JP2627671B2 - Electrophotographic photoreceptor - Google Patents

Description

Description: TECHNICAL FIELD The present invention relates to an electrophotographic photosensitive member, and more particularly, to an electrophotographic photosensitive member containing a disazo pigment having a specific structure in a photosensitive layer.

[Prior Art] Conventionally, inorganic electrophotographic photosensitive members having a photosensitive layer containing selenium, cadmium sulfide, zinc oxide or the like as a main component have been widely used as electrophotographic photosensitive members.

On the other hand, as an electrophotographic photosensitive member having a photosensitive layer containing an organic photoconductive substance as a main component, a photoconductive polymer represented by poly-N-vinylcarbazole or 2,5-bis (p-
Those using low molecular weight organic photoconductive materials such as (diethylaminophenyl) -1,3,4-oxadiazole, and those combining such organic photoconductive materials with various dyes and pigments It has been known.

An electrophotographic photoreceptor using an organic photoconductive substance has a good film-forming property and can be produced by coating, and thus has an advantage that an inexpensive photoreceptor with extremely high productivity can be provided. Also,
It has the advantage that the color sensitivity can be freely controlled by selecting the dyes and pigments to be used, and wide studies have been made so far. Particularly recently, with the development of a function-separated type photoreceptor in which a charge generation layer containing an organic photoconductive dye or pigment and a charge transport layer containing the aforementioned photoconductive polymer or low molecular organic photoconductive substance are laminated. Significant improvements have been made in sensitivity and durability, which have been disadvantages of conventional organic electrophotographic photosensitive members.

Azo pigments exhibit excellent photoconductivity, and since compounds having various properties can be easily obtained by combining the azo component and the coupler component, a large number of compounds have been proposed so far. As related patent documents, for example, JP-A-64-2059 and JP-A-1-94350 are known.

However, conventional electrophotographic tourist objects using disazo pigments are not always sufficient in terms of sensitivity and potential stability upon repeated use, and only a few materials have been put to practical use. .

[Problems to be Solved by the Invention] An object of the present invention is to provide a novel photoconductive material, and to provide an electrophotographic photoreceptor having practical high sensitivity characteristics and stable potential characteristics when repeatedly used. That is.

[Means for Solving the Problems and Action] The present invention comprises an electrophotographic photosensitive member having a photosensitive layer containing a disazo pigment represented by the following general formula (1) on a conductive support.

General formula In the formula, Ar ₁ , Ar ₂ and Ar ₃ are the same or different and each represent a divalent aromatic hydrocarbon group or a heterocyclic group which may have a substituent, and Z ₁ represents an oxygen atom or a sulfur atom. , R ₁ and R ₂ are the same or different and each represent a hydrogen atom, an alkyl group or an aryl group which may have a substituent, and Cp ₁ and C
p ₂ indicates a coupler residue having a phenolic hydroxyl group the same or different, one of a coupler residue represented by the following general formula (2).

General formula In the formula, X may be condensed with a benzene ring to have a substituent. A residue necessary to form a polycyclic aromatic or heterocyclic ring such as a naphthalene ring, an anthracene ring, a carbazole ring, or a dibenzofuran ring; Z ₂ is an oxygen or sulfur atom; R ₃ and R ₄ are hydrogen atoms; An alkyl group, an aryl group, an aralkyl group or a heterocyclic group which may have

Specifically, as Ar ₁ , Ar ₂ and Ar ₃ , for example, o
-Phenylene, m-phenylene, P-phenylene, 2,5
-Pyridinediyl, 2,6-pyridinediyl, 1,4-naphthylene, 1,5-naphthylene, And R ₁ and R ₂ include, for example, methyl,
Examples include groups such as ethyl, phenyl, and 4-cyanophenyl.

Preferred examples of Cp ₁ and Cp ₂ include coupler residues represented by the following general formulas (3) to (7). In the general formulas (3), (4) and (5), X is a naphthalene ring, an anthracene ring, a carbazole ring, a benzocarbazole ring which may have a substituent by condensing with a benzene ring,
It indicates a residue necessary to form a polycyclic aromatic ring such as a dibenzofuran ring or a heterocyclic ring.

