JP2825674B2 - Galvannealed steel sheet with excellent low-temperature chipping properties - Google Patents
Galvannealed steel sheet with excellent low-temperature chipping propertiesInfo
- Publication number
- JP2825674B2 JP2825674B2 JP6853691A JP6853691A JP2825674B2 JP 2825674 B2 JP2825674 B2 JP 2825674B2 JP 6853691 A JP6853691 A JP 6853691A JP 6853691 A JP6853691 A JP 6853691A JP 2825674 B2 JP2825674 B2 JP 2825674B2
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- plating
- temperature chipping
- low
- excellent low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Coating With Molten Metal (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、低温チッピング性に優
れた合金化溶融亜鉛めっき鋼板に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a galvannealed steel sheet having excellent low-temperature chipping properties.
【0002】合金化溶融亜鉛めっき鋼板は溶融亜鉛めっ
き鋼板を加熱することで素地鋼板の鉄をめっき層中に拡
散させ鉄−亜鉛合金を形成せしめたものであり、亜鉛め
っき鋼板に比較して塗装後の耐食性が優れているため、
自動車、建材、家電製品など多くの分野で使用されてい
る。[0002] An alloyed hot-dip galvanized steel sheet is formed by heating a hot-dip galvanized steel sheet to diffuse iron of a base steel sheet into a plating layer to form an iron-zinc alloy. Because of the excellent corrosion resistance after,
It is used in many fields such as automobiles, building materials and home appliances.
【0003】[0003]
【従来の技術】寒冷地帯における冬期の道路凍結防止用
の岩塩によって自動車車体が腐食する問題を解決するた
めに、合金化溶融亜鉛めっき鋼板など種々のめっき鋼板
が使用されてきている。2. Description of the Related Art Various types of galvanized steel sheets, such as galvannealed steel sheets, have been used to solve the problem of corrosion of automobile bodies due to rock salts for preventing road freeze in winter in cold regions.
【0004】合金化溶融亜鉛めっき鋼板は優れた耐食性
を有しているものの、車体外面に使用された場合に、鋼
板素地に対するめっき密着性が低下する問題が発生す
る。通常、車体外面にはカチオン電着塗装、中塗り、上
塗り塗装と合計膜厚約100μの塗装(3コート塗装)
が行なわれており、これらの塗装焼付時、塗膜の収縮応
力がめっき層に作用して対素地密着性を低下させる。特
に、冬期の寒冷地は−20℃ぐらいまで気温が低下し、
塗膜の収縮が進むため、めっき層に作用する応力も大き
くなっており、対素地密着性も一段と低い状態にある。
このように対素地密着性が低い状態で道路走行時、はね
上げられた小石や散布岩塩が当たる(この現象をチッピ
ングと称する)と、めっき層が地鉄から剥離する現象が
生じる。その結果、剥離した箇所に融雪からの水や散布
塩分が作用して腐食が促進される。このような低温チッ
ピングの問題はめっき皮膜の持つ内部応力がZnめっき
鋼板よりも高い亜鉛系合金電気めっき鋼板や合金化溶融
亜鉛めっき鋼板で顕著である。[0004] Although alloyed hot-dip galvanized steel sheets have excellent corrosion resistance, when used on the outer surface of a vehicle body, there arises a problem that the adhesion of plating to the steel sheet base material is reduced. Normally, the outer surface of the vehicle is coated with cationic electrodeposition, middle coat, and top coat with a total film thickness of about 100μ (three coats).
During the baking of these coatings, the shrinkage stress of the coating acts on the plating layer to lower the adhesion to the substrate. In particular, in cold regions in winter, the temperature drops to about -20 ° C,
Since the shrinkage of the coating film progresses, the stress acting on the plating layer is also increased, and the adhesion to the substrate is much lower.
Thus, when the vehicle is running on a road with low adhesion to the base material, if the splashed pebbles or the scattered rock hits (this phenomenon is called chipping), a phenomenon occurs in which the plating layer is separated from the ground iron. As a result, water from the snowmelt and the scattered salt act on the detached portion to promote corrosion. Such a problem of low-temperature chipping is remarkable in a zinc-based alloy electroplated steel sheet or a galvannealed steel sheet in which the internal stress of the plating film is higher than that of the zinc-coated steel sheet.
