JP2024067942A - Prestress introduction unit - Google Patents

Prestress introduction unit Download PDF

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JP2024067942A
JP2024067942A JP2022178376A JP2022178376A JP2024067942A JP 2024067942 A JP2024067942 A JP 2024067942A JP 2022178376 A JP2022178376 A JP 2022178376A JP 2022178376 A JP2022178376 A JP 2022178376A JP 2024067942 A JP2024067942 A JP 2024067942A
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裕太 三浦
康則 岩田
浩一 田中
一成 佐々木
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Neturen Co Ltd
Obayashi Corp
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Abstract

【課題】反力体における反力解放をスムーズに行うことが可能なプレストレス導入ユニットを提供する。【解決手段】本発明に係るプレストレス導入ユニット1は、PC鋼棒2と定着板3a,3bと筒状反力部材4a,4bと反力解放機構5とを備える。反力解放機構5は、楔状部材11a,11bと該楔状部材を側方から挟み込む挟み込み部材12,13と該挟み込み部材を相互に連結する2組のボルト14及びナット15とを備える。ボルト14、ナット15及び挟み込み部材12,13は、各ナット15を緩み方向に回すことで、材軸10に沿った楔状部材11a,11bの全体寸法が短くなるように該楔状部材を相対移動させるようになっている。【選択図】 図5[Problem] To provide a prestress introduction unit capable of smoothly releasing a reaction force in a reaction body. [Solution] A prestress introduction unit 1 according to the present invention comprises a PC steel bar 2, anchoring plates 3a, 3b, cylindrical reaction members 4a, 4b, and a reaction force release mechanism 5. The reaction force release mechanism 5 comprises wedge-shaped members 11a, 11b, clamping members 12, 13 that clamp the wedge-shaped members from the sides, and two sets of bolts 14 and nuts 15 that interconnect the clamping members. The bolts 14, nuts 15, and clamping members 12, 13 are configured such that, by turning each nut 15 in the loosening direction, the wedge-shaped members 11a, 11b are moved relatively to each other so that the overall dimensions of the wedge-shaped members 11a, 11b along the material axis 10 become shorter. [Selected Figure] Figure 5

Description

本発明は、プレストレストコンクリートを構築する際に用いられるプレストレス導入ユニットに関する。 The present invention relates to a prestress introduction unit used in constructing prestressed concrete.

プレストレストコンクリート(PC)は、プレストレスの導入時期によって、プレテンション方式とポストテンション方式とに大別されるが、プレテンション方式は、緊張材が取り付けられた反力台から反力をとる形で該緊張材に引張力を導入し、この状態でコンクリートを打設した後、コンクリートの強度発現を待って緊張材を反力台から取り外すといった手順になるため、基本的には、工場でプレキャストコンクリート(PCa)部材を製作する際に採用される。 Prestressed concrete (PC) can be broadly divided into pretensioning and posttensioning, depending on when the prestress is introduced. The pretensioning method involves introducing tensile force into the tendons by taking a reaction force from a reaction table to which the tendons are attached, pouring concrete in this state, and then removing the tendons from the reaction table after waiting for the concrete to develop its strength. Therefore, it is basically used when manufacturing precast concrete (PCa) components in a factory.

一方、ポストテンション方式は、緊張材をコンクリート内に自由に配置することができるので、さまざまな形状の場所打ちコンクリートに対して容易にかつ大きなプレストレスを導入することが可能であり、橋梁工事等の現場で数多く採用されているが、鉄筋工事と錯綜しながらのシースの配置に時間を要する、油圧ジャッキを据え付けるためのスペースや足場が必要になるといった点が、工期やコストの面で不利になる場合がある。 On the other hand, the post-tensioning method allows the tendons to be freely positioned within the concrete, making it possible to easily introduce large prestress into cast-in-place concrete of various shapes, and is widely used in bridge construction and other construction sites. However, it can be disadvantageous in terms of construction time and cost because it takes time to position the sheath, which is complicated by rebar work, and it requires space and scaffolding to install hydraulic jacks.

かかる状況下、予め緊張材に引張力が導入されてなるユニットを、その引張力が保持されたまま現場に搬入設置し、コンクリート打設後、該コンクリートの強度発現を待って引張力を解放することにより、コンクリートにプレストレスを導入する工法が開発されており、該工法によれば、橋梁工事等の現場でプレテンション方式を採用することが可能となる。 In this situation, a method has been developed to introduce prestress into concrete by transporting and installing a unit in which tension has already been applied to the tensioning material while the tension is still maintained, and then releasing the tension after the concrete has been poured and has had time to develop its strength. This method makes it possible to use the pretensioning method at bridge construction sites and other construction sites.

