JP2618085B2 - Triangle panel frame manufacturing equipment - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION "Industrial application field" The present invention is used for assembling a triangular wooden panel framework such as a roof panel or a ridge roof panel constituting a gable roof. The present invention relates to an apparatus for manufacturing a frame for a triangular panel.

"Conventional technology" In prefabricated single-family homes, various variations are being developed to meet diverse needs.In particular, the roof shape is an important factor in determining the style of a house. Offers various types of roofs, gabled roofs, gambrel roofs, ridge roofs, square roofs, as well as flat roofs.

By the way, when prefabricating this type of roof,
Conventionally, various construction methods have been proposed.
There is a means for constructing a roof by paneling a roof with a frame formed by assembling frame members and a plywood attached to the upper surface of the frame, and joining the panels in a plane direction.

According to such a panel joining method, a panel formed in a factory can be transported to the site, and a roof can be constructed by joining panels at the site, thereby improving workability in the site operation. And the cost can be reduced.

However, in the means for constructing a roof by such a panel joining method, for example, if the roof has a gable structure, the roof can be constituted only by rectangular panels. Yes, but as of now, the shape of the roof is a ridge roof,
If the ridge roof becomes more complex and deformed, the shape of the panel itself will be triangular or parallelogram,
There is a problem that conventional rectangular panel manufacturing equipment cannot cope with the problem.

Moreover, at present, there is no effective and appropriate manufacturing apparatus for framing the core material of such a modified panel, and the development of such an apparatus has been desired.

In addition, fixing the positions of the frame members on the two sides sandwiching the right angle of the triangular panel requires another device when forming triangular panels having different sizes, which leads to an increase in manufacturing cost. .

The present invention has been proposed in view of the above circumstances, and an object of the present invention is to provide an effective and appropriate manufacturing apparatus for constructing a triangular panel framework.

"Means for Solving the Problems" In order to achieve such an object, the present invention provides an apparatus for manufacturing a panel frame having a substantially right-angled triangular shape in plan view, comprising a frame member,
An assembling work table in which a work table for forming a core material or the like has a substantially right-angled triangular shape in plan view, and positions of frame members provided along two sides of the work table at right angles and constituting two sides of the panel frame And a frame member provided at the position of the oblique side of the work table so as to be pivotable about its own center and movable in its own width direction and located on the oblique side of the panel frame An oblique ruler for aligning the positions, positioning pins that are detachably provided on the work table and set the position of the frame material or core material, and a plurality of positioning pins arranged at equal intervals vertically and horizontally on the upper surface of the work table. A pin seat having an insertion hole to be inserted, and detachably provided on the work table by any of the insertion holes, and capable of holding the frame member between the positioning pin and the frame member Comprising a holding clamp, rail members of two sides sandwiching the right angle, is characterized in that is positioned by one of the fixed ruler or the holding clamp.

"Operation" To form a framework having the same size as a work table, for example, by the apparatus for manufacturing a framework for a triangular panel of the present invention,
The angle of the hypotenuse ruler is determined and set by turning it. The frame material is assembled into a triangle in accordance with the hypotenuse ruler and the fixed ruler of the work table, and the inner core material is attached along the positioning pins.

In the case of a frame for a triangular panel having a small size, a positioning pin and a holding clamp are used for positioning the frame, and the frame is set to a triangle using the holding clamp and the oblique ruler. What is necessary is just to attach a core material along the positioning pin set inside the frame material.

Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

1 to 8 show an embodiment of the present invention. In these figures, reference numeral 1 denotes a work table 1a having a substantially right-angled triangular shape in plan view for framing a frame material K and a core material W.
An assembling worktable 2 is provided with fixed rulers that are provided along two sides of the worktable 1a that intersect at right angles and that align the positions of the frame members K that form the two sides of the panel framework.
Is a hypotenuse ruler that is provided at the position of the hypotenuse of the work table 1a so as to be pivotable about its own center and movable in its own width direction and aligns the positions of the frame members K located on the hypotenuse of the panel frame; Reference numeral 4 denotes a positioning pin which is detachably provided on the work table 1a and sets the position of the frame material K or the core material W. The reference numerals 1 to 4 constitute the main members of the frame manufacturing apparatus.

