JP2718885B2 - Combustion amount adjustment device for combustor with return nozzle - Google Patents

Combustion amount adjustment device for combustor with return nozzle

Info

Publication number
JP2718885B2
JP2718885B2 JP24305393A JP24305393A JP2718885B2 JP 2718885 B2 JP2718885 B2 JP 2718885B2 JP 24305393 A JP24305393 A JP 24305393A JP 24305393 A JP24305393 A JP 24305393A JP 2718885 B2 JP2718885 B2 JP 2718885B2
Authority
JP
Japan
Prior art keywords
return
valve
nozzle
electromagnetic
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP24305393A
Other languages
Japanese (ja)
Other versions
JPH0798113A (en
Inventor
一則 菅島
常佳 豊島
泰常 千葉
Original Assignee
太産工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 太産工業株式会社 filed Critical 太産工業株式会社
Priority to JP24305393A priority Critical patent/JP2718885B2/en
Publication of JPH0798113A publication Critical patent/JPH0798113A/en
Application granted granted Critical
Publication of JP2718885B2 publication Critical patent/JP2718885B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Feeding And Controlling Fuel (AREA)
  • Magnetically Actuated Valves (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】この発明は、ガンタイプ油バー
ナ、パルス燃焼機その他の還流噴射弁(以下リターンノ
ズルと言う)から例えば電磁ポンプを介して圧送されて
来た燃料油を噴霧状態で噴射燃焼させる燃焼機におい
て、同一のノズルで燃焼量を変換させるために前記ポン
プからの流量の一部を該ノズル内部からポンプの吸入側
へ戻し、その戻し量を加減することによってノズルから
の燃料噴射量を調整するようにした電磁振幅形流量調整
弁を備えてなる流量調整装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a spray type fuel oil which is fed from a gun-type oil burner, a pulse burner or another return injection valve (hereinafter referred to as "return nozzle") through, for example, an electromagnetic pump. In a combustor that burns, a part of the flow rate from the pump is returned from the inside of the nozzle to the suction side of the pump in order to convert the combustion amount with the same nozzle, and the return amount is adjusted to increase or decrease the fuel injection from the nozzle. The present invention relates to a flow control device including an electromagnetic amplitude type flow control valve adapted to control a flow rate.

【0002】[0002]

【従来の技術】上記したリターンノズルを備えた燃焼機
における燃焼量を加減する流量調整装置に関する従来技
術としては、特開平4−32608号公報等一連の公報
に開示されたものがある。これらの公報に開示されたも
のは、電磁流量調整弁(FC)を備えていて、この電磁
流量調整弁(FC)のヒステリシス防止のための交流成
分を、この(FC)の駆動電流に重畳した給湯機(A)
において上記交流成分の周波数を電磁ポンプ(P)を駆
動する交流の周波数と同一周波数とし、しかも上記交流
成分の位相と電磁ポンプ(P)を駆動する交流の位相と
を異ならせたことを特徴とした旨のその特許請求の範囲
記載がある。
2. Description of the Related Art As a prior art relating to a flow rate adjusting device for adjusting the amount of combustion in a combustor having a return nozzle as described above, there is a series of publications such as Japanese Patent Laid-Open No. 4-32608. Those disclosed in these publications are provided with an electromagnetic flow control valve (FC), and an AC component for preventing hysteresis of the electromagnetic flow control valve (FC) is superimposed on a drive current of the (FC). Water heater (A)
Wherein the frequency of the AC component is the same as the frequency of the AC driving the electromagnetic pump (P), and the phase of the AC component is different from the phase of the AC driving the electromagnetic pump (P). There is a statement in the claims to the effect.

【0003】また同様に、リターンノズルを有する燃焼
機において、噴霧ノズルから噴霧される液体燃料の流量
を少なくしたときに、噴霧ノズルの先端から空気を吸い
込まず、その結果、噴霧流量を広範囲に調整することが
可能な燃焼装置の燃料供給装置を提供することを目的と
したものに特開平5−223244号公報開示の従来技
術がある。
Similarly, in a combustor having a return nozzle, when the flow rate of liquid fuel sprayed from the spray nozzle is reduced, air is not sucked in from the tip of the spray nozzle, and as a result, the spray flow rate is adjusted over a wide range. There is a prior art disclosed in Japanese Patent Application Laid-Open No. 5-223244 for the purpose of providing a fuel supply device for a combustion device that can perform the combustion.

【0004】さらに、同様リターンノズルを有する燃焼
機の噴霧用ノズルであって、噴霧量を少なく、リターン
流量を多くしても、空気がリターン細孔に巻き込まれる
ことのないノズルを提供するものとして、ノズル自体の
構成を課題とした特開平4−295503号公報に開示
の従来技術がある。
[0004] Further, there is provided a spray nozzle for a combustor having a return nozzle similarly to the above, wherein even if the spray amount is small and the return flow rate is large, air is not trapped in the return pores. There is a prior art disclosed in Japanese Patent Application Laid-Open No. 4-295503, which has a problem of the configuration of the nozzle itself.

【0005】[0005]

【発明が解決しようとする課題】上述した従来技術の先
ず特開平4−32608号公報開示のものは、その第7
図に示す流量調整弁(FC)についてその公報第4頁左
上欄第3行目から同頁左下欄下から第4行までに詳細に
説明されている。この第7図を転記した本願の図5によ
って更にこれを説明する。
The above-mentioned prior art, which is disclosed in Japanese Patent Laid-Open Publication No. Hei 4-32608,
The flow control valve (FC) shown in the figure is described in detail from the third line of the upper left column of the fourth page to the fourth line of the lower left column of the same page. This will be further described with reference to FIG. 5 of the present application in which FIG. 7 is transcribed.

【0006】噴霧ノズル(N)からの戻り油は、戻り油
通路(43e)から矢印bの様に弁FC内に入り、給湯
位(A)の要求熱負荷に応じ所要の電流をソレノイド
(51)に印加して弁体進退杆(47)に支持された球
状弁体(45)を進退させて灯油の流量調整を行い、バ
ーナ(20)の正確な燃焼制御を行うと説明されてい
る。
Return oil from the spray nozzle (N) enters the valve FC from the return oil passage (43e) as shown by the arrow b, and supplies a required current to the solenoid (51) according to the required heat load of the hot water supply level (A). ) To advance and retreat the spherical valve element (45) supported by the valve element reciprocating rod (47) to adjust the flow rate of kerosene and to perform accurate combustion control of the burner (20).

【0007】しかしながら、燃料油槽から矢印aの様に
往き油連絡流路(43a)から入った油は、流量調整路
(43)で絞られた戻り油が合流して開口下流側(43
c)を経てノズル(N)へ矢印c' の様に供給されるの
である。このときの前記連絡流路(43a)の中途に弁
座(44)を介したL字形状に屈曲した流量調整流路
(43)、さらに、その下流側に同じくL字形状に屈曲
した下流側の流路および円形凹部(48)の存在が問題
なのである。
However, the oil flowing from the fuel oil tank as shown by the arrow a and entering through the oil communication flow path (43a) is combined with the return oil narrowed down by the flow rate adjustment path (43) to join the oil downstream (43).
Via c), it is supplied to the nozzle (N) as shown by the arrow c '. In the middle of the communication flow path (43a) at this time, a flow rate adjustment flow path (43) bent in an L-shape via a valve seat (44), and further downstream on the downstream side, also bent in an L-shape. And the existence of the circular recess (48).