Z ₃ in the general formula (3) represents an oxygen atom or a sulfur atom, and 1 is an integer of 0 or 1.

R ₅ and R _{6 in the} general formulas (3) and (4) represent a hydrogen atom, an alkyl group which may have a substituent, an aryl group, an aralkyl group, a heterocyclic group, or a nitrogen atom to which R ₅ and R ₆ bind. Shows a cyclic amino group containing an atom.

R ₇ in the general formula (5) represents a hydrogen atom, an alkyl group which may have a substituent, an aryl group, an aralkyl group or a heterocyclic group.

Examples of the alkyl group in the above expression include groups such as methyl, ethyl, propyl and butyl, groups such as phenyl, diphenyl, naphthyl and anthryl as aryl groups, groups such as benzyl, phenethyl and naphthylmethyl as aralkyl groups, and heterocyclic rings. The groups include pyridyl, chenyl,
Groups such as thiazolyl, carbazolyl, benzimidazolyl, and benzothiazolyl; and cyclic amino groups containing a nitrogen atom include pyrrole, pyrroline, pyrrolidine, pyrrolidone,
And cyclic amino groups derived from indole, indoline, carbazole, imidazole, pyrazole, pyrazoline, oxazine, phenoxazine and the like.

Y in the general formula (7) represents a divalent aromatic hydrocarbon group which may have a substituent or a divalent heterocyclic group containing a nitrogen atom in a ring, and specifically, o- Phenylene, o-naphthylene, perinaphthylene, 1,2-anthrylene, 3,4-
Examples include groups such as pyrazolediyl, 2,3-pyridinediyl, 4,5-pyridinediyl, 6,7-indazolediyl, and 6,7-quinolinediyl.

Further, as a substituent which R _{5 to} R ₈ , X and Y may have, an alkyl group such as methyl, ethyl and propyl, an alkoxy group such as methoxy and ethoxy, a fluorine atom, a chlorine atom, a bromine atom and an iodine atom Such as halogen atoms dimethylamino, alkylamino groups such as diethylamino,
Examples include a phenylcarbamoyl group, a nitro group, a cyano group, and a halomethyl group such as trifluoromethyl.

In the general formula (1), _one of Cp ₁ and Cp ₂ is the general formula (2), the other is the general formula (3), (4) or (5), and X in the formula is a benzene ring. Disazo pigments, which are coupler residues that form a benzocarbazole ring by condensing with a benzocarbazole ring, are also suitable as charge generation materials for semiconductor lasers because their absorption range extends to near the infrared region.

Hereinafter, typical examples of the disazo pigment represented by the general formula (1) are listed, but the disazo pigment represented by the general formula (1) used in the present invention is not limited thereto.

The example method describes only the parts that change in the basic form.

Basic type Illustrative pigment (1) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigment (2) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigment (3) R ₁ , R ₂ : —CH ₃ Z ₁ : oxygen atom Illustrative pigment (4) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigment (5) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigment (6) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigment (7) _{R 1, R 2: -C 2} H 5 Z 1: an oxygen atom Illustrative pigment (8) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigment (9) _{R 1: -CH 3 R 2:} -C 2 H 5 Z 1: an oxygen atom Illustrative pigments (10) Z ₁ : oxygen atom Illustrative pigments (11) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (12) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (13) R ₁ , R ₂ : -H Z ₁ : sulfur atom Illustrative pigments (14) R ₁ , R ₂ : -H Z ₁ : sulfur atom Illustrative pigments (15) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (16) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (17) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (18) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (19) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (20) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (21) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (22) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (23) R ₁ , R ₂ : Z ₁ : oxygen atom Illustrative pigments (24) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (25) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (26) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (27) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (28) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (29) R ₁ , R ₂ : -H Z ₁ : oxygen atom Illustrative pigments (30) R ₁ , R ₂ : -H Z ₁ : oxygen atom The disazo pigment represented by the general formula (1) is obtained by subjecting a corresponding diamine to tetrazotization by an ordinary method and coupling with a coupler in an aqueous system in the presence of an alkali, or converting a tetrazonium salt to a borofluoride salt or a zinc chloride double salt. , N, N-dimethylformamide, dimethylsulfoxide and the like in the presence of a base such as sodium acetate, triethylamine, N-methylmorpholine and the like, and can be easily synthesized.

