JP2748305B2 - Article detection device on moving substrate - Google Patents

Article detection device on moving substrate

Info

Publication number
JP2748305B2
JP2748305B2 JP27301594A JP27301594A JP2748305B2 JP 2748305 B2 JP2748305 B2 JP 2748305B2 JP 27301594 A JP27301594 A JP 27301594A JP 27301594 A JP27301594 A JP 27301594A JP 2748305 B2 JP2748305 B2 JP 2748305B2
Authority
JP
Japan
Prior art keywords
light
article
optical fiber
receiver
fiber cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP27301594A
Other languages
Japanese (ja)
Other versions
JPH08108348A (en
Inventor
和夫 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YOSHIKAWA TETSUKO KK
Original Assignee
YOSHIKAWA TETSUKO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YOSHIKAWA TETSUKO KK filed Critical YOSHIKAWA TETSUKO KK
Priority to JP27301594A priority Critical patent/JP2748305B2/en
Publication of JPH08108348A publication Critical patent/JPH08108348A/en
Application granted granted Critical
Publication of JP2748305B2 publication Critical patent/JP2748305B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Geophysics And Detection Of Objects (AREA)
  • Machine Tool Sensing Apparatuses (AREA)
  • Multi-Process Working Machines And Systems (AREA)
  • Control Of Conveyors (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】この発明は、製造工程等の流れ作
業において、作業者が複数の物品を移動基体上に載置し
次工程へ送る場合の、載置位置での物品検知を行なう物
品検知装置に関するものであり、また、物品の載置位置
を作業者に知らせるための表示点灯と載置完了時の表示
消灯を行なう作業指示灯の機能を有する物品検知装置で
ある。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an article for detecting an article at a placement position when a worker places a plurality of articles on a moving substrate and sends the article to a next step in a flow operation such as a manufacturing process. The present invention relates to a detection device, and is an article detection device having a function of a work instruction lamp for turning on a display for notifying an operator of a placement position of an article and turning off a display when the placement is completed.

【0002】[0002]

【従来の技術】製造工程等の流れ作業において、例えば
コンベヤライン等で移動する移動基体上の治具に被加工
物品を挿入・載置する場合、これらの物品が治具上に正
確に挿入や載置が行なわれたかを確認するのは通常は作
業者が行なうのであるが、カシメ作業のため多数の鋲を
挿入する場合等取り扱い物品が多数であると、確認に手
間がかかり著しく能率が低下する。
2. Description of the Related Art In a flow operation such as a manufacturing process, when an article to be processed is inserted / placed on a jig on a moving base moving on a conveyor line or the like, such an article can be accurately inserted into the jig. Normally, the operator confirms that the placement has been performed.However, when a large number of articles are handled, such as when inserting a large number of tacks for caulking work, it takes time and effort to confirm and significantly lowers the efficiency. I do.

【0003】また、物品の載置確認を作業者にまかせる
のでは、ラインの自動化や高速化も困難であった。
[0003] Further, it is difficult to automate the line and increase the speed because the operator is required to confirm the placement of the articles.

【0004】そのため、治具の停止位置にて外部より光
ファイバーケーブル等を含む光電スイッチで物品の有無
を検出をするか、電磁結合伝送式の近接スイッチで物品
の有無を検知する方法が取られていた。
For this reason, a method of detecting the presence or absence of an article by a photoelectric switch including an optical fiber cable or the like from the outside at the stop position of the jig or detecting the presence or absence of the article by an electromagnetic coupling transmission type proximity switch has been adopted. Was.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、光電ス
イッチを用いた検知方法の場合、検出物品が複雑な形状
や物品が多数の時は検出が不可能であった。また、電磁
結合伝送式の近接スイッチの場合は非接触で行なう為、
治具の形状しだいでは複雑形状の物品検知も可能である
が、検出部・伝送部共に形状寸法が大きくなり、移動基
体上に組み込むにも限度があり、価格も高価になるとい
った問題があった。
However, in the case of the detection method using the photoelectric switch, it is impossible to detect when the detected article has a complicated shape or a large number of articles. In addition, in the case of a proximity switch of the electromagnetic coupling transmission type, since it is performed in a non-contact manner,
Depending on the shape of the jig, it is possible to detect articles with complicated shapes, but there is a problem in that the shape and dimensions of both the detection unit and the transmission unit are large, there is a limit in incorporating them on a moving base, and the price is high. .