【0008】矢印bからのやや圧力の高い戻り油は球状
弁体45と弁座44の間で絞られ、流量調整流路43に
おいて、燃料油槽の油面が電磁ポンプ(P)の吸入側よ
り低い場合には負圧となる様な比較的圧力の低い流体に
合流するときには、前記戻り油内の溶存ガス体は当然気
化しやすくなり、電磁ポンプ(P)への油の流路の凹所
などがガスの累積滞留場所となり、その滞留したガスが
遊離して、電磁ポンプ(P)に到ると吸入弁の気泡閉塞
を発生したり、或いはこの種の燃焼機に用いる電磁ポン
プは上下のバネの間に圧支された電磁プランジヤおよび
これと連節連動する吐出プランジヤとがフリーピストン
を形成していて、ポンプ内に気体が入ると液体の場合に
比して流動及び圧力抵抗が減少するので、これらプラン
ジヤのストロークが伸長して騒音と共に吐出液体の圧力
および流量の変動する脈動を招来する。このことは当然
空燃比のバランスがくずれ、爆燃や不完全燃焼による有
害ガスおよび騒音と振動の発生する公害をもたらすので
ある。本願の図7は、この燃料油噴射量の変動状態を表
わしたものである。
The return oil having a slightly higher pressure from the arrow b is throttled between the spherical valve body 45 and the valve seat 44, and the oil level of the fuel oil tank in the flow rate adjustment flow path 43 is higher than the suction side of the electromagnetic pump (P). When merging with a fluid having a relatively low pressure such as a negative pressure when the pressure is low, the dissolved gas body in the return oil is naturally easily vaporized, and the recess of the oil flow path to the electromagnetic pump (P) is formed. Is a place where the accumulated gas accumulates, and when the accumulated gas is released and reaches the electromagnetic pump (P), air bubbles in the suction valve may be blocked. The electromagnetic plunger pressurized between the springs and the discharge plunger articulated with the spring form a free piston, and when gas enters the pump, flow and pressure resistance are reduced as compared to liquid. So the stroke of these plungers Elongating to lead to pulsation changes of pressure of the discharge liquid and the flow rate along with noise. This naturally leads to an unbalanced air-fuel ratio, resulting in harmful gases from deflagration and incomplete combustion, and pollution with noise and vibration. FIG. 7 of the present application shows the fluctuation state of the fuel oil injection amount.

【0009】図7は、この特開平4−32608、第7
図に示す流量調整弁(FC)を用いた電磁ポンプと前記
リターンノズルを備えた場合のノズルからの噴射量すな
わち燃焼油量の変動を表わした線図である。
FIG. 7 shows this Japanese Patent Application Laid-Open No. 4-32608,
FIG. 3 is a diagram showing a variation in an injection amount from a nozzle, that is, a combustion oil amount in a case where an electromagnetic pump using the flow control valve (FC) shown in the figure and the return nozzle are provided.

【0010】図7においては、横軸に経過時間t(1/
18h、毎時18cmのペンレコーダ)、縦軸にノズル
からの噴射量Q(L/h)をとった。ノズルは1.35
ガロン/h、流量調整弁(FC)のソレノイド(51)
への印加電流は直流133Hzの周期、周期中の導通期
間(オンタイムO.T.)はそれぞれ3.0, 3.5, 4.0,4.
5, 5.0, 5.5, 6.0, 6.5, 7.0 ms(1/1000秒)
であり、offは(FC)へ切電したときで、ノズルか
ら全量噴射の場合である。
In FIG. 7, the elapsed time t (1/1) is plotted on the horizontal axis.
18h, a pen recorder of 18 cm / h), and the vertical axis represents the injection amount Q (L / h) from the nozzle. The nozzle is 1.35
Gal / h, solenoid for flow control valve (FC) (51)
The applied current to the DC was 133 Hz DC, and the conduction period (ON time OT) during the cycle was 3.0, 3.5, 4.0, and 4.
5, 5.0, 5.5, 6.0, 6.5, 7.0 ms (1/1000 second)
And off is the time when the electricity is cut off to (FC) and the case where the full amount is ejected from the nozzle.

【0011】前記印加電流を直流133Hzとしたこと
は、この種の前記電磁ポンプ(P)の駆動電源は通常商
用交流電源の50乃至60Hzを半波整流して用い、稀
には直流矩形波の電源を用いることもあるが、何れにし
ても電磁ポンプ(P)の駆動電源の周期との同調共振を
避け、しかも周期を短く周波数を増して、戻し油量の脈
動を押えたものである。それにもかかわらず、ノズルか
らの燃料油の吐出脈動は後述する本願の電磁振幅型流量
調整弁を備えたリターンノズルの場合に比して甚だ大き
く、かつ振動及び騒音も大きい欠点がある。
The fact that the applied current is set to 133 Hz DC means that a driving power supply for the electromagnetic pump (P) of this kind is usually 50 to 60 Hz of a commercial AC power supply after being half-wave rectified. In some cases, a power supply is used, but in any case, the resonance with the drive power supply cycle of the electromagnetic pump (P) is avoided, the cycle is shortened, the frequency is increased, and the pulsation of the return oil amount is suppressed. Nevertheless, the discharge pulsation of the fuel oil from the nozzle has the disadvantage that it is much larger than the return nozzle provided with the electromagnetic amplitude type flow control valve of the present invention, which will be described later, and the vibration and noise are large.

【0012】また、前掲の特開平5−223244号お
よび特に開平4−295503号各公報開示の従来技術
のものは、何れもリターンノズルからの噴射流量を少な
くするために、戻し流量を増大したときに、ノズルの先
端から空気を吸込むことを防止するための工夫であっ
て、戻し量を加減する流量調整弁内の戻し流路およびポ
ンプへの吸入流路についてガス発生防止の手段およびこ
のガスを細分化して液体に混入し速度を増大させ通過処
理して前記ノズルからの噴射脈動、振動、騒音の防止を
計ることは、該流量調整弁の構成に本願の如き技術的創
意を加えぬ限り望むべくもない。
Further, the prior arts disclosed in the above-mentioned Japanese Patent Application Laid-Open Nos. 5-223244 and 4-295503, particularly when the return flow rate is increased in order to reduce the injection flow rate from the return nozzle. Means for preventing air from being sucked from the tip of the nozzle, means for preventing gas generation in the return flow path in the flow control valve for adjusting the return amount and the suction flow path to the pump, and this gas It is desired to prevent the pulsation, vibration, and noise from the nozzles from being crushed and mixed with the liquid to increase the speed and to perform the passage processing so as to prevent the pulsation, vibration, and noise from the nozzle, unless the technical idea as in the present application is added to the configuration of the flow control valve. It is useless.

【0013】[0013]

【課題を解決するための手段】本発明における上記従来
技術の問題点を解決することを目的とする、リターンノ
ズルを備えた燃焼機の燃焼量調整装置を得る手段とし
て、電磁ポンプにより、燃料油を圧送して、これを噴射
燃焼させ、かつ余剰燃料油量を前記電磁ポンプの吸入側
へ戻す還流噴射弁であるリターンノズルの戻り側と前記
電磁ポンプの吸入側との間に前記戻し量を加減してリタ
ーンノズルからの噴射量を調整する流量調整弁を介在さ
せたものにおいて、前記リターンノズルからの戻り流体
を導入する流入口と、導入された流体を加減して電磁ポ
ンプの吸入側へ戻すためのオリフイスと、このオリフイ
スの弁座との開口位置および単位時間あたりの開口度数
を定めるための流体の流路中に軸方向に摺動可能に配設
された針弁と、この針弁に連節連動して両端をばねで圧
支付勢された電磁プランジヤおよび前記針弁のオリフイ
スに対する開口位置並びに開口度数などの開口度合いを
可変調整して前記戻し流量を定める磁力を発生させるた
めの断続付勢パルス電流の周期および周期中の導通期間
を可変可能な電源に接続された電磁コイルとを備えた流
量調整弁と、該流量調整弁の前記オリフイスからの流出
口と電磁ポンプの吸入側とを連通させる接手内の通路を
ほぼ均一な直径と平坦な内面を有しかつ比較的断明晰の
小なる細孔としたことを特徴とする。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems of the prior art in the present invention, an electromagnetic pump is used as a means for obtaining a combustion amount adjusting device for a combustor having a return nozzle. And injects and burns it, and returns the surplus fuel oil amount between the return side of a return nozzle, which is a recirculation injection valve that returns the amount of fuel oil to the suction side of the electromagnetic pump, and the suction side of the electromagnetic pump. In the case where a flow rate adjusting valve for adjusting the injection amount from the return nozzle is interposed, an inlet for introducing the return fluid from the return nozzle, and an inlet for the electromagnetic pump by adjusting the introduced fluid. An orifice for returning, a needle valve slidably disposed in an axial direction in a fluid flow path for determining an opening position of the orifice with a valve seat and an opening degree per unit time; An electromagnetic plunger whose both ends are urged by a spring in conjunction with the valve and an opening position and an opening degree of the needle valve with respect to the orifice of the needle valve are variably adjusted to generate a magnetic force that determines the return flow rate. A flow control valve having an electromagnetic coil connected to a power supply capable of changing a cycle of the intermittent energizing pulse current and a conduction period during the cycle; an outlet of the flow control valve from the orifice and a suction side of the electromagnetic pump; Is characterized in that the passage in the joint that communicates with the hole has a substantially uniform diameter, a flat inner surface, and small pores that are relatively clear.