In the case of synthesizing a disazo pigment in which Cp ₁ and Cp ₂ in the general formula (1) are different coupler residues, one mole of one of the couplers is firstly coupled to 1 mol of the above-described tetrazonium salt, and then the other. One mole of one coupler is coupled for synthesis, or one amino group of a diamine is protected with an acetyl group and the like is diazotized to couple one coupler, and then the protecting group is converted to hydrochloric acid. Can be synthesized by diazotizing it again and coupling the other coupler.

Synthesis Example (Synthesis of Exemplified Pigment (1)) In a 300 ml beaker, add 150 ml of water and 20 ml (0.23 mol) of concentrated hydrochloric acid. (0.032 mol), the mixture was cooled to 0 ° C., and a solution of 4.6 g (0.067 mol) of sodium nitrite dissolved in 10 ml of water was added dropwise over 10 minutes while keeping the liquid temperature at 5 ° C. or lower. After stirring for 15 minutes, the resulting yellow suspension 10.5 g of sodium borofluoride
(0.096 mol) in 90 ml of water was added dropwise with stirring.
The deposited red borofluoride was collected by filtration, washed with cold water, washed with acetonitrile, and dried at room temperature under reduced pressure. Yield: 15.0 g, yield: 84.5% Next, N, N-dimethylformamide (DM
F) 500ml After dissolving 12.6 g (0.042 mol) and cooling the liquid temperature to 5 ° C,
11.9 g (0.020 mol) of the previously obtained borofluoride was dissolved, and then 5.1 g (0.050 mol) of triethylamine was added dropwise over 5 minutes. After stirring for 2 hours, the precipitated pigment was collected by filtration and DM
After washing four times with F and three times with water, it was freeze-dried.

Yield 17.4 g, Yield 88.5% Elemental analysis Calculated value (%) Actual value (%) C 68.51 Actual value (%) H 4.11 Actual value (%) N 14.27 Actual value (%) A photosensitive layer containing a disazo pigment represented by the general formula (1) is provided on a conductive support.

The form of the photosensitive layer may be any known form, but the photosensitive layer containing the disazo pigment represented by the general formula (1) is used as a charge generation layer, and the charge generation layer containing a charge transport material is used as the charge generation layer. A laminated function-separated type photosensitive layer is particularly preferred.

The charge generation layer is formed by dispersing a disazo pigment represented by the general formula (1) in a suitable solvent together with a binder resin,
It can be formed by coating on a conductive support by a known method, and its thickness is, for example, 5 μm or less, preferably 0.1 to 1 μm.

The binder resin used at this time is selected from a wide range of insulating resins or organic photoconductive polymers, but polyvinyl butyral, polyvinyl benzal, polyarylate, polycarbonate, polyester, phenoxy resin, cellulose resin, acrylic resin, polyurethane And the like, and the amount used is determined by the content in the charge generation layer.
It is at most 80% by weight, preferably at most 40% by weight.

The solvent used is preferably selected from those which dissolve the resin and do not dissolve the charge transport layer and the undercoat layer described below.

Specifically, tetrahydrofuran, ethers such as 1,4-dioxane, cyclohexanone, ketones such as methyl ethyl ketone, amides such as N, N-dimethylformamide, methyl acetate, esters such as ethyl acetate, toluene, xylene, Examples include aromatics such as chlorobenzene, alcohols such as methanol, ethanol, and 2-propanol; and aliphatic halogenated hydrocarbons such as chloroform, methylene chloride, dichloroethylene, carbon tetrachloride, and trichloroethylene.