The assembling work table 1 is mainly composed of a frame that supports the work table 1a, and more specifically, forms a support frame 1b of the work table 1a by assembling a grooved steel into a triangle,
This is held by the six leg portions 1c, and a part is reinforced by the angle material.

Work table 1a placed on this assembly work table 1
Are formed in a substantially right-angled triangular shape in a plan view, and on the upper surface thereof, insertion holes 5a, 6a into which the positioning pins 4 are inserted.
A plurality of first and second pin seats 5 and 6 each having the same are arranged vertically and horizontally at equal intervals. More specifically, as shown in FIG. 2, the pin seats 5 and 6 are arranged at grid positions in accordance with the basic module, respectively, so that the workability during the production of the framework is improved. I have. That is, in the planning of an industrialized house, dimensions of components such as a wall panel and a roof panel are determined by a method mainly based on grid planning according to the basic module. The size d of one grid is set, and pin seats 5 and 6 are arranged at the positions of the grid (see FIG. 2).

The first pin seat 5 is provided along the fixed ruler 2 so as to hold the frame member K between the fixed ruler 2 and the fixed ruler 2, and these pin seats 5 are separated by 3 grids in the embodiment. And it is attached.

Further, the second pin seats 6 are configured such that they are attached at intervals of one grid from the position of the pin seat 5 toward the oblique side with respect to the first pin seat 5.
The first pin seat 5 is provided with one insertion hole 5a, and the second pin seat 6 is provided with two insertion holes 6a at diagonal positions of the pin seat 6, for the frame material and the core material. The two position alignments are also used.

On the other hand, in the embodiment, reference pin seats 7 and 8 for placing the horizontal core material (core material orthogonal to W) are provided on the work table 1a at positions separated by 4 grids from the apex facing the hypotenuse. In addition, each reference pin seat 7, 8 has an insertion hole 7a,
8a are formed in a staggered manner. When the positioning pins 4 are inserted into the insertion holes 7a and 8a,
It is designed so that the frame material K can be sandwiched between them.

As shown in FIG. 5, a holding clamp 10 for positioning and holding the frame material K positioned by the positioning pins 4 on the work table is detachably set on the work table 1a. (See FIG. 5).

The holding clamp 10 includes a substrate 10b having a stop pin 10a inserted into the insertion hole 6a of the second pin seat 6, and a substrate 10b.
and a pressing shaft 10d supported by the operating lever 10c and moved back and forth by operating the operating lever 10c. The substrate 10b is set on the second pin seat 6, and the operating lever 10c is tilted to the positioning pin 4 Pressing the frame material K installed along
Press and fix by 10d.

Next, the fixed ruler 2 will be described. This is for setting the position of the frame member K located on two sides intersecting the right angle of the triangular panel, and is provided along the side intersecting the right angle of the work table 1a. In the embodiment, the short bar 2a is fixed along the longitudinal direction of the plurality of work tables 1a.

The fixed ruler 2 is provided with a bottom-side alignment clamp 15 as shown in FIG. The bottom alignment clamp 15 mainly includes a main body bracket 15a fixed to a flat bar 2a constituting the fixed ruler 2, and a pressing shaft 15c supported by the main body bracket 15a and moved back and forth by operating the operation lever 15b. The frame member K configured and installed along the positioning pin 4 of the first pin seat 5 is
To press and fix.

Next, the hypotenuse ruler 3 is set at a position to be the hypotenuse of the work table 1a and aligns the positions of the frame members K located on the hypotenuse of the frame of the triangular panel. Specifically, the hypotenuse ruler constitutes the main body of the hypotenuse ruler. A long ruler body 3a to be fixed and an angle setting mechanism 3b for fixing both ends of the ruler body 3a and setting the angle of the ruler body 3a are mainly constituted.

