JP2540250B2 - Manufacturing method of terminal pin for welded joint - Google Patents

Manufacturing method of terminal pin for welded joint

Info

Publication number
JP2540250B2
JP2540250B2 JP12932791A JP12932791A JP2540250B2 JP 2540250 B2 JP2540250 B2 JP 2540250B2 JP 12932791 A JP12932791 A JP 12932791A JP 12932791 A JP12932791 A JP 12932791A JP 2540250 B2 JP2540250 B2 JP 2540250B2
Authority
JP
Japan
Prior art keywords
resistor
contact pin
insulator
contact
pin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP12932791A
Other languages
Japanese (ja)
Other versions
JPH04357397A (en
Inventor
伸介 増田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP12932791A priority Critical patent/JP2540250B2/en
Publication of JPH04357397A publication Critical patent/JPH04357397A/en
Application granted granted Critical
Publication of JP2540250B2 publication Critical patent/JP2540250B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3468Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、溶着継手に採用される
ターミナルピンの製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a terminal pin used in a welding joint.

【0002】[0002]

【従来の技術】ポリエチレン等の熱可塑性樹脂からなる
パイプを相互に接合する場合に溶着継手を使用すること
は一般に知られている。この溶着継手は、継手本体が熱
可塑性樹脂で形成され、この継手本体の内周部に導電線
が埋設され、継手本体の外周部に前記導電線と接続した
一対のターミナルピンが設けられている。また、上記溶
着継手を使用する場合には、継手本体の両端部にパイプ
を挿入し、ターミナルピンの間に一定の電圧をかけて通
電する。そうすると、導電線の発熱により周辺の樹脂が
溶融して溶着継手とパイプが互いに溶着する。
It is generally known to use a welded joint when joining pipes made of a thermoplastic resin such as polyethylene to each other. In this welding joint, the joint body is formed of a thermoplastic resin, the conductive wire is embedded in the inner peripheral portion of the joint body, and the pair of terminal pins connected to the conductive wire is provided on the outer peripheral portion of the joint body. . When using the above welding joint, pipes are inserted into both ends of the joint body, and a constant voltage is applied between the terminal pins to conduct electricity. Then, the heat generated by the conductive wire melts the surrounding resin, and the welding joint and the pipe are welded to each other.

【0003】ところで、特開平2−129493号公報
には、溶着継手のターミナルピンの構造が記載されてい
る。この従来のターミナルピンは、筒状部が形成されて
いる主接点ピンと、前記筒状部の内側に設けられた抵抗
体と、該抵抗体の上に設けられた補助接点ピンとを備
え、前記主接点ピンと抵抗体との間及び前記補助接点ピ
ンと抵抗体との間には絶縁体が設けられている。また、
前記抵抗体の上端部はリード線を介して補助接点ピンと
接続され、前記抵抗体の下端部はリード線を介して主接
点ピンと接続されている。従って、このターミナルピン
をコントローラー側のコネクタと接続する場合には、主
接点ピンにコネクタの第1接点を当接させると共に補助
接点ピンにコネクタの第2接点を当接させる。そうする
と、抵抗体の抵抗値に基づいて設定された時間だけ溶着
継手の導電線に電流が流れ、導電線が加熱する。
By the way, the structure of the terminal pin of the welding joint is described in Japanese Patent Laid-Open No. 2-129493. This conventional terminal pin includes a main contact pin having a tubular portion, a resistor provided inside the tubular portion, and an auxiliary contact pin provided on the resistor. An insulator is provided between the contact pin and the resistor and between the auxiliary contact pin and the resistor. Also,
The upper end of the resistor is connected to the auxiliary contact pin via a lead wire, and the lower end of the resistor is connected to the main contact pin via a lead wire. Therefore, when connecting the terminal pin to the connector on the controller side, the first contact of the connector is brought into contact with the main contact pin and the second contact of the connector is brought into contact with the auxiliary contact pin. Then, a current flows through the conductive wire of the welding joint for a time set based on the resistance value of the resistor, and the conductive wire is heated.

【0004】[0004]

【発明が解決しようとする課題】上記従来のターミナル
ピンは、接点ピンが二本使用されているので、材料コス
トが高くなる。また、製造時には、抵抗体と主接点ピン
を接続する工程と、抵抗体と補助接点ピンを接続する工
程とが必要であり、しかもそれらの接続をリード線を介
して行なっているため、製造効率が悪い。更に、リード
線を介しての接続はかしめ作業が必要になるが、かしめ
作業は作業者の熟練度等によりバラツキが生じ易いた
め、接続不良も発生し易いという問題があった。
Since the above-mentioned conventional terminal pin uses two contact pins, the material cost becomes high. In addition, at the time of manufacturing, a step of connecting the resistor and the main contact pin and a step of connecting the resistor and the auxiliary contact pin are necessary, and since these connections are made through the lead wire, the manufacturing efficiency is improved. Is bad. Further, the caulking work is required for the connection via the lead wire, but the caulking work is likely to cause variations due to the skill level of the operator, so that there is a problem that a connection failure is likely to occur.

【0005】また、上記従来のターミナルピンは、主接
点ピンと抵抗体との間に樹脂を充填して絶縁体を成形し
ているため、樹脂を充填している途中に、樹脂圧により
抵抗体が動き易く、抵抗体の側部が主接点ピンに接触し
て絶縁不良が発生し易いという問題があった。絶縁不良
のターミナルピンを溶着継手に採用すると、導電線に電
流が流れる時間が変化することになり、導電線の周辺の
樹脂が過度に加熱されたり、加熱不足になったりしてし
まう。
Further, in the above-mentioned conventional terminal pin, since the resin is filled between the main contact pin and the resistor to form the insulator, the resistor is pressed by the resin pressure while the resin is being filled. There is a problem in that it is easy to move and the side portion of the resistor comes into contact with the main contact pin, so that insulation failure is likely to occur. If a poorly-insulated terminal pin is used in the welding joint, the time during which the current flows through the conductive wire changes, and the resin around the conductive wire is overheated or underheated.

【0006】そこで、本発明は、上記従来の問題に着目
し、製造効率の向上を図ることができると共に、接続不
良や絶縁不良を少なくすることができるターミナルピン
の製造方法を提供することを目的としている。
In view of the above-mentioned problems of the prior art, the present invention aims to provide a method of manufacturing a terminal pin which can improve the manufacturing efficiency and can reduce connection failure and insulation failure. I am trying.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
に、請求項1記載の本発明では、貫通孔を有する絶縁体
を、接点ピンに形成されている筒状部の内側に、該筒状
部の深さ方向と貫通孔の軸方向とが一致する向きで固着
させた後、絶縁体の貫通孔に抵抗体を貫通させる製造方
法であって、抵抗体を貫通させる際に、抵抗体の下端部
を接点ピンに接触させて抵抗体と接点ピンとを接続する
製造方法とした。
In order to achieve the above object, in the present invention according to claim 1, an insulator having a through hole is provided inside a tubular portion formed on a contact pin. A method of manufacturing a method in which a resistor is pierced through a through hole of an insulator after being fixed in a direction in which the depth direction of the grooved portion and the axial direction of the through hole are aligned, and the resistor is penetrated when the resistor is pierced. The lower end of the contact was brought into contact with the contact pin to connect the resistor and the contact pin.

