottom plate portion 5 can be exemplified. Particularly preferred materials are water resistant and waterproof
It is a hollow structural plate molded from a thermoplastic resin from the viewpoints of workability, light weight, high compressive strength, etc.
【００１２】図１・図２に示した側面部８は、ポリプロ
ピレン系樹脂から成形された住友化学工業株式会社製の
中空構造板であるスミパネル (登録商標) からなり、そ
のサイズは 950mm (高さ) ×1078mm (幅) ×15mm (厚
さ) である。図１・図２の場合のように、側面部８とし
てリブ付きの中空構造板を用いる場合、側面部８の圧縮
強度の観点から、中空構造板はリブの方向が垂直になる
方向で用いるのが好ましい。図１・図２に示した側面部
８は丁度真ん中で折り曲げて箱を組み立てるように設計
されているが、側面としての機能を果たしさえすれば、
折り曲げる部位は丁度真ん中でなくてもよく、任意に選
べる。The side portion 8 shown in FIGS. 1 and 2 is made of Sumipanel (registered trademark), which is a hollow structural plate manufactured by Sumitomo Chemical Co., Ltd. and molded from a polypropylene resin, and has a size of 950 mm (height). ) X 1078mm (width) x 15mm (thickness). When a hollow structure plate with ribs is used as the side surface portion 8 as in the case of FIGS. 1 and 2, the hollow structure plate is used in a direction in which the direction of the rib is vertical from the viewpoint of the compressive strength of the side surface portion 8. Is preferred. The side portion 8 shown in FIGS. 1 and 2 is designed to be folded just in the middle to assemble the box, but as long as it functions as a side surface,
The part to be bent need not be exactly in the middle, but can be arbitrarily selected.
【００１３】各側面部８はその垂直方向の端部を固定す
るための固定材９で固定されている。固定材９としては
例えば、図３のような断面の形状がエイチ (Ｈ）型の長
尺物を例示し得る。かかる固定材９は例えば金属製また
はプラスチック製であるが、図１・図２・図３の固定材
９はアルミニウム製であって、凹部10の内側の幅は側面
部８の厚さに相当した15mmであり、横 104mmである。固
定材９の素材の厚みは箱のサイズ等に応じて適宜決定す
ればよい。Each side portion 8 is fixed by a fixing member 9 for fixing its vertical end. As the fixing member 9, for example, an H (H) type long object having a cross-sectional shape as shown in FIG. 3 can be exemplified. The fixing member 9 is made of, for example, metal or plastic, but the fixing member 9 in FIGS. 1, 2, and 3 is made of aluminum, and the width of the inside of the concave portion 10 corresponds to the thickness of the side surface portion 8. It is 15mm and 104mm wide. The thickness of the material of the fixing member 9 may be appropriately determined according to the size of the box and the like.
【００１４】各側面部８はその垂直方向の端部を固定材
９の凹部10に単に嵌め込んで固定しさえすればよいが、
必要ならば、固定材９の片方の凹部10のみを予め例えば
図１・図２のように側面部８の端部とリベット11または
ネジ、ボルト、接着剤等で接合しておいてもよい。ま
た、図４のように、２個の固定材９の凹部は側面部８の
端部と例えばリベット11で接合し、残りの２個の固定材
９については片方の凹部のみを側面部８の端部とリベッ
ト11等で接合しておいてもよい。Each side portion 8 may be fixed by simply fitting its vertical end into the concave portion 10 of the fixing member 9.
If necessary, only one concave portion 10 of the fixing member 9 may be previously joined to the end of the side portion 8 with a rivet 11 or a screw, a bolt, an adhesive or the like as shown in FIGS. As shown in FIG. 4, the recesses of the two fixing members 9 are joined to the end portions of the side portions 8 by, for example, rivets 11, and only one of the recesses of the remaining two fixing members 9 is connected to the side portion 8. The ends may be joined with rivets 11 or the like.
