JP2543425Y2 - Crater - Google Patents

Crater

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Publication number
JP2543425Y2
JP2543425Y2 JP2569493U JP2569493U JP2543425Y2 JP 2543425 Y2 JP2543425 Y2 JP 2543425Y2 JP 2569493 U JP2569493 U JP 2569493U JP 2569493 U JP2569493 U JP 2569493U JP 2543425 Y2 JP2543425 Y2 JP 2543425Y2
Authority
JP
Japan
Prior art keywords
cutting
oxygen
crater
steel material
flow path
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2569493U
Other languages
Japanese (ja)
Other versions
JPH0686862U (en
Inventor
文之輔 潮田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Speng Co Ltd
Original Assignee
Nippon Speng Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Speng Co Ltd filed Critical Nippon Speng Co Ltd
Priority to JP2569493U priority Critical patent/JP2543425Y2/en
Publication of JPH0686862U publication Critical patent/JPH0686862U/en
Application granted granted Critical
Publication of JP2543425Y2 publication Critical patent/JP2543425Y2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【考案の詳細な説明】[Detailed description of the invention]

【0001】[0001]

【産業上の利用分野】本考案は、鋼材の疵手入として行
われる溶削作業で、鋼材角隅部の深い疵除去に適した溶
削火口に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fusing crater suitable for removing deep flaws at the corners of a steel material in a fusing operation performed as a flaw in a steel material.

【0002】[0002]

【従来の技術】鋼材鋳造後の圧延工程において、スラ
ブ、ブルーム、ビレット等の鋼材表面下に発生した割
れ、ピンホール、介在物等、いわゆる疵除去のための溶
削作業が行われる。この場合、鋼材四隅にあたる端部
(角隅部)は他の鋼材外周部より冷却速度が早いため、
割れが発生し易く、この割れの深さは7〜10mmぐらい
までに及ぶことがある。
2. Description of the Related Art In a rolling process after casting of steel material, a so-called flaw cutting operation for removing so-called flaws such as cracks, pinholes, inclusions, etc. generated below the surface of the steel material such as slabs, blooms and billets is performed. In this case, the ends (corner corners) corresponding to the four corners of the steel material have a higher cooling rate than the outer peripheral portions of the other steel materials.
Cracks are likely to occur, and the depth of the cracks may reach up to about 7 to 10 mm.

【0003】現在、実施している溶削作業は、通常鋼材
表面から深さ1〜3mm程度の溶削をしており、これでは
角隅部の割れが取れにくく残存するため、外周全体を深
く溶削するか、角隅部のみの溶削を追加する必要があ
る。したがって、鋼材の歩留りを悪くするとともに、作
業能率の低下とコストの増加が問題となる。また、これ
に対応するための方法も考えられているが、溶削火口の
構造とその装置の複雑化は免れず、経費が増大する。
[0003] Currently, the cutting operation is usually performed at a depth of about 1 to 3 mm from the surface of the steel material. It is necessary to perform abrasion or add only a corner. Therefore, while reducing the yield of steel materials, there is a problem in that the work efficiency is reduced and the cost is increased. In addition, a method for coping with this is considered, but the structure of the erosion crater and its apparatus are inevitably complicated, and the cost is increased.

【0004】[0004]

【考案が解決しようとする課題】本考案の目的は、これ
ら従来技術の問題点を解決し、鋼材の角隅部に発生する
深い割れを、効率よく除去することができ、かつ構造が
簡易であって、作業性に勝れた溶削火口を提供せんとす
ることにある。
SUMMARY OF THE INVENTION The object of the present invention is to solve these problems of the prior art, and to efficiently remove deep cracks generated at the corners of a steel material and have a simple structure. Therefore, there is a need to provide a cutting crater that excels in workability.

【0005】[0005]

【課題を解決するための手段】このため本考案の溶削火
口は、溶削酸素の噴出流路を挟み、上下に配置した加熱
用燃料ガス噴出孔及びアッパーシールド用酸素噴出孔を
持つ上部ユニットと、加熱用燃料ガス噴出孔を持つ下部
ユニットを備え、かつ鋼材幅に対応するように形成され
た溶削火口において、溶削酸素の噴出流路の両端側を、
全体の溶削酸素の噴出流路より先端に向って角度を立て
るように、若干の傾斜を付してある。また、前記両者の
全体の噴出流路との境界部分には、先端方向に対して末
広がりとなる緩い傾斜部を与えて、境界部をなだらかに
させている。
SUMMARY OF THE INVENTION For this reason, the cutting crater of the present invention has an upper unit having a heating fuel gas discharge hole and an upper shield oxygen discharge hole which are arranged vertically above and below a cutting oxygen discharge flow path. And a lower unit having a fuel gas ejection hole for heating, and in a cutting crater formed to correspond to the width of the steel material, at both ends of a cutting flow path of cutting oxygen,
It is slightly inclined so as to form an angle toward the tip from the entire cutting oxygen jetting flow path. In addition, a gentle slope is provided at the boundary between the two and the entire ejection flow path so as to be divergent with respect to the tip direction, so that the boundary is gentle.