【0008】また、請求項2記載の本発明では、抵抗体
を貫通させた絶縁体を、接点ピンに形成されている筒状
部の内側に、該筒状部の深さ方向と抵抗体の軸方向とが
一致する向きで固着させる製造方法であって、絶縁体を
固着させる際に、抵抗体の下端部を接点ピンに接触させ
て抵抗体と接点ピンとを接続する製造方法とした。
Further, according to the present invention as set forth in claim 2, the insulator, which penetrates the resistor, is provided inside the tubular portion formed on the contact pin and in the depth direction of the tubular portion and the resistor. The manufacturing method is such that the resistors are fixed in a direction that coincides with the axial direction, and when the insulator is fixed, the lower end portion of the resistor is brought into contact with the contact pin to connect the resistor and the contact pin.

【0009】[0009]

【作用】請求項1記載の本発明では、抵抗体を貫通させ
る際に、抵抗体の下端部を接点ピンに接触させて抵抗体
と接点ピンとを接続するなので、かしめ作業等のような
高度な技術を必要とせずに抵抗体と接点ピンとを接続す
ることができ、熟練者でなくても確実に抵抗体と接点ピ
ンとを接続することができる。
According to the first aspect of the present invention, when the resistor is penetrated, the lower end of the resistor is brought into contact with the contact pin to connect the resistor and the contact pin. It is possible to connect the resistor and the contact pin without requiring any technique, and it is possible for the unskilled person to reliably connect the resistor and the contact pin.

【0010】また、貫通孔を有する絶縁体を、接点ピン
に形成されている筒状部の内側に、該筒状部の深さ方向
と貫通孔の軸方向とが一致する向きで固着させた後、絶
縁体の貫通孔に抵抗体を貫通させる方法なので、確実に
抵抗体と接点ピンとの間に絶縁体を介在させることがで
き、確実に抵抗体と接点ピン間を絶縁することができ
る。
Further, the insulator having the through hole is fixed inside the tubular portion formed on the contact pin in a direction in which the depth direction of the tubular portion and the axial direction of the through hole coincide with each other. After that, since the resistor is penetrated through the through hole of the insulator, the insulator can be reliably interposed between the resistor and the contact pin, and the resistor and the contact pin can be reliably insulated.

【0011】請求項2記載の発明では、絶縁体を固着さ
せる際に、抵抗体の下端部を接点ピンに接触させて抵抗
体と接点ピンとを接続する方法なので、かしめ作業等の
ような高度な技術を必要とせずに抵抗体と接点ピンとを
接続することができ、熟練者でなくても確実に抵抗体と
接点ピンとを接続することができる。
According to the second aspect of the present invention, since the lower end of the resistor is brought into contact with the contact pin to connect the resistor and the contact pin when the insulator is fixed, a high degree of caulking work or the like is required. It is possible to connect the resistor and the contact pin without requiring any technique, and it is possible for the unskilled person to reliably connect the resistor and the contact pin.

【0012】また、抵抗体を貫通させた絶縁体を、接点
ピンに形成されている筒状部の内側に、該筒状部の深さ
方向と抵抗体の軸方向とが一致する向きで固着させる方
法なので、確実に抵抗体と接点ピンとの間に絶縁体を介
在させることができ、確実に抵抗体と接点ピン間を絶縁
することができる。
Further, the insulator penetrating the resistor is fixed inside the tubular portion formed on the contact pin in a direction in which the depth direction of the tubular portion and the axial direction of the resistor coincide with each other. With this method, an insulator can be reliably interposed between the resistor and the contact pin, and the resistor and the contact pin can be reliably insulated.

【0013】[0013]

【実施例】以下、本発明の実施例を図面に基づいて説明
する。まず、図1〜図3に基づいて、3種類のターミナ
ルピンP1,P2,P3の構造を説明する。図中1a,
1b,1cは接点ピン、2a,2b,2cは絶縁体、3
a,3b,3cは抵抗体であって、これらのターミナル
ピンP1,P2,P3は、接点ピン1a,1b,1cの
上端部に形成されている筒状部11a,11b,11c
の内側に前記絶縁体2a,2b,2cが螺合により固着
され、この絶縁体2a,2b,2cの中央部に抵抗体3
a,3b,3cが貫通して設けられている点で構成が共
通している。尚、接点ピン1a,2b,3cは、例え
ば、砲金やステンレスや銅あるいはアルミニウム等、砲
金以外の金属製のものであってもよいし、導電性プラス
チック製のものであってもよい。また、抵抗体3a,3
b,3cは、ハンダメッキ処理等により表面に金属皮膜
が形成されていて、表面が酸化し難いものが好ましく、
絶縁体2a,2b,2cは、例えばポリアセタールや、
ポリプロピレンやポリエチレンやポリ塩化ビニル等の絶
縁性の高い合成樹脂製のものを使用することができる。
Embodiments of the present invention will be described below with reference to the drawings. First, the structure of the three types of terminal pins P1, P2, P3 will be described with reference to FIGS. 1a in the figure,
1b and 1c are contact pins, 2a, 2b and 2c are insulators, 3
Reference characters a, 3b, 3c are resistors, and these terminal pins P1, P2, P3 are cylindrical portions 11a, 11b, 11c formed at the upper ends of the contact pins 1a, 1b, 1c.
The insulators 2a, 2b, 2c are fixed by screwing to the inside of the insulator.
The configuration is common in that a, 3b, and 3c are provided so as to penetrate therethrough. The contact pins 1a, 2b, 3c may be made of metal other than gun metal such as gun metal, stainless steel, copper or aluminum, or may be made of conductive plastic. In addition, the resistors 3a, 3
It is preferable that b and 3c have a metal film formed on their surface by solder plating or the like, and that the surface is difficult to oxidize,
The insulators 2a, 2b, 2c are made of polyacetal,
It is possible to use a synthetic resin having a high insulating property such as polypropylene, polyethylene, or polyvinyl chloride.

【0014】次に、各ターミナルピンP1,P2,P3
の特徴について述べると、まず、図1に示したターミナ
ルピンP1は、絶縁体2aが接点ピン1aの筒状部11
aのほぼ2倍の長さに形成されており、絶縁体2aの上
半部が接点ピン1aの上方に突き出している。また、抵
抗体3aが絶縁体2aの長さよりも若干長く形成されて
おり、抵抗体3aの上端部が絶縁体2aの上端面から突
き出していると共に、抵抗体3aの下端部が絶縁体2a
の下端面から突き出している。
Next, each terminal pin P1, P2, P3
First, in the terminal pin P1 shown in FIG. 1, the insulator 2a is the cylindrical portion 11 of the contact pin 1a.
It is formed to have a length almost twice as long as a, and the upper half of the insulator 2a projects above the contact pin 1a. Further, the resistor 3a is formed to be slightly longer than the length of the insulator 2a, the upper end of the resistor 3a projects from the upper end surface of the insulator 2a, and the lower end of the resistor 3a has the insulator 2a.
Protruding from the lower end surface of.

