JP2869763B2 - Assembling method of electromagnetic counter - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION The present invention relates to a so-called electromagnet horizontal type in which a U-shaped yoke is horizontally mounted between both side plates of a frame having a U-shaped cross section and an electromagnet is installed in the same direction as the numeral wheel. The present invention relates to an electromagnetic counter and an assembling method thereof.

[0002]

2. Description of the Related Art Generally, an electromagnetic counter of this type includes a U-shaped frame having both side plates, two shafts suspended between the both side plates, and a numeric wheel mounted on these shafts. A pinion for carrying that is interposed between the number cars,
A pole having a feed pawl swingably supported on a side plate, a U-shaped yoke having two arms suspended between both side plates, and one arm of the yoke as a core are arranged in the same direction as the numeral wheel. And a coil bobbin on which a coil is wound. When assembling this electromagnetic counter, while inserting two shafts from one side plate of the frame, a numeral wheel and a pinion are alternately mounted on these shafts, and the tip of the shaft is attached to the other side plate. To support. Thereafter, the pole is swingably supported on the side plate, and one arm of the yoke is inserted into the hollow portion of the coil bobbin while the yoke is inserted from one of the side plates. It is fitted and attached to a hole formed in the face plate.

[0003]

As is well known, when a numeral wheel and a pinion are incorporated into a shaft in an electromagnetic counter, the numeral wheel and the pinion are alternately inserted into the shaft so as to prevent character misalignment. Work that requires skill such as In addition, in the above-described conventional electromagnetic counter, since the frame is formed in a U-shape in cross section, when inserting the numeral wheel and the pinion, work is performed while simultaneously inserting one end of both shafts from one side plate. However, there is a problem that the assembly is extremely complicated and requires an assembling time. In addition, since the coil bobbin is arranged in the frame, the connection between the terminal to which the coil is connected and the lead wire is performed after the coil bobbin is mounted in the frame.
Since the connection work is performed inside and outside the frame, there is a disadvantage that the work is complicated.

Accordingly, the present invention has been made in view of the above-mentioned conventional problems or disadvantages, and it is an object of the present invention to make it easy and easy to perform an assembling operation without requiring skill. And a method of assembling the same.

[0005]

In order to achieve this object, a method for assembling an electromagnetic counter according to the present invention comprises a U-shape having a numeral wheel and two arms between both side plates of a U-shaped cross-section frame. An electromagnetic counter in which a yoke is laid horizontally, one arm of the yoke is configured as a core, and a center hole of a bobbin having a pair of flanges around which a coil is wound is inserted into the core, wherein And a shaft for rotatably supporting a numeral wheel and a carry pinion interposed between the numeral wheels is integrally formed on one side plate, and the other side plate is constituted by one flange of the bobbin, and the shaft is tip support of, provided with a universal engagement means releasably between one side plate of the frame and the flange, recessed mounting groove for mounting a lead wire lead-out terminals on the surface of the flange, off One of the <br/> The numeral wheel and carry pinion are attached to the shaft of the face plate from one direction, and then one flange of the bobbin with the lead wire terminal attached to one side plate of the frame is attached from the same direction. Assemble.

[0006]

According to the present invention, since the both side plates of the frame are divided and one side plate is opened, the numeral wheel and the pinion are incorporated into the shaft integrally formed on one side plate from the open side. It is. Further, since the flange of the coil bobbin constitutes the other side plate, the mounting groove of the lead wire lead-out terminal recessed on the surface of the flange is exposed to the outside.

[0007]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is an exploded perspective view of an electromagnetic counter according to the present invention,
FIG. 2 shows a numeral wheel, FIG. 3 shows a pole, FIG. 4 shows a coil bobbin, FIG. 5 shows a terminal, FIG. 6 shows a terminal with a coil bobbin inserted, and FIG. FIG. 8 is a front view in which the wire is press-fitted. In these figures, 2 is a side plate 3 and a bottom plate 4
This is a frame formed entirely of a synthetic resin without the side plate facing the side plate 3.

On the side plate 3, shafts 5 and 6 for a numerical wheel and a pinion whose tips are sharpened are vertically suspended, and a dowel 7 is formed so as to protrude. A pair of holes 8 are formed. Further, two pairs of distance portions 9 and 10 are vertically suspended above and below a front portion and a rear portion of the side plate 3, and the distance portions 9 and 10 have claws 1 formed so as to face each other.
The claw 11 formed in the direction orthogonal to these claw 12 and 13 is provided in the distance part 9, respectively.