【0006】更に、移動基体上に作業指示灯や物品検知
灯を取り付ける場合、電源供給が不可欠で、この電源供
給の非接触化は無理であり、治具側に電極を設けて停止
位置で機械的な移動電極と接触させて電源供給を受ける
方法が取られていた。
Further, when a work instruction lamp or an article detection lamp is mounted on the movable base, power supply is indispensable, and it is impossible to make the power supply non-contact. An electrode is provided on the jig side and the machine is stopped at the stop position. A method of receiving power supply by making contact with a typical moving electrode has been adopted.

【0007】この発明は上記のような課題を解決し、固
定側との接触部を持たずに簡単な構成で移動基体上での
物品の有無を検知する検知装置を提供するものであり、
また、物品載置位置などを作業者に知らしめる作業指示
灯の機能をも有する物品検知装置を提供するものであ
る。
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and provides a detection device for detecting the presence or absence of an article on a moving base with a simple configuration without having a contact portion with a fixed side.
Another object of the present invention is to provide an article detection device having a function of a work instruction light for notifying an operator of an article placement position and the like.

【0008】[0008]

【課題を解決するための手段】上記の課題を解決するた
め、この発明は、物品載置台に物品が載置されたときに
投光器からの光が物品に反射した光を受光器が受けるよ
うな配置で、移動基体上に物品載置台、投光器および受
光器を設け、これらの投光器および受光器にそれぞれ光
ファイバーケーブルをつなぎ、これらの光ファイバーケ
ーブルの他方端にそれぞれ移動基体の停止位置において
固定側から送られた光を受ける受光器と、固定側へ光を
送る投光器とを設けたことを特徴とする移動基体上での
物品検知装置である。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention relates to a light receiving device which receives light reflected from an article when the article is placed on an article mounting table . Will receive
In such an arrangement, the article mounting table, the floodlight and the receiver
An optical device is provided, and an optical fiber cable is connected to each of the light emitting device and the light receiving device. An article detection device on a moving base, comprising:

【0009】また、上記物品検知装置を利用して、移動
基体上で投光器に対し物品載置台を挟んだ対向位置に別
の受光器を設け、物品載置台に物品が載置されない状態
で投光器からの光が前記受光器に届くようにし、この受
光器に光ファイバーケーブルをつなぎ、この光ファイバ
ーケーブルの先端部に発光部を設けて作業指示灯として
利用するものである。
[0009] In addition, by using the article detection equipment, mobile
Separately to the position opposite to the projector on the base
With no receiver placed on the article mounting table
To allow the light from the projector to reach the receiver.
Connect the optical fiber cable to the optical device, this optical fiber
-A light emitting section is provided at the end of the cable and used as a work instruction light.

【0010】[0010]

【作用】この発明によると、固定側から送られた光を無
接触式で空中伝送させ移動基体上の受光器で受け、光フ
ァイバーケーブルにより物品載置位置付近に設けた投光
器へ送り、物品がある場合はこの物品で反射した光を受
光器で受け、この光を光ファイバーケーブルで投光器へ
送り、この投光器より空中伝送で光を固定側へ送るもの
であり、この固定側に光が帰ってきた時は物品があるこ
とが検知され、光が帰ってこなければ物品が無いことを
検知できる。なお、固定側へ帰ってきた光は、受光素子
等の適宜の手段で電気信号に変換されて制御回路に送ら
れる。
According to the present invention, the light sent from the fixed side is transmitted in the air in a contactless manner, received by the light receiver on the movable base, and sent to the light emitter provided near the article mounting position by the optical fiber cable, where the article is present. In this case, the light reflected by this article is received by the light receiver, and this light is sent to the light emitter by an optical fiber cable, and the light is sent from the light emitter to the fixed side by air transmission, and when the light returns to the fixed side. Can detect that there is no article, and if no light returns, it can detect that there is no article. The light returning to the fixed side is converted into an electric signal by an appropriate means such as a light receiving element and sent to the control circuit.