【0015】図2に示したターミナルピンP2は、絶縁
体2bが接点ピン1bの筒状部11bとほぼ等しい長さ
に形成されており、抵抗体3b及び絶縁体2bの上端面
が接点ピン1bの上端面と同一面上に揃っている。ま
た、抵抗体3bが絶縁体2bの長さよりも若干長く形成
されており、抵抗体3bの上端部が絶縁体2bの上端面
と同一面上に揃っていると共に、抵抗体3bの下端部が
絶縁体2bの下端面から突き出している。更に、接点ピ
ン1bには、抵抗体3bの下端面と接続させた導電線4
bが埋設されている。
In the terminal pin P2 shown in FIG. 2, the insulator 2b is formed to have substantially the same length as the cylindrical portion 11b of the contact pin 1b, and the upper end surfaces of the resistor 3b and the insulator 2b are the contact pin 1b. It is flush with the top surface of the. Further, the resistor 3b is formed to be slightly longer than the length of the insulator 2b, the upper end of the resistor 3b is flush with the upper end face of the insulator 2b, and the lower end of the resistor 3b is It projects from the lower end surface of the insulator 2b. Further, the contact pin 1b has a conductive wire 4 connected to the lower end surface of the resistor 3b.
b is buried.

【0016】図3に示したターミナルピンP3は、絶縁
体2cが、接点ピン1cの筒状部11cと等しい太さの
大径部23cの筒状部11cと、接点ピン1cの筒状部
11cよりも細い小径部24cとで構成され、絶縁体2
cの小径部24cは、接点ピン1cの筒状部11cとほ
ぼ等しい長さに形成されていて、絶縁体2cは、大径部
23cが接点ピン1cの上方に突き出している。また、
抵抗体3cが絶縁体2cとほぼ等しい長さに形成されて
おり、抵抗体3cの上端部が絶縁体2cの上端面と同一
面上に揃っていると共に、抵抗体3cの下端部が絶縁体
2cの下端面と同一面上に揃っている。
In the terminal pin P3 shown in FIG. 3, the insulator 2c has the cylindrical portion 11c of the large diameter portion 23c having the same thickness as the cylindrical portion 11c of the contact pin 1c and the cylindrical portion 11c of the contact pin 1c. And a small diameter portion 24c thinner than the insulator 2
The small-diameter portion 24c of c is formed to have substantially the same length as the cylindrical portion 11c of the contact pin 1c, and the insulator 2c has a large-diameter portion 23c protruding above the contact pin 1c. Also,
The resistor 3c is formed to have substantially the same length as the insulator 2c, the upper end of the resistor 3c is flush with the upper end surface of the insulator 2c, and the lower end of the resistor 3c is the insulator. It is flush with the lower end surface of 2c.

【0017】次に、前記ターミナルピンP1,P2,P
3の製造方法の第1実施例を説明する。尚、図4は、タ
ーミナルピンP1の製造方法を示している。
Next, the terminal pins P1, P2, P
A first embodiment of the manufacturing method of No. 3 will be described. Incidentally, FIG. 4 shows a method of manufacturing the terminal pin P1.

【0018】(イ) まず、図4の(イ)に示すよう
に、中央部に貫通孔21aが形成され、下半部の外周面
にネジ山22aが形成されている絶縁体2aを、接点ピ
ン1aの筒状部11aの2倍の長さに成形する。この絶
縁体2aは、円筒状の押出成形品を適当な長さに切断し
た後、各押出成形品の下半部の外周面にネジ山22aを
切って形成してもよいし、円柱状の押出成形品を適当な
長さに切断した後、各押出成形品の下半部の外周面にネ
ジ山22aを切ると共に、各押出成形品の中央部に貫通
孔21aを開けて形成してもよい。この時、貫通孔21
aは、耐水性等の面から、孔径が抵抗体3aの外径と同
じかあるいは僅かに小さいものにすることが好ましい。
その許容範囲を数値で表わすと、抵抗体3aの外径+0.
00mm〜−0.05mm程度である。また、ネジ山22aは、台
形形状に形成するのが望ましいが、特にその形状に限定
されるものではない。
(A) First, as shown in (a) of FIG. 4, the insulator 2a having the through hole 21a formed in the central portion and the screw thread 22a formed on the outer peripheral surface of the lower half is connected to the contact point. The pin 1a is molded to have a length twice that of the tubular portion 11a. The insulator 2a may be formed by cutting a cylindrical extruded product into an appropriate length and then cutting the thread 22a on the outer peripheral surface of the lower half of each extruded product. After cutting the extruded product into an appropriate length, the screw thread 22a may be cut on the outer peripheral surface of the lower half of each extruded product, and the through hole 21a may be formed in the center of each extruded product. Good. At this time, the through hole 21
From the viewpoint of water resistance and the like, it is preferable that a has a hole diameter equal to or slightly smaller than the outer diameter of the resistor 3a.
Expressing the allowable range numerically, the outer diameter of the resistor 3a + 0.
It is about 00 mm to −0.05 mm. Further, the screw thread 22a is preferably formed in a trapezoidal shape, but the shape is not particularly limited.

【0019】(ロ) 次に、図4の(ロ)に示すよう
に、絶縁体2aを接点ピン1aに形成されている筒状部
11aの内側に、該筒状部11aの深さ方向と貫通孔2
1aの軸方向とが一致する向きで螺合により固着させ
る。絶縁体2aは接点ピン1aの筒状部11aの2倍の
長さに成形されているので、上半部が接点ピン1aの上
方に突き出す。尚、接点ピン1aの筒状部11aの内側
には、予めネジ山12aを切っておく必要がある。
(B) Next, as shown in (b) of FIG. 4, the insulator 2a is placed inside the tubular portion 11a formed on the contact pin 1a and the depth direction of the tubular portion 11a is changed. Through hole 2
It is fixed by screwing in a direction in which the axial direction of 1a coincides. Since the insulator 2a is formed to have a length twice that of the tubular portion 11a of the contact pin 1a, the upper half portion projects above the contact pin 1a. In addition, it is necessary to previously cut a screw thread 12a inside the cylindrical portion 11a of the contact pin 1a.