上記プレストレス導入ユニットには、中空材からなる緊張材の内部に挿通された反力材を利用して緊張材に引張力を導入し、打設コンクリートが硬化した後、緊張材周面での付着を介してコンクリートにプレストレスを導入する形式のほか、中空材からなる反力体を利用してその内部に挿通された緊張材に引張力を導入し、打設コンクリートが硬化した後、緊張材の端部に取り付けられた定着具での支圧を介してコンクリートにプレストレスを導入する形式のものも知られており、後者の例としては、中空材からなる2つの反力体をそれらの材軸が共通の軸線上に沿うように並置し、それらが向かい合う位置で離間方向に押し拡げることで緊張材に引張力を導入するとともに、逆方向に緩めることで該引張力を解放してコンクリートにプレストレスを導入するように構成されたものが特許文献1に開示されている。 The above prestress introduction units include a type in which a reaction member inserted inside a hollow tension member is used to introduce tension into the tension member, and after the poured concrete has hardened, prestress is introduced into the concrete through adhesion to the periphery of the tension member. In addition, there is also a type in which a reaction body made of a hollow material is used to introduce tension into the tension member inserted inside, and after the poured concrete has hardened, prestress is introduced into the concrete through support pressure from a fixing device attached to the end of the tension member. As an example of the latter, Patent Document 1 discloses a unit in which two reaction bodies made of hollow materials are arranged side by side so that their material axes are aligned along a common axis, and tension is introduced into the tension members by pushing them apart in the direction away from each other when they face each other, and the tension is released by loosening them in the opposite direction to introduce prestress into the concrete.

特開2005-325518号公報JP 2005-325518 A 特開2020-147913号公報JP 2020-147913 A

特許文献1記載のプレストレス導入ユニット1においては、PC鋼棒2が緊張材に、反力鞘管5,6が2つの反力体にそれぞれ相当するが、同ユニットの場合、反力台10,10から反力をとりつつ、PC鋼棒2に引張力を発生させる一方、反力鞘管6に螺合した特殊ナット7を回してその先端に形成された押圧フランジ部7bを反力鞘管5の端面に当接させることで、反力台10,10で支持していた反力を圧縮力として反力鞘管5,6で受け替えるという手順になる。 In the prestress introduction unit 1 described in Patent Document 1, the PC steel rod 2 corresponds to the tension material, and the reaction sheath tubes 5 and 6 correspond to the two reaction bodies, but in the case of this unit, a tensile force is generated in the PC steel rod 2 while a reaction force is taken from the reaction tables 10 and 10, and at the same time, the special nut 7 screwed onto the reaction sheath tube 6 is turned to bring the pressing flange portion 7b formed at its tip into contact with the end face of the reaction sheath tube 5, so that the reaction force supported by the reaction tables 10 and 10 is transferred to the reaction sheath tubes 5 and 6 as a compressive force.

しかしながら、PC鋼棒2に導入された引張力を解放すべく、特殊ナット7を回す際、押圧フランジ部7bと反力鞘管5の端面との間に大きな摩擦力が生じているために、現場での解放操作が困難になる場合があるという問題を生じていた。 However, when turning the special nut 7 to release the tensile force introduced into the PC steel bar 2, a large frictional force is generated between the pressure flange portion 7b and the end face of the reaction sheath tube 5, which can make it difficult to perform the release operation on site.

ちなみに、特許文献2には、特許文献1の課題を解決する発明が開示されているが、引張力を解放するための技術思想は、本願発明とは本質的に異なる。 Incidentally, Patent Document 2 discloses an invention that solves the problem of Patent Document 1, but the technical idea for releasing the tensile force is fundamentally different from that of the present invention.

本発明は、上述した事情を考慮してなされたもので、反力体に生じている反力をスムーズに解放することが可能なプレストレス導入ユニットを提供することを目的とする。 The present invention was made in consideration of the above-mentioned circumstances, and aims to provide a prestress introduction unit that can smoothly release the reaction force generated in the reaction body.

上記目的を達成するため、本発明に係るプレストレス導入ユニットは請求項1に記載したように、PC鋼材と、該PC鋼材の各端近傍に取り付けられた一対の定着部材と、前記PC鋼材に引張力を導入するための反力が前記各定着部材又は前記PC鋼材の各端近傍に伝達されるようにかつ前記PC鋼材が挿通される形で該PC鋼材と同軸に配置された一対の筒状反力部材と、該一対の筒状反力部材に生じている反力を、それらの対向端部を接近させることで解放することができるようになっている反力解放機構とを備えるとともに、該反力解放機構を、前記PC鋼材を貫通させるための貫通開口がそれぞれ形成されるとともに該PC鋼材の材軸に直交する面に対して傾きを有する傾斜面がそれぞれ設けられていて該各傾斜面が当接される形で配置された一対の楔状部材と、前記材軸の直交方向に沿った前記一対の楔状部材の相対移動量を調整自在な相対移動量調整手段とで構成してなり、
前記一対の楔状部材は、前記各傾斜面の反対側に位置する面を圧力載荷面として該圧力載荷面を介して前記各対向端部からそれぞれ圧縮力が伝達されるようになっているとともに、前記各傾斜面の一方が他方を摺動する形で相対移動する際にそれらの相対移動が拘束されることがないように前記各貫通開口を切り欠き状又は長孔状に形成してあり、前記材軸回りの相対回転が拘束されるように前記各傾斜面の一方に凸部を該凸部に係止される凹部又は凸部を他方に形成したものである。
In order to achieve the above object, as described in claim 1, the prestress introduction unit of the present invention comprises a PC steel member, a pair of anchoring members attached in the vicinity of each end of the PC steel member, a pair of tubular reaction members arranged coaxially with the PC steel member and through which the PC steel member is inserted so that a reaction force for introducing a tensile force into the PC steel member is transmitted to each of the anchoring members or the vicinity of each end of the PC steel member, and a reaction force release mechanism capable of releasing the reaction force generated in the pair of tubular reaction members by bringing the opposing end portions of the pair of tubular reaction members closer to each other, and the reaction force release mechanism is composed of a pair of wedge-shaped members each having a through opening for passing the PC steel member through and each having an inclined surface inclined with respect to a plane perpendicular to the material axis of the PC steel member, and arranged so that the inclined surfaces are in contact with each other, and a relative movement adjustment means for freely adjusting the relative movement amount of the pair of wedge-shaped members along the direction perpendicular to the material axis,
The pair of wedge-shaped members have pressure-loading surfaces located on the opposite sides of each of the inclined surfaces, through which compressive forces are transmitted from each of the opposing ends, and each of the through openings is formed in a notch or long hole shape so that the relative movement of each of the inclined surfaces is not restricted when one of the inclined surfaces moves relative to the other by sliding against the other, and a convex portion is formed on one of the inclined surfaces and a concave portion or convex portion that can engage with the convex portion is formed on the other of the inclined surfaces so that relative rotation around the material axis is restricted.