【0011】また、物品載置位置付近での投光器からの
光を物品が無い場合に受光する位置に受光器を設け、こ
の受光器で受けた光を光ファイバーケーブルでつないで
その先端を作業指示灯として利用すれば、作業者に物品
載置作業を促すことができ、物品が置かれた時は物品に
より遮光されて、当該受光器には光が届かずに自動的に
消灯する。
In addition, a light receiver is provided at a position for receiving light from the projector near the article mounting position when there is no article, and the light received by the light receiver is connected by an optical fiber cable, and the tip of the light is connected to a work indicator. If used, the operator can be urged to place the article, and when the article is placed, the article is shielded from light, and the light is automatically turned off without light reaching the light receiver.

【0012】[0012]

【実施例】以下、この発明の実施例を図1(A)、
(B)を参照して説明する。
An embodiment of the present invention will now be described with reference to FIG.
This will be described with reference to FIG.

【0013】図1に示すように、コンベアライン等によ
り移動する移動基体1上には、物品載置台12が設けら
れており、また、この物品載置台12付近には投光器5
と受光器6が一体となるように形成されている。また、
この投光器5と受光器6からはそれぞれ光ファイバーケ
ーブル4と7がつながれ、ケーブル4の先端部はレンズ
を有する受光器3となり、ケーブル7の先端部はレンズ
を有する投光器8となっている。
As shown in FIG. 1, an article mounting table 12 is provided on a movable base 1 which moves by a conveyor line or the like.
And the light receiver 6 are integrally formed. Also,
The optical fiber cables 4 and 7 are connected to the light emitter 5 and the light receiver 6, respectively. The distal end of the cable 4 is a light receiver 3 having a lens, and the distal end of the cable 7 is a light emitter 8 having a lens.

【0014】また、前記した投光器5から物品載置台1
2を挟んだ対向位置には受光器9が設けられており、こ
の受光器9には光ファイバーケーブル10がつながれ、
その他方端部は発光部11となっている。
Further, from the above-mentioned light projector 5 to the article mounting table 1
An optical receiver 9 is provided at an opposing position with respect to 2, and an optical fiber cable 10 is connected to the optical receiver 9,
The other end is a light emitting unit 11.

【0015】一方、固定側の制御回路14内では、発光
素子15と受光素子20とが設けられており、これらの
発光素子15と受光素子20はそれぞれ光ファイバーケ
ーブル16,19により投光器17と受光器18につな
がれている。
On the other hand, a light emitting element 15 and a light receiving element 20 are provided in the control circuit 14 on the fixed side, and the light emitting element 15 and the light receiving element 20 are respectively connected to the light emitting device 17 and the light receiving device by optical fiber cables 16 and 19. It is connected to 18.

【0016】まず、図1(A)において、制御回路14
から送られた電気信号により発光ダイオード等の発光素
子15が発光すると、この素子15の先端に取り付けら
れた光ファイバーケーブル16内を光が伝わり、ファイ
バ先端の投光器17へと光が導かれて行き、投光器17
のレンズから光2が空中伝送する。
First, in FIG. 1A, the control circuit 14
When a light-emitting element 15 such as a light-emitting diode emits light by an electric signal sent from the light source, light is transmitted through an optical fiber cable 16 attached to the end of the element 15, and the light is guided to a light projector 17 at the end of the fiber. Floodlight 17
The light 2 is transmitted through the air from the lens of (1).