【００１５】本発明の箱に係る側面部の他の態様を以下
の図に例示する。なお、便宜上これらの図は側面部のみ
を示しており、底皿部や固定材は省略している。図５は
側面部の個数が３個の場合であって、その内の１個の側
面部は２個の角部を有し、他の２個の側面部はそれぞれ
１個の角部を有する。図５には、前者の側面部を解体し
た時の嵩張らない平板の形状も示している。側面部の隣
り合う垂直方向の端部は、例えば図１・図２の場合と同
様に固定材で固定すればよい。Another embodiment of the side portion of the box according to the present invention is illustrated in the following figures. For the sake of convenience, these drawings show only the side portion, and the bottom plate portion and the fixing member are omitted. FIG. 5 shows a case in which the number of side portions is three, one of which has two corner portions, and the other two side portions each have one corner portion. . FIG. 5 also shows the shape of a flat plate that is not bulky when the former side portion is disassembled. Adjacent vertical ends of the side portions may be fixed with a fixing material, for example, as in the case of FIGS. 1 and 2.
【００１６】図６は側面部の個数が２個の場合であっ
て、その内の１個の側面部は３個の角部を有し、他の１
個の側面部は１個の角部を有する。図６には、前者の側
面部を解体した時の嵩張らない平板の形状も示してい
る。側面部の隣り合う垂直方向の端部は、図１・図２の
場合と同様に固定材で固定すればよい。図７ (Ａ) も側
面部の個数が２個の場合であって、それぞれの側面部は
２個の角部を有する。側面部の隣り合う垂直方向の端部
は、例えば図１・図２の場合と同様に固定材で固定すれ
ばよい。FIG. 6 shows a case where the number of side portions is two, one of which has three corner portions, and the other one.
Each side portion has one corner. FIG. 6 also shows the shape of a flat plate that is not bulky when the former side portion is disassembled. Adjacent vertical ends of the side portions may be fixed with a fixing material as in the case of FIGS. FIG. 7A also shows a case where the number of side portions is two, and each side portion has two corner portions. Adjacent vertical ends of the side portions may be fixed with a fixing material, for example, as in the case of FIGS. 1 and 2.
【００１７】さらに図７ (Ｂ) も側面部の個数が２個の
場合であって、その内の１個の側面部は４個の角部を有
し、他の１個の側面部は角部を有さない。側面部の隣り
合う垂直方向の端部は、図１・図２の場合と同様に固定
材で固定すればよい。図８は側面部の個数が１個の場合
であって、側面部は４個の角部を有する。側面部の隣り
合う垂直方向の端部は、例えば図１・図２の場合と同様
に固定材で固定すればよい。FIG. 7B also shows a case where the number of side portions is two, one of which has four corner portions, and the other one has a corner portion. No parts. Adjacent vertical ends of the side portions may be fixed with a fixing material as in the case of FIGS. FIG. 8 shows a case where the number of side portions is one, and the side portion has four corners. Adjacent vertical ends of the side portions may be fixed with a fixing material, for example, as in the case of FIGS. 1 and 2.
【００１８】以上の側面部の各種態様のうち、側面部を
解体した時の平板が占める面積という観点から、図１・
図２の態様が最も好ましい。図９は固定材19の更なる例
である。この固定材19は例えば金属製またはプラスチッ
ク製の２個の長尺物の平板20と例えばリベット11とから
なり、長尺物の平板20と側面部８とは、長尺物の平板20
の縦方向の面積の約半分が側面部８と重なるように、リ
ベット11で接合されている。側面部８とリベット11で接
合された長尺物の平板20によって形成される凹部21に、
隣接する側面部８の垂直方向の端部を嵌め込むことによ
って、側面部同士が固定される。Of the various aspects of the side portion described above, from the viewpoint of the area occupied by the flat plate when the side portion is disassembled, FIG.
The embodiment of FIG. 2 is most preferred. FIG. 9 shows a further example of the fixing member 19. The fixing member 19 is composed of, for example, two long flat plates 20 made of metal or plastic and, for example, rivets 11, and the long flat plate 20 and the side portion 8 are formed of a long flat plate 20.
Are joined together by rivets 11 such that about half of the area in the vertical direction of the right side of FIG. In a concave portion 21 formed by a long-sized flat plate 20 joined with the side surface portion 8 and the rivet 11,
The side surfaces are fixed to each other by fitting the ends of the adjacent side surfaces 8 in the vertical direction.