Numeral 15 denotes a numeral wheel. As shown in detail in FIG. 2, a ratchet gear 17 is formed at a central part on one side and a transmission gear 16 is formed on a peripheral part, and a peripheral gear is formed on the other side. A segment gear 19 is formed on a part of the surface. Thus, the ratchet gear 17 is attached to one number wheel.
And the transmission gear 16, it is possible to use the numeral wheel 15 a and the upper numeral wheel 15 b with this numeral wheel. Therefore, the number of molds conventionally required two can be reduced to one, and the cost of the mold can be reduced. Further, the numeral wheel 15 has a side face on which the ratchet gear 17 is formed in a concave fitting shape, and a concave fitting portion 18 is provided.
Is in a state where a part of the root portion is immersed in the concave fitting portion 18. That is, of the total tooth height T, t ₁ is immersed in the concave fitting portion 18 and only t ₂ protrudes from the surface. Therefore, despite the provision of the ratchet gear 17 and the transmission gear 16, the overall thickness of the numeral wheel does not increase compared to the related art.

Reference numeral 21 denotes a pole, which is fitted into the dowel 7 at a substantially central portion thereof, has a hole 22 serving as a swing center of the pole 21, and has a projection 23 formed at the rear portion of the pole to be hooked by a return spring 25. The front part is formed in a forked shape, and a pair of claw parts 24 are provided at the tip. The claw portion 24, as shown in detail in FIG. 3, and is protruded in the thickness direction of the t ₁ only pole 21.

Reference numeral 27 denotes a coil bobbin made of a synthetic resin, which is composed of a pair of flanges 28 and 29 and a hollow body 30 around which a coil 31 is connected and a coil 31 is wound. One flange 29 is composed of a thick base 32 formed at a position corresponding to the other flange 28 and an extension 33 extended from the base 32, and the entire outer shape is a side plate of the frame 2. 3 has almost the same shape. The extension portion 33 is provided with a support hole 34 into which the tips of the shafts 5 and 6 are fitted, and a concave portion 36 with which the protrusion 35 engages with the claw 11 and the claw 12 are formed. A notch 37 into which an arm 46 of a yoke 45 described later is inserted is provided.

On the surface of the base portion 32, a pair of vertically extending mounting grooves 38 are formed in a recessed manner.
On the lower surface, a convex portion 39 is disposed to face, and on the bottom surface, a small diameter dowel 40 is formed so as to protrude. Reference numeral 41 denotes a convex portion formed at the end of the mounting groove 38 so as to protrude up and down to meander a lead wire 60 described later. 42 is a stepped portion with which the claw 13 is engaged, 43 is a lead-out groove for drawing out the lead wire 60, and 44 is an arm 4 of a yoke 45 provided in the body 30.
Reference numeral 7 denotes a hollow portion to be inserted. Reference numeral 45 denotes a U-shaped yoke having arm portions 46 and 47, and the arm portion 47 forms a core of the coil 31.

The reference numeral 50 designates a thin terminal plate to which the coil 31 is connected and the lead wire 60 is connected. It is connected by 58. A U-shaped groove 52 into which the lead wire 60 is inserted is formed in the terminal piece 51, and a narrow groove 54 is formed at the center of the U-shaped groove 52 so as to protrude from both side walls of the groove 52 so as to face each other. Two pairs of flaky protruding pieces 53 are provided. 55 is a lead wire pressing piece opposing and opposed to the other, 56 is a mounting hole, 57 is a coil mounting portion projecting in a direction away from each other for connecting the start end and the end of the coil 31, and 59 is a cutting position. It is a cutting line shown.

Next, a method of assembling the electromagnetic counter having such a configuration will be described. First, the coil 31 is connected to the coil bobbin 2
7 around the body 30. Next, in order to attach the terminal plate 50 to the flange 29 of the coil bobbin 27, the terminal strip 51 is inserted into the mounting groove 38 of the coil bobbin 27 from the direction A, and the mounting hole 56 of the terminal strip 51 is inserted into the dowel 40 for positioning. Then, the terminal plate 50 is temporarily fixed to the flange 29 of the coil bobbin 27, and the dowel 40 is fixed by heat caulking. Thereafter, as shown in FIG. 6, the connecting portion 58 of the terminal 51 is cut from the cutting line 59. As described above, since the pair of terminals are connected in advance and cut after mounting, the terminal pieces 51 in which the directions of the coil mounting portions 57 are different from each other.
Can be prevented from being installed in the wrong direction,
Since the complexity of assembling the extremely small terminal piece 51 alone can be eliminated, the assembling work time can be shortened, and assembling mistake of the terminal piece 51 can be eliminated.