The charge transport layer is stacked on or below the charge generation layer, and has a function of receiving charge carriers from the charge generation layer in the presence of an electric field and transporting the carriers.

The charge transporting layer is formed by dissolving a charge transporting material in a solvent together with a suitable binder resin if necessary, and applying the solution. The thickness of the charge transporting layer is generally 5 to 40 μm.
-30 μm is preferred.

The charge transporting substance includes an electron transporting substance and a hole transporting substance. Examples of the electron transporting substance include 2,4,7-trinitrofluorenone, 2,4,5,7-tetranitrofluorenone, chloranil, and tetralane. Examples thereof include electron-withdrawing substances such as cyanoquinodimethane, and those obtained by polymerizing these electron-withdrawing substances.

Examples of the hole transporting substance include polycyclic aromatic compounds such as pyrene and anthracene, carbazole-based, indole-based, imidazole-based, oxazole-based, thiazole-based, oxadiazole-based, pyrazole-based, pyrazoline-based, thiadiazole-based, and triazole-based compounds. Heterocyclic compounds such as
hydrazone compounds such as p-diethylaminobenzaldehyde-N, N-diphenylhydrazone, N, N-diphenylhydrazino-3-methylidene-9-ethylcarbazole, α-phenyl-4′-N, N-diphenylaminostilbene, 5 Styryl compounds such as-[4- (di-p-tolylamino) benzylidene] -5H-dibenzo [a, d] cycloheptene, benzine compounds, triarylmethane compounds, triphenylamine or a group comprising these compounds (For example, poly-N-vinylcarbazole, polyvinylanthracene, etc.) having

In addition to these organic charge transport materials, inorganic materials such as selenium, selenium-tellurium, amorphous silicon, and cadmium sulfide can be used.

These charge transport materials can be used alone or in combination of two or more.

When the charge transporting substance does not have a film-forming property, an appropriate binder can be used. Specifically, acrylic resin, polyarylate, polyester, polycarbonate, polystyrene, acrylonitrile-styrene copolymer, polyacrylamide, polyamide, chlorine Insulating resin such as fluorinated rubber or organic photoconductive polymer such as poly-N-vinylcarbazole and polyvinylanthracene.

As the conductive support on which the photosensitive layer is formed, for example, aluminum, aluminum alloy, copper, zinc, stainless steel, titanium, nickel, indium, gold, platinum and the like are used. In addition, a plastic (eg, polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, acrylic resin, etc.) obtained by forming a film of such a metal or alloy by a vacuum evaporation method, or conductive particles (eg, carbon black, silver particles, etc.) with an appropriate binder A support coated on a plastic or metal substrate together with a resin, a support in which conductive particles are impregnated in plastic or paper, or the like can be used.

An undercoat layer having a barrier function and an adhesive function may be provided between the conductive support and the photosensitive layer.

The undercoat layer can be formed of casein, polyvinyl alcohol, nitrocellulose, polyamide (nylon 6, nylon 66, nylon 610, copolymer nylon, alkoxymethylated nylon, etc.), polyurethane, aluminum oxide, or the like.

The thickness of the undercoat layer is 5 μm or less, preferably 0.1 to 3 μm.
m is appropriate.

As another specific example of the present invention, an electrophotographic photosensitive member in which the disazo pigment represented by the general formula (1) and the charge transporting substance are contained in the same layer can be mentioned.

At this time, a charge transfer complex composed of poly-N-vinylcarbazole and trinitrofluorenone can be used as the charge transport material.

The electrophotographic photoreceptor of this example can be formed by coating and drying a liquid in which a disazo pigment represented by the general formula (1) and a charge transfer complex are dispersed in an appropriate resin solution.

Regarding the pigment used in any of the electrophotographic photoreceptors, the crystal form of the disazo pigment represented by the general formula (1) may be either crystalline or amorphous.

It is also possible to use a combination of two or more types of disazo pigments represented by the general formula (1), or to use them in combination with a known charge generating substance.

