JP2551081B2 - Pressurizer for ultrasonic welding machine - Google Patents
Pressurizer for ultrasonic welding machineInfo
- Publication number
- JP2551081B2 JP2551081B2 JP63020198A JP2019888A JP2551081B2 JP 2551081 B2 JP2551081 B2 JP 2551081B2 JP 63020198 A JP63020198 A JP 63020198A JP 2019888 A JP2019888 A JP 2019888A JP 2551081 B2 JP2551081 B2 JP 2551081B2
- Authority
- JP
- Japan
- Prior art keywords
- work
- pressure
- valve
- air cylinder
- divergence
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/847—Drilling standard machine type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9241—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/94—Measuring or controlling the joining process by measuring or controlling the time
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
- B29C66/959—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables
- B29C66/9592—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables in explicit relation to another variable, e.g. X-Y diagrams
Abstract
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、超音波溶接機用加圧制御装置に係り、とく
にプラスチック溶接に好適な超音波溶接機用加圧制御装
置に関する。The present invention relates to a pressure control device for an ultrasonic welding machine, and more particularly to a pressure control device for an ultrasonic welding machine suitable for plastic welding.
第5図(1)(2)に従来例を示す。この第5図
(1)(2)に示す従来例は、プラスチック溶接用の超
音波溶接機60と、この超音波溶接機60に装備される加圧
制御装置70とにより構成されている。FIG. 5 (1) and (2) show a conventional example. The conventional example shown in FIGS. 5 (1) and 5 (2) is composed of an ultrasonic welding machine 60 for plastic welding, and a pressure control device 70 equipped in the ultrasonic welding machine 60.
超音波溶接機60は、コ字状の支柱本体61と、支柱本体
61の突出上端部に装備されたエアーシリンダ62と、この
エアーシリンダ62のピストン部分に装着された超音波振
動子機構63及び加工用の超音波ホーン64とを備えてい
る。加工用ホーン64の下方すなわちコ字状の支柱本体61
の61A部分には、接合部が重ねられたプラスチックワー
ク65が配設され固定されるようになっている。The ultrasonic welding machine 60 includes a U-shaped support body 61 and a support body.
An air cylinder 62 mounted on the upper end of the protrusion of 61, an ultrasonic transducer mechanism 63 mounted on the piston portion of the air cylinder 62, and an ultrasonic horn 64 for processing are provided. Below the processing horn 64, that is, the U-shaped support body 61
A plastic work 65 having a joined portion is arranged and fixed to the 61A portion of the.
エアーシリンダ62には制御用のエアーバルブ71と減圧
弁72を介してコンプレッサ73から所定の元圧の圧縮空気
が、溶接中(1〜3秒の間)印加されるようになってい
る。70はエアーシリンダ制御用のエアー回路を示す。Compressed air of a predetermined source pressure is applied to the air cylinder 62 from a compressor 73 via a control air valve 71 and a pressure reducing valve 72 during welding (for 1 to 3 seconds). Reference numeral 70 denotes an air circuit for controlling the air cylinder.
そして、減圧弁72の手動調整によって、プラスチック
ワーク65に印加する一定の静圧力が調整されるようにな
っている。The constant static pressure applied to the plastic work 65 is adjusted by manually adjusting the pressure reducing valve 72.
しかしながら、上記従来例にあっては、エアーシリン
ダ62による加圧力Aは、時間の経過があっても第6図に
示す如く一定であることから、第7図に示す如く時間の
経過とともにワーク65の変形が大きくなり、溶着後の接
合部における強度不良という不都合が生じる。However, in the above-mentioned conventional example, since the pressing force A by the air cylinder 62 is constant as shown in FIG. 6 even with the passage of time, as shown in FIG. Deformation becomes large, and the disadvantage of poor strength at the joint after welding occurs.
第8図(1)(2)(3)に、ワーク65の変形やはみ
出し65Aの状況を示す。一方、この変形やはみ出し65Aの
発生を防止するには、静圧力を小さい値に設定すればよ
い。しかしながら、この場合には、ワーク65の接合時間
が長くなるという欠点がある。8 (1), (2) and (3) show the situation of the deformation of the work 65 and the protrusion 65A. On the other hand, in order to prevent the deformation and the occurrence of the protrusion 65A, the static pressure may be set to a small value. However, in this case, there is a drawback that the joining time of the work 65 becomes long.
本発明の目的は、かかる従来例の有する不都合を改善
し、とくに比較的短時間にプラスチックワークの接合を
行うとともに、接合強度も充分に得ることを可能とした
超音波溶接機用加圧装置を提供することにある。An object of the present invention is to improve the disadvantages of the conventional example, and particularly to join a plastic work in a relatively short time, and to obtain a sufficient joining strength with a pressure device for an ultrasonic welding machine. To provide.