Next, the lead wire 60 is inserted into the U-shaped groove 52 of the terminal piece 51 from the direction A. A part of the lead wire 60 inserted into the U-shaped groove 52 is press-fitted into the narrow groove 54, and at this time, the opposing protruding piece 53 cuts the covering portion of the lead wire 60 and projects into the internal lead wire. The piece 53 conducts. Thereafter, the lead wire retainer 55 is bent to prevent the lead wire 60 from coming off, and the rear end is led around the convex portion 41 and meandered to be led into the lead groove 43 and pulled out from the lead groove 43. In this manner, the terminal piece 51 is inserted into the mounting groove 38 of the coil bobbin 27 constituting the side plate of the frame exposed to the outside, and the lead wire 60 is inserted into the U-shaped groove 52 of the terminal piece 51. Is attached, and the covering of the lead wire 60 is cut by the protruding piece 53 so that the protruding piece 53 is electrically connected to the lead wire 60. Therefore, the terminal piece 51 and the lead wire 60 are inserted from the A direction. The connection between the terminal strip 51 and the lead wire 60 is only required by inserting the lead wire 60 into the U-shaped groove 52 of the terminal strip 51, which facilitates assembly. Thereafter, the start end and the end of the coil 31 are wound around the coil mounting portion 57 of the terminal piece 51, and are fixed by soldering and connected.

After the coil bobbin assembly in which the terminal plate 51 and the lead wire 60 are assembled on the coil bobbin 27 in advance in this manner, the side plate 3 is then turned so that the ends of the shafts 5 and 6 of the frame 2 face upward. It is placed on a workbench (not shown) or the like. In this state, the hole 22 of the pawl 21 is inserted into the dowel 7 of the frame 2 so that the pawl 21 is swingable on the dowel 7, and the spring 25 is spanned between the protrusion 23 and the protrusion (not shown) of the frame 2. Next, the numeral wheel 15 and the pinion 20 are alternately inserted into the shafts 5 and 6 so that there is no character shift as is conventionally known. At this time,
Numeral wheel 15 is composed of the lowest digit numeral wheel 15a and the upper digit numeral wheel 1
Since 5b is the same numeral wheel, there is no possibility of a wrong combination due to an incorrect order of insertion. Therefore, the vehicle is continuously inserted into the shafts 5, 6 without checking whether the vehicle is the least significant numeral wheel. Therefore, assembling work time can be shortened, and malfunctions due to incorrect assembly can be prevented.

Thus, the numeral wheel 15, the pinion 2
The above-described coil bobbin assembly is attached to the frame 2 to which the 0 and the pole 21 are attached. That is, the claw 11 is inserted into the projection 35 and the claw 12 is inserted into the recess 36 so that the tips of the shafts 5 and 6 are fitted into the holes 34 of the coil bobbin 27.
By further engaging the claws 13 with the step portions 42, the coil bobbin 27 is combined with the frame 2, and the flange 29 is formed as the other side plate of the frame 2. Thereafter, the arm portions 46 and 47 of the yoke 45 are connected to the coil bobbin 27.
Into the notch 37, the hollow portion 44, and the tip of the frame 2
And fitted into the hole 8.

As described above, by dividing the side plate of the frame 2 and forming one flange 29 of the coil bobbin 27 as the other side plate, the numeral wheel 15, the pinion 20, the pole 21 and the like can be seen from the open side of the frame 2. Can be assembled, thereby facilitating assembly. In addition, since one flange 29 of the coil bobbin 27 is configured as the other side plate, the mounting groove 38 of the lead wire lead-out terminal 50 can be exposed to the outside, so that the terminal 50 can be easily mounted. . Further, the shafts 5, 6 and the dowel 7 are integrally formed on the side plate 3 of the frame 2, the numeral wheel 15, the pinion 20 and the pole 21 are assembled from the A direction, and the coil bobbin assembly and the yoke 45 are also in the same direction. Since the frame can be assembled from above, the frame is not turned over at the time of assembly, the work efficiency is improved, and automation can be easily introduced.

