JP2889237B2 - Method for producing aqueous dispersion of developer for pressure-sensitive copying paper - Google Patents

Method for producing aqueous dispersion of developer for pressure-sensitive copying paper

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Publication number
JP2889237B2
JP2889237B2 JP62188930A JP18893087A JP2889237B2 JP 2889237 B2 JP2889237 B2 JP 2889237B2 JP 62188930 A JP62188930 A JP 62188930A JP 18893087 A JP18893087 A JP 18893087A JP 2889237 B2 JP2889237 B2 JP 2889237B2
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JP
Japan
Prior art keywords
developer
group
polyvinyl alcohol
degree
nucleus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP62188930A
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Japanese (ja)
Other versions
JPS6434782A (en
Inventor
知晴 塩崎
哲夫 白石
寅之助 斉藤
祥一 村田
英二 川端
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
OJI SEISHI KK
SANKO KAIHATSU KAGAKU KENKYUSHO KK
Original Assignee
OJI SEISHI KK
SANKO KAIHATSU KAGAKU KENKYUSHO KK
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Application filed by OJI SEISHI KK, SANKO KAIHATSU KAGAKU KENKYUSHO KK filed Critical OJI SEISHI KK
Priority to JP62188930A priority Critical patent/JP2889237B2/en
Priority to EP88100473A priority patent/EP0275107B1/en
Priority to AU10268/88A priority patent/AU616163C/en
Priority to DE88100473T priority patent/DE3879721T2/en
Publication of JPS6434782A publication Critical patent/JPS6434782A/en
Priority to US07/405,063 priority patent/US4950330A/en
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Publication of JP2889237B2 publication Critical patent/JP2889237B2/en
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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、高濃度で取り扱い性と貯蔵安定性の改良さ
れた感圧複写紙用顕色剤水分散液の製造方法に関し、特
に分散剤として特定のポリビニルアルコールを使用する
ことによって、顕色剤シートの発色性と印刷適性並びに
耐光性を著しく改良し得る顕色剤水分散液の製造方法を
提供するものである。 〔従来の技術〕 ノボラック型のフェノール樹脂や置換サリチル酸の金
属塩は、活性白土などの無機顕色剤に対して有機顕色剤
と呼ばれ、感圧複写紙用として広く実用化されている
(特公昭42−20144号、同51−25174号)。そして、これ
らの顕色剤は通常水を媒質として微粉砕もしくは微分散
され、無機体質顔料、接着剤、その他を混合してから紙
面に塗布される(特公昭48−16341号、特開昭54−14332
2号)。 ところで、感圧複写紙用顕色剤(以下、単に顕色剤と
言う)として使用される置換サリチル酸の金属塩は通常
非結晶性の固体からなっている。この顕色剤は一般に水
に分散させて紙表面に塗布されるので、濃厚で取り扱い
性と安定性の優れた水分散液として供給せられる事が最
も望ましい。しかしながら、この顕色剤の粗粒子を、分
散剤を含む水の中でボールミル又はサンドグラインダー
等で塗布するのに好ましい程度の大きさ迄に微粉砕する
と、分散液は著しくチキソトロピックとなって、流動性
の乏しい取り扱いの困難な状態にしかならない。そし
て、多少ともこれを流動性にしようとすれば、分散液中
の顕色剤濃度を低下させたり、泡立ちが著しい程度に多
量の分散剤を使用したりしなければならず、好ましくな
い。一方、この顕色剤を有機溶剤に溶解して、分散剤を
含む水溶液に、強力な撹拌手段で乳化分散させると、高
濃度でも流動性のよい乳化分散液が得られるが、分散粒
子が有機溶剤を含む液滴であるために、長期間の貯蔵中
に、粒子のサイズが大きくなったり、容器の壁附近で乳
化が破壊されたりする現象がおこって、安定性に欠けて
いる。 そのため、本発明者等は高濃度で取り扱い性と貯蔵安
定性にすぐれた顕色剤水分散液の開発について鋭意研究
の結果、特定の置換サリチル酸塩を主成分とする軟化点
30℃以上の顕色剤を、分散剤を含む水中で、該顕色剤の
軟化点より少なくとも30℃高い温度で乳化分散させ、し
かるのち冷却するか、あるいは上記顕色剤を有機溶剤に
溶解した溶液を、分散剤を含む水中で乳化分散せしめ、
つづいてこの分散液を加熱して有機溶剤を蒸留除去する
ことによって顕色剤を真球状粒子として水中に分散させ
る方法を見出し、先に特願昭62−5129号として出願し
た。この方法で得られる顕色剤の水分散液は高濃度でも
取り扱い性と貯蔵安定性にすぐれており、工業的な効果
は極めて大きなものがある。 しかし、得られた顕色剤の水分散液を用いて感圧複写
紙用の顕色剤シートを製造した場合には、顕色剤シート
の備えるべき各種品質特性において、なお改良の余地が
残されている。 〔発明が解決しようとする問題点〕 本発明の目的は、高濃度で取り扱い性と貯蔵安定性に
すぐれ、しかも顕色剤シートの発色性と印刷適性並びに
耐光性を著しく改良し得る顕色剤水分散液の製造方法を
提供することにある。 〔問題点を解決するための手段及び作用〕 本発明の顕色剤水分散液は、一般式〔I〕 (一般式〔I〕において、R1,R2,R3,R4は同じでも
異っていてもよい水素原子、ハロゲン原子、炭素数1か
ら9までのアルキル基、アルキレン基、シクロアルキル
基、シクロアルキレン基、フェニル基、核置換されたフ
ェニル基、アラールキル基または核置換されたアラール
キル基で、R1,R2,R3,R4のうち相隣る二つが結合して
環を形成してもよく、R1,R2,R3,R4のうち一つ以上が
アルキレン基、核置換されたアラールキル基またはシク
ロアルキレン基のときは一分子中に二以上のサリチル酸
骨格を含んでよい。nは1以上の数、Mはマグネシウ
ム、カルシウム、亜鉛、アルミニウム、鉄、コバルト、
ニッケルまたはこれらの塩基性イオンを示す。) で表わされる置換サリチル酸塩を主成分とする軟化点30
℃以上の顕色剤を、重合度が1,000以上であり、ケン化
度が70%以上であるポリビニルアルコールの水溶液中
で、該顕色剤の軟化点より少なくとも30℃高い温度で溶
融乳化分散させ、しかるのち冷却する方法で製造され