また、本発明に係るプレストレス導入ユニットは、前記一対の楔状部材の対向側に段状端部をそれぞれ設けてそれらの突出部分の端面に形成された突出側傾斜面と非突出部分の端面に形成された非突出側傾斜面とで前記各傾斜面をそれぞれ構成するとともに、前記各突出部分をそれぞれ前記凸部としたものである。 The prestress introduction unit according to the present invention has stepped ends on the opposing sides of the pair of wedge-shaped members, with each inclined surface being formed by a protruding side inclined surface formed on the end face of the protruding portion and a non-protruding side inclined surface formed on the end face of the non-protruding portion, and each of the protruding portions is made into the convex portion.

また、本発明に係るプレストレス導入ユニットは、前記相対移動量調整手段を、前記一対の楔状部材を前記材軸の側方から挟み込む一対の挟み込み部材と該一対の挟み込み部材を相互に連結する連結機構とで構成したものである。 In addition, the prestress introduction unit according to the present invention has the relative movement adjustment means configured with a pair of clamping members that clamp the pair of wedge-shaped members from the sides of the material shaft, and a connecting mechanism that connects the pair of clamping members to each other.

また、本発明に係るプレストレス導入ユニットは請求項4に記載したように、PC鋼材と、該PC鋼材の各端近傍に取り付けられた一対の定着部材と、前記PC鋼材に引張力を導入するための反力が前記各定着部材又は前記PC鋼材の各端近傍に伝達されるようにかつ前記PC鋼材が挿通される形で該PC鋼材と同軸に配置された一対の筒状反力部材と、該一対の筒状反力部材に生じている反力を、それらの対向端部を接近させることで解放することができるようになっている反力解放機構とを備えるとともに、該反力解放機構を、前記PC鋼材を貫通させるための貫通開口がそれぞれ形成されるとともに該PC鋼材の材軸に直交する面に対して傾きを有する傾斜面がそれぞれ設けられていて該各傾斜面が互いに当接される形で配置された一対の楔状部材と、前記材軸の直交方向に沿った前記一対の楔状部材の相対移動量を調整自在な相対移動量調整手段とで構成してなり、
前記一対の楔状部材は、前記各傾斜面の反対側に位置する面を圧力載荷面として該圧力載荷面を介して前記各対向端部からそれぞれ圧縮力が伝達されるようになっているとともに、前記各傾斜面の一方が他方を摺動する形で相対移動する際にそれらの相対移動が拘束されることがないように前記各貫通開口を切り欠き状又は長孔状に形成してあり、
前記相対移動量調整手段は、前記一対の楔状部材を前記材軸の側方から挟み込む一対の挟み込み部材と該一対の挟み込み部材を相互に連結する連結機構とで構成してあり、
前記一対の楔状部材及び前記一対の挟み込み部材は、該一対の楔状部材の横断面を非円形とするとともに、それらの周面に当接するように前記一対の挟み込み部材に嵌合凹部を対向形成することで、前記一対の楔状部材の前記材軸回りの相対回転が拘束されるように構成したものである。
The prestress introduction unit according to the present invention, as described in claim 4, comprises a PC steel member, a pair of anchoring members attached in the vicinity of each end of the PC steel member, a pair of tubular reaction members arranged coaxially with the PC steel member and through which the PC steel member is inserted so that a reaction force for introducing a tensile force into the PC steel member is transmitted to each of the anchoring members or the vicinity of each end of the PC steel member, and a reaction force release mechanism capable of releasing the reaction force generated in the pair of tubular reaction members by bringing the opposing end portions of the pair of tubular reaction members closer to each other, and the reaction force release mechanism is composed of a pair of wedge-shaped members each having a through opening for passing the PC steel member through and each having an inclined surface inclined with respect to a plane perpendicular to the material axis of the PC steel member, and arranged so that the inclined surfaces abut against each other, and a relative movement adjustment means for freely adjusting the relative movement of the pair of wedge-shaped members in the direction perpendicular to the material axis,
The pair of wedge-shaped members have pressure-loading surfaces on the opposite sides of the inclined surfaces, through which compressive forces are transmitted from the opposing ends, and the through openings are formed in a notch or slot shape so that the relative movement of the inclined surfaces is not restricted when one of the inclined surfaces slides over the other.
the relative movement adjustment means is composed of a pair of clamping members that clamp the pair of wedge-shaped members from the sides of the material shaft, and a connecting mechanism that connects the pair of clamping members to each other,
The pair of wedge-shaped members and the pair of clamping members are configured so that the cross sections of the pair of wedge-shaped members are non-circular and mating recesses are formed facing the pair of clamping members so as to abut their peripheral surfaces, thereby restricting relative rotation of the pair of wedge-shaped members about the material axis.