【0020】(ハ) 次に、図4の(ハ)に示すよう
に、全長が絶縁体2aよりも長い抵抗体3aを絶縁体2
aの貫通孔21aに圧入して貫通させる。この時、抵抗
体3aの下端部を絶縁体2aの下端面から突き出させて
接点ピン1aの筒状部11cの底面に接触させ、抵抗体
3aと接点ピン1aとを接続する。抵抗体3aの表面に
潤滑製材料を塗っておくと楽に抵抗体3aを貫通孔21
aに圧入させることができる。また、抵抗体3aの下端
部を絶縁体2aの下端面から突き出させる時、抵抗体3
aの下端面と接点ピン1aとが接触する前に抵抗体3a
の下端部外周面と接点ピン1aの筒状部11aの内周面
とが接触する。従って、もし、抵抗体3aの圧入が足り
ずに抵抗体3aの下端面と筒状部11aの底面とが接触
していなくても、抵抗体3aの下端部外周面と筒状部1
1aの内周面とが接触していれば、抵抗体3aと接点ピ
ン1aは接続状態となる。
(C) Next, as shown in FIG. 4 (c), the resistor 3a having a longer length than the insulator 2a is connected to the insulator 2a.
It is press-fitted into the through hole 21a of "a" so that it penetrates. At this time, the lower end portion of the resistor 3a is projected from the lower end surface of the insulator 2a and brought into contact with the bottom surface of the cylindrical portion 11c of the contact pin 1a to connect the resistor 3a and the contact pin 1a. If the surface of the resistor 3a is coated with a lubricating material, the resistor 3a can be easily inserted into the through hole 21.
It can be pressed into a. When the lower end of the resistor 3a is projected from the lower end surface of the insulator 2a, the resistor 3a
Before the lower end surface of a contacts the contact pin 1a, the resistor 3a
The outer peripheral surface of the lower end of the contact pin contacts the inner peripheral surface of the tubular portion 11a of the contact pin 1a. Therefore, even if the resistor 3a is not press-fitted enough and the lower end surface of the resistor 3a and the bottom surface of the tubular portion 11a are not in contact with each other, the outer peripheral surface of the lower end portion of the resistor 3a and the tubular portion 1 are connected.
If the inner peripheral surface of 1a is in contact, the resistor 3a and the contact pin 1a are in a connected state.

【0021】上述した(イ)(ロ)(ハ)の工程でター
ミナルピンP1を製造することができる。
The terminal pin P1 can be manufactured by the steps (a), (b) and (c) described above.

【0022】尚、ターミナルピンP2を製造する場合に
は、(イ)の工程において、絶縁体2bを接点ピン1b
の筒状部11bとほぼ同じ長さに成形すると共に、絶縁
体2bの外周面全長にネジ山22bを形成するようにす
る。また(ロ)の工程において、絶縁体2bの全体を接
点ピン1bに形成されている筒状部11bの内側に螺合
により固着させる。そうすると、絶縁体2bは接点ピン
1bの筒状部11bとほぼ同じ長さに成形されているの
で、絶縁体2bの上端面と接点ピン1bの上端面は同一
面上に揃う。更に(ハ)の工程において、全長が絶縁体
2bよりも長い抵抗体3bを用い、抵抗体3bの上端部
が絶縁体2bの上端に揃うまで抵抗体3bを絶縁体2b
の貫通孔21bに圧入して貫通させる。この時、絶縁体
2bの下端面から突き出した抵抗体3bの下端部を接点
ピン1bの筒状部11bの底面及び接点ピン1bに埋設
されている導電線4に接触させて、抵抗体3bと接点ピ
ン1bとを接続すると共に、抵抗体3bと導電線4とを
接続する。また、抵抗体3bを絶縁体2bの貫通孔21
bに圧入させる時、抵抗体3bの下端面と接点ピン1b
の筒状部11bの底面とが接触する前に抵抗体3bの下
端部と導電線4とが接触するように導電線4を突出させ
てしておけば、抵抗体3bの圧入が足りずに抵抗体3b
の下端面と接点ピン1bとが接触していなくても、抵抗
体3bと導電線4との接触により抵抗体3bと接点ピン
1bを接続することができる。
When manufacturing the terminal pin P2, the insulator 2b is replaced with the contact pin 1b in the step (a).
The cylindrical portion 11b is formed to have almost the same length, and the thread 22b is formed on the entire outer peripheral surface of the insulator 2b. Further, in the step (b), the entire insulator 2b is fixed to the inside of the tubular portion 11b formed on the contact pin 1b by screwing. Then, since the insulator 2b is formed to have substantially the same length as the tubular portion 11b of the contact pin 1b, the upper end surface of the insulator 2b and the upper end surface of the contact pin 1b are flush with each other. Further, in the step (c), a resistor 3b having a total length longer than that of the insulator 2b is used, and the resistor 3b is removed until the upper end of the resistor 3b is aligned with the upper end of the insulator 2b.
To be inserted into the through hole 21b by press fitting. At this time, the lower end portion of the resistor 3b protruding from the lower end surface of the insulator 2b is brought into contact with the bottom surface of the cylindrical portion 11b of the contact pin 1b and the conductive wire 4 embedded in the contact pin 1b to form the resistor 3b. The contact pin 1b is connected, and the resistor 3b and the conductive wire 4 are connected. In addition, the resistor 3b is connected to the through hole 21 of the insulator 2b.
When press-fitting into b, the lower end face of the resistor 3b and the contact pin 1b
If the conductive wire 4 is projected so that the lower end portion of the resistor 3b and the conductive wire 4 come into contact with each other before the bottom surface of the cylindrical portion 11b comes into contact, the resistor 3b cannot be press-fitted. Resistor 3b
Even if the lower end surface of the contact point and the contact pin 1b are not in contact with each other, the contact between the resistor 3b and the conductive wire 4 can connect the resistor 3b and the contact pin 1b.