The ruler body 3a is supported movably in its width direction via a guide rail 3c provided on the work table 1a at the lower surface of the central portion thereof, and via a slider pin 3e fitted to the guide rail 3c. It is mounted so that it can turn horizontally.

The angle setting mechanism 3b is provided with a position setting slide plate 3f provided in parallel with a vertex of the work table 1a, and an angle setting pin hole 3g of the slide plate 3f and a ruler body.
It mainly comprises a clamp mechanism 3h for gripping the end of 3a.

The slide plate 3f has two pin holes for angle setting on both sides of the slide plate 3f in order to cope with two kinds of gradients.
3g is formed, and the clamp mechanism 3h is formed through these pin holes 3g.
Is set, and the angle of the ruler body 3a can be set by fixing the ruler body 3a by the clamp mechanism 3h.

On the other hand, the clamp mechanism 3h that grips the end of the ruler body 3a is
The structure is as shown in FIG. That is, this is the mounting plate 3j to which the positioning pins 3i inserted into the pin holes 3g are fixed.
An operating lever 3k pin-connected to the mounting plate 3j, a gripping portion 3l which is pin-connected in the middle of the operating lever 3k, and is set with the ruler body 3a crotch, and a tip of the gripping portion 3l Is mainly composed of a fine adjustment screw 3m that is screw-coupled to and presses the side surface of the ruler body 3a.
The position of the ruler 3a is set by gripping the ruler 3a with the ruler 3a interposed therebetween and inserting the positioning pin 3i into the pin hole 3g.

Next, the operation of the apparatus for manufacturing a frame for a triangular panel configured as described above will be described with reference to FIG. 2 and FIG.

In order to actually assemble the frame of the panel using the frame manufacturing apparatus having such a configuration, the oblique ruler 3 is set in accordance with the slope of the oblique side of the frame to be formed, and the position of the core material inside the frame is adjusted. The positioning pin 4 is set up on the pin seats 5 and 6, and the core material W and the frame material K are assembled along the positioning pin 4, the fixed ruler 2, and the edge of the hypotenuse ruler 3. At this time, it goes without saying that the frame member K is restrained between the positioning pin 4 and the frame member K by using the bottom-side alignment clamp 15 so that the frame member K is fixed so as not to be displaced during nailing work.

To set the hypotenuse ruler 3, the ruler body 3a is turned, the positioning pin 3i of the clamp mechanism 3h is inserted into the angle setting pin hole 3g of the slide plate 3f, and the ruler body is rotated by the ramp mechanism 3h.
The operation is performed by gripping 3a.

When the frame to be assembled is small, the position of the frame member K is set by the positioning pin 4 without using the fixed ruler 2, and the position of the frame member K is restrained by using the holding clamp 10.

In the embodiment, since the outer shape of the triangular panel to be formed is formed in the inner space surrounded by the fixed ruler 2 and the hypotenuse 3,
By arranging the frame member K of the frame by these, the frame body constituting the outer shape of the frame can be easily assembled.
Pin seat of work table 1a parallel to the set of hypotenuse ruler 3
Since the positioning pins 4 can be inserted along the patterns of the inner cores 5 and 6 and the inner cores W can be arranged along these positioning pins 4, the assembly of the inner cores W can be easily performed. Can be performed, and the workability of assembling the framework can be improved.
There is an advantage that the efficiency can be improved and the quality of the framework can be improved.

Further, in the embodiment, even when the framework is small, the position of the frame member K can be set by combining the positioning pins 4 and the holding clamps 15, so that the framework of triangular panels of various sizes is constructed. There is an advantage that it can be done.

FIG. 8 shows a form of a frame that can be formed by using this frame manufacturing apparatus. The angle of the hypotenuse and the size of the frame differ depending on the combination of the hypotenuse ruler 3, the positioning pin 4, and the fixed ruler 2. Various triangular frames such as T _{1 to} T ₈ can be manufactured.