る。 また、前記一般式〔I〕で表わされる置換サリチル酸
塩を主成分とする軟化点30℃以上の顕色剤を有機溶剤に
溶解させ、この溶液を重合度が1、000以上であり、ケ
ン化度が70%以上であるポリビニルアルコール水溶液中
で加熱下または非加熱下に乳化分散せしめ、つづいてこ
の分散液を加熱して有機溶剤を蒸留除去する方法によっ
ても製造される。 置換サリチル酸塩を主成分とする顕色剤の微粒子は水
中でその表面が強く帯電していると考えられている。強
く帯電した非球状粒子が水に分散されていると、粒子表
面の荷電の部分的な不均一性が原因でストラクチャーを
形成して粒子の自由な動きが拘束される事が知られてい
る。このような粒子の水分散液は粒子のサイズが小さけ
れば小さい程、ストラクチャーの形成は緻密で、分散液
は著しくチキソトロピックとなり、流動性を失う傾向が
大きい。本発明の顕色剤もそのままで好ましい粒子の大
きさに微粉砕すれば殆ど流動性を失ってしまう。これに
対して、真球状粒子の表面荷電は最も均一で、これらの
粒子の集合体は各粒子が均等に反撥し合うだけで、粒子
相互の運動が妨げられる事がないので、水分散液の粘度
は小さい。実際に、本発明の他の条件を同じにして顕色
剤の非球状粒子と真球状粒子とのそれぞれの水分散液を
調製すると、その流動性は著しく相違していて、驚かざ
るを得ない。 軟化点30℃以上の置換サリチル酸塩を主成分とする顕
色剤の非球状分散液を調製するには顕色剤の粗粒子を分
散剤を含んだ水の中でボールミル又はサンドグラインダ
ーのような粉砕機で、その軟化点より少くとも20℃程度
低い温度で粉砕分散させるのがよい。この分散液は多少
粗大な粒子を含んでいても沈降しない利点をもってはい
るが、流動性が悪く、しかも軟化点附近の温度で粒子が
融合し合い固化してしまう欠点を有している。 一方、本発明の二つの方法で得られる顕色剤の分散液
は殆ど真球状の粒子ばかりを含んでいて、約55重量パー
セントの分散質含有率でも流動性に富んでいる。そし
て、これらは長期間保存しても分散状態が破壊される事
はない。 一般式〔I〕で表わされる置換サリチル酸塩はいずれ
も感圧複写紙用としての顕色能が大きく、その代表的な
例としては3−メチル−5−(α−メチルベンジル)サ
リチル酸亜鉛、3,5−ジターシャリブチルサリチル酸亜
鉛、3−ターシャリブチル−5−フェニルサリチル酸亜
鉛、3,5−ジターシャリアミルサリチル酸亜鉛、3,5−ジ
シクロヘキシルサリチル酸亜鉛、3−シクロヘキシル−
5−(α−メチルベンジル)サリチル酸亜鉛、3−フェ
ニル−5−(α−メチルベンジル)サリチル酸亜鉛、3
−フェニル−5−(α,∽−ジメチルベンジル)サリチ
ル酸亜鉛、3−(α−メチルベンジル)−5−フェニル
サリチル酸亜鉛、3,5−ジ(α−メチルベンジル)サリ
チル酸亜鉛、3−(α−メチルベンジル)−5−(α,
α−ジメチルベンジル)サリチル酸亜鉛、3−(α−メ
チルベンジル)−5−ブロモサリチル酸亜鉛、3−(α
−メチルベンジル)−4−メチルサリチル酸亜鉛、3−
(α−メチルベンジル)−6−メチルサリチル酸亜鉛、
3−ノニル−5−フェニルサリチル酸亜鉛、5−(4−
メシチルメチルベンジル)サリチル酸亜鉛、ピネン化サ
リチル酸亜鉛、3−ヒドロキシ−2−ナフトエ酸亜鉛、
3−ヒドロキシ−7−(α,α−ジメチルベンジル)−
2−ナフトエ酸亜鉛、及びこれらの置換サリチル酸亜鉛
の亜鉛をマグネシウム、カルシウム、アルミニウム、
鉄、コバルト又はニッケルに代えたサリチル酸塩などが
挙げられる。これらの置換サリチル酸塩の中には単独で
は結晶性であるものもあるし、その軟化点もまちまちで
ある。非結晶性で好ましい軟化点を有する顕色剤を調製
するにはその多くは適当に混合して目的の物性になるよ
うに調節しなければならない。顕色剤の軟化点が低すぎ
ると、紙表面に塗布、乾燥される顕色剤が紙繊維間に浸
透移行して顕色作用の損失がみられるし、顕色剤の水分
散液も凝固しやすく、長期間に亘って充分に安定である
とは言えない。一方、顕色剤の軟化点が高すぎても、紙
表面に塗布・乾燥される時に殆ど自着作用を現わす事が
ないので、これを紙表明に固着させるために多量の接着
剤を使用しなければならず、その場合は接着剤が膜とな
ってマイクロカプセル中の染料溶液の移行を妨げる結
果、顕色作用の損失がみられる。これらの理由から顕色
剤の好ましい軟化点範囲の下限と上限が決められる。顕
色剤の軟化点は30℃以上が好ましく、更に好ましくは35
ないし85℃である。顕色剤の軟化点を好ましい温度に調
節する方法としては、第一には軟化点の異る顕色剤を混
合する事、第二には高すぎる軟化点の顕色剤に軟化点を
低下させるような物質、例えば脂肪酸の金属塩、トリア
ルキルフェノール、トリアラールキルフェノール又はス
チレンオリゴマーなどを添加する事、第三には低すぎる
軟化点の顕色剤に軟化点を上昇させるような物質、例え
ばポリスチレン、ポリ−α−メチルスチレン又は石油樹
脂などを添加する事、などが挙げられる。なお、本発明
でいう軟化点は顕色剤が水中で平衡水分を含有する状態
での軟化温度をいう。普通、乾燥状態での軟化点より50
℃程度低目である。又、真球状とは液滴がその表面張力
の作用によって自然に球状になって、固化した状態をさ
すものとする。 本発明の方法では、上述の如き置換サリチル酸塩から
なる顕色剤を、分散剤を含む水中で、顕色剤の軟化点よ
り30℃以上高い温度で、更に好ましくは50℃以上高い温
度で、好ましくは強い攪拌手段などによって溶融乳化分
散させてから冷却するか、有機溶剤に溶解した顕色剤を
乳化剤を含む水中に乳化分散させてから分散液を加熱し
て有機溶剤を除去する方法で所望の顕色剤水分散液が製
造されるが、水中に含有せしめる分散剤として特に重合
度が1,000以上であり、ケン化度が70%以上であるポリ
ビニルアルコールを選択したところに極めて重要な特徴
を有するものである。 通常、有機顕色剤を水中に分散するための分散剤とし
ては、例えばアルキル硫酸エステルのアルカリ塩、アル
キルベンゼンスルホン酸のアルカリ塩、アルキルナフタ
レンスルホン酸のアルカリ塩、オレイン酸アミドスルホ
ン酸のアルカリ塩、ジアルキルスルホコハク酸のアルカ
リ塩等のアニオン性界面活性剤、ポリオキシエチレンア
ルキルエーテル、ポリオキシエチレン脂肪酸エステル等
のノニオン性界面活性剤、アラビアガム、アルギン酸ナ
トリウム、寒天、ゼラチン等の天然高分子物質、カルボ
キシメチルセルロース、ヒドロキシエチルセルロース、
カルボキシメチル化澱粉、リン酸化澱粉、リグニンスル
ホン酸ナトリウム等の半合成高分子物質、メチルビニル
エーテル、無水マレイン酸共重合体、エチレン・無水マ
レイン酸共重合体、スチレン・無水マレイン酸共重合
体、アクリル酸重合体、アクリル酸・メタクリル酸メチ
ル共重合体、アクリル酸・アクリルアミド共重合体、ビ
ニルベンゼンスルホン酸重合体等の重合体や共重合体の
アルカリ塩、ポリビニルアルコール、ポリアクリルアミ
ド等の合成高分子物質等が挙げられるが、本発明の方法
ではこれらの中でも特にポリビニルアルコールを選択
し、且つ重合度が1.000以上で、ケン化度が70%以上の
特定のポリビニルアルコールを分散剤として使用するも
のである。 かかる特定のポリビニルアルコールの選択使用によっ
て顕色剤の水中への乳化がより一層容易となり、有機溶
剤を使用する方法で分散液中から有機溶剤を除去する際
に発生する乳化粒子の粒子径の増大や樹脂塊の生成も起
らず、極めて貯蔵安定性の改良された顕色剤水分散液が
容易に製造される。しかも、得られた顕色剤水分散液を
感圧複写紙用の顕色剤塗工液に調製し、紙、フイルム等
の適当な支持体に塗布あるいは含浸して得られる顕色シ
ートは、他の分散剤を使用した場合と比較して発色性に
すぐれており、表面強度等の印刷適性も良好で、耐光性
においてもすぐれた改良効果を示す。 本発明の方法で使用されるポリビニルアルコールは上
記の如く、1,000以上の重合度並びに70%以上のケン化
度を有するポリビニルアルコールであるが、重合度が1,
000に満たないポリビニルアルコールでは顕色剤の乳化
能力が不充分となり、貯蔵安定性の改良された顕色剤水
分散液を得ることができない。従って、1000以上の重合