【0006】[0006]

【作用】本考案の火口では、溶削酸素の噴出流路を通し
て、溶削酸素を噴出させると、前記角度の変化に応じ
て、噴出流の両端側のみ鋼材に対する衝突角度が強く変
化し、全体の酸素噴出方向ラインより火口本体に近い箇
所を指向するため、噴出気流が強く作用し、両角隅部の
み溶削深さが深くなる。この結果、深い割れや疵を完全
に除去し得る。
In the crater of the present invention, when the cutting oxygen is jetted through the jetting flow path of the cutting oxygen, the collision angle against the steel material at both ends of the jet flow strongly changes according to the change in the angle, and the Since the jet is directed to a location closer to the crater main body than the oxygen jetting direction line, the jet flow acts strongly, and the depth of the ablation becomes deep only at both corners. As a result, deep cracks and flaws can be completely removed.

【0007】[0007]

【実施例】図1〜図3により、この実施例について説明
する。図1は、本考案の全体を示す側面図であり、図2
は、図1のX−X′矢視図。図3(a)、(b)は、上
部ユニット及び下部ユニットを溶削酸素流路(図2のY
−Y′方向)から視たそれぞれのエンドウォールを除い
た斜視図である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS This embodiment will be described with reference to FIGS. FIG. 1 is a side view showing the whole of the present invention, and FIG.
FIG. 2 is a view taken along the line XX ′ in FIG. 1. FIGS. 3 (a) and 3 (b) show a cutting oxygen flow path (Y in FIG. 2) connecting the upper unit and the lower unit.
FIG. 3 is a perspective view of the display device, excluding each end wall, as viewed from a −Y ′ direction).

【0008】図において、1はシールドブロック1′と
一体に構成された上部ユニットであり、2は下部ユニッ
トである。これら上部ユニット1と下部ユニット2の間
で、両側にエンドウォール3、3′を挟んで溶削酸素の
噴出流路4を形成し、ヘッドブロック5と結合させてい
る。6は鋼材と接する部分6′を下部に持つシューであ
る。
In FIG. 1, reference numeral 1 denotes an upper unit integrally formed with a shield block 1 ', and reference numeral 2 denotes a lower unit. Between the upper unit 1 and the lower unit 2, a blowing flow path 4 for cutting oxygen is formed on both sides with end walls 3, 3 ′ therebetween, and is connected to the head block 5. Reference numeral 6 denotes a shoe having a lower portion 6 'in contact with a steel material.

【0009】7、8はそれぞれ上部ユニット1及び下部
ユニット2上で、溶削酸素の噴出口に平行に並んだ複数
個の燃料ガス孔であり、9は上部ユニット上で、複数の
燃料ガス孔7と平行に配した複数個のアッパーシールド
用の酸素孔である。10はこの供給パイプである。
Numerals 7 and 8 denote a plurality of fuel gas holes arranged in parallel on the upper unit 1 and the lower unit 2 in parallel with the injection port of the cutting oxygen, and 9 denotes a plurality of fuel gas holes on the upper unit. Oxygen holes for a plurality of upper shields arranged in parallel with 7. 10 is this supply pipe.