【００１９】図１・図２の蓋部22は方形の平板なる天板
23と、天板23の四周辺において垂直下方向に位置する天
側板24とからなり、蓋部22は４個の側面部８に被せるよ
うにして用いる。蓋部22は底皿部５と同様に、一体物で
あってもよいし、別々の製作した天板23と天側板24とを
例えば釘等で接合したものであってもよい。蓋部22の素
材は特に制限されないが、素材として例えばポリエチレ
ン、ポリプロピレン、エチレンおよび／またはプロピレ
ンと他のα−オレフィンとの共重合体で代表されるポリ
オレフィンやポリ塩化ビニル樹脂のごときプラスチック
からなる平板や木製の平板を例示し得る。プラスチック
の中でも熱可塑性プラスチックからなる平板は、熱等に
よって折り曲げることができるので、天板23と天側板24
とを一体化させた一体物である蓋部22を製作するのに好
適である。特に好適な素材は、耐水防水性・加工性・軽
量性・高強度性等の観点から、熱可塑性樹脂から成形さ
れた中空構造体である。図１・図２の蓋部22は、同図の
底皿部５と素材、サイズおよび製作方法が全く同じであ
る。蓋部22の素材として木製の平板を使う場合、別々に
製作した天板23と天側板24とを釘等で接合することによ
って蓋部22を製作するのが一般的である。蓋部の素材は
また上記底皿部と同様に、鉄やアルミニウム等の金属製
であってもよい。The lid 22 in FIGS. 1 and 2 is a top plate which is a rectangular flat plate.
23 and a top side plate 24 which is positioned vertically downward around the four sides of the top plate 23, and the lid 22 is used so as to cover the four side surfaces 8. Like the bottom plate 5, the lid 22 may be an integral body, or may be a separately manufactured top plate 23 and top side plate 24 joined by, for example, nails or the like. The material of the lid portion 22 is not particularly limited, but may be, for example, a flat plate made of plastic such as polyethylene, polypropylene, polyolefin represented by a copolymer of ethylene and / or propylene and another α-olefin, or polyvinyl chloride resin. And wooden slabs. Among the plastics, a flat plate made of a thermoplastic plastic can be bent by heat or the like.
This is suitable for producing the lid portion 22 which is an integral body obtained by integrating the above. A particularly suitable material is a hollow structure molded from a thermoplastic resin from the viewpoints of water resistance, waterproofness, workability, light weight, high strength, and the like. 1 and 2 is exactly the same in material, size and manufacturing method as the bottom plate 5 in FIG. When a wooden flat plate is used as the material of the lid 22, the lid 22 is generally manufactured by joining a separately manufactured top plate 23 and top plate 24 with nails or the like. The material of the lid may be made of metal such as iron or aluminum, similarly to the bottom plate.
【００２０】本発明の箱を構成する底皿部５、側面部８
および蓋部22の素材の一つとして好ましく用い得る熱可
塑性樹脂から成形された中空構造板は、図10に例示した
ようなリブを有する中空構造板である。これはよく知ら
れた素材であって、例えば熱可塑性ポリプロピレン系樹
脂から成形された住友化学工業株式会社製のサンプライ
（登録商標）やスミパネル（登録商標）が市販されてい
る。種々の厚さの中空構造板を入手し得るが、本発明の
箱に係る底皿部５や蓋部22の素材として中空構造板を用
いる場合、厚さ１〜20mmの中空構造板が好ましい。ま
た、側面部８の素材として中空構造板を用いる場合、物
品を入れた箱を積み重ねた時など側面部８には上方向か
らの圧縮がかかるので、厚さ５〜20mmの中空構造板が好
ましい。中空構造板の厚さは、物品の重量や箱のサイズ
等に応じて任意に設定し得る。The bottom plate portion 5 and the side portion 8 constituting the box of the present invention.
A hollow structure plate formed of a thermoplastic resin that can be preferably used as one of the materials of the lid portion 22 is a hollow structure plate having a rib as illustrated in FIG. This is a well-known material, for example, SunPly (registered trademark) and Sumipanel (registered trademark) manufactured by Sumitomo Chemical Co., Ltd., which are molded from a thermoplastic polypropylene resin. Although hollow structural plates of various thicknesses can be obtained, when a hollow structural plate is used as a material for the bottom plate portion 5 and the lid portion 22 according to the box of the present invention, a hollow structural plate having a thickness of 1 to 20 mm is preferable. Further, when a hollow structure plate is used as a material of the side portion 8, the side portion 8 is compressed from above, such as when boxes containing articles are stacked, so that a hollow structure plate having a thickness of 5 to 20 mm is preferable. . The thickness of the hollow structure plate can be arbitrarily set according to the weight of the article, the size of the box, and the like.