度を有するポリビニルアルコールが使用される。しかし
重合度が5000を超えるとポリビニルアルコール水溶液の
粘度が高くなり、取り扱いが難しくなるので重合度は50
00以下程度に留めるのが望ましい。又、ケン化度が70%
に満たないポリビニルアルコールではやはり乳化能が不
充分となるため、70%以上、より好ましくは80%以上の
ケン化度を有するポリビニルアルコールが使用される。 ポリビニルアルコールの使用量は目的とする分散粒子
の大きさなどに応じて適宜調節されるが、好ましくは顕
色剤100重量部に対して1〜30重量部程度の割合で調節
される。また、ポリビニルアルコールに加えて分散剤と
して特にアニオン性の界面活性剤を併用すると、乳化能
が一層改良され貯蔵安定性のより改良された水分散液が
得られることが明らかとなった。併用されるアニオン性
の界面活性剤としては、例えばアルキル硫酸エステルの
アルカリ塩、アルキルベンゼンスルホン酸のアルカリ
塩、オレイン酸アミドスルホン酸のアルカリ塩等の低分
子量アニオン性界面活性剤、アラビアガム、アルギン酸
ナトリウム等のアニオン性天然高分子、カルボキシメチ
ルセルロース、リン酸化澱粉、リグニンスルホン酸ナト
リウム等のアニオン性半合成高分子、アクリル酸重合
体、ビニルベンゼンスルホン酸重合体、アクリル酸・メ
タクリル酸メチル共重合体、アクリル酸・アクリルアミ
ド共重合体、エチレン・無水マレイン酸共重合体等のア
ニオン性合成高分子のアルカリ塩等が挙げられる。 これらのアニオン性界面活性剤の併用割合については
注意が必要であり、多量に配合すると得られる顕色剤シ
ートの発色性能や表面強度の低下を来すため、ポリビニ
ルアルコールの等量以下、好ましくはポリビニルアルコ
ールの2〜50重量%程度の範囲で調節するのが望まし
い。 顕色剤分散液の調製において、顕色剤粒子の大きさ
は、顕色剤の紙表面への塗布性又はその顕色効果等から
判断して決められるべきである。一般に、本発明の顕色
剤は紙表面1平方メートル当り1グラム以下の割合でし
か塗布されないので、その大きさが5ミクロンを超える
と、塗布に際して、紙表面への分布が不均一になって記
録像の欠落をおこしたり、寒冷地での記録像の発現速度
が低下したりする欠点を生ずる。又、その大きさが0.3
ミクロンより小さくなると粒子が紙繊維間に浸透しやす
く顕色作用の損失がおこるし、それ以上に粒子を細かく
しても何らの利点も生じない。故に、顕色剤粒子の大き
さの好ましい範囲は平均粒径で0.3ないし5ミクロン、
更に好ましい範囲は0.6ないし3ミクロンである。 顕色剤粒子の形状と水分散液の性質との関係は既に説
明した通りであるが、本発明の目的の一つが高濃度でし
かも取扱い性と長期間の貯蔵安定性のよい顕色剤の水分
散液を提供する事にある故に、粒子の形状はその大多数
が真球状粒子である事が好しいが流動性を低下させない
程度に非球状粒子が共存すれば、液がチキソトロピック
になって混在する大粒径の沈降が防がれる。真球状粒子
の割合を調節する方法の一つは別々に調製された真球状
粒子の分散液と非球状粒子の分散液とを混合する方法で
あり、他の一つは調製された真球状粒子の水分散液を粒
子の軟化点より20℃以上低い温度でサンドグラインダー
等で更に微粉砕する方法であり、これは真球状粒子の中
に粗大な粒子が混在する場合に特に好ましく、粗大な粒
子が優先的に微細化されて粒度分布の巾がより狭く、顕
色剤としてより好ましくなる利点も併せ持っている。 本発明の水分散液中の顕色剤の濃度は、通常10%以上
の高濃度であって、好ましい上限は55%である。このよ
うに高濃度であると、輸送コストを軽減させるのみなら
ず、高濃度塗工液の調製も可能となり、塗布工程におけ
る乾燥効率のアップ、得られる顕色シートの品質改良効
果も期待できる。 なお、本発明において顕色剤を有機溶剤に溶解する方
法で使用される有機溶剤は水に対する溶解性が比較的小
さく、顕色剤の溶解性が良い事、沸点が低い事ないしは
分散液の調製中に化学的な変化を受けにくい事などの諸
性質が要求される。その具体的な例としてはベンゼン、
トルエン、キシレン、クロロホルム、四塩化炭素、トリ
クロルエタン、トリクロルエチレン、クロルベンゼン、
メチルエチルケトン、メチルイソブチルケトン、酢酸エ
チル、酢酸ブチル、ブタノール、アミルアルコール又は
メチルターシャリブチルエーテルなどが挙げられる。有
機溶剤の使用量は、やはり目的とする分散粒子の大きさ
などに応じて適宜調節されるが顕色剤100部に対して500
部以下の範囲で調節するのが望ましい。 〔実施例〕 つぎに実施例を挙げて本発明を更に具体的に説明す
る。 実施例1 3,5−ジ(α−メチルベンジル)サリチル酸亜鉛(軟
化点72℃)100グラム及びトルエン100グラムを70℃で混
合溶解させ、トルエン溶液を調製する。別に、重合度17
00、ケン化度98%のポリビニルアルコール6グラムを含
む水300グラムを内容積500ミリリットルのステンレスス
チール製のビーカーに入れT.K.ホモミキサー(特殊機化
工業株式会社製)を毎分3,000回で回転攪拌しながら上
記トルエン溶液をこれに加える。トルエン溶液を加え終
った時点で回転数を毎分10,000回に上げ2分間攪拌す
る。この分散液を攪拌機、温度計及び蒸留口のついた内
容積500ミリリットルの硬質ガラス製三つ口フラスコに
移す。攪拌機をゆっくり回転させながらフラスコを加熱
して蒸留口からトルエンと水が留出するようにする。10
0℃で約1時間この操作を続けると分散液は殆どトルエ
ンを含まない。これを冷却すれば、顕色剤約33パーセン
トを含有する水分散液が得られる。分散粒子の平均粒径
は1.0ミクロンである。この水分散液を500ミリリットル
のメスシリンダーに取り、48時間静置してから沈降粒子
を調べたが殆ど沈降はみられなかった。 実施例2 3,5−ジ(α−メチルベンジル)サリチル酸亜鉛(軟
化点72℃)の粉末100グラム及び重合度1000、ケン化度8
8%のポリビニルアルコール10グラムを含む水200グラム
を、実施例1のホモミキサーを気密シールが可能なよう
に改造して取り付けた内容積1,000ミリリッターのステ
ンレススチール製のオートクレーブに仕込み、ホモミキ
サーを毎分3,000回の割で回転させながらオートクレー
ブを加熱して内容物の温度を160℃にする。回転数を毎
分13,000回に上げて5分間攪拌してから、回転数を毎分
3,000回に落としてオートクレーブを速やかに冷却す
る。内容物の温度が30℃以下になったらオートクレーブ
を開いて内容物を取り出す。内容物は平均粒径1.2ミク
ロンの真球状粒子だけを含んでおり、実施例1と同様に
して48時間静置してから沈降粒子を調べたが殆んど沈降
はみられなかった。 実施例3〜6、比較例1〜8 実施例1において、分散剤として使用するポリビニル
アルコールを第1表に示すような重合度及びケン化度を
有するポリビニルアルコール並びに各種の分散剤、界面
活性剤に置き換えた以外は実施例1と同様にして12種類
の顕色剤水分散液を調製した。実施例1及び2とともに
各分散剤の乳化能、乳化安定性、脱溶剤安定性について
以下の如く評価し、その結果を第1表に示した。 実施例7 3,5−ジ(α−メチルベンジル)サリチル酸亜鉛100グ
ラム及びトルエン100グラムの代りに、3,5−ジ−ターシ
ャリ−ブチルサリチル酸亜鉛50グラム及びトルエン40グ
ラムと1−ブタノール40グラムを使用した以外は実施例
1と同様にして顕色剤水分散液を調製した。結果を第1
表に示した。 (乳化能) 乳化粒子の平均粒子径(μm)で示した。粒子径が小
さい程乳化能が優れている。 (乳化安定性) 乳化液を48時間そのまま放置し、以下の評価基準で判
定した。 A…乳化粒子の粒子径が変らない。 B…粗粒子が次第に増加する。 C…油滴が表面に浮いてくる。 (脱溶剤安定性) トルエンを加熱除去して得られた水分散液の状態から
以下の評価基準で判定した。 A…粗粒子の発生がない。 B…5μm程度の粗粒子が認められる。 C…20μm以上の粗粒子が認められる。 D…樹脂の塊が発生する。 なお、比較例6、7では顕色剤トルエン溶液の水中へ
の乳化安定性が悪く、乳化液中に粗粒子が発生し、トル
