JP2572477B2 - Manufacturing method of retardation plate - Google Patents

Manufacturing method of retardation plate

Info

Publication number
JP2572477B2
JP2572477B2 JP2106527A JP10652790A JP2572477B2 JP 2572477 B2 JP2572477 B2 JP 2572477B2 JP 2106527 A JP2106527 A JP 2106527A JP 10652790 A JP10652790 A JP 10652790A JP 2572477 B2 JP2572477 B2 JP 2572477B2
Authority
JP
Japan
Prior art keywords
film
retardation plate
stretching
retardation
polymer film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2106527A
Other languages
Japanese (ja)
Other versions
JPH045601A (en
Inventor
繁義 杉渕
崇 荒川
隆一 溝口
光宏 成田
満雄 平松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanritsu Electric Co Ltd
Original Assignee
Sanritsu Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanritsu Electric Co Ltd filed Critical Sanritsu Electric Co Ltd
Priority to JP2106527A priority Critical patent/JP2572477B2/en
Publication of JPH045601A publication Critical patent/JPH045601A/en
Application granted granted Critical
Publication of JP2572477B2 publication Critical patent/JP2572477B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、液晶表示体の色補償板や計測器、CRTフィ
ルタ等の円偏光板の構成部材として用いられる位相差板
の製造方法に関する。
Description: TECHNICAL FIELD The present invention relates to a method for manufacturing a retardation plate used as a component of a circularly polarizing plate such as a color compensator for a liquid crystal display, a measuring device, and a CRT filter.

〔従来の技術〕 一般に位相差板はポリカーボネートフィルム、ジアセ
テートフィルム、アセテートブチレートフィルム、その
他の高分子フィルムを加熱延伸したものやポリビニルア
ルコール(PVA)フィルムを延伸配向して両面を繊維素
系フィルムで積層したものが使用されている。とくに、
最近ではポリカーボネートフィルム、繊維素系フィルム
を加熱延伸したものが多く用いられている。
[Prior art] Generally, a retardation plate is formed by heating and stretching a polycarbonate film, a diacetate film, an acetate butyrate film, other polymer films, or a polyvinyl alcohol (PVA) film by stretching and orientation, and a fibrous film on both sides. Is used. In particular,
Recently, a polycarbonate film or a film obtained by heating and stretching a cellulose-based film is often used.

しかしながら、高分子フィルムの光学的特性は、膜
厚、延伸温度と速度、延伸方法等の条件により大きく左
右され、とくに加熱延伸する場合は温度分布の不均一性
によりフィルムの軟化温度が相違し、延伸張力との関係
で光学的に均一な位相差板を製造することは非常に困難
であるとされていた。
However, the optical properties of the polymer film greatly depend on the conditions such as film thickness, stretching temperature and speed, stretching method, etc., especially when stretching by heating, the softening temperature of the film is different due to non-uniformity of the temperature distribution, It has been considered very difficult to produce an optically uniform retardation plate in relation to the stretching tension.

従って、位相差板には部分的に波長のバラツキが出現
するために、完全な光学用途に使用する場合、要求する
光学特性が得られず、歩留りが悪くて大面積で使用でき
る光学性能が要請される用途には限界があった。
Therefore, since the wavelength difference appears partially in the retardation plate, when used for complete optical applications, the required optical characteristics cannot be obtained, and the yield is poor and optical performance that can be used in a large area is required. There are limits to the applications used.

〔発明が解決しようとする課題〕[Problems to be solved by the invention]

本発明は上記の問題点に着目してなされたものであっ
て、高い歩留りで、バラツキが小さく均一な波長特性を
もつ位相差板を容易に製造することができる方法を提供
することを課題とする。
The present invention has been made in view of the above problems, and it is an object of the present invention to provide a method capable of easily manufacturing a retardation plate having high uniformity and small wavelength variation with high yield. I do.

〔課題を解決するための手段〕[Means for solving the problem]

前記の課題を達成するため、本発明にあっては、ポリ
カーボネートフィルム、繊維素系フィルム、ポリエチレ
ンテレフタレートフィルムなどの高分子フィルムを延伸
配向してなる位相差板の製造方法において、高分子フィ
ルムを該高分子フィルムの溶解溶剤と不溶解溶剤との混
合溶液中で、液温80〜95℃,浸漬時間20秒〜6分および
引張り荷重1〜10kg/cm2の条件下で膨潤させながら延伸
配向した後、水洗および乾燥することを特徴とする。
In order to achieve the above object, in the present invention, in a method for producing a retardation plate obtained by stretching and orienting a polymer film such as a polycarbonate film, a cellulose-based film, and a polyethylene terephthalate film, the polymer film is Stretched and oriented while swelling in a mixed solution of a polymer film dissolved solvent and an insoluble solvent, under the conditions of a liquid temperature of 80 to 95 ° C., a dipping time of 20 seconds to 6 minutes, and a tensile load of 1 to 10 kg / cm 2 . After that, it is characterized by washing with water and drying.