【００２１】本発明の箱にかかる底皿部、側面部および
蓋部を、図10に示したような中空構造板を素材とし一体
物として製作する場合、中空構造板をリブと平行または
リブに対して直角の方向に折り曲げなければならない。
中空構造板をリブと平行の方向に折り曲げるには、例え
ば中空構造板上の折り曲げるべき線上に刃先がユー
(Ｕ) 字形の刃を押圧することによって中空構造板上に
リブと平行にユー (Ｕ) 字形の溝 (罫線) を入れ、その
溝 (罫線) の部分を手等の力によって折り曲げるか、ま
たは中空構造板上の折り曲げるべき線上にヒートバー
(折り曲げるべき部分を熱で溶融するための加熱された
棒状の治具であって、よく知られた治具である) を当て
た後、その部分を例えば手等の力によって折り曲げれば
よい。また、リブに対して直角の方向に折り曲げるには
例えば、折り曲げるべきカッター (小刀など) で切り込
み溝 (罫線) を入れ、その溝の部分に手等の力をかける
と簡単に折り曲げ得る。また、中空構造板上の折り曲げ
るべき線上にヒートバーを当てた後、その部分を例えば
手等の力によって折り曲げればよい。When the bottom plate, the side and the lid of the box of the present invention are made of a hollow structural plate as shown in FIG. It must be bent in a direction perpendicular to it.
To bend the hollow structure plate in a direction parallel to the ribs, for example, use a cutting edge on the line to be bent on the hollow structure plate.
By pressing a (U) -shaped blade, a U-shaped groove (ruled line) is formed on the hollow structural plate in parallel with the rib, and the groove (ruled line) is bent by hand or the like, or Heat bar on the line to be bent on the hollow structural plate
(A heated rod-shaped jig for melting a portion to be bent by heat, which is a well-known jig), and then the portion may be bent by, for example, a force of a hand or the like. In addition, in order to bend in a direction perpendicular to the rib, for example, a notch groove (ruled line) is formed with a cutter (such as a sword) to be bent, and a force such as a hand is applied to the groove to easily bend. Further, after applying a heat bar on a line to be bent on the hollow structure plate, the portion may be bent by, for example, a force of a hand or the like.
【００２２】刃先がユー（Ｕ）字形の刃を用いた折り曲
げ方法においては、ユー（Ｕ）字形の溝を内側にして折
り曲げてもよいし外側にして折り曲げてもよい。また、
ヒートバーを用いた折り曲げ方法においても、ヒートバ
ーを当てた側を内側にして折り曲げてもよいし外側にし
て折り曲げてもよいが、得られる成形体の強度の観点か
ら、内側にして折り曲げた方が好ましい。カッターで切
り込みの溝を入れる折り曲げ方法においては、溝を外側
にして折り曲げるとよい。隣接する底側板によって形成
される四隅（角の部分）や、隣接する天側板によって形
成される四隅（角の部分）は、ヒートバーを用いた熱時
折り曲げ方法においては、折り曲げ部の形状が可動性を
有さず固定されているので何も処置せずそのままでもよ
いが、ヒートバーを用いた冷時折り曲げ方法（例えば室
温まで冷却した後に折り曲げる方法）においては、折り
曲げ部の形状が可動性を有し固定されていないので、接
着剤等で接合するのが好ましい。In the bending method using a U-shaped blade, the bending may be performed with the U-shaped groove inside or outside. Also,
In the bending method using a heat bar, the side to which the heat bar is applied may be bent inside or outside, but may be bent outside.From the viewpoint of the strength of the obtained molded body, it is preferable to be bent inside. . In the bending method in which a notch groove is formed by a cutter, the groove may be bent outward. The four corners (corner portions) formed by the adjacent bottom side plates and the four corners (corner portions) formed by the adjacent top side plates have movable shapes in the hot bending method using a heat bar. It is not necessary to take any treatment because it is fixed without having any. However, in a cold bending method using a heat bar (for example, a method of bending after cooling to room temperature), the shape of the bent portion has mobility. Since they are not fixed, they are preferably joined with an adhesive or the like.