エンを加熱除去して得られた顕色剤の水分散液中には多
くの樹脂の塊が発生した。従って、そのままでは以後の
品質確認試験を行なうことはできなかった。また、比較
例8では顕色剤トルエン溶液の水中への乳化安定性が極
めて悪く乳化液を調製することができなかった。 (品質確認試験) 実施例及び比較例で得られた12種類の顕色剤水分散液
を用い、それぞれ以下の組成からなる感圧複写紙用の顕
色剤塗工液を調製した。 顕色剤水分散液(濃度33%) …30重量部 軽質炭酸カルシウム …100重量部 ポリアクリル酸ソーダ(濃度20%) …5重量部 酸化変性澱粉(濃度10%) …50重量部 スチレン・ブタジエンラテックス(濃度50%) …40重量部 水 …230重量部 得られた顕色剤塗工液を上質紙上に乾燥塗布量が6.0g
/m2となるように塗布、乾燥して12種類の顕色剤シート
を調製し、以下の品質確認試験を行ない、その結果を第
1表に示した。 (発色能) 神崎製紙(株)製のノーカーボン紙(トップ紙)と上
記顕色剤シートを対面させ、600kg/cm2の圧力を1分間
かけて得られた発色像を24時間放置した後、マクベス社
製RD914型反射濃度計で濃度測定した。数値が高い程発
色能が良好。 (接着能) 顕色剤シートを明製作所製RI II型印刷機で印刷しそ
の表面強度を相対評価した。 A…良好。 B…やや劣る。 C…商品価値なし。〔発明の効果〕 第1表の結果から明らかなように本発明の実施例で得
られた顕色剤の水分散液はいずれも取り扱い性と貯蔵安
定性にすぐれており、しかもこれを用いて製造された顕
色剤シートは発色性及び印刷適性にすぐれており、極め
て商品価値の高いものであった。
Description: FIELD OF THE INVENTION The present invention relates to a process for producing an aqueous dispersion of a color developer for a pressure-sensitive copying paper having a high concentration and improved handleability and storage stability, and particularly to a dispersant. The present invention provides a method for producing a color developer aqueous dispersion which can significantly improve the color developability, printability, and light resistance of a color developer sheet by using a specific polyvinyl alcohol as a colorant. [Prior Art] Novolak-type phenolic resins and metal salts of substituted salicylic acids are called organic developers with respect to inorganic developers such as activated clay, and are widely used for pressure-sensitive copying paper ( No. 42-20144 and No. 51-25174). These color developing agents are usually finely pulverized or finely dispersed in water, mixed with an inorganic pigment, an adhesive, and the like, and then applied to the paper (Japanese Patent Publication No. 48-16341, Japanese Patent Application Laid-Open No. −14332
No. 2). By the way, the metal salt of substituted salicylic acid used as a developer for pressure-sensitive copying paper (hereinafter simply referred to as a developer) usually consists of an amorphous solid. Since this color developer is generally dispersed in water and applied to the paper surface, it is most desirable that the color developer be supplied as an aqueous dispersion which is thick and has excellent handleability and stability. However, when the coarse particles of the developer are finely pulverized in water containing a dispersant to a size suitable for application by a ball mill or a sand grinder, the dispersion becomes remarkably thixotropic. Poor fluidity makes handling difficult. In order to make it more or less fluid, it is necessary to lower the concentration of the developer in the dispersion or to use a large amount of the dispersant to such an extent that foaming is remarkable. On the other hand, when this developer is dissolved in an organic solvent and emulsified and dispersed in an aqueous solution containing a dispersing agent by vigorous stirring means, an emulsified dispersion having good fluidity even at a high concentration can be obtained. Since the droplets contain a solvent, during storage for a long period of time, a phenomenon occurs in which the size of the particles becomes large or the emulsification is destroyed near the wall of the container, resulting in a lack of stability. Therefore, the inventors of the present invention have conducted intensive studies on the development of a developer aqueous dispersion having a high concentration and excellent handleability and storage stability. As a result, the softening point containing a specific substituted salicylate as a main component was determined.