また、本発明に係るプレストレス導入ユニットは、前記PC鋼材を貫通させるための台座側貫通開口がそれぞれ形成された中間台座を前記各対向端部と前記一対の楔状部材との間にそれぞれ配置するとともに、前記一対の楔状部材の相対移動が拘束されることがないように前記各台座側貫通開口を切り欠き状又は長孔状に形成したものである。 The prestress introduction unit according to the present invention is configured by disposing intermediate pedestals, each having a pedestal-side through opening for passing the PC steel material, between each of the opposing ends and the pair of wedge-shaped members, and forming each of the pedestal-side through openings in the shape of a notch or a long hole so that the relative movement of the pair of wedge-shaped members is not restricted.

[本発明の作用]
本発明に係るプレストレス導入ユニットにおいては、従来技術と同様、一対からなる筒状反力部材の対向端部を接近させることにより、PC鋼材に導入されるべき引張力の反力として該一対の筒状反力部材に生じていた圧縮力を解放するようになっているが、本発明の反力解放機構は、PC鋼材を貫通させるための貫通開口がそれぞれ形成された一対の楔状部材と、PC鋼材の材軸の直交方向に沿った一対の楔状部材の相対移動量を調整自在な相対移動量調整手段とで構成してある。
[Action of the present invention]
In the prestress introduction unit of the present invention, as in the prior art, the opposing ends of a pair of tubular reaction members are brought closer together to release the compressive force generated in the pair of tubular reaction members as a reaction force to the tensile force to be introduced into the PC steel material, but the reaction force release mechanism of the present invention is composed of a pair of wedge-shaped members, each of which has a through opening for passing the PC steel material through, and a relative movement adjustment means for freely adjusting the relative movement of the pair of wedge-shaped members in the direction perpendicular to the material axis of the PC steel material.

かかる構成においてコンクリートにプレストレスを導入する際には、PC鋼材に引張力が導入された上述のプレストレス導入ユニットをコンクリート打設領域に配置し、次いで、反力解放機構の周囲にコンクリートが充填されないよう留意しつつ、該コンクリート打設領域にコンクリートを打設して強度発現を待ち、しかる後、相対移動量調整手段を用いて一対の楔状部材の上記材軸に沿った全体寸法が短くなるように該一対の楔状部材を相対移動させる。 When prestressing concrete in this configuration, the above-mentioned prestress introduction unit in which tension is introduced into the PC steel is placed in the concrete pouring area, and then concrete is poured into the concrete pouring area while being careful not to fill the area around the reaction force release mechanism with concrete, and the concrete is allowed to develop strength. After that, the pair of wedge-shaped members are moved relative to each other using the relative movement adjustment means so that the overall dimension of the pair of wedge-shaped members along the material axis is shortened.

このようにすると、楔状部材の全体寸法が短くなった分、一対の筒状反力部材の対向端部が接近し、該各筒状反力部材に生じていた圧縮力が消失するとともに、反力としての圧縮力が消失したことに伴い、PC鋼材に導入されていた引張力は、一対の定着部材を介して周囲のコンクリートに圧縮力として伝達され、該コンクリートは、プレストレストコンクリートとして機能する。 In this way, the overall dimensions of the wedge-shaped member are shortened, and the opposing ends of the pair of cylindrical reaction members come closer together, causing the compressive force generated in each cylindrical reaction member to disappear. As a result of the disappearance of the compressive force as a reaction force, the tensile force introduced into the PC steel is transmitted as a compressive force via the pair of anchoring members to the surrounding concrete, and the concrete functions as prestressed concrete.

ここで、従来においては、一対の筒状反力部材に生じている圧縮力を、それらが作用し合うナットなどの機械部品の当接面で解放操作していたので、圧縮力によって機械部品の当接面に生じる摩擦力が過大になって解放操作が困難になる場合があったが、本発明においては、圧縮力のかなりの部分を楔状部材の傾斜面で互いに支持させながら、その傾斜角度に応じた分力を相対移動量調整手段で支持しつつ、該相対移動量調整手段で一対の楔状部材の相対移動量を調整することにより圧縮力の解放を行う。 Here, in the past, the compressive force acting on a pair of cylindrical reaction members was released at the contact surfaces of the mechanical parts, such as nuts, with which they act, and this could cause excessive frictional forces to be generated at the contact surfaces of the mechanical parts, making the release operation difficult. However, in the present invention, a significant portion of the compressive force is supported by the inclined surfaces of the wedge-shaped members, and a component force according to the inclination angle is supported by the relative movement adjustment means, which adjusts the relative movement of the pair of wedge-shaped members, thereby releasing the compressive force.