【0014】[0014]

【作用】本発明の上記構成によって、燃料油は燃料油槽
から吸入側配管を経て電磁ポンプにより吸入、加圧され
て吐出側配管を経てリターンノズルから噴出する。該噴
出量、すなわち燃焼量は、前記リターンノズルの戻し側
から戻し配管を経て流量調整弁に至り、ここで戻し量を
加減することによって可変調整することが出来る。
According to the above construction of the present invention, the fuel oil is sucked and pressurized by the electromagnetic pump from the fuel oil tank via the suction side pipe, and is ejected from the return nozzle via the discharge side pipe. The injection amount, that is, the combustion amount, reaches the flow control valve from the return side of the return nozzle via the return pipe, and can be variably adjusted by adjusting the return amount here.

【0015】電磁ポンプからノズルに圧送される燃料油
は所定圧力でノズルからの戻し量の無い時には、その全
流量が噴射されて燃焼し、これが最大燃焼量である。そ
して燃焼量を逐次減少又は再び増大しようとするときに
は、電磁振幅型流量調整弁(以下単に流量調整弁とい
う)の電磁コイルへの断続パルス電流の周期又は主とし
て周期中の導通期間すなわちデューテイ比を可変して、
両端からばねで圧支され、このばねと、電磁コイルへ通
電することによって発生する断続した磁力とによって振
幅をもって往復運動を継続する電子プランジヤと連節連
動する針弁が、流出口のオリフイスの弁座との周期ごと
に占める位置的開口度合いおよび単位時間あたりの開閉
回数によって定まる戻し量を増減することによってノズ
ルからの噴射燃焼量を調整することができるのである。
[0015] When there is no return amount from the nozzle at a predetermined pressure, the fuel oil pumped from the electromagnetic pump to the nozzle is injected at its entire flow rate and burns, which is the maximum combustion amount. When the combustion amount is to be sequentially reduced or increased again, the period of the intermittent pulse current to the electromagnetic coil of the electromagnetic amplitude type flow control valve (hereinafter simply referred to as the flow control valve) or mainly the conduction period during the cycle, that is, the duty ratio is varied. do it,
A needle valve articulated in conjunction with an electronic plunger that continues to reciprocate with amplitude by the spring and the intermittent magnetic force generated by energizing the electromagnetic coil is supported by a spring from both ends. The amount of combustion injected from the nozzle can be adjusted by increasing or decreasing the return amount determined by the degree of positional opening occupied in each cycle with the seat and the number of times of opening and closing per unit time.

【0016】この流量調整弁のオリフイスを経て流出口
からの戻し流量は、前記弁座ならびにオリフイスおよび
流出口を備えた接手を、吸入口を備え電磁ポンプの本体
の吸入側に付設された接手に接続して連通させた通路に
より、ポンプの吸入側流体に合流して回収される。
The return flow rate from the outlet through the orifice of the flow control valve is adjusted by connecting a joint provided with the valve seat and the orifice and the outlet to a joint provided with a suction port and provided on the suction side of the body of the electromagnetic pump. Through the connected and connected passage, the fluid is collected by being joined to the fluid on the suction side of the pump.

【0017】前記リターンノズルからの戻し燃料油は多
分の圧力を有しており、かつその中に溶存ガス等気体を
含んでいる。この流体が電磁ポンプの吸入側流体に合流
するとき、燃料油槽の油面が前記吸入側よりも下方に在
るときには、吸入側流体は負圧であるので、当然前記戻
し燃料油とその溶存ガスの気化は激しくなる。
The return fuel oil from the return nozzle has a large pressure and contains therein a gas such as a dissolved gas. When this fluid joins with the suction side fluid of the electromagnetic pump, when the oil level of the fuel oil tank is below the suction side, the suction side fluid has a negative pressure, so naturally the return fuel oil and its dissolved gas Vaporization becomes intense.

【0018】しかしながら、オリフイスの弁座に至り気
化しようとした流体は、針弁の細かい振幅を持つ往復振
動によってその中の溶存ガスが燃料油共々細分化され
て、前記接手内の通路に入るようになる作用がある。さ
らに、該通路は気泡の累積滞留する様な凹所が無いの
で、この滞留拡大した気泡塊が遊離して電磁ポンプの吸
入或いは吐出弁に対する気泡閉塞を発生するおそれがな
く、更に該通路はほぼ均一な直径と平坦な内面をなしか
つ比較的断面積を狭小にした細孔である故に、前記戻し
量を含む吸入側流体の動圧力を減少させて流速が大にな
ることにより、前記気泡を細分化して速やかにポンプ本
体に吸引され、ついでノズルから噴射される。
[0018] However, the fluid which has reached the valve seat of the orifice and is vaporized by the reciprocating vibration of the needle valve having a fine amplitude is such that the dissolved gas therein is finely divided together with the fuel oil and enters the passage in the joint. Has the effect of becoming Further, since the passage does not have a recess for accumulating and retaining air bubbles, there is no danger that the accumulated and expanded bubble mass will be released to cause air bubbles to be clogged with the suction or discharge valve of the electromagnetic pump. Since the pores have a uniform diameter and a flat inner surface and have a relatively narrow cross-sectional area, the dynamic pressure of the suction-side fluid including the return amount is reduced to increase the flow velocity, thereby increasing the flow rate of the bubbles. It is subdivided and quickly sucked into the pump body, and then jetted from the nozzle.

【0019】ポンプ本体内に入った細分化されたガス
は、ポンプの吐出プランジヤによって液体と共に加圧さ
れるので容易にその中に混入される。したがって、従来
技術について前記した該ガス体によるポンプの燃料油噴
射量の変動のために生じる爆燃不完全燃焼による煤煙、
有害ガスおよび振動、騒音の発生のおそれは無い。
The finely divided gas that has entered the pump body is easily mixed therein because it is pressurized together with the liquid by the discharge plunger of the pump. Therefore, smoke due to incomplete deflagration combustion generated due to the variation of the fuel oil injection amount of the pump by the gas body described above with respect to the prior art,
There is no danger of generating harmful gas, vibration and noise.

【0020】燃焼量加減調整時を含むノズルからの吐出
量の変化の状態は図6の(a)の様になる。その説明は
後述する。また、断続パルス電流を電磁コイルへ付勢し
た流量調整弁の作動時には、弁座に当接閉塞静止状態に
あった針弁はやや上死点が下方すなわち電磁プランジヤ
と共に下方の環状磁極の方向に移動してそこからの振幅
をもって往復振動するので、流量調整弁の作動時は常時
針弁が弁座に当接するおそれがなく、従って、針弁、弁
座の当接音すなわち騒音の発生もなく、これらの損耗を
早めるおそれもない。
FIG. 6A shows the state of the change in the discharge amount from the nozzle including the time when the combustion amount is adjusted. The description will be described later. Also, when the flow regulating valve that urges the intermittent pulse current to the electromagnetic coil is activated, the needle valve that has been in the closed stationary state in contact with the valve seat has a slightly lower top dead center, that is, in the direction of the lower annular magnetic pole together with the electromagnetic plunger. Since the valve moves and reciprocates with the amplitude therefrom, the needle valve does not always contact the valve seat during the operation of the flow regulating valve, so that there is no noise of contact between the needle valve and the valve seat, that is, generation of noise. However, there is no fear that the wear of these components is accelerated.

【0021】以上説明した作用の説明は、さらに本発明
の実施例の説明の欄で補足する。
The above description of the operation is supplemented by the description of the embodiment of the present invention.

【0022】[0022]

【実施例】以下本発明の実施例を図によって説明する。
図1は、本発明の一実施例の一部断面を表わす構成図で
ある。
BRIEF DESCRIPTION OF THE DRAWINGS FIG.
FIG. 1 is a configuration diagram showing a partial cross section of an embodiment of the present invention.

【0023】そして、図2は、図1に示した本発明の一
実施例を用いる燃料系統の配置構成を示したものであ
る。(1),(2)はそれぞれ本発明の一実施例の電磁
振幅型流量調整弁と接手で、流量調整装置の主体をなす
ものであり、(3)は電磁ポンプ、(4)はリターンノ
ズル、(5)は戻し燃料配管、(6)は燃料吸入配管側
に設けたフイルタ、(7)は燃料油槽で、(7' )は油
面が電磁ポンプの吸入側よりも上方にある場合の燃料油
槽、(8)は吸入側配管、(9)は吐出側配管である。
FIG. 2 shows an arrangement of a fuel system using the embodiment of the present invention shown in FIG. (1) and (2) are joints with the electromagnetic amplitude type flow control valve of one embodiment of the present invention, and constitute the main body of the flow control device, (3) is an electromagnetic pump, and (4) is a return nozzle. , (5) is a return fuel pipe, (6) is a filter provided on the fuel suction pipe side, (7) is a fuel oil tank, and (7 ') is a case where the oil level is higher than the suction side of the electromagnetic pump. A fuel oil tank, (8) is a suction side pipe, and (9) is a discharge side pipe.