A developer at 30 ° C. or higher is emulsified and dispersed in water containing a dispersant at a temperature at least 30 ° C. higher than the softening point of the developer, and then cooled, or the developer is dissolved in an organic solvent. The resulting solution was emulsified and dispersed in water containing a dispersant,
Subsequently, a method of dispersing the color developing agent in water as true spherical particles by heating this dispersion and distilling off the organic solvent was found, and was previously filed as Japanese Patent Application No. 62-5129. The aqueous dispersion of the developer obtained by this method is excellent in handleability and storage stability even at a high concentration, and has an extremely large industrial effect. However, when a developer sheet for pressure-sensitive copying paper is manufactured using the obtained aqueous dispersion of the developer, there is still room for improvement in various quality characteristics to be provided by the developer sheet. Have been. [Problems to be Solved by the Invention] An object of the present invention is to provide a developer which is excellent in handleability and storage stability at a high concentration and which can remarkably improve the color developing property, printability and light fastness of a developer sheet. An object of the present invention is to provide a method for producing an aqueous dispersion. [Means and Actions for Solving the Problems] The aqueous developer dispersion of the present invention has the general formula [I] (In the general formula [I], R 1 , R 2 , R 3 , and R 4 may be the same or different, and may be a hydrogen atom, a halogen atom, an alkyl group having 1 to 9 carbon atoms, an alkylene group, a cycloalkyl group. , A cycloalkylene group, a phenyl group, a nucleus-substituted phenyl group, an aralkyl group or a nucleus-substituted aralkyl group, wherein two of R 1 , R 2 , R 3 , and R 4 are adjacent to each other to form a ring When at least one of R 1 , R 2 , R 3 , and R 4 is an alkylene group, a nucleus-substituted aralkyl group or a cycloalkylene group, one molecule contains two or more salicylic acid skeletons. N is a number of 1 or more, and M is magnesium, calcium, zinc, aluminum, iron, cobalt,
Indicates nickel or their basic ions. ) Softening point 30 mainly composed of substituted salicylate represented by
C. or higher, in an aqueous solution of polyvinyl alcohol having a degree of polymerization of 1,000 or more and a saponification degree of 70% or more, melt-emulsify and disperse at a temperature at least 30 ° C. higher than the softening point of the developer. Then, it is manufactured by a cooling method. Further, a developer having a softening point of 30 ° C. or higher containing the substituted salicylate represented by the general formula [I] as a main component is dissolved in an organic solvent, and this solution has a degree of polymerization of 1,000 or more. It is also manufactured by emulsifying and dispersing in a polyvinyl alcohol aqueous solution having a degree of 70% or more with or without heating, and then heating the dispersion to distill and remove the organic solvent. It is considered that the surface of the fine particles of the color developer containing a substituted salicylate as a main component is strongly charged in water. It is known that when strongly charged non-spherical particles are dispersed in water, a partial non-uniform charge on the surface of the particles forms a structure and restricts free movement of the particles. In an aqueous dispersion of such particles, the smaller the size of the particles, the denser the structure is formed, and the more the dispersion becomes remarkably thixotropic, and the greater the tendency to lose fluidity. If the developer of the present invention is pulverized as it is to a preferable particle size, it almost loses fluidity. On the other hand, the surface charge of the spherical particles is the most uniform, and the aggregate of these particles only repels each particle evenly and does not hinder the movement of the particles. The viscosity is small. In fact, when preparing the respective aqueous dispersions of the non-spherical particles and the true spherical particles of the developer under the same other conditions of the present invention, the fluidity is remarkably different, and it must be surprising. . To prepare a non-spherical dispersion of a developer containing a substituted salicylate having a softening point of 30 ° C or higher as a main component, a coarse particle of the developer is dissolved in water containing a dispersant using a ball mill or a sand grinder. It is preferable that the powder is pulverized and dispersed in a pulverizer at a temperature at least about 20 ° C. lower than its softening point. This dispersion has the advantage that it does not settle, even if it contains coarse particles, but has the disadvantage that it has poor fluidity and that the particles fuse and solidify at temperatures near the softening point. On the other hand, the developer dispersion obtained by the two methods of the present invention contains almost only spherical particles, and is highly fluid even at a dispersoid content of about 55% by weight. Then, even if these are stored for a long period of time, the dispersed state is not destroyed. Each of the substituted salicylates represented by the general formula [I] has a large color developing ability for pressure-sensitive copying paper, and typical examples thereof include zinc 3-methyl-5- (α-methylbenzyl) salicylate and 3 Zinc 3,5-ditertiarybutylsalicylate, zinc 3-tert-butyl-5-phenylsalicylate, zinc 3,5-ditertiaryamylsalicylate, zinc 3,5-dicyclohexylsalicylate, 3-cyclohexyl-
Zinc 5- (α-methylbenzyl) salicylate, zinc 3-phenyl-5- (α-methylbenzyl) salicylate, 3
Zinc-phenyl-5- (α, ∽-dimethylbenzyl) salicylate, zinc 3- (α-methylbenzyl) -5-phenylsalicylate, zinc 3,5-di (α-methylbenzyl) salicylate, 3- (α- Methylbenzyl) -5- (α,
zinc α-dimethylbenzyl) salicylate, zinc 3- (α-methylbenzyl) -5-bromosalicylate, 3- (α
-Methylbenzyl) -4-methylsalicylate, 3-
(Α-methylbenzyl) -6-methylsalicylate zinc,
Zinc 3-nonyl-5-phenylsalicylate, 5- (4-
Mesitylmethylbenzyl) zinc salicylate, zinc pinenated salicylate, zinc 3-hydroxy-2-naphthoate,
3-hydroxy-7- (α, α-dimethylbenzyl)-
Zinc 2-naphthoate and the zinc of these substituted zinc salicylates are replaced with magnesium, calcium, aluminum,
Salicylates in place of iron, cobalt or nickel may, for example, be mentioned. Some of these substituted salicylates are crystalline by themselves, and their softening points also vary. In order to prepare a non-crystalline developer having a preferable softening point, many of them must be properly mixed and adjusted to obtain desired physical properties. If the softening point of the developer is too low, the developer applied and dried on the paper surface will penetrate and transfer between the paper fibers, causing a loss of the color developing effect, and the aqueous dispersion of the color developer will also solidify. And it is not sufficiently stable over a long period of time. On the other hand, even if the softening point of the color developer is too high, it hardly exhibits self-adhesion when it is applied and dried on the paper surface, so a large amount of adhesive is used to fix this to the paper surface. In that case, the adhesive becomes a film to prevent migration of the dye solution in the microcapsules, resulting in a loss of color developing effect. For these reasons, the lower limit and the upper limit of the preferable softening point range of the developer are determined. The softening point of the developer is preferably 30 ° C. or higher, more preferably 35 ° C.