【0010】11は溶削される鋼材、12,12′は全
体の溶削酸素の噴出流路4の間隙t1 と同じ間隙t2
持ち、先端に向って緩い傾斜を持つ溶削酸素の噴出流路
の両端側であり、該両端側噴出流路は、図3にも示す如
く、その噴出方向が主溶削酸素流路の噴出方向よりは火
口本体に近い箇所を指向するように、即ち先端に向って
角度が立つように形成される。13,13′は先端に向
って末広がりの傾斜面を持ち噴出流路の間隙t3 がt1
と同じの前記両端側と主溶削酸素龍との境界部である。
13a,13b及び13a′,13b′はそれぞれ上下
ユニットで同じ角度を持つ境界部の面、14は燃料ガス
の導入口である。
[0010] 11 steel is scarfing, 12, 12 'has the same clearance t 2 and the gap t 1 of the ejection flow path 4 of the entire of scarfing oxygen, the scarfing oxygen with gentle slope toward the distal end As shown also in FIG. 3, the ejection flow paths on both ends of the ejection flow path are such that the ejection direction is directed to a location closer to the crater main body than the ejection direction of the main cutting oxygen flow path. That is, it is formed so that the angle stands toward the tip. 13, 13 'is the gap t 3 of the ejection channel has a divergent inclined surface toward the tip t 1
This is the boundary between the both ends and the main cutting oxygen dragon.
Reference numerals 13a, 13b and 13a ', 13b' denote boundary surfaces having the same angle in the upper and lower units, respectively, and 14 denotes a fuel gas inlet.

【0011】続いて本考案の実施態様例について説明す
る。鋼材の幅に対応した本考案の溶削火口を、図1に示
すような位置にセットし、溶削を開始する。このとき、
燃料ガス孔7、8から燃料ガスを、溶削酸素の噴出口4
から低圧の酸素を噴出して、鋼材表面を加熱する。また
同時に、アッパーシールド用の酸素をシールドブロック
1′を経て、酸素孔9から噴出させ、上方から加熱炎の
流れを下方へ向けて制御し、かつ上方からの酸素の加入
で加熱効果を一段と上昇させる。なお、このアッパーシ
ールドの酸素は、溶削のスタート時のみに用いる。
Next, an embodiment of the present invention will be described. The cutting crater of the present invention corresponding to the width of the steel material is set at a position as shown in FIG. 1, and the cutting is started. At this time,
The fuel gas is supplied from the fuel gas holes 7 and 8 to the injection port 4 of the cutting oxygen.
Blows out low-pressure oxygen to heat the steel surface. At the same time, oxygen for the upper shield is ejected from the oxygen holes 9 through the shield block 1 'to control the flow of the heating flame downward from above, and the heating effect is further increased by the addition of oxygen from above. Let it. The oxygen in the upper shield is used only at the start of the cutting.

【0012】数秒後、鋼材が発火点に達したならば、溶
削酸素の噴出口4からの酸素圧力を高圧にして酸素を噴
出させ、溶削作業を開始する。このとき鋼材は溶融と酸
化反応を起こし、これに伴い溶削は進行する。
After a few seconds, when the steel material reaches the ignition point, the oxygen pressure is increased from the injection oxygen jetting port 4 to eject oxygen to start the cutting operation. At this time, the steel material undergoes a melting and oxidation reaction, and accordingly, the abrasion proceeds.

【0013】これを図1の噴出流を示す略図によって説
明すれば、従来の溶削酸素の噴出流に対する鋼材との関
係は、AB間であったものが、本考案では、鋼材の角隅
部への噴出流は両端側12,12′の傾斜角に影響され
てその位置を手前に変位させて、CD間となっている。
This will be described with reference to the schematic diagram of the jet flow shown in FIG. 1. The relationship between the conventional jet flow of the cutting oxygen and the steel material is between AB and the present invention. Is ejected to the space between the CDs due to the influence of the inclination angles of both ends 12, 12 '.

【0014】噴出流路の間隙t1 と前記両端側の間隙t
2 及び境界部の間隙t3 はともに、t1 =t2 =t3
関係にあるので、噴出流の噴出速度及び酸素流量もほと
んど変わることなく、同じ溶削強さで溶削は進められ、
傾斜角度の大きくなった両角隅部では、傾斜角度の強く
傾いた分だけ溶削深さが深くなる。例えば、全体の溶削
深さが2.5mmであると、コーナ部では約8mmの溶削が
可能である。
The gap t 1 of the ejection flow path and the gap t at the both ends.
2 and the gap t 3 at the boundary are both in a relation of t 1 = t 2 = t 3 , so that the cutting speed can be advanced with the same cutting strength without substantially changing the ejection speed and the oxygen flow rate of the ejection flow. ,
At both corners where the inclination angle is increased, the depth of the cutting becomes deeper by the amount of the strongly inclined inclination. For example, if the overall depth of the cut is 2.5 mm, a cut of about 8 mm can be made at the corner.