【0024】図4は、電磁振幅型流量調整弁(1)の要
部拡大説明図である。以上の図において、電磁振幅型流
量調整弁(以下単に流量調整弁という)(1)は、先端
部にオリフイス(12)、弁座(13)、流出口(1
1' )を有する接手(11)が接手体(28)に螺嵌さ
れている。
FIG. 4 is an enlarged explanatory view of a main part of the electromagnetic amplitude type flow control valve (1). In the above figures, the electromagnetic amplitude type flow control valve (hereinafter simply referred to as flow control valve) (1) has an orifice (12), a valve seat (13), and an outlet (1
1 ′) is screwed into the joint body (28).

【0025】截頭円錐形部分を有するコーンチップ付ガ
イド(14)は、通孔(18)および外側にフイルタ
(19)を巻装したチップ押え(17)によって、接手
(11)の内洞の前記截頭円錐母面当接部分に緊着螺嵌
されている。
A guide (14) with a cone tip having a truncated conical portion is formed in the inner cavity of the joint (11) by a through hole (18) and a tip holder (17) wound with a filter (19) on the outside. It is tightly screwed into the truncated conical abutment portion.

【0026】コーンチップ付ガイド(14)の截当たる
円錐の母面には、切線放射状或いは放射状の油導路で、
旋回溝としてもよい複数個の放射溝(15)が穿設され
ている。
On the base surface of the cone that the guide (14) with cone tip comes into contact with, a cut-line radial or radial oil guide is provided.
A plurality of radiation grooves (15), which may be turning grooves, are provided.

【0027】コーンチップ付ガイド(14)の中心縦貫
孔には、針弁(20)が摺動往復自在に嵌装される。針
弁(20)は尖端をニードル状とし、その他端に備えた
バネ受座(23)は電磁プランジヤ(25)と当接する
と共に、前記チップ押え(17)との間に補助バネ(2
2)を設け、前記電磁プランジヤ(25)の他端とバネ
座(32)との間に復帰バネ(33)を備える。前記バ
ネ受座(23)とこれに当接した電磁プランジヤ(2
5)とは補助バネ(22)と復帰バネ(33)とによっ
て圧支されている。そして、針弁(20)のニードルの
先端部分は、オリフイス(12)の弁座(13)を、流
量調整弁(1)への断続パルス電流を付勢しない静止時
には押圧閉塞している。
A needle valve (20) is fitted in the central longitudinal through-hole of the cone tip guide (14) so as to freely slide and reciprocate. The needle valve (20) has a needle-like tip, and a spring seat (23) provided at the other end abuts on the electromagnetic plunger (25) and has an auxiliary spring (2) between the tip presser (17).
2), and a return spring (33) is provided between the other end of the electromagnetic plunger (25) and a spring seat (32). The spring seat (23) and the electromagnetic plunger (2) in contact with the spring seat (23)
5) is supported by the auxiliary spring (22) and the return spring (33). The distal end portion of the needle of the needle valve (20) presses and closes the valve seat (13) of the orifice (12) at the time of rest without applying the intermittent pulse current to the flow regulating valve (1).

【0028】本体(38)に螺嵌された調整ロッド(3
4)の先端が前記バネ受座(23)に当接していて、調
整ネジ(34' )を右又は左に回動することにより、補
助バネ(22)と復帰バネ(33)とのそれぞれのバネ
定数に反比例するタワミの和によって、電磁プランジヤ
(25)と針弁(20)とが軸心方向における偏位とな
って、針弁(20)は弁座(13)への押圧力または両
者の間隙を加減し、電磁プランジヤ(25)は磁気空隙
等磁路の変化による磁気吸引力の可変調整を可能とす
る。
The adjustment rod (3) screwed into the body (38)
The tip of 4) is in contact with the spring receiving seat (23), and by turning the adjusting screw (34 ') to the right or left, each of the auxiliary spring (22) and the return spring (33) is turned. The electromagnetic plunger (25) and the needle valve (20) are displaced in the axial direction due to the sum of the deflection that is inversely proportional to the spring constant, and the needle valve (20) is pressed against the valve seat (13) or is pressed against the valve seat (13). The electromagnetic plunger (25) enables variable adjustment of the magnetic attraction force due to changes in the magnetic path such as the magnetic air gap.

【0029】電磁プランジヤ(25)においては、一端
に環状磁路(30)、他端に環状磁極(31)が外嵌し
たプランジヤケース(29)内に摺動往復自在に配設さ
れ、プランジヤケース(29)はその一端を接手体(2
8)に、その他端を本体(38)にそれぞれ挿嵌されて
いる。
In the electromagnetic plunger (25), a plunger case (29) having an annular magnetic path (30) at one end and an annular magnetic pole (31) at the other end is slidably reciprocally disposed. (29) has one end of a joint body (2
8), the other end is inserted into the main body (38).

【0030】さらに、プランジヤケース(29)はその
両端にそれぞれ外嵌している前記環状磁路(30)と環
状磁極(31)と共に電磁コイル(37)の縦軸心孔に
挿嵌されている。
Further, the plunger case (29) is inserted into the longitudinal axis hole of the electromagnetic coil (37) together with the annular magnetic path (30) and the annular magnetic pole (31) respectively fitted to both ends thereof. .

【0031】また、電磁コイル(37)を囲繞する外凾
継鉄(36)は、接手体(28)と本体(38)との間
に前記電磁コイル(37)および環状磁路(30)、環
状磁極(31)、磁気座金等を挟設固定して磁路を形成
している。
The outer box yoke (36) surrounding the electromagnetic coil (37) includes the electromagnetic coil (37) and the annular magnetic path (30) between the joint body (28) and the main body (38). A magnetic path is formed by sandwiching and fixing an annular magnetic pole (31), a magnetic washer, and the like.

【0032】本体(38)要部に流入口(35' )を備
えた流入接手(35)を設け、該流入接手(35)から
接手(11)を組付けた電磁ポンプ(3)の吸入側の接
手(2)に至る間及び電磁ポンプ(3)の内部は、それ
ぞれ外部に対して気密を保つ様にO- リング等によって
シールされている。
An inflow joint (35) having an inflow port (35 ') is provided at a main part of the main body (38), and the suction side of the electromagnetic pump (3) to which the joint (11) is assembled from the inflow joint (35). The interior of the electromagnetic pump (3) is sealed by an O-ring or the like so as to keep the airtight from the outside until the joint (2) is reached.

【0033】前記接手(2)は、電磁ポンプ(3)の吸
入側接手であり、流量調整弁(1)とも連通する通路
(10)を有し、図3に図示する様にこれらの内径寸法
はそれぞれ等しく、 d1 =d2 =d3 としていて、凹所や段差がない平坦な流路を形成してい
る。
The joint (2) is a joint on the suction side of the electromagnetic pump (3), and has a passage (10) communicating with the flow regulating valve (1). As shown in FIG. Are equal to each other, d 1 = d 2 = d 3, and a flat channel having no recess or step is formed.

【0034】接手(2)には、さらにニップル等のねじ
付接手を設けることは互いに螺合する雄ねじと雌ねじの
間に気泡溜りとなるおそれがある凹所が出来たり、螺合
するときに生ずるねじの切粉が流体に混入するおそれが
あり、可能な限り図示の様に簡単な一体構造とすること
が望ましく、或いは接手(11)も接手(2)と一体構
造としても差支ない。
The joint (2) is further provided with a threaded joint such as a nipple or the like. When a male screw and a female screw to be screwed with each other are formed with a recess which may form a bubble pool, or when the screw is screwed. There is a risk that the chips of the screws may be mixed into the fluid, and it is desirable to have a simple integrated structure as shown in the drawing as much as possible, or the joint (11) and the joint (2) may be integrated.

【0035】電磁ポンプ(3)は従来公知の電磁プラン
ジヤポンプであり(実公平5−11353号、実公昭5
7−43102号各公報参照)、図示しないが吸入弁、
吐出弁、アキュムレータ、リリーフ弁もしくは減圧弁、
ガンタイプ油バーナの緩点火燃焼させるため昇圧遅延弁
等の圧力調整機構を備える。
The electromagnetic pump (3) is a conventionally known electromagnetic plunger pump (Japanese Utility Model Publication No. 5-11353, Japanese Utility Model Publication No.
7-43102), although not shown, a suction valve,
Discharge valve, accumulator, relief valve or pressure reducing valve,
A pressure adjusting mechanism such as a pressure-increasing delay valve is provided for slow ignition combustion of the gun type oil burner.