To 85 ° C. As a method of adjusting the softening point of the developer to a preferable temperature, first, a developer having a different softening point is mixed, and second, the softening point is lowered to a developer having a too high softening point. Substances such as metal salts of fatty acids, trialkylphenols, triaralkylphenols or styrene oligomers, and thirdly, substances that increase the softening point to a developer having a softening point that is too low, such as Addition of polystyrene, poly-α-methylstyrene, petroleum resin, or the like is included. The softening point referred to in the present invention refers to a softening temperature in a state where the developer contains equilibrium moisture in water. Normally 50 from the softening point in the dry state
It is as low as about ° C. In addition, the term “spherical” refers to a state in which a droplet naturally becomes spherical due to the effect of its surface tension and solidifies. In the method of the present invention, a color developer comprising a substituted salicylate as described above, in water containing a dispersant, at a temperature higher than the softening point of the color developer by 30 ° C. or higher, more preferably at a temperature higher by 50 ° C. or higher, Preferably, a method in which the organic solvent is removed by melting and emulsifying and dispersing by a strong stirring means or the like and then cooling, or by emulsifying and dispersing a developer dissolved in an organic solvent in water containing an emulsifier and then heating the dispersion. An aqueous dispersion of a color developer is produced, but when a polyvinyl alcohol with a polymerization degree of 1,000 or more and a saponification degree of 70% or more is selected as a dispersant to be contained in water, a very important feature is obtained. Have Usually, as a dispersant for dispersing the organic developer in water, for example, an alkali salt of an alkyl sulfate, an alkali salt of an alkylbenzene sulfonic acid, an alkali salt of an alkyl naphthalene sulfonic acid, an alkali salt of an oleic acid amide sulfonic acid, Anionic surfactants such as alkali salts of dialkylsulfosuccinic acids, nonionic surfactants such as polyoxyethylene alkyl ethers and polyoxyethylene fatty acid esters, natural polymer substances such as gum arabic, sodium alginate, agar, gelatin, and carboxy Methyl cellulose, hydroxyethyl cellulose,
Semi-synthetic polymer substances such as carboxymethylated starch, phosphorylated starch, sodium ligninsulfonate, methyl vinyl ether, maleic anhydride copolymer, ethylene / maleic anhydride copolymer, styrene / maleic anhydride copolymer, acrylic Polymers such as acid polymers, acrylic acid / methyl methacrylate copolymers, acrylic acid / acrylamide copolymers, vinylbenzenesulfonic acid polymers, and alkali polymers of copolymers, and synthetic polymers such as polyvinyl alcohol and polyacrylamide Substances and the like can be mentioned. In the method of the present invention, among them, polyvinyl alcohol is particularly selected, and a specific polyvinyl alcohol having a polymerization degree of 1.000 or more and a saponification degree of 70% or more is used as a dispersant. is there. The selective use of such a specific polyvinyl alcohol further facilitates emulsification of the developer in water, and increases the particle size of emulsified particles generated when the organic solvent is removed from the dispersion by using an organic solvent. Also, the formation of a resin mass does not occur, and a developer aqueous dispersion having extremely improved storage stability can be easily produced. Moreover, the obtained developer aqueous dispersion is prepared as a developer coating solution for pressure-sensitive copying paper, and the resulting developer sheet obtained by coating or impregnating a suitable support such as paper, film, etc. Compared with the case where other dispersants are used, the coloring properties are excellent, the printability such as surface strength is good, and the light resistance is also excellent. As described above, the polyvinyl alcohol used in the method of the present invention is a polyvinyl alcohol having a degree of polymerization of 1,000 or more and a degree of saponification of 70% or more.
If the polyvinyl alcohol is less than 000, the emulsifying ability of the color developer becomes insufficient, and a water dispersion of the color developer with improved storage stability cannot be obtained. Therefore, polyvinyl alcohol having a degree of polymerization of 1000 or more is used. However, when the degree of polymerization exceeds 5,000, the viscosity of the aqueous polyvinyl alcohol solution becomes high, and handling becomes difficult, so the degree of polymerization is 50.
It is desirable to keep it at about 00 or less. The saponification degree is 70%
Polyvinyl alcohol having a degree of saponification of 70% or more, more preferably 80% or more, is used because the emulsifying ability becomes insufficient with a polyvinyl alcohol less than the above. The amount of polyvinyl alcohol used is appropriately adjusted depending on the size of the target dispersed particles, but is preferably adjusted at a ratio of about 1 to 30 parts by weight with respect to 100 parts by weight of the developer. It was also found that when an anionic surfactant was used as a dispersant in addition to polyvinyl alcohol, an aqueous dispersion having further improved emulsifying ability and more improved storage stability was obtained. Examples of the anionic surfactants used in combination include low molecular weight anionic surfactants such as alkali salts of alkyl sulfates, alkali salts of alkylbenzene sulfonic acids, and alkali salts of oleic amide sulfonic acids, gum arabic, and sodium alginate. Such as anionic natural polymers, carboxymethylcellulose, phosphorylated starch, anionic semi-synthetic polymers such as sodium ligninsulfonate, acrylic acid polymer, vinylbenzenesulfonic acid polymer, acrylic acid / methyl methacrylate copolymer, Examples include alkali salts of anionic synthetic polymers such as acrylic acid / acrylamide copolymer and ethylene / maleic anhydride copolymer. It is necessary to pay attention to the combination ratio of these anionic surfactants, and if a large amount of the anionic surfactant is used, the resulting coloring sheet will have a lowering of the color developing performance and surface strength. It is desirable to adjust it in the range of about 2 to 50% by weight of polyvinyl alcohol. In the preparation of the developer dispersion, the size of the developer particles should be determined by judging from the applicability of the developer to the paper surface or the color developing effect thereof. Generally, the color developing agent of the present invention is applied only at a rate of 1 g or less per square meter of the paper surface. Therefore, when the size exceeds 5 microns, the distribution on the paper surface becomes uneven upon application and recording is performed. There are disadvantages such as loss of images and a reduction in the speed of developing recorded images in cold regions. The size is 0.3
If the particle size is smaller than a micron, the particles easily penetrate between the paper fibers, causing a loss of the color developing effect. Even if the particles are made finer than that, there is no advantage. Therefore, the preferred range of developer particle size is 0.3 to 5 microns in average particle size,
A more preferred range is 0.6 to 3 microns. The relationship between the shape of the color developer particles and the properties of the aqueous dispersion is as described above. One of the objects of the present invention is to provide a color developer having a high concentration and good handleability and good long-term storage stability. Because it is intended to provide an aqueous dispersion, it is preferable that the majority of the particles are spherical particles, but if non-spherical particles coexist to such an extent that the fluidity is not reduced, the liquid becomes thixotropic. In this way, sedimentation of large particle diameters is prevented. One method of adjusting the ratio of the spherical particles is to mix a dispersion of the spherical particles and a dispersion of the non-spherical particles separately prepared, and the other is a method of mixing the prepared spherical particles. A method of further finely pulverizing the aqueous dispersion of the particles with a sand grinder or the like at a temperature lower than the softening point of the particles by 20 ° C. or more, which is particularly preferable when coarse particles are mixed in spherical particles, and the coarse particles Are also preferentially refined to have a narrower particle size distribution, and also have the advantage of being more preferable as a color developer. The concentration of the developer in the aqueous dispersion of the present invention is usually a high concentration of 10% or more, and a preferable upper limit is 55%. With such a high concentration, not only the transportation cost can be reduced, but also a high-concentration coating solution can be prepared, and the drying efficiency in the coating step can be increased and the effect of improving the quality of the obtained color developing sheet can be expected. In the present invention, the organic solvent used in the method of dissolving a color developer in an organic solvent has relatively low solubility in water, good solubility of the color developer, low boiling point, or preparation of a dispersion. Various properties such as being less susceptible to chemical changes are required. Specific examples are benzene,
Toluene, xylene, chloroform, carbon tetrachloride, trichloroethane, trichloroethylene, chlorobenzene,
Examples include methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, butyl acetate, butanol, amyl alcohol, and methyl tert-butyl ether. The amount of the organic solvent used is also appropriately adjusted according to the size of the intended dispersed particles, but 500 parts per 100 parts of the developer.