すなわち、本発明に係るプレストレス導入ユニットにおいて、一対の筒状反力部材に生じている圧縮力を解放する動作は、その圧縮力が直接作用し合う部位ではなく、一対の楔状部材の傾斜面によって生じる分力が作用する部位で行われるものであって、かかる構成によれば、従来のように、機械部品の当接面に生じる摩擦力が過大になって解放操作が困難になるという懸念がなくなる。 In other words, in the prestress introduction unit of the present invention, the operation of releasing the compressive force acting on the pair of cylindrical reaction members is performed not at the location where the compressive forces act directly on each other, but at the location where the component force acting on the inclined surfaces of the pair of wedge-shaped members acts. This configuration eliminates the concern that the frictional force acting on the contact surfaces of the machine parts becomes excessive, making the release operation difficult, as was the case in the conventional case.

[本発明の作用(請求項1~請求項3)]
特に、請求項1乃至請求項3に係る各発明においては、一対の楔状部材の材軸回りの相対回転が拘束されるように、該一対の楔状部材の一方に凸部を、該凸部に係止される凹部又は凸部を他方にそれぞれ形成したので、一対の楔状部材がPC鋼材の材軸回りに相対回転する懸念がなくなり、上述の解放操作をより確実に行うことが可能となる。
[Actions of the present invention (claims 1 to 3)]
In particular, in each of the inventions according to claims 1 to 3, a convex portion is formed on one of the pair of wedge-shaped members and a concave or convex portion which engages with the convex portion is formed on the other so that the relative rotation of the pair of wedge-shaped members about the material axis is restricted. This eliminates concerns about the pair of wedge-shaped members rotating relatively about the material axis of the PC steel material, making it possible to carry out the above-mentioned release operation more reliably.

一対の楔状部材のうち、一方に凸部を設けるとともに、他方に凹部又は凸部を設ける構成としては、以下の組み合わせ、すなわち、
(a)一方の楔状部材に凸部を設け、他方の楔状部材に凹部を設ける
(b)一方の楔状部材に凸部を設け、他方の楔状部材に凸部を設ける
が可能であり、一対の楔状部材の対向側に段状端部をそれぞれ設けてそれらの突出部分の端面に形成された突出側傾斜面と非突出部分の端面に形成された非突出側傾斜面とで前記各傾斜面をそれぞれ構成するとともに、前記各突出部分をそれぞれ前記凸部とした構成が一つの具体例となる。
The following combinations are possible in which a convex portion is provided on one of the pair of wedge-shaped members and a concave portion or a convex portion is provided on the other of the pair of wedge-shaped members:
(a) Providing a protrusion on one wedge-shaped member and a recess on the other wedge-shaped member
(b) It is possible to provide a convex portion on one wedge-shaped member and a convex portion on the other wedge-shaped member, and a stepped end portion is provided on each of the opposing sides of a pair of wedge-shaped members, and each of the inclined surfaces is constituted by a protruding-side inclined surface formed on the end face of the protruding portion and a non-protruding-side inclined surface formed on the end face of the non-protruding portion, and each of the protruding portions is configured as the convex portion. This is one specific example.

請求項1又は請求項2の各発明における相対移動量調整手段は、一対からなる楔状部材の上記材軸に沿った全体寸法が短くなるように該一対の楔状部材を相対移動させることにより、一対の筒状反力部材の対向端部を接近させることができるのであれば、その具体的構成は任意であるが、一対の楔状部材を上記材軸の側方から挟み込む一対の挟み込み部材と該一対の挟み込み部材を相互に連結する連結機構とで構成する場合が典型例となる。 The relative movement adjustment means in each of the inventions of claims 1 and 2 may have any specific configuration as long as it can move the opposing ends of the pair of cylindrical reaction members closer together by relatively moving the pair of wedge-shaped members so that the overall dimension of the pair of wedge-shaped members along the material axis is shortened, but a typical example is one that is configured with a pair of clamping members that clamp the pair of wedge-shaped members from the sides of the material axis and a connecting mechanism that connects the pair of clamping members to each other.

かかる構成においては、連結機構を例えばボルト及びナットで構成した場合だと、一対の挟み込み部材が互いに離れるようにナットを緩めることにより、一対の楔状部材の上記材軸に沿った全体寸法が短くなるように該一対の楔状部材を相対移動させることができる。 In such a configuration, if the connecting mechanism is configured with, for example, a bolt and a nut, the pair of wedge-shaped members can be moved relative to one another by loosening the nut so that the pair of clamping members move away from each other, thereby shortening the overall dimension of the pair of wedge-shaped members along the material axis.

[本発明の作用(請求項4)]
また、請求項4に係る発明においては、一対の楔状部材及び一対の挟み込み部材が、該一対の楔状部材の横断面を非円形とするとともに、それらの周面に当接するように前記一対の挟み込み部材に嵌合凹部を対向形成することで、一対の挟み込み部材に対する各楔状部材の上記材軸回りの回転が拘束されるように構成してあるので、一対の楔状部材のそれぞれが一対の挟み込み部材に対して回転することが防止されるとともに、その結果として、請求項1乃至請求項3に係る各発明と同様、一対の楔状部材がPC鋼材の材軸回りに相対回転する懸念もなくなるため、上述した解放操作の確実性がさらに高まる。
[Action of the present invention (Claim 4)]
In addition, in the invention of claim 4, the pair of wedge-shaped members and the pair of clamping members are configured so that the cross sections of the pair of wedge-shaped members are non-circular and opposing fitting recesses are formed in the pair of clamping members so as to abut their peripheral surfaces, thereby restricting rotation of each wedge-shaped member about the material axis relative to the pair of clamping members.This prevents each of the pair of wedge-shaped members from rotating relative to the pair of clamping members, and as a result, as with the inventions of claims 1 to 3, there is no concern that the pair of wedge-shaped members will rotate relatively about the material axis of the PC steel material, further increasing the reliability of the above-mentioned release operation.