【0036】その構成と作用についても省略するが、そ
の概要は、ポンプ用電磁コイル(95)に、例えば商用
交流電流を半波整流する等の手段により断続パルス電流
を付勢して生ずる磁力と補助バネ(89)と戻しバネ
(91)とに圧支されていて、ポンプ用電磁コイル(9
5)の縦軸心貫通孔に設けられたプランジヤケース(9
3)およびポンプ本体(80)に備えたシリンダ(9
8)内にそれぞれ嵌装されて摺動往復自在の電磁プラン
ジャ(90)およびこれと連動する吐出プランジヤ(9
7)のシリンダ(98)内における容積変化により吸入
弁と吐出弁との作用と相俟ってポンプ作用を行う。ポン
プ用電磁コイル(95)への通電と同時にこれと和動接
続されている電磁弁コイル(87)にも通電されて発生
する磁力により、電磁可動片(85)はこれに吐出口
(81)の遮断弁座(83)を閉塞するために遮断弁体
(84)を付勢している電磁弁バネ(86)の反発力に
打勝つ力で磁気ヘッド(88)に吸着されて吐出口(8
1)を開く。そして吸入口(100)から矢印aの様に
流入した流体は、図示しないポンプ本体の流路から吸入
弁を経て圧力室(99)に入り更に吐出弁から流路を経
てプランジヤケース(93)内を縦貫し、前記、吐出接
手(82)内の電磁可動片(85)などで構成された電
磁弁機構を経て吐出口(81)から矢印cの様に吐出さ
れ、吐出側配管(9)を経てノズル(4)に至り、これ
から噴霧された燃料油は着火されて燃焼する。 電磁ポ
ンプ(3)の吐出側に電磁弁等の燃料遮断弁を備えるこ
とは、電磁ポンプの停止時にポンプ内の残圧によりノズ
ルから燃料の余滴が炉内に噴出したり、又燃料油槽の油
面が図2の(7' )のように電磁ポンプ(3)よりも高
所にあるときにポンプ停止時にノズルから流出して炉内
に溜る等で火災或いは爆発等の事故防止する為である。
Although the structure and operation are also omitted, the outline is that the magnetic force generated by energizing the electromagnetic coil for pump (95) with an intermittent pulse current by means such as half-wave rectification of the commercial AC current. The electromagnetic coil for the pump (9) is supported by the auxiliary spring (89) and the return spring (91).
The plunger case (9) provided in the through hole of the vertical axis center of (5)
3) and the cylinder (9) provided in the pump body (80).
8) and an electromagnetic plunger (90) which can be slidably reciprocated and fitted in the discharge plunger (9).
The pump action is performed by the volume change in the cylinder (98) of 7) in combination with the action of the suction valve and the discharge valve. Simultaneously with energization of the pump electromagnetic coil (95), the electromagnetic movable piece (85) is connected to the discharge port (81) by a magnetic force generated by energizing the electromagnetic valve coil (87) connected to the pump electromagnetic coil (95). The magnetic head (88) is attracted to the magnetic head (88) by a force that overcomes the repulsive force of the solenoid valve spring (86) urging the shut-off valve body (84) to close the shut-off valve seat (83). 8
Open 1). The fluid flowing from the suction port (100) as shown by the arrow a enters the pressure chamber (99) from the flow path of the pump body (not shown) via the suction valve, and further enters the plunger case (93) via the flow path from the discharge valve. And is discharged from the discharge port (81) as shown by an arrow c through an electromagnetic valve mechanism composed of an electromagnetic movable piece (85) and the like in the discharge joint (82). After that, the fuel oil reaches the nozzle (4), and the fuel oil sprayed therefrom is ignited and burns. Providing a fuel shut-off valve such as an electromagnetic valve on the discharge side of the electromagnetic pump (3) means that, when the electromagnetic pump is stopped, residual fuel in the pump causes residual fuel to be ejected from the nozzle into the furnace due to residual pressure inside the pump, or the oil in the fuel oil tank. When the surface is higher than the electromagnetic pump (3) as shown in FIG. 2 (7 '), it flows out of the nozzle when the pump is stopped and accumulates in the furnace to prevent accidents such as fire or explosion. .

【0037】図1の様な燃料遮断弁をポンプに内蔵しな
いときには、ポンプの吐出側配管に別個の電磁弁などの
燃料遮断弁を付設する必要がある。流量調整弁(1)な
らびに接手(2)を含む本発明の流量調整装置の作用に
ついては、すでに本明細書の作用の欄で述べたのでこれ
を省略する。
When the fuel cutoff valve as shown in FIG. 1 is not built in the pump, it is necessary to attach a separate fuel cutoff valve such as a solenoid valve to the discharge pipe of the pump. The operation of the flow control device of the present invention including the flow control valve (1) and the joint (2) has already been described in the operation section of the present specification, and will not be described.

【0038】電磁振幅型流量調整弁(1)の電磁コイル
(37)へ付勢する断続パルス電流の周期および周期中
の導通期間(デューテイ比)を定めかつ流体の流量を可
変にするための駆動電源の回路は、例えば本願の出願人
がさきに提案した特公平2−5145公報にも開示され
ているので、その説明は省略する。
Driving for determining the period of the intermittent pulse current energizing the electromagnetic coil (37) of the electromagnetic amplitude type flow regulating valve (1), the conduction period (duty ratio) during the period, and making the flow rate of the fluid variable. The circuit of the power supply is also disclosed in, for example, Japanese Patent Publication No. 2-5145 proposed earlier by the applicant of the present application, and the description thereof will be omitted.

【0039】前記特公平2−5145号公報記載のもの
は、噴霧角度、パターン、噴霧の分布状態を規制して噴
霧量を可変調整するノズルであるのに対し、本願のもの
は流出量を制御しかつ液体に混入する気体を細分化流出
させる流量制御弁である相違があるが、前記した電気的
な制御回路は同様もしくは類似したものでよい。
The nozzle described in Japanese Patent Publication No. 2-5145 regulates the spray angle, the pattern and the distribution of the spray to variably adjust the spray amount. However, there is a difference in the flow control valve for making the gas mixed in the liquid subdivide and flow out, but the above-mentioned electric control circuit may be the same or similar.

【0040】この流量調整弁においては、その休止時す
なわち電磁コイル(37)への切電時には、前記オリフ
イス(12)の弁座(13)は針弁(20)によって閉
塞されていることが原則であるが、若干の開かれたもの
であってもよい場合には、ポンプの休止時に燃料油槽
(7)の油面がポンプより低い際には、リターンノズル
(4)からの戻し燃料配管(5)、流量調整弁(1)、
接手(2)、吸入側配管(8)を経て吐出側配管(9)
までのすべての燃料油がその油槽(7)へ逆流して戻さ
れて各流路が空になるおそれがあり、このことは再起動
時に各油系路の空気排除に時間を要することになる。
In this flow control valve, the valve seat (13) of the orifice (12) is closed by a needle valve (20) in principle when the valve is stopped, that is, when the electromagnetic coil (37) is turned off. However, in the case where the fuel tank may be slightly opened, when the oil level of the fuel oil tank (7) is lower than that of the pump when the pump is stopped, the return fuel pipe (from the return nozzle (4)) 5), flow control valve (1),
Discharge pipe (9) through joint (2), suction pipe (8)
Up to the oil tank (7) may be returned back to the oil tank (7), and each flow path may be emptied, which means that it takes time to remove air from each oil path when restarting. .

【0041】反対に燃料油槽(7' )の様に油面がポン
プより高所にある場合には、前記休止時に燃料油がリタ
ーンノズル(4)から炉内に流出する危険がある。依っ
て斯様な場合には、戻し燃料配管(5)に通電開電磁弁
を介在させて設ければよい。
On the other hand, when the oil level is higher than the pump as in the fuel oil tank (7 '), there is a danger that the fuel oil will flow out of the return nozzle (4) into the furnace during the stop. Therefore, in such a case, the return fuel pipe (5) may be provided with an energization opening solenoid valve.