It is desirable to adjust in the range of not more than parts. EXAMPLES Next, the present invention will be described more specifically with reference to examples. Example 1 100 g of zinc 3,5-di (α-methylbenzyl) salicylate (softening point: 72 ° C.) and 100 g of toluene are mixed and dissolved at 70 ° C. to prepare a toluene solution. Separately, polymerization degree 17
00, 300 g of water containing 6 g of polyvinyl alcohol having a saponification degree of 98% is placed in a stainless steel beaker with an internal volume of 500 ml, and a TK homomixer (manufactured by Tokushu Kika Kogyo Co., Ltd.) is rotated and stirred at 3,000 times per minute. While adding the above toluene solution to this. When the addition of the toluene solution is completed, the number of revolutions is increased to 10,000 times per minute, and the mixture is stirred for 2 minutes. The dispersion is transferred to a 500 ml hard glass three-necked flask equipped with a stirrer, thermometer and distillation port. The flask is heated while slowly rotating the stirrer so that toluene and water are distilled off from the distillation port. Ten
If this operation is continued for about 1 hour at 0 ° C., the dispersion contains almost no toluene. Upon cooling, an aqueous dispersion containing about 33 percent of the developer is obtained. The average particle size of the dispersed particles is 1.0 micron. This aqueous dispersion was placed in a 500 ml measuring cylinder and allowed to stand for 48 hours, and then settled particles were examined, but hardly any settling was observed. Example 2 100 g of powder of zinc 3,5-di (α-methylbenzyl) salicylate (softening point 72 ° C.), polymerization degree 1000, saponification degree 8
200 grams of water containing 10 grams of 8% polyvinyl alcohol was charged into a 1,000 milliliter stainless steel autoclave having the homomixer of Example 1 modified and hermetically sealed to allow airtight sealing. The autoclave is heated while rotating at a rate of 3,000 revolutions per minute to bring the temperature of the contents to 160 ° C. Increase the number of revolutions to 13,000 times per minute, stir for 5 minutes, then increase the number of revolutions per minute
Cool down the autoclave immediately to 3,000 times. When the temperature of the contents drops below 30 ° C, open the autoclave and take out the contents. The content contained only true spherical particles having an average particle diameter of 1.2 μm. After settling for 48 hours in the same manner as in Example 1, the settled particles were examined, but hardly any settling was observed. Examples 3 to 6, Comparative Examples 1 to 8 In Example 1, the polyvinyl alcohol used as a dispersant was polyvinyl alcohol having a polymerization degree and a saponification degree as shown in Table 1, and various dispersants and surfactants. In the same manner as in Example 1 except that the above was replaced with Example 12, 12 types of developer aqueous dispersions were prepared. The emulsifying ability, emulsifying stability, and desolvation stability of each dispersant were evaluated as follows together with Examples 1 and 2, and the results are shown in Table 1. Example 7 Instead of 100 grams of zinc 3,5-di (α-methylbenzyl) salicylate and 100 grams of toluene, 50 grams of zinc 3,5-di-tert-butylsalicylate, 40 grams of toluene and 40 grams of 1-butanol were used. A developer aqueous dispersion was prepared in the same manner as in Example 1 except that the dispersion was used. First result
It is shown in the table. (Emulsifying ability) It was shown by the average particle diameter (μm) of emulsified particles. The smaller the particle size, the better the emulsifying ability. (Emulsification stability) The emulsion was left as it was for 48 hours, and evaluated according to the following evaluation criteria. A: The particle size of the emulsified particles does not change. B: Coarse particles gradually increase. C: Oil droplets float on the surface. (Solvent Removal Stability) The following evaluation criteria were used to determine the state of the aqueous dispersion obtained by removing toluene by heating. A: There is no generation of coarse particles. B: coarse particles of about 5 μm are observed. C: Coarse particles of 20 μm or more are observed. D: A lump of resin is generated. In Comparative Examples 6 and 7, the emulsion stability of the developer toluene solution in water was poor, coarse particles were generated in the emulsion, and the developer was removed by heating in an aqueous dispersion of the developer. Produced many resin lumps. Therefore, the subsequent quality confirmation test could not be performed as it was. Further, in Comparative Example 8, the emulsion stability of the developer toluene solution in water was extremely poor, and an emulsion could not be prepared. (Quality Confirmation Test) Using the 12 kinds of aqueous developer dispersions obtained in Examples and Comparative Examples, developer application liquids for pressure-sensitive copying paper each having the following composition were prepared. Developer aqueous dispersion (concentration 33%) 30 parts by weight Light calcium carbonate 100 parts by weight Sodium polyacrylate (concentration 20%) 5 parts by weight Oxidized modified starch (concentration 10%) 50 parts by weight styrene / butadiene Latex (concentration 50%)… 40 parts by weight Water… 230 parts by weight The obtained developer coating solution is applied 6.0 g on dry paper on dry paper.
/ m 2 were applied and dried to prepare 12 types of developer sheets, and the following quality confirmation tests were performed. The results are shown in Table 1. (Color-forming ability) After the carbon-free paper (top paper) manufactured by Kanzaki Paper Co., Ltd. and the above-mentioned developer sheet are opposed to each other, a color image obtained by applying a pressure of 600 kg / cm 2 for 1 minute is left for 24 hours. The density was measured with a Macbeth RD914 reflection densitometer. The higher the value, the better the coloring ability. (Adhesive ability) The developer sheet was printed with a RI II printing machine manufactured by Meiji Seisakusho and the surface strength was relatively evaluated. A: Good. B: Somewhat inferior. C: No commercial value. [Effects of the Invention] As is clear from the results in Table 1, the aqueous dispersions of the developers obtained in Examples of the present invention are all excellent in handleability and storage stability. The produced developer sheet was excellent in color developability and printability, and had extremely high commercial value.

