JP2585185B2 - Hairy rug manufacturing method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a hairy rug, in which a pile yarn is inserted while a contour of a design is drawn on the back surface of a base cloth to plant a pile.

[0002]

2. Description of the Related Art As a method of inserting a pile yarn while drawing a contour of a pattern on the back surface of a base cloth and planting the pile, a method using a hook-drag machine with one needle exemplified in Japanese Utility Model Publication No. 55-28795 is used. And a method in which a needle uses one or several flocked sewing machines as exemplified by Japanese Patent Publication No. 1-143939. In either case, the back side of the fabric is handwritten with a felt-tip pen, or paint is sprayed on the original drawing with the outline of the design cut out,
Put the outline of the design to be drawn on the pile surface, follow the outline with your eyes, and when using a hook drag machine, move the hook drag machine by hand toward the base fabric stretched on the wooden frame, and use the flocking sewing machine In this case, the pile is planted by moving the base cloth on the sewing machine table by hand. As the felt pen that draws the outline of the design, a commercially available writing pen is used, and a general commercial product such as a building paint is also used as a spray paint.

[0003]

The inks and paints of these commercially available felt pens use a water-resistant pigment which cannot be easily washed away, and most of the outline of the pattern attached to the back of the base fabric is used. Even if is covered by the back stitch of the pile, a part thereof will appear from the gap of the back stitch and will remain semipermanently as a trace on the back of the hairy rug.
Conventionally, this type of furnishing is finished by applying a backing agent on the back surface or pasting a secondary base cloth, and is covered by the backing agent or the secondary base cloth, so that traces of the pattern are printed. Is not annoying. Recently, however, to soften the texture in response to the demands of consumers,
Alternatively, for the purpose of facilitating the absorption of moisture, or the ease of washing, etc., there is a tendency that finishing with a backing agent or a secondary base cloth is omitted, in which case the design attached to the back of the base cloth The outline will remain semipermanently as a trace on the back of the hairy rug.

[0004] For this reason, use of a sublimable dye which changes with time and disappears has been proposed in order to prevent the outline of the pattern attached to the back surface of the base fabric from becoming a trace and remaining semipermanently.
However, sublimation dyes have no problem if the pile is immediately planted with the contour of the design, but for production adjustment and other reasons, the time from contouring the pattern to planting the pile becomes longer. In the meantime, the outline of the design sublimates and disappears. Therefore, in particular, the outline printing process and the pile planting process are separated and haired, as in the case where the outline of the pattern is put together on a large number of base fabrics and stocked, and the base fabric is sequentially taken out and the pile is planted. Problems arise when trying to increase the production efficiency of rugs. Japanese Patent Laying-Open No. 4-126683 proposes projecting the outline of a symbol on a base cloth using an optical device in order to prevent the outline of the symbol from remaining semipermanently. Insufficiency of piles makes pile planting work difficult and dangerous.

[0005]

SUMMARY OF THE INVENTION Accordingly, the object of the present invention is to draw a contour of a design so that hairy rugs can be washed and removed without recontamination at the time of washing after pile planting without such inconvenience. .

[0006]

According to the present invention, there is provided a method of manufacturing a hair-covered rug. The hair-covered rug is provided with a pile thread 13 inserted into a pile 15 while drawing an outline 12 of a design 11 on the back surface of a base cloth 14. in the manufacturing process, the contour 12 of the design 11 parts of
Marks 17 that are shown separately are ultramarine, safflower and Berens blue.
It is characterized in that a pile 15 is planted along the mark 17 by attaching it to the back surface of the base cloth 14 with a washable dye selected from the group.

[0007] ultramarine, safflower and Berensu blue, when immersed in water that hardly fall off adhering to the fibers is removed by washing with water without re-contaminating the fibers immediately liberated from fibers, with materials for textile products such as woven or knitted fabric It is used to indicate the type, lot, and the like of a material of a certain yarn, and is generally called "Berens" and is commercially available .

[0008] ThusUltramarine, safflower and velene blue
Is immediately released from the fiber when immersed in water and re-fouls the fiber.
It is washed and removed without dyeing.
Shows washing fastness and dyeing fastness.
Washing resistance of at least about 1 class only by adhering
Dye showing fastness Normal dyes commonly usedAnd washable
PigmentIs distinguished.

The mark 17 may be attached only to a main portion, such as a cornered portion or a curved portion, by which the contour 12 of the symbol 11 can be confirmed so as to draw the contour 12 of the symbol 11. It is not necessary to clearly draw the outline 12 of the line 11. FIG. 1 is a view showing a hairy rug 16 in a pile planting process as viewed from the back, and in FIG.
Is a needle.

[0010]

The present invention provides a soft touch by touching bare feet, absorbs the moisture of bare feet after bathing, enables washing with a home washing machine in the same manner as bath towels, and facilitates drying. It is desired that the bath mat and other hair-covered rugs 16 for water circulation be finished without backing with a backing agent or a secondary base cloth. Hairy rug 1 without such backing
In No. 6, the contour of the design provided for the pile planting work is left as a trace on the back surface, but in the present invention, the ultramarine, safflower and Berens, which show the contour 12 of the design,
Blue is released from the fiber as soon as it is immersed in water.
It is intended to be removed during washing without polluting the symbol
Mark 17 indicating the outline 12
The base cloth 14 on which the pattern is drawn by the pile
Not on the pile side, that is, on the surface of
Since it is attached to the back of the base cloth 14 covered with the stitch,
Even if the mark 17 is not washed and removed after the planting of the il, there are no inconveniences such as impairing the appearance of the hairy rug 16, contaminating bare feet and floor surface during use, and contaminating a bath towel or the like to be washed at the same time.

The mark 17 on the back surface of the base fabric that has been miswritten can be washed with water and rewritten, and since the mark 17 does not disappear until the pile is planted, the contour printing process and the pile planting process are separated. To increase the production efficiency of hairy rugs.

[Brief description of the drawings]

FIG. 1 is a rear perspective view of a hairy rug during a pile planting process.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 11 Pattern 12 Outline 13 Pile thread 14 Base cloth 15 Pile 16 Hairy rug 17 Mark 18 Needle

Claims (1)

(57) [Claims] 1. In a manufacturing process of a hairy rug 16 in which a pile 15 is inserted by inserting a pile yarn 13 while drawing an outline 12 of a design 11 on the back surface of a base cloth 14, the outline 1 of the design 11 is
Mark 17 partially showing 2 is ultramarine, safflower and belem
A method of manufacturing a hair-covered rug, comprising: attaching a pile 15 along a mark 17 to a back surface of a base cloth 14 with a water-washable dye selected from blue .