楔状部材の横断面を非円形とする構成は、矩形断面や楕円状断面がその具体例となる。 Examples of a wedge-shaped member with a non-circular cross section include a rectangular cross section and an elliptical cross section.

[本発明の作用(請求項5)]
請求項1乃至請求項4に係る各発明における筒状反力部材の対向端部は、一対からなる楔状部材の各圧力載荷面にそれぞれ直接当接させるようにしてもかまわないが、対向端部が当接することで楔状部材の相対移動が妨げられる懸念があるのであれば、PC鋼材を貫通させるための台座側貫通開口がそれぞれ形成された中間台座を各対向端部と各楔状部材との間にそれぞれ配置するとともに、一対の楔状部材の相対移動が拘束されることがないように各台座側貫通開口を切り欠き状又は長孔状に形成した構成を採用することができる。
[Action of the present invention (Claim 5)]
The opposing ends of the cylindrical reaction member in each of the inventions according to claims 1 to 4 may be directly abutted against the respective pressure-bearing surfaces of the pair of wedge-shaped members, but if there is a concern that the abutment of the opposing ends may hinder the relative movement of the wedge-shaped members, a configuration can be adopted in which intermediate bases each having a base-side through opening for passing PC steel material therethrough are disposed between each opposing end and each wedge-shaped member, and each base-side through opening is formed in the shape of a notch or a long hole so that the relative movement of the pair of wedge-shaped members is not restricted.