【0023】また、ターミナルピンP3を製造する場合
には、(イ)の工程において、接点ピン1cと等しい太
さの大径部23cと、接点ピン1cよりも細い小径部2
4cとで構成され、絶縁体2cの小径部24cが、接点
ピン1cの筒状部11cとほぼ等しい長さに形成されて
いると共に、前記小径部24cの外周面にネジ山22c
が形成されている絶縁体2cを成形する。また(ロ)の
工程において、絶縁体の小径部24cを接点ピン1cに
形成されている筒状部11cの内側に螺合により固着さ
せる。そうすると、絶縁体2cの大径部23cは接点ピ
ン1cの筒状部11cと等しい太さに形成されているの
で、絶縁体2cの外周面と接点ピン1cの外周面とは連
続した面となり、絶縁体2cと接点ピン1c間の継ぎ目
から水が浸入し難くなって耐水性が高まる。更に(ハ)
の工程において、全長が絶縁体2cの長さと等しい抵抗
体3cを用い、抵抗体3cの上端部が絶縁体2cの上端
面に揃うまで抵抗体3cを絶縁体2cの貫通孔21cに
圧入させ、絶縁体2cの下端面と同一面上に揃った抵抗
体3cの下端面を接点ピン1cの筒状部11cの底面に
接触させて抵抗体3cと接点ピン1cとを接続する。
When the terminal pin P3 is manufactured, in the step (a), the large diameter portion 23c having the same thickness as the contact pin 1c and the small diameter portion 2 thinner than the contact pin 1c.
4c, the small diameter portion 24c of the insulator 2c is formed to have substantially the same length as the cylindrical portion 11c of the contact pin 1c, and the thread 22c is formed on the outer peripheral surface of the small diameter portion 24c.
The insulator 2c in which is formed is molded. Further, in the step (b), the small-diameter portion 24c of the insulator is fixed to the inside of the cylindrical portion 11c formed on the contact pin 1c by screwing. Then, since the large diameter portion 23c of the insulator 2c is formed to have the same thickness as the cylindrical portion 11c of the contact pin 1c, the outer peripheral surface of the insulator 2c and the outer peripheral surface of the contact pin 1c are continuous surfaces, It is difficult for water to enter from the joint between the insulator 2c and the contact pin 1c, and the water resistance is enhanced. Furthermore (C)
In the step of, the resistor 3c whose total length is equal to the length of the insulator 2c is used, and the resistor 3c is pressed into the through hole 21c of the insulator 2c until the upper end of the resistor 3c is aligned with the upper end surface of the insulator 2c. The lower end surface of the resistor 3c, which is flush with the lower end surface of the insulator 2c, is brought into contact with the bottom surface of the cylindrical portion 11c of the contact pin 1c to connect the resistor 3c and the contact pin 1c.

【0024】このように第1実施例の製造方法は、抵抗
体3a,3b,3cを絶縁体2a,2b,2cの貫通孔
21a,21b,21cに貫通させる際に、抵抗体3
a,3b,3cの下端部を接点ピン1a,1b,1cに
接触させて抵抗体3a,3b,3cと接点ピンとを接続
する方法なので、かしめ作業等のような高度な技術を必
要とせずに抵抗体3a,3b,3cと接点ピンとを接続
することができ、熟練者でなくても、確実に抵抗体3
a,3b,3cと接点ピンとを接続することができる。
As described above, according to the manufacturing method of the first embodiment, when the resistors 3a, 3b, 3c are penetrated through the through holes 21a, 21b, 21c of the insulators 2a, 2b, 2c, the resistor 3 is formed.
Since the lower ends of a, 3b, 3c are brought into contact with the contact pins 1a, 1b, 1c to connect the resistors 3a, 3b, 3c and the contact pins, it is not necessary to use an advanced technique such as caulking work. Since the resistors 3a, 3b, 3c and the contact pins can be connected to each other, the resistor 3 can be securely connected even by an unskilled person.
It is possible to connect a, 3b, 3c and the contact pin.

【0025】また、貫通孔21a,21b,21cを有
する絶縁体2a,2b,2cを、接点ピン1a,1b,
1cに形成されている筒状部11a,11b,11cの
内側に、該筒状部11a,11b,11cの深さ方向と
貫通孔21a,21b,21cの軸方向とが一致する向
きで固着させた後、絶縁体2a,2b,2cの貫通孔2
1a,21b,21cに抵抗体3a,3b,3cを貫通
させる方法なので、確実に抵抗体3a,3b,3cと接
点ピン1a,1b,1cとの間に絶縁体2a,2b,2
cを介在させることができ、確実に抵抗体3a,3b,
3cと接点ピン1a,1b,1c間を絶縁することがで
きる。
Further, the insulators 2a, 2b, 2c having the through holes 21a, 21b, 21c are connected to the contact pins 1a, 1b,
It is fixed inside the tubular portions 11a, 11b, 11c formed in 1c in a direction in which the depth direction of the tubular portions 11a, 11b, 11c and the axial direction of the through holes 21a, 21b, 21c match. Through the through holes 2 of the insulators 2a, 2b, 2c.
Since the resistors 3a, 3b, 3c are penetrated through the resistors 1a, 21b, 21c, the insulators 2a, 2b, 2 are surely provided between the resistors 3a, 3b, 3c and the contact pins 1a, 1b, 1c.
c can be interposed, and the resistors 3a, 3b,
3c and the contact pins 1a, 1b, 1c can be insulated.

【0026】つまり、抵抗体3a,3b,3cと接点ピ
ン1a,1b,1cの接続不良を少なくすることができ
ると共に、抵抗体3a,3b,3cと接点ピン1a,1
b,1cの絶縁不良を少なくすることができるので、不
良品の発生を少なくすることができるし、抵抗体3a,
3b,3cと接点ピン1a,1b,1cの接続作業が容
易であるため、製造効率を向上させることができる。更
に、上述したように不良品を少なくすることができると
共に、製造効率を向上できるため、コストの低減を図る
こともできる。
That is, the connection failure between the resistors 3a, 3b, 3c and the contact pins 1a, 1b, 1c can be reduced, and the resistors 3a, 3b, 3c and the contact pins 1a, 1 can be reduced.
Since the insulation defects of b and 1c can be reduced, the number of defective products can be reduced, and the resistor 3a,
Since the work of connecting the contact pins 3a, 3b to the contact pins 1a, 1b, 1c is easy, the manufacturing efficiency can be improved. Further, as described above, the number of defective products can be reduced, and the manufacturing efficiency can be improved, so that the cost can be reduced.

【0027】次に、前記ターミナルピンP1,P2,P
3の製造方法の第2実施例を説明する。尚、図5は、タ
ーミナルピンP2の製造方法を図示している。
Next, the terminal pins P1, P2, P
2nd Example of the manufacturing method of 3 is described. Note that FIG. 5 illustrates a method of manufacturing the terminal pin P2.

【0028】(イ) まず、図5の(イ)に示すよう
に、抵抗体3bが貫通していると共に、外周面全長にネ
ジ山22bが形成されている絶縁体2bを、接点ピン1
bの筒状部11bとほぼ同じ長さに形成する。その方法
は、中央部に貫通孔21bが形成され、外周面全長にネ
ジ山22bが形成されている絶縁体2bを成形した後
に、絶縁体2bの貫通孔21bに抵抗体3bを圧入する
方法であってもよいし、抵抗体3bをインサートした射
出成形金型で絶縁体2bを成形する方法であってもよ
い。いずれの方法にしても、絶縁体2bよりも長い抵抗
体3bを用い、抵抗体3bの上端面を接点ピン1bの上
端面と同一面上に揃え、抵抗体3bの下端面を接点ピン
1bの下端面から突き出させる。
(A) First, as shown in (a) of FIG. 5, the contact pin 1 is provided with the insulator 2b which is penetrated by the resistor 3b and has the thread 22b formed on the entire outer peripheral surface thereof.
It is formed to have substantially the same length as the cylindrical portion 11b of b. The method is a method of press-fitting the resistor 3b into the through hole 21b of the insulator 2b after molding the insulator 2b having the through hole 21b formed in the central portion and the thread 22b formed on the entire outer peripheral surface. Alternatively, a method of molding the insulator 2b with an injection molding die in which the resistor 3b is inserted may be used. In either method, a resistor 3b that is longer than the insulator 2b is used, the upper end surface of the resistor 3b is flush with the upper end surface of the contact pin 1b, and the lower end surface of the resistor 3b is the contact pin 1b. Make it stick out from the bottom edge.

【0029】(ロ) 次に、図5の(ロ)に示すよう
に、抵抗体3bが貫通している絶縁体2bの全体を接点
ピン1bに形成されている筒状部11bの内側に、該筒
状部11bの深さ方向と抵抗体3bの軸方向とが一致す
る向きで螺合により固着させ、抵抗体3bの下端部を接
点ピン1bの筒状部11bの底面に接触させて抵抗体3
bと接点ピン1bとを接続すると共に、抵抗体3bの下
端部を接点ピン1bに埋設されている導電線4に接触さ
せて抵抗体3bと導電線4とを接続する。絶縁体2bは
接点ピン1bの筒状部11bとほぼ同じ長さに成形され
ているので、絶縁体2b及び抵抗体3bの上端面と接点
ピン1bの上端面は同一面上に揃う。尚、接点ピン1b
の筒状部11bの内側には、予めネジ山12bを切って
おく必要がある。また、絶縁体2bを接点ピン1bの筒
状部11bに螺合する時、抵抗体3bの下端面と接点ピ
ン1bの筒状部11bの底面とが接触する前に抵抗体3
bの下端部と導電線4とが接触するように導電線4を突
出させてしておけば、絶縁体2bの螺合が足りずに抵抗
体3bの下端面と筒状部11bの底面とが接触していな
くても、抵抗体3bと導電線4との接触により抵抗体3
bと接点ピン1bを接続することができる。
(B) Next, as shown in (b) of FIG. 5, the entire insulator 2b through which the resistor 3b penetrates is placed inside the tubular portion 11b formed on the contact pin 1b. The tubular portion 11b is fixed by screwing in a direction in which the depth direction of the tubular portion 11b and the axial direction of the resistor body 3b are coincident with each other, and the lower end portion of the resistor body 3b is brought into contact with the bottom surface of the tubular portion 11b of the contact pin 1b. Body 3
b is connected to the contact pin 1b, and the lower end of the resistor 3b is brought into contact with the conductive wire 4 embedded in the contact pin 1b to connect the resistor 3b and the conductive wire 4. Since the insulator 2b is formed to have substantially the same length as the cylindrical portion 11b of the contact pin 1b, the upper end surfaces of the insulator 2b and the resistor 3b and the upper end surface of the contact pin 1b are flush with each other. Contact pin 1b
It is necessary to previously cut the thread 12b inside the cylindrical portion 11b. Further, when the insulator 2b is screwed into the tubular portion 11b of the contact pin 1b, the resistor 3 is provided before the lower end surface of the resistor 3b and the bottom surface of the tubular portion 11b of the contact pin 1b come into contact with each other.
If the conductive wire 4 is made to project so that the lower end portion of b and the conductive wire 4 come into contact with each other, the lower end surface of the resistor 3b and the bottom surface of the tubular portion 11b will not be screwed with the insulator 2b. Even if they are not in contact with each other, the contact between the resistor 3b and the conductive wire 4 causes the resistor 3
b and the contact pin 1b can be connected.

【0030】上述した(イ)(ロ)(ハ)の工程でター
ミナルピンP2を製造することができる。
The terminal pin P2 can be manufactured by the steps (a), (b) and (c) described above.

【0031】尚、ターミナルピンP1を製造する場合に
は、(イ)の工程において、抵抗体3aが貫通している
と共に、下半部の外周面にネジ山22aが形成されてい
る絶縁体2aを接点ピン1aの筒状部11aの2倍の長
さに形成する。また、抵抗体3aは絶縁体2aよりも長
いものを用い、抵抗体3aの上端面を接点ピン1aの上
端面から突き出させると共に、抵抗体3aの下端面を接
点ピン1aの下端面から突き出させる。また(ロ)の工
程において、絶縁体2aの下端部を接点ピン1aに形成
されている筒状部11aの内側に螺合により固着させ
る。そうすると、絶縁体2aの上半部が接点ピン1aの
上方に突き出したターミナルピンP1を製造することが
できる。また、絶縁体2aを接点ピン1aの筒状部11
aに螺合する時、抵抗体3aの下端面と接点ピン1aの
筒状部11aの底面とが接触する前に抵抗体3aの下端
部外周面と接点ピン1aとが接触するので、もし、絶縁
体2aの螺合が足りずに抵抗体3aの下端面と接点ピン
1aの筒状部11aの底面とが接触していなくても、抵
抗体3aの下端部外周面と接点ピン1aの筒状部11a
の内周面とが接触していれば、抵抗体3aと接点ピン1
aとは接続状態が得られる。
In the case of manufacturing the terminal pin P1, in the step (a), the insulator 2a is formed such that the resistor 3a penetrates and the screw thread 22a is formed on the outer peripheral surface of the lower half portion. Is formed to be twice as long as the cylindrical portion 11a of the contact pin 1a. Further, the resistor 3a is longer than the insulator 2a, and the upper end surface of the resistor 3a is projected from the upper end surface of the contact pin 1a, and the lower end surface of the resistor 3a is projected from the lower end surface of the contact pin 1a. . In the step (b), the lower end of the insulator 2a is fixed to the inside of the tubular portion 11a formed on the contact pin 1a by screwing. Then, the terminal pin P1 in which the upper half portion of the insulator 2a projects above the contact pin 1a can be manufactured. Further, the insulator 2a is connected to the tubular portion 11 of the contact pin 1a.
When screwed into a, the lower end outer surface of the resistor 3a and the contact pin 1a come into contact before the lower end surface of the resistor 3a comes into contact with the bottom surface of the tubular portion 11a of the contact pin 1a. Even if the lower end surface of the resistor 3a and the bottom surface of the tubular portion 11a of the contact pin 1a are not in contact with each other due to insufficient insulation of the insulator 2a, the outer peripheral surface of the lower end portion of the resistor 3a and the tube of the contact pin 1a Portion 11a
If the inner peripheral surface of the contact is in contact, the resistor 3a and the contact pin 1
A connection state is obtained with a.

【0032】また、ターミナルピンP3を製造する場合
には、(イ)の工程において、接点ピン1cの筒状部1
1cと同じ太さの大径部23cと、接点ピン1cの筒状
部11cよりも細いと共に接点ピン1cの筒状部11c
とほぼ同じ長さの小径部24cとで構成され、小径部2
3cの外周面にネジ山22cが形成されている絶縁体2
cを成形する。また、抵抗体3cは絶縁体2cとほぼ同
じ長さのものを用い、抵抗体3cの上端面を接点ピン1
cの上端面と同一面上に揃えると共に、抵抗体3cの下
端面を接点ピン1cの下端面と同一面上に揃える。また
(ロ)の工程において、絶縁体2cの小径部23cを接
点ピン1cに形成されている筒状部11cの内側に螺合
により固着させる。そうすると、絶縁体2cの大径部2
3cが接点ピン1cの上方に突き出し、大径部23cの
外周面と接点ピン1cの外周面とが連続したターミナル
ピンP3を製造することができる。
When manufacturing the terminal pin P3, in the step (a), the cylindrical portion 1 of the contact pin 1c is manufactured.
A large diameter portion 23c having the same thickness as 1c and a tubular portion 11c of the contact pin 1c which is thinner than the tubular portion 11c of the contact pin 1c.
And a small diameter portion 24c having substantially the same length as that of the small diameter portion 2
Insulator 2 having threads 22c formed on the outer peripheral surface of 3c
Mold c. Further, the resistor 3c has the same length as the insulator 2c, and the upper end surface of the resistor 3c is connected to the contact pin 1
The lower end surface of the resistor 3c is flush with the upper end surface of the contact pin 1c, and the lower end surface of the resistor 3c is flush with the lower end surface of the contact pin 1c. In the step (b), the small diameter portion 23c of the insulator 2c is screwed and fixed to the inside of the cylindrical portion 11c formed on the contact pin 1c. Then, the large-diameter portion 2 of the insulator 2c
It is possible to manufacture the terminal pin P3 in which 3c projects above the contact pin 1c and the outer peripheral surface of the large diameter portion 23c and the outer peripheral surface of the contact pin 1c are continuous.

【0033】このように、第2実施例の製造方法では、
絶縁体2a,2b,2cを接点ピン1a,1b,1cの
筒状部11a,11b,11cの内側に固着させる際
に、抵抗体3a,3b,3cの下端部を接点ピン1a,
1b,1cに接触させて抵抗体3a,3b,3cと接点
ピン1a,1b,1cとを接続する方法なので、かしめ
作業等のような高度な技術を必要とせずに抵抗体3a,
3b,3cと接点ピン1a,1b,1cとを接続するこ
とができ、熟練者でなくても確実に抵抗体3a,3b,
3cと接点ピン1a,1b,1cとを接続することがで
きる。
As described above, in the manufacturing method of the second embodiment,
When fixing the insulators 2a, 2b, 2c to the insides of the cylindrical portions 11a, 11b, 11c of the contact pins 1a, 1b, 1c, the lower end portions of the resistors 3a, 3b, 3c are contact pin 1a,
Since the resistor 3a, 3b, 3c and the contact pin 1a, 1b, 1c are brought into contact with the resistor 3a, 1b, 1c, the resistor 3a, 3b without the need for a high-level technique such as caulking work.
3b, 3c and the contact pins 1a, 1b, 1c can be connected, and even if it is not an expert, the resistors 3a, 3b,
3c and the contact pins 1a, 1b, 1c can be connected.

【0034】また、抵抗体3a,3b,3cを貫通させ
た絶縁体2a,2b,2cを、接点ピン1a,1b,1
cに形成された筒状部11a,11b,11cの内側
に、この筒状部11a,11b,11cの深さ方向と抵
抗体3a,3b,3cの軸方向とが一致する向きで固着
させる方法なので、確実に抵抗体3a,3b,3cと接
点ピン1a,1b,1cとの間に絶縁体2a,2b,2
cを介在させることができ、確実に抵抗体3a,3b,
3cと接点ピン1a,1b,1c間を絶縁することがで
きる。
The insulators 2a, 2b and 2c, which penetrate the resistors 3a, 3b and 3c, are connected to the contact pins 1a, 1b and 1c.
A method of fixing to the inside of the tubular portions 11a, 11b, 11c formed in c in such a manner that the depth direction of the tubular portions 11a, 11b, 11c and the axial direction of the resistors 3a, 3b, 3c coincide with each other. Therefore, the insulators 2a, 2b, 2 are surely provided between the resistors 3a, 3b, 3c and the contact pins 1a, 1b, 1c.
c can be interposed, and the resistors 3a, 3b,
3c and the contact pins 1a, 1b, 1c can be insulated.

【0035】つまり、抵抗体3a,3b,3cと接点ピ
ン1a,1b,1cの接続不良を少なくすることができ
ると共に、抵抗体3a,3b,3cと接点ピン1a,1
b,1cの絶縁不良を少なくすることができるので、不
良品の発生を少なくすることができるし、抵抗体3a,
3b,3cと接点ピン1a,1b,1cの接続作業が容
易であるため、製造効率を向上させることができる。更
に、上述したように不良品を少なくすることができると
共に、製造効率を向上できるので、コストの低減を図る
こともできる。
That is, the connection failure between the resistors 3a, 3b, 3c and the contact pins 1a, 1b, 1c can be reduced, and at the same time, the resistors 3a, 3b, 3c and the contact pins 1a, 1c.
Since the insulation defects of b and 1c can be reduced, the number of defective products can be reduced, and the resistor 3a,
Since the work of connecting the contact pins 3a, 3b to the contact pins 1a, 1b, 1c is easy, the manufacturing efficiency can be improved. Further, as described above, the number of defective products can be reduced, and the manufacturing efficiency can be improved, so that the cost can be reduced.

【0036】上述の方法で製造されたターミナルピンP
1,P2,P3は、図外の熱可塑性樹脂製の継手本体の
内周部に埋設されている導電線に接続されると共に、第
1接点と第2接点とを備えたコントローラー側のコネク
タに接続される。即ち、前記導電線との接続は接点ピン
1a,1b,1cの下端部で行ない、前記コネクタとの
接続は、第1接点に対しては接点ピン1a,1b,1c
の筒状部11a,11b,11cで行ない、第2接点に
対しては抵抗体3a,3b,3cの上端部で行なう。そ
うすると、抵抗体3a,3b,3cの抵抗値に基づいて
設定した時間だけ導電線に電流を流すことができるよう
になる。尚、上述のように本実施例のターミナルピンP
1,P2,P3は、抵抗体3a,3b,3cの上端面に
コネクタの接点を接続するものであるが、抵抗体3a,
3b,3cの上端面はハンダメッキ処理されているので
接触不良は生じない。ちなみに、継手本体の具体的な構
造及びコントローラー側のコネクタの具体的な構造とし
ては、従来の技術で挙げた特開平2−129493号公
報の中に示されているもの等がある。
The terminal pin P manufactured by the above method
1, P2, P3 are connected to a conductive wire embedded in an inner peripheral portion of a thermoplastic resin joint body (not shown) and to a controller-side connector having a first contact and a second contact. Connected. That is, the connection with the conductive wire is made at the lower end of the contact pins 1a, 1b, 1c, and the connection with the connector is the contact pins 1a, 1b, 1c for the first contact.
The cylindrical portions 11a, 11b, 11c are used for the second contact, and the upper ends of the resistors 3a, 3b, 3c are used for the second contact. Then, the current can be passed through the conductive wire for a time set based on the resistance values of the resistors 3a, 3b, 3c. As described above, the terminal pin P of this embodiment is
1, P2, P3 connect the contact points of the connector to the upper end surfaces of the resistors 3a, 3b, 3c.
Since the upper end surfaces of 3b and 3c are plated with solder, no contact failure occurs. Incidentally, as a concrete structure of the joint body and a concrete structure of the connector on the controller side, there are those shown in Japanese Patent Laid-Open No. 2-129493 mentioned in the prior art.

【0037】以上、本発明の実施例を図面により詳述し
てきたが、具体的な構成はこの実施例に限られるもので
はなく、本発明の要旨を逸脱しない範囲における設計の
変更等があっても本発明に含まれる。例えば、接点ピン
と絶縁体との間の耐水性を向上させるために、接点ピン
と絶縁体との間にシール材を介在させたり、コーキング
材を充填したりしてもよい。また、絶縁体の外径を下向
きに若干縮径させ、それに対応して、接点ピンの筒状部
を下向きに若干拡径させると、絶縁体と接点ピンの螺合
を楽に開始できる。
Although the embodiment of the present invention has been described in detail above with reference to the drawings, the specific configuration is not limited to this embodiment, and there are design changes and the like within a range not departing from the gist of the present invention. Also included in the present invention. For example, in order to improve water resistance between the contact pin and the insulator, a seal material may be interposed between the contact pin and the insulator, or a caulking material may be filled. Further, by slightly reducing the outer diameter of the insulator downward and correspondingly slightly expanding the tubular portion of the contact pin downward, screwing of the insulator and the contact pin can be easily started.

【0038】[0038]

【発明の効果】以上説明してきたように、請求項1及び
2記載の製造方法にあっては、抵抗体と接点ピンの接続
不良を少なくすることができると共に、抵抗体と接点ピ
ンの絶縁不良を少なくすることができるので、不良品の
発生を少なくできる。また、抵抗体と接点ピンの接続作
業が容易であるため、製造効率を向上させることができ
る。
As described above, in the manufacturing method according to the first and second aspects, the connection failure between the resistor and the contact pin can be reduced and the insulation failure between the resistor and the contact pin can be reduced. As a result, the number of defective products can be reduced. Moreover, since the work of connecting the resistor and the contact pin is easy, the manufacturing efficiency can be improved.

【0039】更に、上述したように不良品を少なくする
ことができると共に、製造効率を向上させることができ
るため、コストの低減を図ることもできる。
Further, as described above, the number of defective products can be reduced and the manufacturing efficiency can be improved, so that the cost can be reduced.

【図面の簡単な説明】[Brief description of drawings]

【図1】ターミナルピンを示す縦断面図である。FIG. 1 is a vertical cross-sectional view showing a terminal pin.

【図2】ターミナルピンを示す縦断面図である。FIG. 2 is a vertical sectional view showing a terminal pin.

【図3】ターミナルピンを示す縦断面図である。FIG. 3 is a vertical cross-sectional view showing a terminal pin.

【図4】第1実施例のターミナルピンの製造方法を示し
ており、(イ)は絶縁体を成形する工程の説明図、
(ロ)は絶縁体を接点ピンに固着する工程の説明図、
(ハ)は絶縁体に抵抗体を貫通させる工程の説明図であ
る。
FIG. 4 shows a method for manufacturing the terminal pin of the first embodiment, in which (a) is an explanatory view of a step of molding an insulator,
(B) is an explanatory view of the step of fixing the insulator to the contact pin,
(C) is explanatory drawing of the process of making a resistor penetrate an insulator.

【図5】第2実施例のターミナルピンの製造方法を示し
ており、(イ)は抵抗体を貫通させた絶縁体を成形する
工程の説明図、(ロ)は絶縁体を接点ピンに固着する工
程の説明図である。
5A and 5B show a method of manufacturing a terminal pin according to a second embodiment, wherein (A) is an explanatory view of a step of forming an insulator through which a resistor penetrates, and (B) fixes the insulator to a contact pin. It is explanatory drawing of the process to do.

【符号の説明】[Explanation of symbols]

P1 ターミナルピン 1a 接点ピン 11a 筒状部 2a 絶縁体 21a 貫通孔 3a 抵抗体 P1 Terminal pin 1a Contact pin 11a Cylindrical part 2a Insulator 21a Through hole 3a Resistor

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 貫通孔を有する絶縁体を、接点ピンに形
成されている筒状部の内側に、該筒状部の深さ方向と貫
通孔の軸方向とが一致する向きで固着させた後、絶縁体
の貫通孔に抵抗体を貫通させる製造方法であって、抵抗
体を貫通させる際に、抵抗体の下端部を接点ピンに接触
させて抵抗体と接点ピンとを接続することを特徴とする
溶着継手用ターミナルピンの製造方法。
1. An insulator having a through hole is fixed inside a tubular portion formed on a contact pin in a direction in which the depth direction of the tubular portion and the axial direction of the through hole coincide with each other. After that, it is a manufacturing method of penetrating the resistor into the through hole of the insulator, wherein the lower end of the resistor is brought into contact with the contact pin to connect the resistor and the contact pin when penetrating the resistor. And a method for manufacturing a terminal pin for a welding joint.
【請求項2】 抵抗体を貫通させた絶縁体を、接点ピン
に形成されている筒状部の内側に、該筒状部の深さ方向
と抵抗体の軸方向とが一致する向きで固着させる製造方
法であって、絶縁体を固着させる際に、抵抗体の下端部
を接点ピンに接触させて抵抗体と接点ピンとを接続する
ことを特徴とする溶着継手用ターミナルピンの製造方
法。
2. An insulator, which penetrates the resistor, is fixed inside a tubular portion formed on the contact pin in a direction in which the depth direction of the tubular portion and the axial direction of the resistor coincide with each other. A method of manufacturing a terminal pin for a welding joint, characterized in that, when fixing the insulator, the lower end of the resistor is brought into contact with the contact pin to connect the resistor and the contact pin.
JP12932791A 1991-05-31 1991-05-31 Manufacturing method of terminal pin for welded joint Expired - Lifetime JP2540250B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12932791A JP2540250B2 (en) 1991-05-31 1991-05-31 Manufacturing method of terminal pin for welded joint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12932791A JP2540250B2 (en) 1991-05-31 1991-05-31 Manufacturing method of terminal pin for welded joint

Publications (2)

Publication Number Publication Date
JPH04357397A JPH04357397A (en) 1992-12-10
JP2540250B2 true JP2540250B2 (en) 1996-10-02

Family

ID=15006853

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12932791A Expired - Lifetime JP2540250B2 (en) 1991-05-31 1991-05-31 Manufacturing method of terminal pin for welded joint

Country Status (1)

Country Link
JP (1) JP2540250B2 (en)

Also Published As

Publication number Publication date
JPH04357397A (en) 1992-12-10

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