【0017】次に、移動基体1の停止位置において、固
定側の投光器17のレンズ位置と対向した位置にある受
光器3レンズが空中伝送する光2を受け取り、光2は、
この受光器3から光ファイバーケーブル4の中を伝わり
その端部の投光器5から空中へ伝送する。
Next, at the stop position of the movable base 1, the light receiver 3 lens located at a position opposite to the lens position of the light projector 17 on the fixed side receives the light 2 transmitted in the air, and the light 2
The light is transmitted from the light receiver 3 through the optical fiber cable 4 to the air from the light projector 5 at the end.

【0018】物品載置台12に物品が載置されていない
状態では、投光器5からの光2′は空中を伝わり対向部
にあるレンズを有する受光器9に達し、光ファイバーケ
ーブル10の中を通り先端の発光部11を光らせ、作業
指示灯として作業者に物品を置くように促すことにな
る。
When no articles are placed on the article mounting table 12, the light 2 'from the projector 5 travels through the air to reach the light receiver 9 having a lens at the opposite part, and passes through the optical fiber cable 10 to the tip. Illuminate the light emitting unit 11 to urge the worker to place an article as a work instruction light.

【0019】図1(B)に示すように、作業者が物品1
3を所定の物品載置台12に置いた場合は、光は、発光
素子15点灯→光ファイバーケーブル16→投光器17
→光2として空中伝送→受光器3→光ファイバーケーブ
ル4→投光器5へと伝達され、投光器5より空中伝送し
た光2′は物品13により反射し受光器6へ伝わる。
As shown in FIG. 1 (B), the worker
When the device 3 is placed on a predetermined article mounting table 12, the light is emitted from the light emitting element 15 → the optical fiber cable 16 → the light projector 17
→ Aerial transmission as light 2 → receiver 3 → optical fiber cable 4 → transmitter 5, and light 2 ′ transmitted in the air from projector 5 is reflected by article 13 and transmitted to receiver 6.

【0020】この場合、当然に投光器5から物品載置台
12を挟んだ対向位置にある受光器9へは物品13によ
り遮光されるので、光2′の伝達は無くなり、発光部1
1は消光する。
In this case, the light 13 is shielded by the article 13 from the light emitter 5 to the light receiver 9 at the position opposite to the article mounting table 12, so that the transmission of the light 2 'is eliminated.
1 extinguishes.

【0021】受光器6で受光された光2′は、光ファイ
バーケーブル7→投光器8→光2″として空中伝送→受
光器18→光ファイバーケーブル19→受光素子20へ
と導かれ、物品検出信号として制御回路14に取り込む
ことになる。
The light 2 'received by the light receiver 6 is guided through the air as an optical fiber cable 7 → light emitter 8 → light 2 ″ → light receiver 18 → optical fiber cable 19 → light receiving element 20 and controlled as an article detection signal. It is taken into the circuit 14.

【0022】なお、以上説明したこの発明の物品検知装
置は、製造工程におけるコンベアラインでの物品載置作
業やインデックステーブル上での物品載置作業等に使用
できるが、これらの用途に限定されず、移動物体の停止
位置において、物品を載置すべき種々の用途に使用する
ことができ、応用範囲が広がるものである。
The above-described article detecting apparatus of the present invention can be used for an article placing operation on a conveyor line or an article placing operation on an index table in a manufacturing process, but is not limited to these uses. In a stop position of a moving object, it can be used for various applications on which articles should be placed, and the range of application is expanded.

【0023】[0023]

【発明の効果】以上のように、移動基体を用いた工程に
おいて、従来、複雑形状の物品の多数検出などは検出セ
ンサの取付位置や寸法上で困難であったが、この発明に
よると、物品に当たり反射した光を受光し、空中伝送に
より固定側へ導き電気信号として取り出し物品検知が行
なえるので、物品の検出が接触部を持たず、簡単にかつ
安価な検出システムが出来上がりコストダウンや信頼性
の向上が図れ、更に、移動基体に光ファイバーケーブル
のスペースさえ確保できれば多数の物品の検知装置を低
コストで設置することが可能となる。
As described above, in the process using the moving base, it has been conventionally difficult to detect a large number of articles having complicated shapes in terms of the mounting position and dimensions of the detection sensor. The reflected light is received, and it is guided to the fixed side by aerial transmission and taken out as an electric signal. Article detection can be performed.Therefore, there is no contact part for article detection, and a simple and inexpensive detection system is completed. Cost reduction and reliability As long as the space for the optical fiber cable can be secured on the movable base, it is possible to install a large number of article detection devices at low cost.