【００２３】ここで、底皿部、側面部および蓋部の折り
曲げについては、上記のどの折り曲げ方法を採用しても
よいが、側面部についてヒートバーを用いた折り曲げ方
法を採用する場合、ヒートバーを当てた部分を熱時に折
り曲げると折り曲げ部分の形が固定されてしまい可動性
を有しなくなるので、折り曲げ部分の形が固定されず可
動性を有するように、ヒートバーを当てた部分を冷時に
(例えば室温まで冷えてから) 折り曲げる。側面部につ
いてはヒートバーを用いた冷時折り曲げ方法が好まし
い。なお、刃先がユー (Ｕ) 字形の刃を用いた折り曲げ
方法や、カッター(小刀など) で切り込みの溝 (罫線)
を入れる折り曲げ方法で製作された側面部の折り曲げ部
分は可動性を有するので、解体された側面部は嵩張らな
い平板に変形し得る。Here, any of the above-mentioned bending methods may be employed for bending the bottom plate portion, the side surface portion, and the lid portion. However, when the bending method using a heat bar is applied to the side surface portion, the heat bar is applied. If the bent part is bent when hot, the shape of the bent part is fixed and there is no mobility, so the part with the heat bar applied during cold so that the shape of the bent part is not fixed and it has mobility.
Bend (eg after cooling to room temperature). For the side surface, a cold bending method using a heat bar is preferable. In addition, the bending method using a U-shaped blade or a notch groove (ruled line) with a cutter (knife etc.)
Since the bent portion of the side portion manufactured by the bending method for inserting the movable portion has mobility, the disassembled side portion can be deformed into a non-bulky flat plate.
【００２４】本発明の箱の使用方法について説明する
と、先ず物品を底皿部５の上に置き、次に側面部８を固
定材９で固定しながら底皿部５の内側の四隅 (角の部
分) に接して底皿部５の上に立て、そのあと側面部８の
上に蓋部22を被せる。本発明の箱が例えば図１のような
態様である場合、箱を解体した時、平板の形状にされた
４個の側面部８の全てを底皿部５の内部に収納し得るの
で特に好都合である。The method of using the box according to the present invention will be described. First, an article is placed on the bottom plate 5, and then the four inside corners of the bottom plate 5 are fixed while fixing the side portions 8 with the fixing members 9. ), And stand on the bottom plate portion 5, and then cover the side portion 8 with the lid portion 22. When the box of the present invention is in the form as shown in FIG. 1, for example, when the box is disassembled, all of the four plate-shaped side portions 8 can be housed inside the bottom plate portion 5, which is particularly advantageous. It is.
【００２５】物品を入れた箱を保管したり輸送したりす
るに際して、蓋部22が外れるなどのトラブルを防止する
ために、箱の上下方向に例えば紐を掛けるのが好まし
い。紐掛けの方法として例えば、滑材底板２と滑材上板
４とによって形成されている空間部分と、蓋部22の上の
面との間で上下方向に紐を掛ける方法が挙げられる。When storing or transporting the box containing the articles, it is preferable to tie a string in the vertical direction of the box, for example, in order to prevent a trouble such as the lid 22 coming off. As a method of hanging the string, for example, a method of hanging a string in a vertical direction between a space formed by the sliding material bottom plate 2 and the sliding material upper plate 4 and a surface above the lid portion 22 can be mentioned.