【0005】亜鉛系合金電気めっき鋼板の場合には例え
ば特開昭59−200789号公報の如く、Cr,M
n,Fe,Co,Ni,Cu,In,Zn,Cd,S
n,Pbの1種又は2種以上からなる被覆層を亜鉛系合
金被覆と素地鋼板との間に設ける方法が提案されてい
る。しかし、合金化溶融亜鉛めっき鋼板の場合には、こ
れらの被覆層を設けていても加熱時に拡散してしまうの
で、有効な対策とはなりえない。In the case of a zinc-based alloy electroplated steel sheet, for example, as disclosed in JP-A-59-200789, Cr, M
n, Fe, Co, Ni, Cu, In, Zn, Cd, S
A method has been proposed in which a coating layer composed of one or more of n and Pb is provided between a zinc-based alloy coating and a base steel sheet. However, in the case of an alloyed hot-dip galvanized steel sheet, even if these coating layers are provided, they are diffused during heating, and thus cannot be an effective countermeasure.
【0006】[0006]
【問題を解決するための手段】本発明者らは、自動車用
3コート塗装を施された状態で低温チッピングを受けて
も良好な対素地密着性(低温チッピング性)を示す合金
化溶融亜鉛めっき鋼板を得ることを目的として種々実験
を行なった。その結果、めっきの組成を制御した合金化
溶融亜鉛めっき鋼板が良好な低温チッピング性を示すこ
とを見出した。即ち、本発明はめっき組成がFe 6〜
11%,Al 0.05〜0.5%,Si 0.005
〜0.5%、残部Zn及び不可避的不純物からなること
を特徴とする低温チッピング性に優れた合金化溶融亜鉛
めっき鋼板である。Means for Solving the Problems The present inventors have developed an alloyed hot-dip galvanized coating exhibiting good substrate adhesion (low-temperature chipping) even when subjected to low-temperature chipping in a state where a three-coat coating for automobiles has been applied. Various experiments were conducted for the purpose of obtaining a steel sheet. As a result, they have found that an alloyed hot-dip galvanized steel sheet having a controlled plating composition exhibits good low-temperature chipping properties. That is, in the present invention, the plating composition is Fe 6 to
11%, Al 0.05-0.5%, Si 0.005
It is an alloyed hot-dip galvanized steel sheet having excellent low-temperature chipping properties, characterized by being composed of about 0.5%, the balance being Zn and unavoidable impurities.
【0007】[0007]
【作用】以下、本発明を詳細に説明する。図1は本発明
例の、図2は比較例のめっき組成にした場合のめっき層
内の鉄−亜鉛合金相の分布状態の模式図である。Hereinafter, the present invention will be described in detail. FIG. 1 is a schematic diagram of the present invention, and FIG. 2 is a schematic diagram of a distribution state of an iron-zinc alloy phase in a plating layer when a plating composition of a comparative example is used.
【0008】本発明例ではδ1 相の中に柔らかいζ相が
混在しており、また硬くて脆いΓ相は極めて薄く、かつ
不連続になっている。このため、低温時めっき層に応力
が加わっても、その応力が分散され、めっきの剥離は生
じない。In the examples of the present invention, the soft 混 在 phase is mixed in the δ 1 phase, and the hard and brittle Γ phase is extremely thin and discontinuous. For this reason, even if stress is applied to the plating layer at a low temperature, the stress is dispersed, and the plating does not peel off.
【0009】一方、比較例では硬くて脆いΓ相が厚く、
連続的に鋼板の上層に形成されており、且つその上にδ
1 相が層状に形成されている。このため、応力がΓ相に
集中し、めっきが地鉄から剥離する。On the other hand, in the comparative example, the hard and brittle Γ phase is thick,
Continuously formed on the upper layer of the steel sheet, and δ
One phase is formed in layers. For this reason, the stress concentrates on the Γ phase, and the plating separates from the base iron.
【0010】この結果、本発明の合金化溶融亜鉛めっき
鋼板の低温チッピング性は良好となる。As a result, the low-temperature chipping property of the galvannealed steel sheet of the present invention is improved.