【0024】更に、上記物品検出装置を利用する上で、
受光器と光ファイバーケーブルを追加するだけで、物品
載置位置付近の投光器から空中伝送された光を受光し、
その光を表示することもできるので、低コストで作業指
示灯の機能を追加することもできる。
Further, in using the article detecting device,
By simply adding a receiver and an optical fiber cable, it receives light transmitted in the air from a projector near the article placement position,
Since the light can be displayed, the function of a work instruction lamp can be added at low cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の物品検知装置の構成を示す図であ
り、(A)は物品が載置されていない状態を示し、
(B)は物品が載置された状態を示す。
FIG. 1 is a diagram showing a configuration of an article detection device of the present invention, where (A) shows a state where no article is placed,
(B) shows a state where the article is placed.

【符号の説明】[Explanation of symbols]

1 移動基体 2,2′,2″ 光 3,6,9,18 受光器 4,7,10,16,19 光ファイバーケーブル 5,8,7,17 投光器 11 発光部 12 物品載置台 13 物品 14 制御回路 15 発光素子 16 受光素子 DESCRIPTION OF SYMBOLS 1 Moving base 2,2 ', 2 "Light 3,6,9,18 Light receiver 4,7,10,16,19 Optical fiber cable 5,8,7,17 Light emitter 11 Light emitting part 12 Article mounting table 13 Article 14 Control Circuit 15 Light emitting element 16 Light receiving element

フロントページの続き (51)Int.Cl.6 識別記号 FI B65G 43/08 B65G 43/08 F G01V 8/16 G01V 9/04 F Continued on the front page (51) Int.Cl. 6 Identification code FI B65G 43/08 B65G 43/08 F G01V 8/16 G01V 9/04 F

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 物品載置台に物品が載置されたときに
光器からの光が物品に反射した光を受光器が受けるよう
な配置で、移動基体上に物品載置台、投光器および受光
を設け、これらの投光器および受光器にそれぞれ光フ
ァイバーケーブルをつなぎ、これらの光ファイバーケー
ブルの他方端にそれぞれ移動基体の停止位置において固
定側から送られた光を受ける受光器と、固定側へ光を送
る投光器とを設けたことを特徴とする移動基体上での物
品検知装置。
A light receiving device for receiving light reflected from the article when the article is placed on the article mounting table;
In a simple arrangement, the article mounting table, light transmitter and light receiver
An optical fiber cable is connected to each of the light emitter and the light receiver, and a light receiver for receiving the light sent from the fixed side at the stop position of the moving base, and a light to the fixed side at the other end of each of the optical fiber cables. An article detection device on a moving base, comprising a light projector for sending.
【請求項2】 請求項1記載の物品検知装置において、
移動基体上で投光器に対し物品載置台を挟んだ対向位置
に別の受光器を設け、物品載置台に物品が載置されない
状態で投光器からの光が前記受光器に届くようにし、
の受光器に光ファイバーケーブルをつなぎ、この光ファ
イバーケーブルの先端部に発光部を設けて作業指示灯と
して利用することを特徴とする請求項1記載の移動基体
上での物品検知装置。
2. The article detecting device according to claim 1, wherein
Opposing position on the moving base with the article mounting table in front of the projector
Is installed on the product mounting table and another product is not placed
The light from the light emitter reaches the light receiver in this state, an optical fiber cable is connected to the light receiver, and a light emitting part is provided at the end of the optical fiber cable to be used as a work indicator light. An apparatus for detecting an article on a moving substrate according to claim 1.
JP27301594A 1994-10-11 1994-10-11 Article detection device on moving substrate Expired - Lifetime JP2748305B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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