【0042】また、リターンノズル(4)のリターン側
と流量調整弁(1)との間にアキュムレータ若しくはア
キュムレータ内蔵のストレーナを介設すると、戻し燃料
油の圧力が平均化されてノズルからの噴射脈動を一層低
く抑制し、或いは戻り燃料油に介在するゴミなどの挟雑
物を除去することが出来る。
If an accumulator or a strainer with a built-in accumulator is interposed between the return side of the return nozzle (4) and the flow control valve (1), the pressure of the returned fuel oil is averaged and the injection pulsation from the nozzle is made. Can be further reduced, or contaminants such as trash that are present in the returned fuel oil can be removed.

【0043】流量調整弁(1)の接手(11)は、ポン
プ吸入側の接手(2)の流路に対して直交しているもの
を図示しているが、前記流路に対して鋭角の角度をもっ
て流入するようにしても差支ない。
The joint (11) of the flow regulating valve (1) is shown to be orthogonal to the flow path of the joint (2) on the pump suction side. There is no problem even if it flows in at an angle.

【0044】次に、前記したポンプ(3)の吸入口(1
00)を含む吸入側と流量調整弁(1)の接手(11)
とを接続した接手(2)の流体の通路(10)の形状寸
法を定めるために行った実験の結果を、図3の(a),
(b),(c)、図6の(a),(b),(c)および
図8によって説明する。
Next, the suction port (1) of the pump (3)
(11) Joint between suction side including flow rate control valve (00) and flow control valve (1)
The results of an experiment conducted to determine the shape and dimensions of the fluid passage (10) of the joint (2) connecting
(B), (c), (a), (b), (c) of FIG. 6 and FIG.

【0045】矢印aは燃料油槽(7)から吸入側配管
(8)およびフイルタ(6)を経て吸入口(100)に
入る燃料油の方向を示し、矢印c' は電磁ポンプ(3)
に流入する方向をそれぞれ示す。
The arrow a indicates the direction of fuel oil from the fuel oil tank (7) to the suction port (100) via the suction pipe (8) and the filter (6), and the arrow c 'indicates the electromagnetic pump (3).
The direction of inflow to each is shown.

【0046】d1 は電磁ポンプ(3)に流体の流入する
側の通路(10)の、d2 は接手(2)に吸入口(10
0)から流入する通路(10)の、d3 は接手(2)に
流量調整弁(1)から流入する通路(10)のそれぞれ
直径寸法を表わす。
[0046] d 1 is the side of the passage for flow of fluid to the electromagnetic pump (3) in (10), d 2 is inlet to catch (2) (10
Passages (10) flowing from 0), d 3 represents the respective diameter of the passage (10) flowing from the flow control valve (1) to the catch (2).

【0047】この実験では、燃料油はJIS1号白灯
油、電磁ポンプ(3)の電源は商用交流電源50Hzの
半波整流電流、電圧100V、リターンノズルは1.3
5GPH、雰囲気温度20℃、流量調整弁の駆動電源は
直流70Hzでの結果は次表の通りである。
In this experiment, the fuel oil was JIS No. 1 white kerosene, the power supply of the electromagnetic pump (3) was a half-wave rectified current of a commercial AC power supply of 50 Hz, the voltage was 100 V, and the return nozzle was 1.3.
The results are shown in the following table at 5 GPH, an ambient temperature of 20 ° C., and a drive power source for the flow control valve at a direct current of 70 Hz.

【0048】[0048]

【表1】 燃料油系統の配置構成は、図2の燃料油槽(7)で表し
たものの通りである。
[Table 1] The arrangement configuration of the fuel oil system is as shown by the fuel oil tank (7) in FIG.

【0049】図6の(a)、(b)、(c)は、横軸に
経過時間t、一目盛1/18h(毎時18cmの速度の
ペンレコーダ記録)、縦軸Q(L/h)のリターンノズ
ル(4)からの燃料油噴射流量を、流量調整弁(1)へ
の通電を直流70Hz、周期中の導通期間オンタイム
O.T.をそれぞれ4,5,6,7,8,10,12m
s(1/1000秒)において測定したものであり、最
も吐出脈動の変化の少ないのは図6の(a)であって、
これは図3の(a)に示した形状寸法のものである。よ
って、本願発明の接手(2)の通路は、実験した図6の
(a)と同様にして再び実験したところ結果はそれと全
く同様であった。
FIGS. 6A, 6B and 6C show the elapsed time t on the horizontal axis, 1/18 h on one scale (recording with a pen recorder at a speed of 18 cm per hour), and the vertical axis Q (L / h). The flow rate of the fuel oil injected from the return nozzle (4) is set to 70 Hz by applying a current to the flow rate regulating valve (1), and the ON time of the conduction period during the cycle is set to 0. T. 4, 5, 6, 7, 8, 10, 12m respectively
s (1/1000 seconds), and FIG. 6A shows the smallest change in the discharge pulsation.
This is of the shape and dimensions shown in FIG. Therefore, the experiment of the passage of the joint (2) of the present invention was carried out again in the same manner as in the experiment of FIG. 6A, and the result was completely the same.

【0050】流量調整弁(1)への付勢電流を直流70
Hzとしたことは、図5に示した従来技術のものを13
3Hzで試験した図7の結果に対し、それよりも本願の
図1に示すものの場合には、その約1/2の周波数で周
期の長いために脈動が激しくなるはずであるべきものと
比較したい意図があったからであるが、予想に反してノ
ズルからの噴射脈動がはるかに少なかったことは、前述
した燃料油中の気泡処理の理論の証左である。なお、こ
の状態は透明な合成樹脂製の接手(2)によっても目視
により判然としている。
The energizing current to the flow regulating valve (1) is
Hz is equivalent to 13 in the prior art shown in FIG.
Compared to the results of FIG. 7 tested at 3 Hz, the one shown in FIG. 1 of the present application should be compared with the one shown in FIG. Although there was an intention, the fact that the injection pulsation from the nozzle was much smaller than expected is evidence of the above-mentioned theory of the treatment of air bubbles in fuel oil. This state is also evident visually by the transparent synthetic resin joint (2).

【0051】なお、前述した様に電磁ポンプ(3)が通
常商用交流電源を半波整流した電流をもって駆動されて
いるので、流量調整弁(1)の駆動電源の周波数は前記
半波整流電流の毎秒50又は60の周波数と同調共振し
ない様なその整倍数とならない矩形波の直流周波数を選
んだものである。
As described above, since the electromagnetic pump (3) is normally driven with a half-wave rectified current of the commercial AC power supply, the frequency of the drive power supply for the flow regulating valve (1) is equal to the half-wave rectified current. A DC frequency of a rectangular wave which does not become a multiple of the frequency of 50 or 60 per second so as not to tune and resonate is selected.

【0052】図8に示すものは、横軸に流量調整弁
(1)への付勢電流の周波数Hzにおける周期中の導通
期間オンタイムmsをとり、縦軸にリターンノズルから
の噴射量Q (L/h) をとった流量特性を表わした線図
である。
In FIG. 8, the horizontal axis represents the conduction period on-time ms in the cycle of the frequency of the energizing current to the flow control valve (1) at the frequency Hz, and the vertical axis represents the injection amount Q ( (L / h) is a diagram showing flow rate characteristics.

【0053】図中実線で表したものは70Hzの場合、
一点鎖線で表わしたものは110Hz、点線で表したも
のは130Hzの場合のそれぞれオンタイム一流量特性
である。
In the figure, the value represented by the solid line is 70 Hz.
The one-dot chain line shows the on-time one flow rate characteristic at 110 Hz, and the one shown by the dotted line shows the on-time one flow rate characteristic at 130 Hz.

【0054】なお、この場合には流量調整弁(1)の調
整ロッド(34)の調整ネジ(34' )を回動して70
Hzのときに調整した後そのままで110Hz、130
Hzのそれぞれの前記測定をしたもので、前記調整ネジ
(34' )を回動して、補助バネ(22)および復帰バ
ネ(33)の撓みの和をかえてその合成反発力を変え、
さらに電磁プランジヤ(25)と環状磁極(31)およ
び電磁コイル(37)との相対関係位置を変えると磁力
の強さも若干変化し、同時に針弁(20)がオリフイス
(12)の弁座(13)と離接する関係位置も変化し
て、図8の各線図で示した流量特性も変化する。そして
110Hz、130Hzの場合にもそれぞれの場合に適
した前記調整ネジ(34' )を回動調節することによっ
て図8の70Hzの場合に示された線図類似の形状特性
を得ることができるが、それぞれのオンタイムに対応し
て変化する流量の価は当然同一にはならない。
In this case, the adjusting screw (34 ') of the adjusting rod (34) of the flow rate adjusting valve (1) is turned to rotate the adjusting screw (34').
110Hz, 130
Hz, the adjustment screw (34 ') is rotated to change the sum of the flexures of the auxiliary spring (22) and the return spring (33) to change the combined repulsive force thereof.
Further, when the relative position between the electromagnetic plunger (25), the annular magnetic pole (31) and the electromagnetic coil (37) is changed, the strength of the magnetic force also slightly changes, and at the same time, the needle valve (20) changes the valve seat (13) of the orifice (12). 8) also changes, and the flow characteristics shown in each diagram in FIG. 8 also change. In the case of 110 Hz and 130 Hz, the shape characteristic similar to the diagram shown in the case of 70 Hz in FIG. 8 can be obtained by rotating and adjusting the adjusting screw (34 ') suitable for each case. Of course, the value of the flow rate that changes corresponding to each on-time is not the same.