【００２６】[0026]
【発明の効果】本発明の箱は、箱を解体した時に嵩張ら
ない平たい（高さの低い）形状の底皿部と、側面部は熱
可塑性樹脂から成形された中空構造板からなり、嵩張ら
ない平板の形状に変形し得る側面部と、嵩張らない固定
材と嵩張らない平たい（高さの低い）蓋部とからなる箱
であって、底皿部と側面部と固定材と蓋部とから箱を組
み立てたり、箱を底皿部と側面部と蓋部と必要に応じて
固定材とに解体することが極めて安易な箱である。した
がって、本発明の箱は、空箱を全体として嵩張らない平
たい部分の集合体に解体して保管したり輸送したりし得
るので、通い箱として特に好ましく用い得る箱である。The box of the present invention comprises a flat (low height) bottom plate which is not bulky when the box is disassembled, and a hollow structural plate formed on the side surface from a thermoplastic resin, so that it is not bulky. A box comprising a side part which can be deformed into a flat plate shape, a non-bulky fixing material and a non-bulky flat (low in height) lid part, the box comprising a bottom plate part, a side part, a fixing material and a lid part. It is a very easy box to assemble or disassemble the box into a bottom plate, a side, a lid and, if necessary, a fixing material. Therefore, the box of the present invention is a box that can be particularly preferably used as a returnable box because the empty box can be disassembled into a collection of flat parts that are not bulky as a whole and can be stored or transported.
【図１】本発明の箱の分解斜視図である。FIG. 1 is an exploded perspective view of a box of the present invention.
【図２】本発明の箱の組立て斜視図である。FIG. 2 is an assembled perspective view of the box of the present invention.
【図３】本発明に係る固定材の斜視図である。FIG. 3 is a perspective view of a fixing member according to the present invention.
【図４】４個の側面部のうち２個どうしを予め接合した
状態の分解斜視図と側面部を解体した状態の斜視図の２
面図である。FIG. 4 is an exploded perspective view of a state where two of the four side parts are joined in advance and a perspective view of a state where the side parts are disassembled.
FIG.
【図５】３個の側面部の分解斜視図と側面部を解体した
状態の斜視図の２面図である。FIG. 5 is an exploded perspective view of three side portions and a two-sided view of a perspective view in a state where the side portions are disassembled.
【図６】２個の側面部の分解斜視図と側面部を解体した
状態の斜視図の２面図である。FIG. 6 is an exploded perspective view of two side parts and a two-side view of a perspective view in a state where the side parts are disassembled.
【図７】他の２個の側面部の斜視図の２図である。FIG. 7 is a perspective view of two other side portions.
【図８】１個の側面部の斜視図と側面部を解体した状態
の斜視図の２面図である。FIG. 8 is a two-sided view of a perspective view of one side part and a perspective view of a state where the side part is disassembled.
【図９】本発明に係る他の固定材を示す分解斜視図であ
る。FIG. 9 is an exploded perspective view showing another fixing member according to the present invention.
【図１０】本発明に係る中空構造板の斜視図である。FIG. 10 is a perspective view of a hollow structure plate according to the present invention.
【図１１】従来の箱の分解斜視図である。FIG. 11 is an exploded perspective view of a conventional box.
１…滑材部 ２…滑材底板 ３…滑材 ４…滑材上板 ５…底皿部 ６…底板 ７…底側板 ８…側面部 ９…固定材 10…凹部 11…リベット 12…平板の形状 19…固定材 20…平板 21…凹部 22…蓋部 23…天板 24…天側板 DESCRIPTION OF SYMBOLS 1 ... Sliding part 2 ... Sliding material bottom plate 3 ... Sliding material 4 ... Sliding material upper plate 5 ... Bottom plate part 6 ... Bottom plate 7 ... Bottom side plate 8 ... Side part 9 ... Fixing material 10 ... Recession 11 ... Rivets 12 ... Shape 19 ... Fixing material 20 ... Plate 21 ... Recess 22 ... Lid 23 ... Top plate 24 ... Top plate
フロントページの続き (56)参考文献 特開 平６−219446（ＪＰ，Ａ) 実開 昭59−43323（ＪＰ，Ｕ) 実開 昭58−183328（ＪＰ，Ｕ) 実公 昭43−149（ＪＰ，Ｙ１) 実公 昭８−12018（ＪＰ，Ｙ１) (58)調査した分野(Int.Cl.6，ＤＢ名) B65D 6/00 - 6/40 Continuation of the front page (56) References JP-A-6-219446 (JP, A) JP-A-59-43323 (JP, U) JP-A-58-183328 (JP, U) JP-A 43-149 (JP) , Y1) Jiko 8-12018 (JP, Y1) (58) Fields investigated (Int. Cl. 6 , DB name) B65D 6 /00-6/40
Claims (4)
において直立してなる底側板からなる底皿部と、底皿部
の内側に接して直立し垂直方向の両端部を有する側面部
と、凹部を有する固定材と、方形の平板なる天板および
天板の四周辺において垂直下方向に位置する天側板から
なる蓋部とからなる箱であって、側面部の個数は１〜４