【0015】更にまた、この両端側へ移行する上部・下
部ユニットの境界部には、段を付けずに、末広がりの傾
斜面で、緩やかに形成されているので、酸素噴出流がA
BからCDへ移る角隅部の溶削面の境界も滑らかであ
り、後工程に影響する段のような筋の発生はない。
Furthermore, since the boundary between the upper unit and the lower unit that transitions to both end sides is formed gently with no step and a divergent inclined surface, the oxygen jet flow is A
The boundary of the machined surface at the corner at the transition from B to CD is also smooth, and there is no step-like streaking affecting post-processes.

【0016】[0016]

【考案の効果】以上説明したように本考案の溶削火口で
は、通常の溶削作業に比し、自動的に鋼材の角隅部のみ
の溶削が強化されるので、鋼材角隅部に発生した深い割
れを効率よく除去することができる。したがって、従来
のように溶削火口及びこれに伴う装置の複雑化や、工程
の増加による経費の増大等のデメリットがなく、容易に
作業を行って目的を達することができるので、その工業
的利益は極めて大きい。
[Effects of the Invention] As described above, in the crater of the present invention, since only the corners of the steel material are automatically reinforced compared to the normal erosion work, the craters at the corners of the steel material are automatically strengthened. The generated deep cracks can be efficiently removed. Therefore, there are no disadvantages such as the conventional smelting crater and the accompanying equipment which are complicated and the cost is increased due to the increase in the number of processes, and the work can be easily performed to achieve the purpose. Is extremely large.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本考案の一実施例であり、一部断面で示した側
面図。
FIG. 1 is a side view, partially in section, of an embodiment of the present invention.

【図2】図1のX−X′矢視図。FIG. 2 is a view taken along the line XX ′ in FIG. 1;

【図3】上部及び下部ユニットを、図2のY−Y′の溶
削酸素流路から視たエンドウオールを除いたそれぞれの
斜視図。
FIG. 3 is a perspective view of the upper and lower units, excluding the end walls, as viewed from the YY ′ cutting oxygen flow path of FIG. 2;

【符号の説明】[Explanation of symbols]

1 上部ユニット 2 下部ユニット 3、3′ エンドウオール 4 酸素噴出流路 5 ヘッドブロック 6 シュー 7、8 燃料ガス孔 9 酸素孔 10 供給パイプ 11 鋼材 12、12′ 酸素流路の両端側 13、13′ 境界部 REFERENCE SIGNS LIST 1 upper unit 2 lower unit 3, 3 ′ endor 4 4 oxygen jet flow path 5 head block 6 shoe 7, 8 fuel gas hole 9 oxygen hole 10 supply pipe 11 steel material 12, 12 ′ both end sides of oxygen flow path 13, 13 ′ Border

Claims (1)

(57)【実用新案登録請求の範囲】(57) [Scope of request for utility model registration] 【請求項1】 溶削酸素の噴出流路を挟んで配置した燃
料ガス噴出孔とアッパーシールド噴出孔を持つ上部ユニ
ットと、燃料ガス噴出孔を持つ下部ユニットを備えた溶
削火口において、該火口の溶削酸素の噴出流路の両端側
には、全体の噴出流路と同じ間隙で、この噴出の方向を
立てるように先端に向って緩い傾斜面を付し、かつこの
両端側に移行する前記ユニット内面の境界部には、先端
へ指向して末広がりの傾斜面を配したことを特徴とする
鋼材角隅部の深い疵除去に適した溶削火口。
An erosion crater comprising: an upper unit having a fuel gas ejection hole and an upper shield ejection hole disposed with a cutting oxygen ejection passage interposed therebetween; and a lower unit having a fuel gas ejection hole. At both ends of the cutting flow path of the cutting oxygen, a gentle slope is provided toward the tip so that the direction of this blowing is set at the same gap as the entire discharge path, and transitions to both ends. A cutting crater suitable for removing deep flaws at corners of a steel material, characterized in that a sloping surface diverging toward the tip is provided at a boundary portion of the inner surface of the unit.
JP2569493U 1993-05-18 1993-05-18 Crater Expired - Lifetime JP2543425Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2569493U JP2543425Y2 (en) 1993-05-18 1993-05-18 Crater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2569493U JP2543425Y2 (en) 1993-05-18 1993-05-18 Crater

Publications (2)

Publication Number Publication Date
JPH0686862U JPH0686862U (en) 1994-12-20
JP2543425Y2 true JP2543425Y2 (en) 1997-08-06

Family

ID=12172905

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2569493U Expired - Lifetime JP2543425Y2 (en) 1993-05-18 1993-05-18 Crater

Country Status (1)

Country Link
JP (1) JP2543425Y2 (en)

Also Published As

Publication number Publication date
JPH0686862U (en) 1994-12-20

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