【0055】なお、流量調整弁(1)の電磁コイル(3
7)へ付勢する断続パルス電流は、その通電の長時間に
亘る場合のコイル自身の温度上昇、燃焼機からの輻射熱
の吸収、雰囲気温度および燃料油の温度変化等によって
該電磁コイル(37)の電気抵抗値の変化による電流値
の変動を生じるので、このことは、磁気吸引力をも変動
させ流量調整弁(1)の機能も損なうことがある。従っ
て、該付勢電流電源には定電流装置を備えることが望ま
しい(特開平2−57816号公報参照)。
The electromagnetic coil (3) of the flow control valve (1)
The intermittent pulse current energized to 7) is caused by a rise in the temperature of the coil itself over a long period of time when the current is supplied, absorption of radiant heat from the combustor, changes in the ambient temperature and the temperature of the fuel oil, and the like. This causes a change in the current value due to a change in the electrical resistance value of the magnetic field, and this may also change the magnetic attraction force and impair the function of the flow control valve (1). Therefore, it is desirable that the energizing current power supply be provided with a constant current device (see Japanese Patent Application Laid-Open No. 2-57816).

【0056】[0056]

【発明の効果】上述した様に、本発明にかかる構成を有
するリターンノズルを備えた燃焼機の燃焼量調整装置
は、上述の作用、実施例の説明の欄で述べた理由によ
り、以下のような効果が得られる。 (a)ガンタイプ油バーナ等のリターンノズルを備えた
燃焼機の燃焼量、すなわち該ノズルからの燃料油の噴射
或いは噴霧吐出量を、単一のノズルで、その燃料油戻し
側からの戻り流量を電磁振幅型の流量調整弁によって、
該流量調整弁の電磁コイルへ断続パルス電流を付勢する
に際し、その周期および主として周期中の導通期間を可
変して、前記戻り流量を加減することによって、前記燃
焼量の無段階もしくは段階的な調整制御を電気的に容易
にすると共に、前記ノズルからの噴射脈動を極めて低く
抑制し、前記脈動による空燃比のアンバランスから生じ
る爆燃もしくは不完全燃焼、立焔などによる騒音ならび
に振動および有害排気ガス等の危険公害を防止する。 (b)前記電磁振幅型流量調整弁を経てリターンノズル
からポンプの吸入側へ戻す余剰燃料油中に含まれる溶存
ガス等の気体は、該流量調整弁における針弁の前記断続
パルス電流の発生する磁力と両方向から圧支しているバ
ネの反発力によってオリフイスの弁座間で振幅をもって
常時往復運動を繰り返す開口時に伴う被砕作用を受け、
液体と共に細分化され、均等的に混合して、流出口から
ポンプの吸入側へ流入するので、該ポンプが、家庭や小
業務用の暖房、給湯機などのバーナの燃料ポンプとして
市場で圧倒的に多く利用されている電磁ポンプである場
合、前記作用の欄で説明した様な、気泡閉塞および吐出
圧力流量の変動による前記(a)項に述べた被害を一層
阻止することができる。 (c)前記流量調整弁の流出口と電磁ポンプの吸入側流
路を連通する通路をほぼ均一な直径と平坦な内面を有す
る比較的小断面積の細孔としたことによって、燃料油等
液体中に含まれる気泡の累積滞留して成長する凹所が無
く、この気泡は細分化されてかつ流速は増して通過し、
ポンプへ吸入され、ここで加圧、ついで吐出され、特に
電磁ポンプを利用した場合には前記(b)項に記載した
効果を一層増大させて噴霧状態の脈動を平滑化し、前記
脈燃変動防止に役立つものである。 (d)燃焼停止時には、流量調整弁の針弁が流出口のオ
リフイスの弁座を閉塞する様にその調整ネジを調整して
置くことによって、前記燃料油の油もれによる火災や不
完全燃焼による有害ガスの発生等の事故を己然に防止す
ることができる。そしてウリターンノズルの戻し管側に
切電閉通電開の電磁弁を設ける必要がないので経済的で
ある。
As described above, the apparatus for adjusting the combustion amount of a combustor provided with a return nozzle having the structure according to the present invention has the following functions and reasons described in the description of the embodiments. Effects can be obtained. (A) The amount of combustion of a combustor provided with a return nozzle such as a gun-type oil burner, that is, the amount of fuel oil injection or spray discharge from the nozzle is determined by a single nozzle, and the return flow from the fuel oil return side. By the electromagnetic amplitude type flow control valve,
When energizing the intermittent pulse current to the electromagnetic coil of the flow regulating valve, the cycle and mainly the conduction period during the cycle are varied to adjust the return flow rate so that the combustion amount is continuously or stepwise. In addition to facilitating electrical control, the pulsation of injection from the nozzle is extremely low, and noise, vibration and harmful exhaust gas due to deflagration or incomplete combustion, standing flame, etc. resulting from air-fuel ratio imbalance due to the pulsation. Prevent dangerous pollution such as (B) A gas such as a dissolved gas contained in excess fuel oil returned from the return nozzle to the suction side of the pump via the electromagnetic amplitude type flow control valve generates the intermittent pulse current of the needle valve in the flow control valve. Due to the magnetic force and the repulsive force of the spring pressing from both directions, the crushing action accompanying the opening which repeats the reciprocating motion constantly with amplitude between the orifice valve seats,
Since it is finely divided with the liquid, uniformly mixed, and flows into the suction side of the pump from the outlet, the pump is overwhelming in the market as a fuel pump for a burner such as a heating or water heater for home use or small business. In the case of the electromagnetic pump widely used in the above, the damage described in the above item (a) due to the clogging of the bubble and the fluctuation of the discharge pressure flow rate as described in the section of the operation can be further prevented. (C) The passage connecting the outlet of the flow control valve and the suction-side flow passage of the electromagnetic pump is made of a relatively small cross-sectional area having a substantially uniform diameter and a flat inner surface. There are no recesses that accumulate and grow by accumulating the bubbles contained therein, and the bubbles are fragmented and pass at an increased flow rate,
It is sucked into a pump, where it is pressurized and then discharged. Particularly when an electromagnetic pump is used, the effect described in the above item (b) is further increased to smooth the pulsation in the spray state and to prevent the pulsation fluctuation. It is useful for. (D) When the combustion is stopped, the adjustment screw is adjusted so that the needle valve of the flow control valve closes the valve seat of the orifice at the outlet, thereby causing a fire or incomplete combustion due to leakage of the fuel oil. Accidents such as generation of harmful gas due to the above can be prevented. And it is economical because there is no need to provide an electromagnetic valve for turning off and on the return pipe on the return pipe side of the return nozzle.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のリターンノズルを備えた燃焼機の燃焼
量調整装置の一実施例の一部断面を表わした構成図であ
る。
FIG. 1 is a configuration diagram showing a partial cross section of an embodiment of a combustion amount adjusting device for a combustor having a return nozzle according to the present invention.

【図2】図1に示した本発明の一実施例を用いた燃焼機
の燃料系統の接続配置を示した構成図である。
FIG. 2 is a configuration diagram showing a connection arrangement of a fuel system of a combustor using the embodiment of the present invention shown in FIG. 1;

【図3】図3の(a),(b)および(c)は本発明に
かかる流量調整弁と電磁ポンプの吸入側へ連通する通路
を備えた接手の形状寸法を定めるための実験に供した接
手の各断面図である。
3 (a), 3 (b) and 3 (c) are used for experiments for determining the shape and size of a joint having a flow communication valve and a passage communicating with the suction side of an electromagnetic pump according to the present invention. It is each sectional drawing of the done joint.