【0011】本発明例のめっき層内の鉄−亜鉛合金相の
分布状態にするためには、めっき組成がFe 6〜11
%,Al 0.05〜0.5%,Si 0.005〜
0.5%、残部Zn及び不可避的不純物であることが必
須の条件である。Feが6%未満の場合には一部合金化
不良が発生している。Feが12%を超える場合にはΓ
相が厚く形成されているので、低温チッピング性は良く
ない。同様にA1が0.5%より多い或いはSiが0.
5%より多い場合には、合金化不良が生じており、A1
が0.05%未満或いはSiが0.005%未満の場合
には低温チッピング性が低下する。In order to make the distribution state of the iron-zinc alloy phase in the plating layer of the present invention, the plating composition is Fe 6 to 11.
%, Al 0.05-0.5%, Si 0.005-
Essential conditions are 0.5%, the balance being Zn and unavoidable impurities. If Fe is less than 6%, alloying failure occurs partially. When Fe exceeds 12%, Γ
Since the phase is formed thick, the low-temperature chipping property is not good. Similarly, A1 is more than 0.5% or Si is 0.1%.
If it is more than 5%, alloying failure occurs, and A1
Is less than 0.05% or Si is less than 0.005%, the low-temperature chipping property decreases.
【0012】本発明のめっき組成にするためには通常の
ゼンジマー式溶融亜鉛めっきラインにおいて、被めっき
鋼板をSiとAlを含有させためっき浴を用いてめっき
した後該めっき鋼板を加熱合金化する方法や予め被めっ
き鋼板の表面にSi層をプレめっきした後に焼鈍−溶融
亜鉛めっき−加熱合金化する方法などを用いれば良い。In order to obtain the plating composition of the present invention, a steel sheet to be plated is plated using a plating bath containing Si and Al in a usual Sendzimer hot-dip galvanizing line, and then the plated steel sheet is alloyed by heating. A method or a method of pre-plating a Si layer on the surface of the steel sheet to be plated, followed by annealing, hot-dip galvanizing, and heat alloying may be used.
【0013】なお、めっきのスパングル調整元素として
めっき浴中に添加されているPb,Cd,Sbなどの不
可避的不純物がめっき層中に総量で0.3%未満の範囲
で含有されていても本発明の効果に対し、なんら支障を
示さない。[0013] Even if unavoidable impurities such as Pb, Cd, and Sb added to the plating bath as a spangle adjusting element for plating are contained in the plating layer in a total amount of less than 0.3%, the present invention is not limited thereto. It does not show any hindrance to the effects of the invention.
【0014】めっき付着量としては20〜100g/m
2の範囲が好ましい。20g/m2未満では合金化溶融亜
鉛めっき鋼板本来の目的である耐食性能が不足し、10
0g/m2を超える場合は、合金化処理時間が長くなる
ので生産性を損なうため好ましくない。[0014] The plating adhesion amount is 20 to 100 g / m
A range of 2 is preferred. If it is less than 20 g / m 2 , the corrosion resistance, which is the original purpose of the alloyed hot-dip galvanized steel sheet, is insufficient.
If it exceeds 0 g / m 2 , the alloying treatment time will be prolonged and productivity will be impaired, which is not preferable.
【0015】[0015]
【実施例】ゼンジマー式溶融亜鉛めっきラインにて、板
厚0.8mm、板巾1200mmに冷間圧延した低炭素
Ti添加鋼を焼鈍した後、溶融亜鉛めっき浴に浸漬し、
所定の付着量にめっきした後、直ちに板温450〜60
0℃、保持時間4〜20秒の条件で加熱合金化し、種々
のめっき組成を有する合金化溶融亜鉛めっき鋼板を製造
した。EXAMPLE A low-carbon Ti-added steel cold-rolled to a thickness of 0.8 mm and a width of 1200 mm was annealed in a Sendzimer hot-dip galvanizing line, and then immersed in a hot-dip galvanizing bath.
Immediately after plating to a predetermined amount, the plate temperature is 450 to 60
The alloy was heated and alloyed at 0 ° C. for a holding time of 4 to 20 seconds to produce galvannealed steel sheets having various plating compositions.