フロントページの続き (72)発明者 斉藤 寅之助 大阪府茨木市五日市1丁目10番24号 株 式会社三光開発科学研究所内 (72)発明者 村田 祥一 大阪府茨木市五日市1丁目10番24号 株 式会社三光開発科学研究所内 (72)発明者 川端 英二 大阪府茨木市五日市1丁目10番24号 株 式会社三光開発科学研究所内 (56)参考文献 特開 昭57−191087(JP,A) 特開 昭63−98483(JP,A) 特許2580144(JP,B2) 高分子刊行会発行「ポバール」P. 137−141(1981) (58)調査した分野(Int.Cl.6,DB名) B41M 5/124 - 5/165 Continued on the front page (72) Inventor Toranosuke Saito 1-10-24, Itokaichi, Ibaraki-shi, Osaka Co., Ltd. Inside Sanko Development Research Institute (72) Inventor Shoichi Murata 1-110-24, Itokaichi, Ibaraki-shi, Osaka (72) Inventor Eiji Kawabata 1-10-24, Itokaichi, Ibaraki-shi, Osaka, Japan Incorporated Sanko Development Research Institute (56) Reference JP-A-57-191087 (JP, A) 63-98483 (JP, A) Patent 2580144 (JP, B2) Published by the Society of Polymer Publishing, “Poval” P. 137-141 (1981) (58) Fields investigated (Int. Cl. 6 , DB name) B41M 5/124-5/165

Claims (1)

(57)【特許請求の範囲】 1.一般式[I] (一般式[I]において、R1,R2,R3,R4は同じでも異
っていてもよい水素原子、ハロゲン原子、炭素数1から
9までのアルキル基、アルキレン基、シクロアルキル
基、シクロアルキレン基、フェニル基、核置換されたフ
ェニル基、アラールキル基または核置換されたアラール
キル基で、R1,R2,R3,R4のうち相隣る二つが結合して
環を形成してもよく、R1,R2,R3,R4のうち一つ以上が
アルキレン基、核置換されたアラールキル基、またはシ
クロアルキレン基のときは一分子中に二以上のサリチル
酸骨格を含んでよい。nは1以上の数、Mはマグネシウ
ム、カルシウム、亜鉛、アルミニウム、鉄、コバルト、
ニッケルまたはこれらの塩基性イオンを示す。) で表わされる置換サリチル酸塩を主成分とする軟化点30
℃以上の顕色剤を、重合度が1,000以上であり、ケン化
度が70%以上であるポリビニルアルコールの水溶液中
で、該顕色剤の軟化点より少なくとも30℃高い温度で溶
融乳化分散させ、しかるのち冷却することを特徴とする
感圧複写紙用顕色剤水分散液の製造方法。 2.ポリビニルアルコールの重合度が1,000以上であ
り、ケン化度が80%以上である請求の範囲第(1)項記
載の製造方法。 3.顕色剤100重量部に対し1〜30重量部のポリビニル
アルコールを使用する請求の範囲第(1)項記載の製造
方法。 4.ポリビニルアルコール水溶液がポリビニルアルコー
ルの等量以下の割合でアニオン性界面活性剤を含有する
請求の範囲第(1)項記載の製造方法。 5.一般式[I] (一般式[I]において、R1,R2,R3,R4は同じでも異
っていてもよい水素原子、ハロゲン原子、炭素数1から
9までのアルキル基、アルキレン基、シクロアルキル
基、シクロアルキレン基、フェニル基、核置換されたフ
ェニル基、アラールキル基または核置換されたアラール
キル基で、R1,R2,R3,R4のうち相隣る二つが結合して
環を形成してもよく、R1,R2,R3,R4のうち一つ以上が
アルキレン基、核置換されたアラールキル基、またはシ
クロアルキレン基のときは一分子中に二以上のサリチル
酸骨格を含んでよい。nは1以上の数、Mはマグネシウ
ム、カルシウム、亜鉛、アルミニウム、鉄、コバルト、
ニッケルまたはこれらの塩基性イオンを示す。) で表わされる置換サリチル酸塩を主成分とする軟化点30
℃以上の顕色剤を有機溶剤に溶解させ、重合度が1,000
以上であり、ケン化度が70%以上であるポリビニルアル
コール水溶液中で加熱下または非加熱下に乳化分散せし
め、つづいてこの分散液を加熱して有機溶媒を蒸留除去
することを特徴とする感圧複写紙用顕色剤水分散液の製
造方法。 6.ポリビニルアルコールの重合度が1,000以上であ
り、ケン化度が80%以上である請求の範囲第(5)項記
載の製造方法。 7.顕色剤100重量部に対し1〜30重量部のポリビニル
アルコールを使用する請求の範囲第(5)項記載の製造
方法。 8.ポリビニルアルコール水溶液がポリビニルアルコー
ルの等量以下の割合でアニオン性界面活性剤を含有する
請求の範囲第(5)項記載の製造方法。
(57) [Claims] General formula [I] (In the general formula [I], R 1 , R 2 , R 3 and R 4 may be the same or different, and may be a hydrogen atom, a halogen atom, an alkyl group having 1 to 9 carbon atoms, an alkylene group, a cycloalkyl group. , A cycloalkylene group, a phenyl group, a nucleus-substituted phenyl group, an aralkyl group or a nucleus-substituted aralkyl group, wherein two of R 1 , R 2 , R 3 , and R 4 are adjacent to each other to form a ring When at least one of R 1 , R 2 , R 3 , and R 4 is an alkylene group, a nucleus-substituted aralkyl group, or a cycloalkylene group, two or more salicylic acid skeletons are contained in one molecule. N is a number of 1 or more, and M is magnesium, calcium, zinc, aluminum, iron, cobalt,
Indicates nickel or their basic ions. ) Softening point 30 mainly composed of substituted salicylate represented by
C. or higher, in an aqueous solution of polyvinyl alcohol having a degree of polymerization of 1,000 or more and a saponification degree of 70% or more, melt-emulsify and disperse at a temperature at least 30 ° C. higher than the softening point of the developer. A method for producing an aqueous dispersion of a color developer for pressure-sensitive copying paper, which is followed by cooling. 2. The method according to claim 1, wherein the degree of polymerization of the polyvinyl alcohol is 1,000 or more, and the degree of saponification is 80% or more. 3. The method according to claim 1, wherein 1 to 30 parts by weight of polyvinyl alcohol is used per 100 parts by weight of the developer. 4. The method according to claim 1, wherein the aqueous polyvinyl alcohol solution contains an anionic surfactant in a proportion equal to or less than that of polyvinyl alcohol. 5. General formula [I] (In the general formula [I], R 1 , R 2 , R 3 and R 4 may be the same or different, and may be a hydrogen atom, a halogen atom, an alkyl group having 1 to 9 carbon atoms, an alkylene group, a cycloalkyl group. , A cycloalkylene group, a phenyl group, a nucleus-substituted phenyl group, an aralkyl group or a nucleus-substituted aralkyl group, wherein two of R 1 , R 2 , R 3 , and R 4 are adjacent to each other to form a ring When at least one of R 1 , R 2 , R 3 , and R 4 is an alkylene group, a nucleus-substituted aralkyl group, or a cycloalkylene group, two or more salicylic acid skeletons are contained in one molecule. N is a number of 1 or more, and M is magnesium, calcium, zinc, aluminum, iron, cobalt,
Indicates nickel or their basic ions. ) Softening point 30 mainly composed of substituted salicylate represented by
Dissolve the color developer above ℃ in the organic solvent, the polymerization degree is 1,000
The above-mentioned method is characterized in that the dispersion is emulsified and dispersed in a polyvinyl alcohol aqueous solution having a saponification degree of 70% or more with or without heating, and then the dispersion is heated to distill and remove the organic solvent. A method for producing an aqueous dispersion of a color developer for pressure copying paper. 6. The method according to claim 5, wherein the degree of polymerization of polyvinyl alcohol is 1,000 or more, and the degree of saponification is 80% or more. 7. The method according to claim 5, wherein 1 to 30 parts by weight of polyvinyl alcohol is used per 100 parts by weight of the developer. 8. The method according to claim 5, wherein the aqueous polyvinyl alcohol solution contains an anionic surfactant in a proportion equal to or less than that of polyvinyl alcohol.
JP62188930A 1987-01-14 1987-07-30 Method for producing aqueous dispersion of developer for pressure-sensitive copying paper Expired - Fee Related JP2889237B2 (en)

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JP62188930A JP2889237B2 (en) 1987-07-30 1987-07-30 Method for producing aqueous dispersion of developer for pressure-sensitive copying paper
EP88100473A EP0275107B1 (en) 1987-01-14 1988-01-14 An aqueous developer dispersion for a pressure-sensitive recording sheet and a process for producing the same
AU10268/88A AU616163C (en) 1987-01-14 1988-01-14 An aqueous dispersion of a developer for pressure-sensitive recording sheet and a process for producing the same
DE88100473T DE3879721T2 (en) 1987-01-14 1988-01-14 Aqueous developer dispersion for a pressure-sensitive recording sheet and process for its production.
US07/405,063 US4950330A (en) 1987-01-14 1989-09-07 Aqueous dispersion of a developer for pressure-sensitive recording sheet and a process for producing the same

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JPS57191087A (en) * 1981-05-21 1982-11-24 Kanzaki Paper Mfg Co Ltd Pressure-sensitive copying paper
JPS6398483A (en) * 1986-10-16 1988-04-28 Kureha Chem Ind Co Ltd Production of color developer sheet for pressure-sensitive recording

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Title
高分子刊行会発行「ポバール」P.137−141(1981)

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