本実施形態に係るプレストレス導入ユニット1をPC鋼棒2に引張力が導入された状態で示した側面図。FIG. 2 is a side view showing the prestress introduction unit 1 according to this embodiment with a tensile force introduced into the PC steel bar 2. プレストレス導入ユニット1の分解斜視図。FIG. プレストレス導入ユニット1を構成する楔状部材11a,11bを示した図であり、(a)は分解斜視図、(b)は楔状部材11aの側面図、(c)はA-A線方向から見た楔状部材11aの正面図、(d)は楔状部材11bの側面図、(e)はB-B線方向から見た楔状部材11bの正面図。1A and 1B are diagrams showing the wedge-shaped members 11a and 11b that constitute the prestress introduction unit 1, where (a) is an exploded oblique view, (b) is a side view of the wedge-shaped member 11a, (c) is a front view of the wedge-shaped member 11a as viewed from the direction of line A-A, (d) is a side view of the wedge-shaped member 11b, and (e) is a front view of the wedge-shaped member 11b as viewed from the direction of line B-B. 楔状部材11a,11bをそれらの摺動領域及び係止領域とともに示した分解斜視図であり、(a)は、摺動領域をハッチングで示した分解斜視図、(b)及び(c)は、係止領域をハッチングで示した分解斜視図であって、(b)はPC鋼棒2の引張力の反力となる圧縮力が筒状反力部材4a,4bに生じている状態の図、(c)は上記圧縮力が解放される際の図。1A and 1B are exploded perspective views showing the wedge-shaped members 11a and 11b together with their sliding regions and locking regions, where (a) is an exploded perspective view showing the sliding regions hatched, and (b) and (c) are exploded perspective views showing the locking regions hatched, where (b) is a view showing a state in which a compressive force acting as a reaction force to the tensile force of the PC steel bar 2 is generated in the cylindrical reaction members 4a and 4b, and (c) is a view showing the time when the compressive force is released. プレストレス導入ユニット1の作用を示した図であり、(a)は、PC鋼棒2の引張力の反力となる圧縮力が筒状反力部材4a,4bに生じている状態の詳細側面図、(b)は同じく詳細斜視図、(c)は上記圧縮力が解放される際の詳細側面図、(d)は同じく詳細斜視図。1A and 1B are diagrams showing the operation of the prestress introduction unit 1, in which (a) is a detailed side view of the state in which a compressive force acting as a reaction force to the tensile force of the PC steel bar 2 is generated in the tubular reaction members 4a and 4b, (b) is a detailed oblique view of the same, (c) is a detailed side view of the state when the above-mentioned compressive force is released, and (d) is a detailed oblique view of the same. プレストレス導入ユニット1をPC鋼棒2に引張力が導入される前の状態で示した側面図。1 is a side view showing the prestress introduction unit 1 in a state before tensile force is introduced into the PC steel bar 2. FIG. PC鋼棒2に引張力を導入する様子を示した全体斜視図。FIG. 2 is an overall perspective view showing how a tensile force is introduced into a PC steel bar 2. プレストレス導入ユニット1を用いて、コンクリートにプレストレスを導入する様子を示した側面図。1 is a side view showing how prestress is introduced into concrete using a prestress introduction unit 1. FIG. プレストレス導入ユニット1を用いてプレキャストコンクリート部材を相互に連結する場合において、その適用対象となる橋梁の床版を示した図であり、(a)は平面図、(b)はC-C線方向から見た矢視図。This figure shows the deck of a bridge to which the prestress-introducing unit 1 is applied when connecting precast concrete members to each other, where (a) is a plan view and (b) is a view seen from the direction of line C-C. プレストレス導入ユニット1を用いて橋梁の床版を架け替える様子を示した図。A diagram showing the process of replacing a bridge deck using a prestress introduction unit 1. 引き続き橋梁の床版を架け替える様子を示した図であって、(a)は後打ちコンクリート打設を行う前、(b)は打設後の様子を示した平面図。The following figures show the process of replacing the bridge deck, where (a) is a plan view showing the state before the pouring of post-pour concrete, and (b) is a plan view showing the state after pouring. 引き続き橋梁の床版を架け替える様子を示した図であって、筒状反力部材4a,4bの圧縮力(PC鋼棒2の引張力による反力)が解放されたことによってプレキャストコンクリート部材103a,103bが互いに連結される様子を示した平面図。This is a diagram showing the subsequent process of replacing the bridge deck, and is a plan view showing how the precast concrete members 103a, 103b are connected to each other as a result of the release of the compressive force of the tubular reaction members 4a, 4b (the reaction force due to the tensile force of the PC steel bar 2). プレストレス導入ユニット1の作用を示した説明図。FIG. 4 is an explanatory diagram showing the operation of the prestress introduction unit 1. 変形例に係る一対の楔状部材311a,311bを示した図であり、(a)は楔状部材311aの側面図、(b)はD-D線方向から見た楔状部材311aの正面図、(c)は楔状部材311bの側面図、(b)はE-E線方向から見た楔状部材311bの正面図。13A and 13B show a pair of wedge-shaped members 311a and 311b relating to a modified example, where (a) is a side view of the wedge-shaped member 311a, (b) is a front view of the wedge-shaped member 311a as viewed from the direction of line D-D, (c) is a side view of the wedge-shaped member 311b, and (b) is a front view of the wedge-shaped member 311b as viewed from the direction of line E-E. 別の変形例に係る一対の楔状部材511a,511bを示した図であり、(a)は楔状部材511aの側面図、(b)はF-F線方向から見た楔状部材511aの正面図、(c)は楔状部材511bの側面図、(b)はG-G線方向から見た楔状部材511bの正面図。13A and 13B show a pair of wedge-shaped members 511a and 511b relating to another modified example, where (a) is a side view of the wedge-shaped member 511a, (b) is a front view of the wedge-shaped member 511a as viewed from the line F-F direction, (c) is a side view of the wedge-shaped member 511b, and (b) is a front view of the wedge-shaped member 511b as viewed from the line G-G direction. 第2実施形態に係る楔状部材711a,711b及び挟み込み部材712,713を示した図であり、(a)は分解斜視図、(b)は分解正面図。13A and 13B are diagrams showing wedge-shaped members 711a, 711b and sandwiching members 712, 713 according to a second embodiment, in which (a) is an exploded perspective view and (b) is an exploded front view. 第2実施形態に係るプレストレス導入ユニットの作用を示した図であり、(a)は、PC鋼棒2の引張力の反力となる圧縮力が筒状反力部材4a,4bに生じている状態の詳細側面図、(b)は同じく詳細斜視図、(c)は上記圧縮力が解放される際の詳細側面図、(d)は同じく詳細斜視図。10A and 10B are diagrams showing the operation of the prestress introduction unit in the second embodiment, in which (a) is a detailed side view of the state in which a compressive force acting as a reaction force to the tensile force of the PC steel bar 2 is generated in the tubular reaction members 4a and 4b, (b) is a detailed oblique view of the same, (c) is a detailed side view of the state when the above-mentioned compressive force is released, and (d) is a detailed oblique view of the same. 変形例に係る楔状部材811a,811b及び挟み込み部材812,813を示した図であり、(a)は分解斜視図、(b)は分解正面図。13A and 13B are diagrams showing wedge-shaped members 811a and 811b and sandwiching members 812 and 813 according to a modified example, in which FIG.

以下、本発明に係るプレストレス導入ユニットの実施の形態について、添付図面を参照して説明する。 Below, an embodiment of the prestress introduction unit according to the present invention will be described with reference to the attached drawings.

[第1実施形態]
図1乃至図5は、本実施形態に係るプレストレス導入ユニットを示した図である。これらの図でわかるように、本実施形態に係るプレストレス導入ユニット1は、PC鋼材としてのPC鋼棒2と、該PC鋼棒の各端近傍に取り付けられた一対の定着部材としての定着板3a,3bと、一対の筒状反力部材4a,4bと、反力解放機構5とを備える。
[First embodiment]
1 to 5 are diagrams showing a prestress introduction unit according to this embodiment. As can be seen from these figures, the prestress introduction unit 1 according to this embodiment includes a PC steel bar 2 as a PC steel material, a pair of anchoring plates 3a, 3b as a pair of anchoring members attached near each end of the PC steel bar, a pair of cylindrical reaction members 4a, 4b, and a reaction release mechanism 5.