の整数個であり、側面部は熱可塑性樹脂から成形された
中空構造板からなり、底皿部の内側の隅に接する各側面
部の角部の個数は０〜４個の整数個であり、底皿部と側
面部とは接合されておらず、側面部の隣り合う端部は固
定材の凹部に嵌め込まれて固定されており、箱を底皿部
と側面部と蓋部と必要に応じて固定材とに解体したと
き、側面部は嵩張らない平板の形状に変形することを特
徴とする箱。1. A bottom plate portion comprising a bottom plate which is a rectangular flat plate and a bottom side plate which stands upright around four sides of the bottom plate; a side portion which is in contact with the inside of the bottom plate portion and which stands upright and has both ends in a vertical direction; A box comprising a fixing member having a concave portion, a top plate having a rectangular flat plate, and a lid portion having a top side plate located vertically downward around four sides of the top plate, wherein the number of side portions is 1 to 4
The side portion is a hollow structural plate molded from a thermoplastic resin, the number of corners of each side portion in contact with the inner corner of the bottom plate portion is an integer of 0 to 4, The bottom plate and the side are not joined, and the adjacent ends of the side are fitted and fixed in the recesses of the fixing material. A box characterized in that, when disassembled into a fixing material, the side portion is deformed into a flat plate shape that is not bulky.
空構造板からなる請求項１記載の箱。2. The box according to claim 1, wherein the bottom plate portion is formed of a hollow structural plate molded from a thermoplastic resin.
構造板からなる請求項１または２記載の箱。3. The box according to claim 1, wherein the lid is made of a hollow structural plate molded from a thermoplastic resin.
記載の箱。4. The box according to claim 1, wherein the box is a returnable box.
Box of description.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7220316A JP2899593B2 (en) | 1995-08-29 | 1995-08-29 | box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7220316A JP2899593B2 (en) | 1995-08-29 | 1995-08-29 | box |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0958680A JPH0958680A (en) | 1997-03-04 |
| JP2899593B2 true JP2899593B2 (en) | 1999-06-02 |
Family
ID=16749238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7220316A Expired - Fee Related JP2899593B2 (en) | 1995-08-29 | 1995-08-29 | box |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2899593B2 (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3953927B2 (en) * | 2002-09-26 | 2007-08-08 | 積水化成品工業株式会社 | Foamed synthetic resin assembly structure and manufacturing method thereof |
| JP2006347559A (en) * | 2005-06-13 | 2006-12-28 | Tokyo Gas Co Ltd | Equipment accommodating box |
| JP2007210632A (en) * | 2006-02-09 | 2007-08-23 | Kawakami Sangyo Co Ltd | Container member |
| JP5557182B2 (en) * | 2009-08-26 | 2014-07-23 | 王子コンテナー株式会社 | carton |
| JP2010116209A (en) * | 2010-01-29 | 2010-05-27 | Transup Japan Co Ltd | Packaging device |
| JP6136255B2 (en) * | 2012-12-27 | 2017-05-31 | 株式会社 ダイサン | Plastic container |
| CN103754456A (en) * | 2014-01-23 | 2014-04-30 | 广州鸿力复合材料有限公司 | Honeycomb core composite board packing case |
| CN104260970A (en) * | 2014-10-21 | 2015-01-07 | 苏州市涵信塑业有限公司 | Multi-functional plastic storage basket |
| CN112737692B (en) * | 2021-01-29 | 2022-07-08 | 武汉冠拓科技有限公司 | Optical fiber transceiver convenient to quick assembly disassembly |
| JP7118475B1 (en) * | 2021-12-01 | 2022-08-16 | 親和パッケージ株式会社 | shipping container |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS43149Y1 (en) * | 1965-08-25 | 1968-01-05 | ||
| JPS5943323U (en) * | 1982-09-16 | 1984-03-22 | 日本トレ−ルモ−ビル株式会社 | Returnable box for cargo transportation |
-
1995
- 1995-08-29 JP JP7220316A patent/JP2899593B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0958680A (en) | 1997-03-04 |
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