【0016】合金化溶融亜鉛めっき鋼板のめっき組成は
塩酸、硝酸、フッ化水素酸からなる溶解液でめっき層を
溶解し、原子吸光法でZn,Al,Fe,Si量を測定
する方法で求めた。The plating composition of an alloyed hot-dip galvanized steel sheet is determined by dissolving the plating layer with a solution comprising hydrochloric acid, nitric acid, and hydrofluoric acid, and measuring the amounts of Zn, Al, Fe, and Si by an atomic absorption method. Was.
【0017】低温チッピング性は表1に示す条件で試験
片の処理を行ない評価した。The low-temperature chipping property was evaluated by treating the test piece under the conditions shown in Table 1.
【0018】上記試験結果を比較例と共に表2に示す。
表2の記号1〜10が本発明例で、記号11〜13が比
較例である。比較例の11はめっき層中のSi量が0.
6%と多く、Feが5.5%と低いため一部未合金にな
っている。比較例12と13はめっき層中のSi量がそ
れぞれ0.001%,0%と少ないため、低温チッピン
グ性が良くない。それに対し、本発明例は外観、低温チ
ッピング性、プレス性及び溶接性とも良好なレベルであ
る。Table 2 shows the test results together with comparative examples.
Symbols 1 to 10 in Table 2 are examples of the present invention, and symbols 11 to 13 are comparative examples. In Comparative Example 11, the amount of Si in the plating layer was 0.1.
6% and Fe is as low as 5.5%, so that the alloy is partially unalloyed. In Comparative Examples 12 and 13, the Si content in the plating layer was as small as 0.001% and 0%, respectively, so that the low-temperature chipping property was not good. In contrast, the examples of the present invention have good levels of appearance, low-temperature chipping properties, pressability, and weldability.
【0019】[0019]
【表1】 [Table 1]
【0020】[0020]
【表2】 [Table 2]
【0021】[0021]
【発明の効果】以上示した如く、本発明の合金化溶融亜
鉛めっき鋼板は低温チッピング性に優れた高性能の鋼板
であり、工業的に大きな効果を奏するものである。As described above, the alloyed hot-dip galvanized steel sheet of the present invention is a high-performance steel sheet having excellent low-temperature chipping properties, and has great industrial effects.
【図面の簡単な説明】[Brief description of the drawings]
【図1】本発明例のめっき層内の鉄−亜鉛合金層の分布
状態の模式図。FIG. 1 is a schematic view showing a distribution state of an iron-zinc alloy layer in a plating layer of an example of the present invention.
【図2】比較例のめっき層内の鉄−亜鉛合金層の分布状
態の模式図。FIG. 2 is a schematic diagram of a distribution state of an iron-zinc alloy layer in a plating layer of a comparative example.
Claims (1)
0.05〜0.5%、Si 0.005〜0.5%、残
部Zn及び不可避的不純物からなることを特徴とする低
温チッピング性に優れた合金化溶融亜鉛めっき鋼板。1. A plating composition comprising Fe 6 to 11% Al
An alloyed hot-dip galvanized steel sheet having excellent low-temperature chipping properties, comprising 0.05 to 0.5%, 0.005 to 0.5% of Si, balance Zn and unavoidable impurities.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6853691A JP2825674B2 (en) | 1991-04-01 | 1991-04-01 | Galvannealed steel sheet with excellent low-temperature chipping properties |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6853691A JP2825674B2 (en) | 1991-04-01 | 1991-04-01 | Galvannealed steel sheet with excellent low-temperature chipping properties |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04304355A JPH04304355A (en) | 1992-10-27 |
JP2825674B2 true JP2825674B2 (en) | 1998-11-18 |
Family
ID=13376562
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6853691A Expired - Lifetime JP2825674B2 (en) | 1991-04-01 | 1991-04-01 | Galvannealed steel sheet with excellent low-temperature chipping properties |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2825674B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5453819B2 (en) * | 2009-01-20 | 2014-03-26 | Jfeスチール株式会社 | Alloyed hot-dip galvanized steel sheet and method for producing the same |
-
1991
- 1991-04-01 JP JP6853691A patent/JP2825674B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH04304355A (en) | 1992-10-27 |
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