JP2598728B2 - Counter manufacturing method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a counter installed in, for example, a dressing room or a toilet room, and more particularly to a method of manufacturing a counter used to form a gel coat layer on a side surface of the counter. Things.

[0002]

2. Description of the Related Art Conventionally, as shown in FIG. 5, a counter 1 installed in a dressing room or a toilet room has a flat plate portion 1b having an opening 1a at the center thereof, and a flat plate portion 1b.
b, the upright portion 1c rising from the rear end, and the flat plate portion 1
and apron 1d hanging down from the tip of b. The surface of the counter 1 is a smooth surface on which a gel coat layer (not shown) is formed.

In the dressing room where the counter 1 is installed, the length of the space in which the counter 1 is installed is not uniform, so the length of the counter 1 also corresponds to the length of this space. Therefore, conventionally, the end of the molded counter 1 is cut to a predetermined length so as to correspond to the length of the installation space. However, when the end of the counter 1 is cut in this way, the cut surface becomes
Since the raw material is exposed to the outside, the counter cannot be directly installed in a dressing room or the like. Therefore,
Conventionally, in order to conceal the exposure of the cut surface of such a counter, as shown in FIG. 1e, and
An apron plate 2 having an inclined surface 2a having the same angle as the inclined angle of the inclined surface 1e of the counter 1 is formed on the inclined surface 1e and a gel coat layer is formed on the outer surface 2b. When the apron plate 2 is adhered to one side of the counter 1 in this manner, not only can the cut surface be concealed and the counter 1 having the gel coat layer formed on all the parts exposed to the outside can be obtained, but also the counter 1 can be used. Since the end of the bonding surface with the apron plate 2 is formed at the corner of the counter 1, it is possible to eliminate a sense of incongruity in appearance.

[0004]

However, as in the above-described conventional method of manufacturing a counter, the counter 1
It is extremely difficult to form the inclined surfaces on both the apron plate 2 and the apron plate 2 with high precision, which not only hinders the reduction of the manufacturing time but also increases the cost. As a countermeasure to prevent exposure of the cut surface where the gel coat layer is not formed as described above, a method of simply applying a gel coat resin to the cut surface with a brush or the like can be considered, but the cut surface usually has large undulations and irregularities. Because there are many cases,
If this is attempted to be smoothed with a sandpaper or the like after the application of the gel coat resin, the raw material inside the counter 1 will be partially exposed to the outside again, so that it cannot be adopted.

Accordingly, the present invention has been proposed to solve the problems of the above-described conventional method of manufacturing a counter, and is intended to simply, quickly and at low cost to form a smooth gel coat layer on the cut surface of the counter. It is an object of the present invention to provide a method for manufacturing a counter capable of performing the above.

The present invention has been proposed in order to achieve the above object, and includes a step of applying one gel coat resin to a cut surface of a counter, and a step of forming a smooth surface on an upper surface.
Applying the other gel coat resin on the smooth surface of the obtained smooth plate , and cutting the counter surface coated with the one gel coat resin before the one and / or the other gel coat resin is cured. Bonding the other gel coat resin to the smooth surface of the smooth plate coated with the other gel coat resin, and integrating and curing the one and the other gel coat resins.

[0007]

According to the method of manufacturing a counter according to the present invention,
Since the interface with the smooth surface of the gel coat resin applied on the smooth surface formed on the upper surface of the smooth plate becomes the outer surface of the gel coat layer formed on the cut surface of the counter as the final product, the cut surface of the counter Even when undulations and irregularities are formed on the surface, a smooth gel coat layer can be formed without being affected by the undulations and the like.

[0008]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a method for manufacturing a counter according to the present invention will be described in detail with reference to the drawings. The manufacturing method of this counter, as shown in FIG. 1, a smoothing plate 1
The other gel coat resin 12 is applied to the upper surface 10a of the
To cure. This smooth plate 10 is made of a glass plate having a width longer than at least the width of the counter 1 shown in FIG. 5, and the upper surface 10a to which the other gel coat resin 12 is applied is mirror-finished. Things. A gel coat resin 12 is provided on the upper surface 10a of the smooth plate 10.
When the application is completed, then, as shown in FIG. 2, the brush 1 is placed on the cut surface 13a of the counter 13 whose one end is cut.
4, one gel coat resin 15 is applied. Then, before the application of the one gel coat resin 15 is completed, and before the gel coat resin 15 is applied and cured, the one gel coat resin 15 and the other gel coat resin applied to the cut surface 13a of the counter 13 are applied. As shown in FIG. 3, the counter 1
3 is erected on the smooth plate 10 and the two are combined.
Then, the other gel coat resin 12 applied on the upper surface 10a of the smooth plate 10 and the one gel coat resin 15 applied to the cut surface 13a of the counter 13
As shown in FIG. 4, they are adhered to each other and integrated. And
One and the other of gel coat resin 15, 12 described above is integrated as described above, after one and the other gel coat resin 15 and 12 the the gelcoat layer by curing, and the smooth plate 10 and the counter 13 Isolated
Was finally cut remove excess gel coat resin (burr) other than the gel coat layer on the cut surface 13a of the counter 13 to obtain the final product serving counter 1 shown in FIG.