本発明において、高分子フィルムの溶解溶剤として
は、ジアセトンアルコール、1,4−ジオキサン、グリコ
ールカーボネート、n−プロピルアルコール、エチレン
グリコール、アセトニトリル、ホルムアミド、ジメチル
ホルムアミド、N,N−ジメチルホルムアミド、N−メチ
ルピロリドンなどが挙げられ、これらの1種または2種
以上を高分子フィルムの材質に合わせて選択する。
In the present invention, as a solvent for dissolving the polymer film, diacetone alcohol, 1,4-dioxane, glycol carbonate, n-propyl alcohol, ethylene glycol, acetonitrile, formamide, dimethylformamide, N, N-dimethylformamide, N- Methylpyrrolidone and the like can be mentioned, and one or more of these are selected according to the material of the polymer film.

不溶解溶剤としては、純水が一般的であるが、エタノ
ール、イソプロピルアルコール、エチレングリコールモ
ノメチルエーテル、エチレングリコールモノエチルエー
テル、エチレングリコールモノブチルエーテル、ジエチ
レングリコール、ジエチレングリコールモノメチルエー
テル、ジエチレングリコールモノフェニルエーテルなど
が例示される。
As the insoluble solvent, pure water is generally used, and examples thereof include ethanol, isopropyl alcohol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol, diethylene glycol monomethyl ether, and diethylene glycol monophenyl ether. You.

溶解溶剤と不溶解溶剤との配合割合は、10〜40:90〜6
0(容量%)の範囲で適宜選択することができる。この
混合相溶液は、高分子フィルムの種類、浸漬温度、浸漬
時間、位相差設定値などにより配合比率を変えて用い
る。
The mixing ratio of the dissolved solvent and the insoluble solvent is 10 to 40: 90 to 6
It can be appropriately selected within a range of 0 (% by volume). The mixed phase solution is used by changing the mixing ratio depending on the type of polymer film, immersion temperature, immersion time, phase difference set value, and the like.

液温は80〜95℃の範囲で、浸漬時間は20秒〜6分程度
とすることにより良好な結果が得られる。また、延伸配
向時の高分子フィルムにかける引張り荷重は1〜10kg/c
m2の範囲で、所望の位相差が得られるように調整する。
Good results can be obtained by setting the liquid temperature in the range of 80 to 95 ° C. and the immersion time to about 20 seconds to 6 minutes. The tensile load applied to the polymer film during stretching orientation is 1 to 10 kg / c.
in the range of m 2, adjusted to a desired phase difference is obtained.

延伸配向に引続いて、フィルムの洗浄工程を経由し、
乾燥工程により位相差板の安定化を図り、工程を完結さ
せる。
Following the stretching orientation, via a film washing step,
The drying step stabilizes the retardation plate and completes the step.

洗浄液には純水を使用するのが好ましく、浸漬洗浄、
シャワー洗浄などの既知の方法に従って洗浄した後、エ
アナイフでフィルム面の水滴を飛散除去し、50〜55℃の
乾燥域に10分程度通過させることにより位相差板が得ら
れる。
It is preferable to use pure water for the cleaning liquid,
After washing according to a known method such as shower washing, water droplets on the film surface are scattered and removed with an air knife, and the film is passed through a dry region at 50 to 55 ° C. for about 10 minutes to obtain a retardation plate.

本発明の方法によれば、高分子フィルムを膨潤させる
混合相溶液は均一な液温に制御するのが容易であり、こ
の混合相溶液で加熱膨潤させることにより高分子フィル
ムの軟化延伸配向温度範囲が広くなるから、延伸配向の
調整が容易で、波長特性にバラツキのない均一な位相差
板を製造することができる。
According to the method of the present invention, the temperature of the mixed phase solution for swelling the polymer film is easily controlled at a uniform temperature, and the softened stretch orientation temperature range of the polymer film is obtained by heating and swelling with the mixed phase solution. , The stretching orientation can be easily adjusted and a uniform retardation plate having no variation in wavelength characteristics can be manufactured.

このようにして得られる位相差板は、使用用途によ
り、第1図ないし第4図に示されるように、種々の態様
で使用される。
The retardation plate thus obtained is used in various modes as shown in FIGS. 1 to 4, depending on the intended use.