そこで、本発明では、ワークに対し超音波ホーンを介
して一定の圧力を印加するエアーシリンダと、このエア
ーシリンダに所定圧力の圧縮空気を送り込むコンプレッ
サとを備えている。エアーシリンダとコンプレッサとの
間に、加変圧力調整弁を装備され、ワークに近接してワ
ーク変形量検出センサが配設されている。さらに、この
ワーク変形量検出センサの出力に応じて可変圧力調整弁
の弁開度を適度に調整する弁開度自動調整手段を装備す
る、という構成を採っている。Therefore, the present invention is provided with an air cylinder that applies a constant pressure to the work through an ultrasonic horn, and a compressor that sends compressed air of a predetermined pressure to the air cylinder. A pressurizing / pressure adjusting valve is provided between the air cylinder and the compressor, and a work deformation amount detection sensor is arranged close to the work. Furthermore, a configuration is adopted in which a valve opening automatic adjustment means for appropriately adjusting the valve opening of the variable pressure adjustment valve according to the output of the work deformation amount detection sensor is provided.
これによって前述した目的を達成しようとするもので
ある。This aims to achieve the above-mentioned object.
以下、本発明の一実施例を第1図(1)(2)ないし
第4図に基づいて説明する。An embodiment of the present invention will be described below with reference to FIGS. 1 (1) (2) to 4.
第1図(1)(2)の実施例は、被溶着部材であるワ
ーク1に対し超音波ホーン2を介して一定の圧力を印加
するエアーシリンダ3と、このエアーシリンダ3に所定
の圧縮空気を送り込むコンプレッサ4とを備えている。
エアーシリンダ3とコンプレッサ4との間には、可変圧
力調整弁5が装備されている。さらに、ワーク1に近接
してワーク変形量検出センサ6が配設されている。この
ワーク変形量検出センサ6の出力に応じて可変圧力調整
弁5の弁開度を適度に調整する弁開度自動調整手段7が
装備されている。In the embodiment shown in FIGS. 1 (1) and (2), an air cylinder 3 for applying a constant pressure to a work 1 which is a member to be welded through an ultrasonic horn 2, and a predetermined compressed air is applied to the air cylinder 3. And a compressor 4 for feeding in.
A variable pressure control valve 5 is provided between the air cylinder 3 and the compressor 4. Further, a work deformation amount detection sensor 6 is arranged near the work 1. A valve opening automatic adjusting means 7 for appropriately adjusting the valve opening of the variable pressure adjusting valve 5 according to the output of the workpiece deformation amount detection sensor 6 is provided.
エアーシリンダ3は、超音波ホーン2を介して例えば
プラスチックワーク1等の溶接部分に、数〔kg/cm2〕〜
数10〔kg/cm2〕の静圧を印加し得るように構成されてい
る。The air cylinder 3 is attached to the welded portion of the plastic work 1 or the like through the ultrasonic horn 2, and the number [kg / cm 2 ] to
It is configured so that a static pressure of several tens [kg / cm 2 ] can be applied.
可変圧力調整弁4は、実際には可変減圧弁が使用され
ている。また、弁開度自動調整手段7としてはコンピュ
ータが使用されている。As the variable pressure control valve 4, a variable pressure reducing valve is actually used. A computer is used as the valve opening automatic adjusting means 7.
その他の構成は、前述した従来例と同一となってい
る。Other configurations are the same as those of the conventional example described above.
次に、上記実施例の動作について説明する。 Next, the operation of the above embodiment will be described.
第2図に示すように、弁開度自動調整手段7には、オ
ペレータによって予め圧力値と加圧時間とが外部入力さ
れ設定される。一方、弁開度自動調整手段7には、さら
にワーク変形量検出センサ6からワーク1の変形量デー
タが入力されるようになっている(S100〜S102)。これ
らの各情報を入力した弁開度自動調整手段7は、マイク
ロコンピュータによる演算を行い、必要とする所定圧力
がエアーシリンダ3から出力されるように前述した可変
圧力調整弁5を作動するための駆動制御信号を出力する
(S103〜S104)。この結果、エアーシリンダ3は、印加
される空気圧の大小に応じて作動し(S105)、前述した
ワーク1に対して所定の印加静圧力を超音波溶接の進行
に合せて変化せしめる。第3図ないし第4図に、溶接時
間の経過を基準とした印加圧力とワークの変形量の各々
の変化の一例 (制御例)と示す。As shown in FIG. 2, a pressure value and a pressurization time are externally input and set in advance in the valve opening automatic adjusting means 7 by an operator. On the other hand, the deformation amount data of the work 1 is further input from the work deformation amount detection sensor 6 to the automatic valve opening adjustment means 7 (S100 to S102). The valve opening automatic adjusting means 7 which inputs each of these pieces of information is operated by the microcomputer to operate the above-described variable pressure adjusting valve 5 so that the required predetermined pressure is output from the air cylinder 3. The drive control signal is output (S103 to S104). As a result, the air cylinder 3 operates according to the magnitude of the applied air pressure (S105), and changes the predetermined static pressure applied to the work 1 in accordance with the progress of ultrasonic welding. FIGS. 3 to 4 show an example (control example) of changes in the applied pressure and the amount of work deformation with reference to the elapsed welding time.