【図4】本発明にかかる流量調整弁の要部拡大断面図で
ある。
FIG. 4 is an enlarged sectional view of a main part of the flow control valve according to the present invention.

【図5】従来技術の流量調整弁の断面図である。FIG. 5 is a cross-sectional view of a conventional flow control valve.

【図6】本発明の前記図3の(a),(b),(c)の
各接手を用いた場合のリターンノズルからの燃料噴射量
の流量調整弁へ付勢断続パルス電流に対する経時的変動
特性線図である。
FIG. 6 is a graph showing the relationship between the intermittent pulse current applied to the flow control valve and the amount of fuel injected from the return nozzle when each of the joints shown in FIGS. 3A, 3B and 3C of the present invention is used. It is a fluctuation characteristic diagram.

【図7】図5に示す従来技術を利用したときの燃料噴射
量の流量調整弁へ付勢断続パルス電流に対する経時的変
動特性線図である。
FIG. 7 is a characteristic diagram of a temporal variation characteristic of the intermittent pulse current for energizing the flow control valve of the fuel injection amount when the conventional technique shown in FIG. 5 is used.

【図8】本発明にかかる装置による、流量調整弁への付
勢断続パルス電流の周期および周期中の導通期間に対す
るリターンノズルからの噴射量とその経時的変動特性線
図である。
FIG. 8 is a characteristic diagram of the amount of injection from the return nozzle with respect to the period of the energizing intermittent pulse current to the flow regulating valve and the conduction period during the period, and the variation with time thereof, by the apparatus according to the present invention.

【符号の説明】[Explanation of symbols]

1.電磁振幅型流量調整弁 2.接手 3.電磁ポンプ 4.リターンノズル 5.戻し燃料配管 6.フイルタ 7.7' .燃料油槽 8. 吸入側配管 9. 吐出側配管 10.通路 11.接手 12.オリフイス 13.弁座 20.針弁 1. 1. Electromagnetic amplitude type flow control valve Joint 3. Electromagnetic pump 4. Return nozzle 5. Return fuel piping 6. Filter 7.7 '. Fuel oil tank 8. 8. Inlet side piping Discharge side piping 10. Passage 11. Joint 12. Orifice 13. Valve seat 20. Needle valve

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 電磁ポンプにより燃料油を圧送してこれ
を噴射燃焼させ、かつ余剰燃料油量を前記電磁ポンプの
吸入側へ戻す還流噴射弁であるリターンノズルの戻り側
と前記電磁ポンプの吸入側との間に、前記戻し量を加減
してリターンノズルからの噴射量を調整する流量調整弁
を介在させたものにおいて、前記リターンノズル(4)
からの戻り流体を導入する流入口(35' )と、導入さ
れた流体を加減して電磁ポンプ(3)の吸入側へ戻すた
めのオリフイス(12)とこのオリフイス(12)の弁
座(13)との開口位置および単位時間あたりの開口度
数を定めるための流体の流路中に軸方向に摺動可能に配
設された針弁(20)と、この針弁に連節連動して両端
をばね(22,33)で圧支付勢された電磁プランジヤ
(25)および前記針弁(20)のオリフイス(12)
に対する開口位置ならびに開口度数などの開口度合いを
可変調整して前記戻し流量を定める磁力を発生させるた
めの断続付勢パルス電流の周期および周期中の導通期間
を可変可能な電源に接続された電磁コイル(37)とを
備えた流量調整弁(1)と、該流量調整弁(1)の前記
オリフイス(12)からの流出口(11' )と電磁ポン
プ(3)の吸入側とを連通させる接手(2)内の通路
(10)をほぼ均一な直径と平坦な内面を有しかつ比較
的断面積の小なる細孔としたことを特徴とする、リター
ンノズルを備えた燃焼機の燃焼量調整装置。
1. A return side of a return nozzle which is a recirculation injection valve for feeding fuel oil under pressure by an electromagnetic pump to inject and burn the fuel oil and return an excess fuel oil amount to a suction side of the electromagnetic pump, and suction of the electromagnetic pump. A flow regulating valve for adjusting the injection amount from the return nozzle by adjusting the return amount between the return nozzle and the return nozzle.
An inlet (35 ') for introducing the return fluid from the pump, an orifice (12) for adjusting the introduced fluid and returning it to the suction side of the electromagnetic pump (3), and a valve seat (13) for the orifice (12). A) a needle valve (20) slidably disposed in an axial direction in a fluid flow path for determining an opening position and an opening degree per unit time with the needle valve; Plunger (25) urged by springs (22, 33) and orifice (12) of needle valve (20)
An electromagnetic coil connected to a power supply capable of varying the period of the intermittently energizing pulse current and the conduction period during the period for variably adjusting the opening position with respect to the opening degree and the opening degree such as the opening frequency to generate the magnetic force that determines the return flow rate A flow control valve (1) having a flow control valve (37), and a joint for communicating an outlet (11 ') of the flow control valve (1) from the orifice (12) and a suction side of the electromagnetic pump (3). (2) Adjusting the combustion amount of a combustor equipped with a return nozzle, characterized in that the inner passage (10) has pores having a substantially uniform diameter and a flat inner surface and a relatively small cross-sectional area. apparatus.
JP24305393A 1993-09-29 1993-09-29 Combustion amount adjustment device for combustor with return nozzle Expired - Lifetime JP2718885B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24305393A JP2718885B2 (en) 1993-09-29 1993-09-29 Combustion amount adjustment device for combustor with return nozzle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24305393A JP2718885B2 (en) 1993-09-29 1993-09-29 Combustion amount adjustment device for combustor with return nozzle

Publications (2)

Publication Number Publication Date
JPH0798113A JPH0798113A (en) 1995-04-11
JP2718885B2 true JP2718885B2 (en) 1998-02-25

Family

ID=17098113

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24305393A Expired - Lifetime JP2718885B2 (en) 1993-09-29 1993-09-29 Combustion amount adjustment device for combustor with return nozzle

Country Status (1)

Country Link
JP (1) JP2718885B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6908299B2 (en) 2002-08-29 2005-06-21 Noritz Corporation Combustion apparatus

Also Published As

Publication number Publication date
JPH0798113A (en) 1995-04-11

Similar Documents

Publication Publication Date Title
JP4562778B2 (en) Integrated fuel supply system
JPS6042351B2 (en) Reflux type volute injection valve
EP0202381A1 (en) Ultrasonic vibration method and apparatus for atomizing liquid material
US4621771A (en) Flow control nozzle
EP1556611B1 (en) A reciprocating liquid pump for delivery of liquid fuel to a domestic burner device
JP2718885B2 (en) Combustion amount adjustment device for combustor with return nozzle
JP4100286B2 (en) Fluid injection valve
JP2656663B2 (en) Anti-pulsation device for gun type oil burner with electromagnetic pump
JPH0610539B2 (en) Flow control nozzle device
US20150308714A1 (en) Method and Apparatus for Controlling and Regulating Flow of Fuel Oil in Heating Systems
JP2675281B2 (en) Fuel oil flow controller for combustor with recirculation injection nozzle
JP3291622B2 (en) Fuel flow control device for oil burner burner
JP3672511B2 (en) Electromagnetic plunger pump for liquid fuel supply
JP3345332B2 (en) Positive displacement electromagnetic pump
JPS63275870A (en) Flow control nozzle
JPS58175717A (en) Fuel oil quantity controlling device for combustion device
JP3586830B2 (en) Fuel flow control device for oil burner burner
JP2649418B2 (en) Fuel removal device used for fuel backdrop prevention device
RU2632639C1 (en) Nozzle with ultrasonic radiator
JP2000249330A (en) Combustion controller through flow regulation valve of combustor with reflux ejection nozzle
JPH1162821A (en) Electromagnetic pump
JPH03282118A (en) Trial operation control method for combustion amount varying device
CN1006855B (en) Powerful ultrasonic atomization oil sprayer
JPH0432608A (en) Method of supplying fuel to hot water maker
JPH1078216A (en) Electromagnetic pump with safety valve

Legal Events

Date Code Title Description
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 19971007

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20071114

Year of fee payment: 10

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20081114

Year of fee payment: 11

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20081114

Year of fee payment: 11

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20091114

Year of fee payment: 12

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101114

Year of fee payment: 13

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111114

Year of fee payment: 14

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111114

Year of fee payment: 14

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121114

Year of fee payment: 15

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121114

Year of fee payment: 15

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131114

Year of fee payment: 16

EXPY Cancellation because of completion of term