第1図は本発明により得られる単独の位相差板1を示
し、前記のように位相差板(フィルム)としてバラツキ
が小さく、均一な波長特性を有し、巾、長さ方向および
フィルム厚にもバラツキが小さく、大面積での使用にも
適したものが得られる。
FIG. 1 shows a single retardation plate 1 obtained according to the present invention. As described above, the dispersion as a retardation plate (film) is small, has a uniform wavelength characteristic, and has a width, a length direction and a film thickness. Also, there is little variation, and a product suitable for use in a large area can be obtained.

第2図は位相差板1の片面に粘着層2を介して離型フ
ィルム3を貼着したもの、第3図は同様に両面に離型フ
ィルム3を貼着したものを示す。
FIG. 2 shows the case where the release film 3 is adhered to one side of the retardation plate 1 via the adhesive layer 2, and FIG. 3 similarly shows the case where the release film 3 is adhered to both sides.

第4図は位相差板1の表面に粘着層2を介して偏光板
4を貼着し、裏面に粘着層2を介して離型フィルム3を
貼着したものであり、位相差板1と偏光板4を偏光軸に
対し25°〜65°の範囲で組合わせて一体化し、楕円偏光
板とした例を示す。この楕円偏光板は、たとえば液晶セ
ルの表面または裏面に貼着して使用される。裏面に使用
する場合は、反射板(図示せず)を組合わせるものもあ
る。また、偏光板4と位相差板1とを45°に組合わせて
一体化し、円偏光板とすることにより、計測器、CRT用
のフィルタなどに使用できる。
FIG. 4 shows a polarizing plate 4 attached to the front surface of the retardation plate 1 via the adhesive layer 2 and a release film 3 attached to the back surface via the adhesive layer 2. An example is shown in which the polarizing plate 4 is combined and integrated in a range of 25 ° to 65 ° with respect to the polarizing axis to form an elliptically polarizing plate. This elliptically polarizing plate is used, for example, by attaching it to the front or back surface of a liquid crystal cell. When used on the back surface, there is also a combination with a reflection plate (not shown). Further, the polarizing plate 4 and the phase difference plate 1 are combined at 45 ° and integrated to form a circular polarizing plate, which can be used for a measuring instrument, a filter for a CRT, and the like.

〔実施例〕〔Example〕

実施例1 溶解溶剤としてN,N−ジメチルホルムアミドを用い、
不溶解溶剤として純水を用い、両者の17:83(容量%)
の混合溶液を調製した。
Example 1 Using N, N-dimethylformamide as a dissolving solvent,
17:83 (by volume) of pure water as insoluble solvent
Was prepared.

この混合溶液中、液温を80℃とし、延伸機で250μの
厚さのジアセテートフィルムロール(350mm巾×300m長
さ)を用いて、1.06〜1.08倍に延伸を行なった。また、
別のフィルムロールを引続いて1.15〜1.25倍に延伸を行
なった。両者をそれぞれ水洗し、エアナイフで水滴を飛
散させ、50℃の乾燥域中に10分間通した。
In this mixed solution, the liquid temperature was set to 80 ° C., and the film was stretched 1.06 to 1.08 times using a diacetate film roll (350 mm width × 300 m length) with a thickness of 250 μm by a stretching machine. Also,
Subsequently, another film roll was stretched 1.15 to 1.25 times. Both were washed with water, water droplets were scattered with an air knife, and passed through a drying zone at 50 ° C. for 10 minutes.

その結果、一方の位相差フィルムのレターデーション
値は115〜140nm、他方は307〜396nmであった(KSシステ
ムズ(株)製、自動複屈折計(KOBRA−21C)で測定)。
As a result, the retardation value of one retardation film was 115 to 140 nm, and the other was 307 to 396 nm (measured by an automatic birefringence meter (KOBRA-21C) manufactured by KS Systems Co., Ltd.).

これらの単板でのレターデーションの面内バラツキは
非常に小さく、殆どのものが10nm以下のレンジに製造す
ることができた。
The in-plane variation of the retardation of these veneers was very small, and most of them could be manufactured in a range of 10 nm or less.

実施例2 溶解溶剤としてN−メチルピロリドン、不溶解溶剤と
して純水を用い、35:65(容量%)の混合液を調製し、
ポリカーボネートフィルム(厚さ100μ、350mm巾×300m
長さ)のロールを用意し、95℃の液温で1.15〜1.25倍に
延伸した。
Example 2 Using N-methylpyrrolidone as a dissolving solvent and pure water as an insoluble solvent, a mixed solution of 35:65 (vol%) was prepared.
Polycarbonate film (100μ thick, 350mm width x 300m
Length) and stretched 1.15 to 1.25 times at a liquid temperature of 95 ° C.

これを実施例1と同様にして水洗、水切り、乾燥した
ところ、レターデーション値が293〜506nmの位相差フィ
ルムを作ることができた。
This was washed with water, drained and dried in the same manner as in Example 1 to obtain a retardation film having a retardation value of 293 to 506 nm.

この単板での位相差フィルムのレターデーションの面
内バラツキは8nm以下のレンジにおさえることができ
た。
The in-plane variation of the retardation of the single-plate retardation film could be kept within the range of 8 nm or less.

〔発明の効果〕〔The invention's effect〕

以上説明したように、本発明によれば、バラツキが小
さく均一な波長特性をもつ光学性能の良好な位相差板を
高い歩留りで容易に製造することができ、その厚さや巾
などの寸法上の制約を受けず、大面積の用途にも好適に
使用することができる。
As described above, according to the present invention, it is possible to easily manufacture a retardation plate having good optical performance with small variations and uniform wavelength characteristics at a high yield, and to measure the thickness and width of the retardation plate. It is not restricted and can be suitably used for large-area applications.

【図面の簡単な説明】[Brief description of the drawings]

第1図ないし第4図は本発明による位相差板の種々の態
様を示し、 第1図は位相差板単独の断面図、 第2図は位相差板の片面に離型フィルムを貼着したもの
の断面図、 第3図は位相差板の両面に離型フィルムを貼着したもの
の断面図、 第4図は楕円偏光板として構成したものの断面図であ
る。 1……位相差板、2……粘着層、3……離型フィルム、
4……偏光板。
1 to 4 show various aspects of the retardation plate according to the present invention. FIG. 1 is a cross-sectional view of the retardation plate alone, and FIG. 2 has a release film adhered to one side of the retardation plate. FIG. 3 is a cross-sectional view of a retardation plate with release films adhered to both surfaces thereof, and FIG. 4 is a cross-sectional view of a elliptically polarizing plate. 1 ... retardation plate, 2 ... adhesive layer, 3 ... release film,
4 ... Polarizing plate.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 平松 満雄 埼玉県富士見市上沢1―2―3 (56)参考文献 特開 平1−201608(JP,A) 特開 平1−105204(JP,A) ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Mitsuo Hiramatsu 1-2-3 Uesawa, Fujimi-shi, Saitama (56) References JP-A-1-201608 (JP, A) JP-A-1-105204 (JP, A) )

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】ポリカーボネートフィルム、繊維素系フィ
ルム、ポリエチレンテレフタレートフィルムなどの高分
子フィルムを延伸配向してなる位相差板の製造方法にお
いて、高分子フィルムを該高分子フィルムの溶解溶剤と
不溶解溶剤との混合溶液中で、液温80〜95℃,浸漬時間
20秒〜6分および引張り荷重1〜10kg/cm2の条件下で膨
潤させながら延伸配向した後、水洗および乾燥すること
を特徴とする位相差板の製造方法。
1. A method for producing a retardation plate comprising stretching and orienting a polymer film such as a polycarbonate film, a cellulose-based film, and a polyethylene terephthalate film, wherein the polymer film is dissolved and insoluble in the polymer film. Liquid temperature 80-95 ° C, immersion time
A method for producing a retardation plate, comprising stretching and orienting while swelling under conditions of 20 seconds to 6 minutes and a tensile load of 1 to 10 kg / cm 2 , followed by washing with water and drying.
JP2106527A 1990-04-24 1990-04-24 Manufacturing method of retardation plate Expired - Fee Related JP2572477B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2106527A JP2572477B2 (en) 1990-04-24 1990-04-24 Manufacturing method of retardation plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2106527A JP2572477B2 (en) 1990-04-24 1990-04-24 Manufacturing method of retardation plate

Publications (2)

Publication Number Publication Date
JPH045601A JPH045601A (en) 1992-01-09
JP2572477B2 true JP2572477B2 (en) 1997-01-16

Family

ID=14435869

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2106527A Expired - Fee Related JP2572477B2 (en) 1990-04-24 1990-04-24 Manufacturing method of retardation plate

Country Status (1)

Country Link
JP (1) JP2572477B2 (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2543748B2 (en) * 1987-07-03 1996-10-16 株式会社クラレ Polarizing film and manufacturing method thereof
JPH01201608A (en) * 1988-02-08 1989-08-14 Fuji Photo Film Co Ltd Production of phase difference film

Also Published As

Publication number Publication date
JPH045601A (en) 1992-01-09

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