[Effects of the Invention] As described above, the present invention is a panel frame manufacturing apparatus having a substantially right-angled triangular shape in plan view, and a work table for framing a frame material, a core material, and the like has a substantially right-angled triangular shape in plan view. An assembling work table, a fixed ruler provided along two sides intersecting at right angles to the work table and capable of aligning the positions of the frame members forming the two sides of the panel framework, and an oblique side of the work table. A bevel ruler that is provided at a position so as to be pivotable about its own center and movable in its own width direction and aligns the position of the frame material located on the hypotenuse of the panel frame, and is removable on the work table Positioning pins for setting the position of a frame material or a core material provided on the work table, a plurality of pin seats provided on the upper surface of the work table at equal intervals vertically and horizontally and having insertion holes for inserting the positioning pins; And a holding clamp detachably provided on the work table by any one of the above, and capable of holding the frame material between the work table and the positioning pin, wherein the frame material on two sides sandwiching a right angle is the fixed ruler or Since it is characterized by being positioned by any one of the holding clamps, the combination of the hypotenuse ruler, the positioning pin, and the fixed ruler can easily perform the frame of the frame material and the core material, and The squareness, straightness, flatness, etc. can be easily obtained without relying on intuition or experience. In addition, since the work can be standardized and performed without relying on the intuition and experience of the worker, a frame having uniform dimensions and each accuracy can be mass-produced, and thus a high-quality triangular wooden panel can be manufactured. Can be manufactured. Further, according to the above, there is an excellent effect that it is possible to provide an effective and appropriate manufacturing apparatus for forming a triangular panel framework. Furthermore, when manufacturing a small triangular panel, the frame material on two sides sandwiching the right angle can be positioned by a holding clamp instead of a fixed ruler, so that another manufacturing apparatus is not required for each size of the triangular panel, and thus the manufacturing is performed by this method. Cost can be reduced.

[Brief description of the drawings]

1 to 8 show an embodiment of an apparatus for manufacturing a frame for a triangular panel according to the present invention. FIG. 1 is a perspective view schematically showing the entire apparatus, and FIGS. 2 and 3 are frames. FIG. 4 is a cross-sectional view showing the configuration of a pin seat and a positioning pin, FIG. 5 is a side view showing a holding clamp, FIG. 6 is a side view showing a clamping mechanism of a hypotenuse ruler,
FIG. 7 is a side view showing a bottom side aligning clamp mechanism, and FIG. 8 is a plan view showing a form of a frame that can be formed by using the frame manufacturing apparatus. 1a ... Work table, 1 ... Work table, 2 ... Fixed ruler,
3 ... hypotenuse ruler, 4 ... positioning pin, 5, 6 ... pin seat, W ... core material, K ... frame material, 10 ... holding clamp, 15
…… Bottom alignment clamp.

Claims (1)

(57) [Claims] 1. An apparatus for manufacturing a panel frame having a substantially right-angled triangular shape in a plan view, comprising: an assembling work table in which a work table for forming a frame material, a core material and the like has a substantially right-angled triangular shape in a plan view; A fixed ruler that is provided along two sides that intersect at right angles and that can align the positions of the frame members that form the two sides of the panel framework; and An oblique ruler that is provided so as to be pivotable and movable in its own width direction and aligns the position of a frame material positioned on the oblique side of the panel frame; and a frame material or a core material that is removably provided on the work table. A positioning pin for setting a position, a plurality of pin seats provided on the upper surface of the work table at equal intervals in the vertical and horizontal directions and provided with insertion holes for inserting the positioning pins, and the work is performed by any of the insertion holes. A holding clamp detachably provided on the cable and capable of holding the frame member between the positioning pin and the frame member, wherein the two side frame members sandwiching the right angle are either the fixed ruler or the holding clamp. An apparatus for manufacturing a frame for a triangular panel, characterized by being positioned by: