JP2521768Y2 - Coating equipment for UV-curable paint - Google Patents

Coating equipment for UV-curable paint

Info

Publication number
JP2521768Y2
JP2521768Y2 JP8629491U JP8629491U JP2521768Y2 JP 2521768 Y2 JP2521768 Y2 JP 2521768Y2 JP 8629491 U JP8629491 U JP 8629491U JP 8629491 U JP8629491 U JP 8629491U JP 2521768 Y2 JP2521768 Y2 JP 2521768Y2
Authority
JP
Japan
Prior art keywords
booth
ultraviolet
coating
transfer device
painting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP8629491U
Other languages
Japanese (ja)
Other versions
JPH0528455U (en
Inventor
幾男 大野
幸雄 山崎
Original Assignee
日本電池株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電池株式会社 filed Critical 日本電池株式会社
Priority to JP8629491U priority Critical patent/JP2521768Y2/en
Publication of JPH0528455U publication Critical patent/JPH0528455U/en
Application granted granted Critical
Publication of JP2521768Y2 publication Critical patent/JP2521768Y2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【考案の詳細な説明】[Detailed description of the invention]

本考案は、木工、プラスチック、金属等の塗装におい
て、塗料として紫外線硬化型塗料を使用する場合に利用
する塗装設備に関するものである。
The present invention relates to a coating facility used when a UV-curable paint is used as a paint in painting woodwork, plastic, metal and the like.

【0001】[0001]

【従来の技術】従来の紫外線硬化型塗料の塗装設備は平
面搬送方式の設備が主流である。図1はその一例であ
る。本塗装設備はエアーブローブース1、ウエイテイン
グルーム8、塗装ブース11、セッテングルーム14、
紫外線照射装置2から構成されている。
2. Description of the Related Art Conventionally, the equipment for applying a UV-curable coating material is mainly of a flat transfer type. FIG. 1 shows an example. This painting equipment consists of an air blow booth 1, a waiting room 8, a painting booth 11, a setting room 14,
It comprises an ultraviolet irradiation device 2.

【0002】エアブローブース1はローラコンベア7の
上に置かられ被塗装物18の表面をエアーガンでエアー
を吹付けほこりを除去することを目的とするものであ
る。エアーブローされた被塗装物18は、クリーンな雰
囲気のウエイテイングルーム8に送り込み、搬送装置9
の上で塗装ブース11があくまで待期させる。塗装ブー
ス11があくと、待期中の被塗装物18は、位置合せ機
能などを有する搬送装置13を介して塗装ブース11の
中に送り込まれ、所定の位置で停止し、塗装ガン12に
よって紫外線硬化型塗料による塗装が行なわれる。塗装
完了した被塗物は次のクリーンなセッテングルーム14
に送られ、搬送装置15の上で搬送しながら塗料に含ま
れている溶剤を飛散させる。溶剤を飛散させる時間は紫
外線硬化型塗料の種類によっても異なるが高品位の仕上
げにする場合は10分程度必要であり、搬送速度2m/
分程度の場合でこのセッティングルームの長さは20m
程度必要である。セッテイングが完了した被塗装物は紫
外線照射装置2に送り込まれ、搬送装置6で搬送しなが
ら上面照射用紫外線ランプ4、裏面照射用紫外線ランプ
3、両側面照射用紫外線ランプ5によって立体的に照射
し、紫外線硬化型塗料を硬化させる。紫外線照射装置2
から出てきた被塗装物は塗料も硬化しており次工程の作
業にかかれる。
[0002] The air blow booth 1 is placed on a roller conveyor 7 and is intended to remove dust by spraying air on the surface of a workpiece 18 with an air gun. The air blown object 18 is sent into the waiting room 8 in a clean atmosphere,
And wait for the painting booth 11 to finish. When the coating booth 11 is opened, the object 18 to be coated during the waiting period is sent into the coating booth 11 via the transporting device 13 having a positioning function and the like, stops at a predetermined position, and is cured by the coating gun 12. Painting with a mold paint is performed. The painted object is the next clean setting room 14
The solvent contained in the paint is scattered while being transported on the transport device 15. The time for scattering the solvent varies depending on the type of the UV-curable coating material, but it takes about 10 minutes for high-quality finishing, and the transport speed is 2 m / m.
In the case of minutes, the length of this setting room is 20m
Degree is needed. The object to be coated, which has been set, is sent to the ultraviolet irradiation device 2 and is three-dimensionally irradiated by the upper surface irradiation ultraviolet lamp 4, the back surface irradiation ultraviolet lamp 3, and the both side irradiation ultraviolet lamp 5 while being conveyed by the conveyance device 6. , To cure the ultraviolet curable paint. UV irradiation device 2
The coating material that has come out of is also cured, and is ready for the next process.

【0003】[0003]

【考案が解決しようとする課題】従来の塗装設備では、
平面搬送であり、かつ一方向であるためセッティングル
ームの長さが長くなり、スペース的な制約条件があり、
紫外線硬化型塗料は硬化時間が秒単位でありリードタイ
ム短縮に大きなメリットがあるが、工場スペースの関係
で導入しにくいという問題点があった。
[Problems to be solved by the invention] In the conventional coating equipment,
Because it is a flat transfer and unidirectional, the length of the setting room is long, and there are space constraints,
The UV-curable paint has a great advantage in shortening the lead time because the curing time is on the order of seconds, but has a problem that it is difficult to introduce it due to the space of the factory.

【0004】[0004]

【課題を解決するための手段】本考案は紫外線硬化型塗
料を用いる塗装設備の省スペースを狙ったものである。
本考案は塗装ブース、セッティングルーム、紫外線照射
装置、搬送装置等からなる紫外線硬化型塗料用の塗装設
備において、木工、プラスチック、鋼板等の被塗装物の
搬送を上、下の複数段の立体的搬送にするとともに、被
塗装物を塗装ブースの下部を通過させて搬送するように
することによってセッティングルームの長さを従来方式
の約1/2にすることができ、塗装設備全体の長さを短
縮し、省スペースの塗装設備を提供しようとするもので
ある。
SUMMARY OF THE INVENTION The present invention aims to save space in a coating facility using an ultraviolet-curable paint.
The present invention is a coating equipment for UV-curable paints consisting of a coating booth, a setting room, an ultraviolet irradiation device, a transfer device, and the like. The length of the setting room can be reduced to about half of that of the conventional method by transferring the object to be painted while passing through the lower part of the painting booth. The aim is to provide a shortened, space-saving coating facility.

【0005】[0005]

【実施例】本考案の実施例を図2で説明する。本実施例
はエアーブローブース1、紫外線照射装置2、ウエイテ
イングルーム8、塗装ブース11、セッテイングルーム
14から構成されている。エアーブローブース1は、ロ
ーラコンベア7の下部に紫外線照射装置2が組込まれて
おり、当該照射装置2には、被塗装物の裏面照射用紫外
線ランプ3、上面照射用紫外線ランプ4、対向して配置
された両側面照射用紫外線ランプ5及び搬送装置6等か
ら構成されている。
FIG. 2 shows an embodiment of the present invention. This embodiment includes an air blow booth 1, an ultraviolet irradiation device 2, a waiting room 8, a coating booth 11, and a setting room 14. In the air blow booth 1, an ultraviolet irradiation device 2 is incorporated below the roller conveyor 7, and the irradiation device 2 has an ultraviolet lamp 3 for irradiating a back surface of the object to be coated and an ultraviolet lamp 4 for irradiating the top surface. It is composed of an ultraviolet lamp 5 for irradiation on both sides and a transporting device 6 arranged.

【0006】エアーブローブース1では被塗装物18は
ローラーコンベア7の上でエアースプレイ等でエアーブ
ローしてほこりを除去した後にクリーンな雰囲気のウエ
イテイングルーム8に送り込む。
[0006] In the air blow booth 1, the object 18 to be coated is air blown on a roller conveyor 7 by air spray or the like to remove dust, and then sent to the waiting room 8 in a clean atmosphere.

【0007】ウエイテイングルーム8は往路用搬送装置
9と復路用搬送装置10等から構成されており、被塗装
物は往路用搬送装置9の上で塗装ブース11があくまで
待期する。塗装ブース11の先行している被塗装物18
の塗装が終了すると、ウエイテイングルーム8で待期し
ていた被塗装物が塗装ブース11に送り込まれる。
The waiting room 8 includes a forward transfer device 9 and a return transfer device 10 and the like. The object to be coated waits until the coating booth 11 is located on the forward transfer device 9. The painting object 18 ahead of the painting booth 11
When the painting is completed, the object to be painted waiting in the waiting room 8 is sent to the painting booth 11.

【0008】クリーン仕様の塗装ブース11は位置合せ
機能などが装着された搬送装置13、塗装ガン12、復
路用搬送装置19等から構成されており、塗装ブース1
1に送り込まれた被塗装物18は位置合せ機能付搬送装
置13の上を移動し、所定の位置に停止したのち塗装ガ
ン12で紫外線硬化型塗料で塗装する。塗装ガンは手吹
きのほか塗装ロボットやデシプロなどに装着して塗装す
る。塗装ブース11で塗装完了した被塗装物18は次の
クリーン仕様のセッテイングルーム14に送り込まれ
る。
The painting booth 11 of the clean specification comprises a transport device 13 equipped with a positioning function and the like, a coating gun 12, a return transport device 19, and the like.
The workpiece 18 sent to 1 moves on the transporting device 13 with a positioning function, stops at a predetermined position, and is then coated with an ultraviolet curable paint by the coating gun 12. The painting gun is painted by hand-blown or attached to a painting robot or decipro. The object 18 to be coated in the coating booth 11 is sent to the next setting room 14 of clean specification.

【0009】クリーン仕様のセッティングルーム14は
往路搬送装置15、上下移動の移載装置16、復路用搬
送装置17等から構成されており、セッティングルーム
14の内部はクリーンな雰囲気に保持する。セッティン
グルーム14内に送り込まれた被塗装物は搬送装置上を
移動しながら紫外線硬化型塗料に含まれている溶剤を飛
散させる。被塗装物は搬送装置15から移載装置16に
移り、さらに当該移載装置により復路用搬送装置17に
移され、セッティングルーム14から塗装ブース11の
復路用搬送装置19に渡るまでに溶剤は完全に飛散する
だけのセッティング時間を確保できるようセッティング
ルーム14内搬送装置15と17の長さを設定する。
The clean setting room 14 includes a forward transfer device 15, a vertically moving transfer device 16, a return transfer device 17, and the like. The inside of the setting room 14 is maintained in a clean atmosphere. The object to be coated sent into the setting room 14 disperses the solvent contained in the ultraviolet-curable coating material while moving on the transfer device. The object to be coated is transferred from the transfer device 15 to the transfer device 16, further transferred to the return transfer device 17 by the transfer device, and the solvent is completely removed from the setting room 14 to the return transfer device 19 of the coating booth 11. The lengths of the transfer devices 15 and 17 in the setting room 14 are set so that a setting time sufficient to scatter the particles is secured.

【0010】セッティングルーム14内から搬送された
被塗装物は塗装ブース11内の復路用搬送装置19、ウ
エイテイングルーム8内の復路用搬送装置10を通って
エアーブローブルース1内に設置された紫外線照射装置
2に送り込まれ、搬送装置6で移動しながら被塗装物1
8は、裏面、上面、側面等ほぼ全面に紫外線が照射され
て紫外線硬化型塗料を硬化させ、当該紫外線照射装置2
から搬出されたときは当該塗料は硬化乾燥しており次工
程に渡すことができる。紫外線照射装置2は、セッティ
ングが終了した後であればセッティングルームと塗装ブ
ースの間あるいは塗装ブース、ウエイテイングルームの
下部に設置しても何ら問題はない。手吹き等でエアーブ
ローブースやウエイテイングルームを設けない場合は塗
装ブースの下部に設けるとさらに塗装設備の全長は短く
なる。
The object to be coated conveyed from the setting room 14 passes through the return path transfer device 19 in the coating booth 11 and the return path transfer device 10 in the waiting room 8, and is set in the air blow blues 1. The workpiece 1 is sent to the irradiation device 2 and moved by the transport device 6.
The ultraviolet irradiation device 8 irradiates almost the entire surface, such as the back surface, the top surface, and the side surface, with ultraviolet rays to cure the ultraviolet curable paint.
The paint is cured and dried when it is carried out from the, and can be transferred to the next step. There is no problem if the ultraviolet irradiation device 2 is installed between the setting room and the painting booth or below the painting booth or the waiting room after the setting is completed. If an air blow booth or a waiting room is not provided due to hand blowing or the like, providing it below the painting booth further shortens the overall length of the painting equipment.

【0011】本考案の実施例では、セッティングルーム
の搬送を上、下2段にすることにより、ラインスピード
2m/分で、セッテイング時間10分を要する紫外線硬
化型塗料の場合でセッティングルームの長さを従来方式
の約1/2の10mに短縮できるとともに、紫外線照射
装置をエアーブローブース内に設置することにより、全
長が約4mほどの紫外線照射装置の設置スペースが節約
でき、塗装設置全体として従来方式に比較して全長が約
40%節減(全長30〜35m程度になるものが約20
m程度になる)でき省スペース効果が大きく、既存の工
場に設置が容易になるとともに、紫外線硬化型塗料の特
長である秒単位の硬化、乾燥時代を生かしリードタイム
の短縮が図れ、効率的な塗装が実現できる。
In the embodiment of the present invention, the setting room is transported in two stages, upper and lower, so that the line speed is 2 m / min and the setting time is 10 minutes. Can be reduced to about 10m, which is about half that of the conventional method, and the installation space of the UV irradiation device with a total length of about 4m can be saved by installing the UV irradiation device in the air blow booth. Approximately 40% reduction in overall length compared to the system (Approx.
m) and has a large space-saving effect. It is easy to install in existing factories, and the lead time can be shortened by making use of the curing and drying times in seconds, which are the characteristics of UV-curable paints. Painting can be realized.

【0012】[0012]

【考案の効果】以上述べたように本願考案により省スペ
ースの塗装設備を提供することができる。
As described above, according to the present invention, a space-saving coating facility can be provided.

【図面の簡単な説明】[Brief description of the drawings]

【図1】従来の紫外線硬化型塗料用の塗装設備の実施例
の側面の断面図。
FIG. 1 is a side cross-sectional view of an embodiment of a conventional coating facility for ultraviolet-curable paint.

【図2】本考案の紫外線硬化型塗料用の塗装設備の実施
例の側面の断面図。
FIG. 2 is a side cross-sectional view of an embodiment of the coating equipment for ultraviolet-curable paint of the present invention.

【符号の説明】[Explanation of symbols]

1 エアーブローブース 2 紫外線照射装置 3 裏面照射用紫外線ランプ 4 上面照射用紫外線ランプ 5 両側面用紫外線ランプ 6 搬送装置 7 ローラーコンベア 8 ウエイテイングルーム 9 往路用搬送装置 10 復路用搬送装置 11 塗装ブース 12 塗装ガン 13 位置合せ機能付搬送装置 14 セッテイングルーム 15 往路用搬送装置 16 上下移載装置 17 復路用搬送装置 18 被塗装物 19 復路用搬送装置 DESCRIPTION OF SYMBOLS 1 Air blow booth 2 UV irradiation device 3 UV lamp for back irradiation 4 UV lamp for top irradiation 5 UV lamp for both sides 6 Transfer device 7 Roller conveyor 8 Weighting room 9 Forward transfer device 10 Return transfer device 11 Painting booth 12 Coating gun 13 Transfer device with alignment function 14 Setting room 15 Forward transfer device 16 Vertical transfer device 17 Return transfer device 18 Workpiece to be coated 19 Return transfer device

Claims (1)

(57)【実用新案登録請求の範囲】(57) [Scope of request for utility model registration] 【請求項1】塗装ブース(11)、溶剤を飛散させるセッテ
ングルーム(14)、紫外線照射装置(2) 、搬送装置等を有
する紫外線硬化型塗料用塗装設備において、被塗装物(1
8)の搬送を立体搬送とし、セッティングルーム(14)内に
塗装工程の完了した被照射物を往路から復路に移動させ
るため上下移動装置(16)を有し、復路は往路の下部に設
けられており、塗装ブース(11)の下部を通して搬送し、
かつ、その前後で紫外線を照射できるようにしたことを
特徴とする紫外線硬化型塗料用塗装設備。
An ultraviolet-curable coating equipment having a coating booth (11), a setting room (14) for dispersing a solvent, an ultraviolet irradiation device (2), a transfer device, and the like.
8) is a three-dimensional transfer, and has a vertical moving device (16) for moving the irradiated object, which has been subjected to the coating process, from the outward route to the return route in the setting room (14), and the return route is provided at the lower part of the forward route. Transported through the lower part of the painting booth (11)
A coating equipment for ultraviolet-curable coatings, characterized in that ultraviolet rays can be irradiated before and after that.
JP8629491U 1991-09-25 1991-09-25 Coating equipment for UV-curable paint Expired - Lifetime JP2521768Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8629491U JP2521768Y2 (en) 1991-09-25 1991-09-25 Coating equipment for UV-curable paint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8629491U JP2521768Y2 (en) 1991-09-25 1991-09-25 Coating equipment for UV-curable paint

Publications (2)

Publication Number Publication Date
JPH0528455U JPH0528455U (en) 1993-04-16
JP2521768Y2 true JP2521768Y2 (en) 1997-01-08

Family

ID=13882819

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8629491U Expired - Lifetime JP2521768Y2 (en) 1991-09-25 1991-09-25 Coating equipment for UV-curable paint

Country Status (1)

Country Link
JP (1) JP2521768Y2 (en)

Also Published As

Publication number Publication date
JPH0528455U (en) 1993-04-16

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