In the electromagnetic counter assembled in this manner, a part of the pawl 21 of the pawl 21 protrudes into the concave fitting portion 18 of the numeral wheel 15 and enters the concave fitting portion 18 of the ratchet gear 17. Is also engaged, so that there is no possibility of poor engagement. By repeating the energization and de-energization of the current to the coil 31, the step operation of the conventionally known numeral wheel is performed. That is, excitation and non-excitation occur in the electromagnet including the yoke 45, the pawl 21 swings around the dowel 7, and the pair of claws 24 of the pawl 21 alternately engage with the ratchet gear 17, and the lowest digit When the numeral wheel 15a advances and the lowest digit numeral wheel 15b makes one revolution, the pinion 2
The numeral wheel 15b of the next digit advances through 0, carry is carried out, and the upper digit is sequentially advanced.

[0020]

As described above, according to the present invention, the shaft which divides the both side plates of the frame and rotatably supports the numeral wheel and the carry pinion interposed between the numeral wheels on one side plate. The other side plate is formed of one flange of the bobbin to support the tip of the shaft, and a detachable engaging means is provided between the flange and one side plate of the frame. A mounting groove for mounting a lead wire lead-out terminal is formed in the surface of the frame, and the numeral wheel and the pinion are assembled to the shaft from the divided open side of the frame, so that the numeral wheel and the pinion can be easily assembled. Also, since the flange of the coil bobbin forms the other side plate, the connection of the coil to the terminal and the connection of the lead wire can be performed at the same time, and the mounting groove of the lead wire lead-out terminal recessed on the surface of the flange is external. Therefore, the connection between the lead wire and the terminal can be easily performed.

A numeral wheel and a carry pinion are attached to the shaft of one side plate of the frame from one direction. Thereafter, a lead wire lead-out terminal is attached to one side plate of the frame. Since one of the flanges of the bobbin is assembled from the same direction, all the components can be assembled to one side plate of the frame from the same direction, which facilitates the introduction of automated assembly.

[Brief description of the drawings]

FIG. 1 is an exploded perspective view of an electromagnetic counter according to the present invention.

FIG. 2 shows a numeral wheel of the electromagnetic counter according to the present invention,
(A) is a side view, (b) is a front view, and (c) is a front sectional view.

FIG. 3 shows a pole of an electromagnetic counter according to the present invention;
(A) is a front view, (b) is a plan view.

4A and 4B show a coil bobbin of the electromagnetic counter according to the present invention, wherein FIG. 4A is a front view and FIG.

FIG. 5 shows terminals of an electromagnetic counter according to the present invention;
(A) is a plan view, (b) is a side view, and (c) is a front view.

FIG. 6 is a front view in which terminals are assembled to the electromagnetic counter coil bobbin according to the present invention.

FIG. 7 is a front view in which a lead wire is attached to the electromagnetic counter coil bobbin according to the present invention.

FIG. 8 is a front view of the electromagnetic counter according to the present invention.

[Explanation of symbols]

 2 Frame 3 Side plate 5, 6 Shaft 7 Dowel 8 Hole 11, 12, 13 Claw 15 Numeral wheel 15a Least digit digit wheel 15b Upper digit digit wheel 16 Transmission gear 17 Ratchet gear 18 Recessed part 19 Segment gear 21 Pole 24 Claw Part 27 Coil bobbin 29 Flange 31 Coil 33 Extension part 35 Projection 36 Depression 38 Mounting groove 42 Step part 45 Yoke 50 Terminal plate 52 U-shaped groove 53 Projection piece 57 Coil mounting part 58 Connection part 59 Cutting part 60 Lead wire

Claims (1)

(57) [Claims] 1. Between two side plates of a U-shaped frame,
An electromagnetic counter in which a U-shaped yoke having a numeral wheel and two arms is laid horizontally, one arm of the yoke is formed as a core, and a core hole of a bobbin having a pair of flanges around which a coil is wound is inserted into the core. In the above, the frame is divided between both side plates, a shaft for rotatably supporting a numeral wheel and a carry pinion interposed between the numeral wheels is integrally formed on one side plate, and the other side plate is formed on one side of the bobbin. The shaft supports the tip of the shaft, and a detachable engaging means is provided between the flange and one side plate of the frame, and a lead wire lead-out terminal is attached to the surface of the flange. The mounting groove is recessed, and the frame of one side plate of the frame is
For the shaft, one of the numeral wheel and carry pinion
From the side, and then one side plate of the frame
One of the bobbins to which the terminal
Characterized in that the two collars are assembled from the same direction
How to assemble the counter.