According to the counter manufacturing method of the present embodiment described above, the upper surface 10 of the mirror-finished smooth plate 10
a of the upper surface 10 of the other gel coat resin 12 applied to the
The interface with a is the cut surface 1 of the counter 13 as the final product
Since the outer surface of the gel coat layer 3a is formed on the outer surface of the gel coat layer, even when the cut surface 13a of the counter 13 has undulations and irregularities, a smooth gel coat layer can be formed without being affected by these undulations. Can be formed.

In the above embodiment, the other gel coat resin 12 applied to the upper surface 10 a of the smoothing plate 10 is cured, and the one gel coat resin 15 applied to the cut surface 13 a of the counter 13 is cured. The method of bringing both gel coat resins 12 and 15 into close contact and integrating them has been described.
In the present invention, contrary to the above-described method, one gel coat resin 15 applied to the cut surface 13a of the counter 13 is cured and the other gel coat resin 12 applied to the upper surface 10a of the smooth plate 10 is cured. And both gel coat resins 15,
12 may be adhered and integrated.

In the above embodiment, the smooth plate 10 having the upper surface 10a coated with the other gel coat resin 12 and the counter 13 having the cut surface 13a coated with the one gel coat resin 15 are united to form the two gel coat resins. 12,1
As a method for adhering integrated 5 has been adopted a method of erecting the counter 13 on the smooth plate 10, since the counter 13 with normal weight, a counter 13 on necessarily flat plate 10 as described above standing It is not necessary to make the smooth plate 10 coated with one of the gel coat resins 12 cover the cut surface 13a of the counter 13 from above. For example, the smooth plate 10 and the counter 13 may be erected from each other. Then, a method of combining the two may be adopted. That is, the step of integrating one and the other gel coat resin by joining the cut surface of the counter and the smooth surface of the smooth plate constituting the present invention is performed before any one of the one and the other gel coat resin is cured. An optimum method may be adopted according to various conditions such as whether the counter or the smooth plate is easily moved to integrate the two.

[0012]

As is apparent from the above description of one embodiment of the present invention, according to the method for manufacturing a counter according to the present invention, the other gel coat resin applied on the smooth surface of the smooth plate and Since the interface with the surface is the outer surface of the gel coat layer formed on the cut surface of the counter, which is the final product, even if the cut surface of the counter has undulations or irregularities, it will affect these undulations, etc. A smooth gel coat layer can always be formed without being performed. Therefore,
According to the present invention, the cut surface of the counter on which the cut gel coat layer is not formed can be a surface on which a smooth gel coat layer is formed, like the upper surface of the flat plate portion of the counter or the like. As described above, it is not necessary to use an apron plate that is difficult to process in order to avoid exposing the cut surface and conceal the cut surface. Therefore, it is possible to easily, quickly and at low cost to manufacture a counter as an end product.

[Brief description of the drawings]

FIG. 1 is a front view schematically showing a step of applying another gel coat resin to the upper surface of a smooth plate .

FIG. 2 is a perspective view schematically showing a main part of a step of applying one gel coat resin to a cut surface of a counter.

FIG. 3 shows a smooth surface coated with the other gel coat resin.
It is a perspective view which shows typically the principal part of the process of raising the counter to which one gel coat resin was apply | coated on the board , and integrating one and the other gel coat resin.

FIG. 4 is a front view schematically showing a main part in a state where one and the other gel coat resins are integrated with each other;

FIG. 5 is a perspective view showing an appearance of a counter as a final product.

FIG. 6 shows a conventional method of manufacturing a counter, and is a perspective view showing a main part of a method of bonding the counter and an apron plate.

[Explanation of symbols]

 Reference Signs List 1 counter 10 smooth plate 12 other gel coat resin 13 cut counter 15 one gel coat resin

Claims (1)

(57) [Claims] 1. A step of applying one gel coat resin to a cut surface of a counter, and a step of forming a smooth surface on the upper surface.
A step of applying the other gel coat resin on the smooth surface of the plate ; and a step of applying the one gel coat resin to the cut surface of the counter and the other gel coat before the one and / or the other gel coat resin is cured. Resin applied
Bonding a smooth surface of a smooth plate and integrating the one and the other gel coat resins and curing the gel coat resin.