The electrophotographic photoreceptor of the present invention can be widely used not only for electrophotographic copying machines but also for electrophotographic applications such as laser beam printers, CRT printers, LED printers, liquid crystal printers, and laser plate making.

[Examples] Examples 1 to 14 A solution prepared by dissolving 5 g of methoxymethylated nylon (average molecular weight: 32,000) and 10 g of alcohol-soluble copolymerized nylon (average molecular weight: 29,000) in 95 g of methanol on an aluminum support was used. Coated with Meyer bar, dried film thickness 1μ
m undercoat layer was provided.

Next, 5 g of Exemplified Pigment (1) was added to a solution of 2 g of butyral resin (butyralization degree: 63 mol%) in 95 ml of cyclohexanone, and dispersed in a sand mill for 20 hours. The thickness of this dispersion after drying is 0.3 μm on the undercoat layer formed earlier.
Was applied with a Meyer bar and dried to form a charge generation layer.

Next, 5 g of a hydrazone compound having the following structural formula And 5 g of polymethyl methacrylate (number average molecular weight 100,000) was dissolved in 40 g of chlorobenzene, and this was coated on a charge generation layer with a Meyer bar and dried to form a charge transport layer having a thickness of 20 μm. An electrophotographic photoreceptor was prepared.

Electrophotographic photosensitive members corresponding to Examples 2 to 14 were prepared in the same manner as in Example 1 except that the following exemplary pigment was used in place of the exemplary pigment (1).

The electrophotographic photoreceptor thus prepared is negatively charged with a corona discharge of -5 KV using an electrostatic copying paper tester (Model SP-428, manufactured by Kawaguchi Electric Co., Ltd.) and held for 1 second in a dark place. After that, the resultant was exposed to light having an illuminance of 10 lux using a halogen lamp, and the charging characteristics were evaluated.

As the charging characteristics, the surface potential (V ₀ ) and the exposure amount (E1 / 2) required for the surface potential after being left in a dark place to attenuate to half were measured. The results are shown.

Comparative Examples 1 and 2 An electrophotographic photosensitive member was prepared in the same manner as in Example 1 except that a disazo pigment having the following structural formula was used, and the charging characteristics were evaluated in the same manner as in Example 1.

 The results are shown.

(Comparative Example 1) Comparative pigment (1) (Comparative Example 2) Comparative pigment (2) Comparative Examples 1 and 2 correspond to Examples 1 and 2, respectively, indicating that the electrophotographic photoreceptor of the present invention has excellent sensitivity.

Examples 15 to 18 Using the electrophotographic photoreceptors prepared in Examples 1, 2, 5, and 12, fluctuations in the light-portion potential and the dark-portion potential during repeated use were measured.

As a method, each of the above electrophotographic photosensitive members was -6.5 k
V corona charger, exposure optics, developer, transfer charger,
It was affixed to a cylinder of an electrophotographic copying machine equipped with a static elimination exposure optical system and a cleaner. This copying machine is configured so that an image can be obtained on transfer paper as the cylinder is driven.

With this copying machine, the initial dark potential V _D and light portion potential V _L
Were set to around -700 V and -200 V, respectively, and the amount of change in the dark portion potential (ΔV _D ) and the amount of change in the bright portion potential (ΔV _L ) were measured after repeated use 5,000 times.

Note that a negative sign in the amount of change in potential indicates a decrease in the absolute value of the potential, and a positive sign indicates an increase in the absolute value of the potential.

Show the result Comparative Examples 3 and 4 The amount of potential fluctuation during repeated use of the electrophotographic photosensitive members prepared in Comparative Examples 1 and 2 was measured in the same manner as in Example 15. The results are shown.

From the above results, it can be seen that the electrophotographic photoreceptor of the present invention has little potential fluctuation when repeatedly used.

Example 19 A 0.5 μm-thick undercoat layer of polyvinyl alcohol was formed on an aluminum surface of an aluminum-deposited polyethylene terephthalate film.