この第3図ないし第4図で示すように、最初の加圧静
圧力は従来より高い静圧力を使用することから、溶着時
間を大幅に短縮することができ、ワーク変形量検出セン
サ6がワーク1の変形量を常時検出して弁開度自動調整
手段7に送り込んでいることから、ワークの変形が進み
出すとその直前にこれを検知してコンピュータ制御によ
りエアーシリンダ3への送っている空気圧力を減少制御
させる。このためワーク1の変形量を著しく小さく抑え
ることが可能となり、その結果、ワーク1のはみ出しを
少なくし、溶接強度の不良を有効に防止することができ
る。As shown in FIGS. 3 to 4, since the static pressure initially applied is higher than that of the prior art, the welding time can be greatly shortened, and the work deformation detection sensor 6 can Since the deformation amount of No. 1 is constantly detected and sent to the valve opening automatic adjusting means 7, when the deformation of the workpiece starts to advance, this is detected immediately before the air is sent to the air cylinder 3 by computer control. Control the pressure to decrease. Therefore, the deformation amount of the work 1 can be suppressed to be extremely small, and as a result, the protrusion of the work 1 can be reduced and defective welding strength can be effectively prevented.
以上のように本発明によると、ワーク変形量検出セン
サと弁開度自動調節手段の作用により、ワークに必要以
上の静圧が印加されるのを防止することができ、これが
ため超音波により溶接された部分の強度を効果的に高め
ることができ、溶着不良を防止することができるという
従来になれ優れた超音波溶接機用加圧装置を提供するこ
とができる。As described above, according to the present invention, by the action of the work deformation amount detection sensor and the valve opening automatic adjusting means, it is possible to prevent excessive static pressure from being applied to the work. It is possible to provide an excellent pressurizing device for an ultrasonic welding machine, which can effectively increase the strength of the welded portion and prevent defective welding.
第1図(1)(2)は本発明の一実施例を示す構成図、
第2図ないし第4図は各々第1図の動作を示す説明図、
第5図(1)(2)は従来例を示す構成図、第6図ない
し第8図(1)(2)(3)は各々第5図の動作を示す
説明図である。 1……ワーク、2……超音波ホーン、3……エアーシリ
ンダ、5……可変圧力調整弁、6……ワーク変形量検出
センサ、7……弁開度自動調整手段。1 (1) and (2) are configuration diagrams showing an embodiment of the present invention,
2 to 4 are explanatory views showing the operation of FIG. 1, respectively.
5 (1) and (2) are configuration diagrams showing a conventional example, and FIGS. 6 to 8 (1) (2) (3) are explanatory views showing the operation of FIG. 5, respectively. 1 ... Work, 2 ... Ultrasonic horn, 3 ... Air cylinder, 5 ... Variable pressure adjustment valve, 6 ... Work deformation amount detection sensor, 7 ... Valve opening automatic adjusting means.
Claims (1)
圧力を印加するエアーシリンダと、このエアーシリンダ
に所定圧力の圧縮空気を送り込むコンプレッサとを備え
た超音波溶接機用加圧装置において、 前記エアーシリンダとコンプレッサとの間に、加変圧力
調整弁を装備するとともに、前記ワークに近接してワー
ク変形量検出センサを配設し、 このワーク変形量検出センサの出力に応じて前記可変圧
力調整弁の弁開度を適度に調整する弁開度自動調整手段
を装備したことを特徴とする超音波溶接機用加圧装置。1. A pressure device for an ultrasonic welding machine, comprising: an air cylinder for applying a constant pressure to a work through an ultrasonic horn; and a compressor for sending compressed air of a predetermined pressure to the air cylinder, A variable pressure adjusting valve is provided between the air cylinder and the compressor, and a work deformation amount detection sensor is provided in the vicinity of the work, and the variable pressure is adjusted according to the output of the work deformation amount detection sensor. A pressurizing device for an ultrasonic welding machine, which is equipped with automatic valve opening adjusting means for appropriately adjusting the valve opening of the adjusting valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63020198A JP2551081B2 (en) | 1988-01-31 | 1988-01-31 | Pressurizer for ultrasonic welding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63020198A JP2551081B2 (en) | 1988-01-31 | 1988-01-31 | Pressurizer for ultrasonic welding machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01196329A JPH01196329A (en) | 1989-08-08 |
JP2551081B2 true JP2551081B2 (en) | 1996-11-06 |
Family
ID=12020469
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63020198A Expired - Lifetime JP2551081B2 (en) | 1988-01-31 | 1988-01-31 | Pressurizer for ultrasonic welding machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2551081B2 (en) |
-
1988
- 1988-01-31 JP JP63020198A patent/JP2551081B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH01196329A (en) | 1989-08-08 |
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