The dispersion of the disazo pigment used in Example 1 was coated thereon with a Meyer bar and dried to form a 0.2 μm-thick charge generation layer.

Then, 5 g of a styryl compound of the following structural formula A solution prepared by dissolving 5 g of polycarbonate (number-average molecular weight: 55,000) in 40 g of tetrahydrofuran was applied onto the charge generation layer and dried to form a charge transport layer having a thickness of 20 μm.

The charging characteristics and durability characteristics of the electrophotographic photoreceptors thus prepared were evaluated by the same methods as in Examples 1 and 15. The results are shown.

V ₀ : −730 V E1 / 2: 2.9 lux · sec ΔV _D : 0 V ΔV _L : 0 V Example 20 Electrons obtained by applying the charge generation layer and the charge transport layer of the electrophotographic photosensitive member prepared in Example 6 in reverse order. A photoreceptor was prepared, and the charging characteristics were evaluated in the same manner as in Example 1. However, the charging was positive.

V ₀ : +660 V E1 / 2: 3.9 lux · sec Example 21 On the electrification generating layer prepared in Example 6, 5 g of 2,4,7-trinitro-9-fluorenone and 5 g of poly-4,4′-dioxy Diphenyl-2,2-propane carbonate (molecular weight 30
A coating solution prepared by dissolving 5 g of 5) in 50 g of tetrahydrofuran was applied by a Meyer bar and dried to form a charge transport layer having a thickness of 18 μm.

The charging characteristics of the thus prepared electrophotographic photosensitive member were measured in the same manner as in Example 1.

 However, the charging was positive. The results are shown.

V ₀ : +640 V E1 / 2: 9.2 lux · sec Example 22 5 g of Exemplified Pigment 1 was dispersed together with 9.5 g of cyclohexanone using a paint shaker for 20 hours.

A solution prepared by dissolving 5 g of the charge transport material used in Example 1 and 5 g of polycarbonate in 40 g of tetrahydrofuran was added thereto, and the mixture was further shaken for 1 hour.

The coating solution thus prepared was applied to an aluminum support with a Meyer bar and dried to form a photosensitive layer having a thickness of 18 μm.

The electrophotographic photosensitive member thus produced was evaluated for charging characteristics in the same manner as in Example 1. However, the charging was positive.

V ₀ : +710 V E1 / 2: 7.7 lux · sec [Effect of the Invention] In the electrophotographic photoreceptor of the present invention, by using a disazo pigment having a specific structure in the photosensitive layer, charge carrier generation efficiency or injection in the photosensitive layer is performed. Either or both of the efficiencies are improved, and characteristics excellent in sensitivity and potential stability during repeated use are obtained.

Claims (2)

(57) [Claims] 1. An electrophotographic photoreceptor comprising a photosensitive layer containing a disazo pigment represented by the following general formula (1) on a conductive support. General formula In the formula, Ar ₁ , Ar ₂ and Ar ₃ are the same or different and each represent a divalent aromatic hydrocarbon group or a heterocyclic group which may have a substituent, and Z ₁ represents an oxygen atom or a sulfur atom. , R ₁ and R ₂ are the same or different and each represent a hydrogen atom, an alkyl group or an aryl group which may have a substituent, and Cp ₁ and Cp ₂
Represents the same or different coupler residues having a phenolic hydroxyl group, and one of them is a coupler residue represented by the following general formula (2). General formula In the formula, X is condensed with a benzene ring, and may have a substituent; a naphthalene ring, an anthracene ring, a carbazole ring,
A residue required to form a polycyclic aromatic or heterocyclic ring such as a dibenzofuran ring; Z ₂ is an oxygen or sulfur atom; R ₃
And ₄ represent a hydrogen atom, an alkyl group which may have a substituent, an aryl group, an aralkyl group or a heterocyclic group. 2. The electrophotographic photosensitive member according to claim 1, wherein the photosensitive layer comprises at least two layers of a charge generation layer containing a disazo pigment represented by the general formula (1) and a charge transport layer.