ここで、PC鋼棒2に引張力が導入されその反力として筒状反力部材4a,4bにそれぞれ圧縮力が発生している状態においては、図1に示すように、PC鋼棒2は、全長がLとなり、筒状反力部材4a,4bはそれぞれ全長がLとなる。 Here, when a tensile force is introduced into the PC steel rod 2 and a compressive force is generated in each of the cylindrical reaction members 4a, 4b as a reaction force, as shown in Figure 1, the PC steel rod 2 has a total length of Lp , and each of the cylindrical reaction members 4a, 4b has a total length of Lr .

定着板3a,3bはそれぞれ円形状をなし、PC鋼棒2に予め導入された引張力を、定着板3a,3bの対向面を介して支圧力としてコンクリートに伝達することにより、該コンクリートにプレストレスを導入できるようになっている。 The anchor plates 3a and 3b are each circular in shape, and the tensile force previously introduced into the PC steel bar 2 is transmitted to the concrete as a bearing pressure via the opposing surfaces of the anchor plates 3a and 3b, allowing prestress to be introduced into the concrete.

ここで、定着板3bは、溶着、係着、螺着等によってPC鋼棒2の一端に固定してあるが、定着板3aについては、該定着板に設けられた挿通孔31にPC鋼棒2を挿通できるようになっており、PC鋼棒2の他端に設けられた雄ネジ32に定着ナット33を螺合することにより、PC鋼棒2への取付け位置を調整できるようになっている。 Here, the anchor plate 3b is fixed to one end of the PC steel bar 2 by welding, engagement, screwing, etc., but the anchor plate 3a is designed so that the PC steel bar 2 can be inserted into the insertion hole 31 provided in the anchor plate, and the attachment position to the PC steel bar 2 can be adjusted by screwing the anchor nut 33 into the male screw 32 provided at the other end of the PC steel bar 2.

図2でよくわかるように、筒状反力部材4a,4bはそれぞれ中空円筒部材で構成してあり、PC鋼棒2に引張力を導入するための反力である圧縮力が、互いに反対側となる端部7a,7bを介して定着板3a,3bの対向面にそれぞれ伝達されるように、かつPC鋼棒2が挿通される形で該PC鋼棒と同軸に配置してある。 As can be seen clearly in Figure 2, the cylindrical reaction members 4a, 4b are each constructed from a hollow cylindrical member, and are arranged coaxially with the PC steel rod 2 so that the compressive force, which is the reaction force for introducing a tensile force into the PC steel rod 2, is transmitted to the opposing surfaces of the anchoring plates 3a, 3b via the opposing ends 7a, 7b, respectively, and the PC steel rod 2 is inserted through it.

反力解放機構5は、筒状反力部材4a,4bの対向端部を構成する角形状の台座8a,8bを接近させることにより、該筒状反力部材に生じていた圧縮力を解放できるようになっており、一対の楔状部材11a,11bと、該楔状部材をPC鋼棒2の材軸10の側方から挟み込む一対の挟み込み部材12,13と、該挟み込み部材を相互に連結する連結機構としての2組のボルト14及びナット15と、中間台座16a,16bとで構成してある。 The reaction force release mechanism 5 is capable of releasing the compressive force acting on the cylindrical reaction members 4a, 4b by bringing the angular pedestals 8a, 8b constituting the opposing ends of the cylindrical reaction members 4a, 4b closer together, and is composed of a pair of wedge-shaped members 11a, 11b, a pair of clamping members 12, 13 that clamp the wedge-shaped members from the sides of the material shaft 10 of the PC steel bar 2, two sets of bolts 14 and nuts 15 as a connecting mechanism that connects the clamping members to each other, and intermediate pedestals 16a, 16b.

楔状部材11a,11bは図3(a)に示すように、周面24a,24bが概ね円柱状周面となるように形成してあるとともにPC鋼棒2を貫通させるための切り欠き状の貫通開口17a,17bがそれぞれ形成してあり、対向側には段状端部201a,201bがそれぞれ設けてあるとともに、それらの反対側を圧力載荷面19a,19bとして該圧力載荷面に中間台座16a,16bを介して台座8a,8bからそれぞれ圧縮力が伝達されるようになっている。 As shown in FIG. 3(a), the wedge-shaped members 11a and 11b are formed so that the peripheral surfaces 24a and 24b are roughly cylindrical, and notched through openings 17a and 17b are formed to allow the PC steel rod 2 to pass through. Stepped ends 201a and 201b are provided on the opposing sides, and the opposite sides serve as pressure-bearing surfaces 19a and 19b, to which compressive forces are transmitted from the pedestals 8a and 8b via the intermediate pedestals 16a and 16b.

段状端部201aは図3(b),(c)でよくわかるように、楔状部材11bとの対向側からみたとき、貫通開口17aを取り囲むように逆J字状に突出部分211aが設けてあって、その端面には、PC鋼棒2の材軸10に直交する面に対して傾きを有する突出側傾斜面212aが形成してあるとともに、段差213aを介して該突出部分に隣り合う非突出部分214aの端面には、上記傾きと同じ傾きを有する非突出側傾斜面215aを設けてある。 As can be seen clearly in Figures 3(b) and (c), when viewed from the side opposite the wedge-shaped member 11b, the stepped end 201a has a protruding portion 211a in an inverted J shape that surrounds the through opening 17a, and the end face of the protruding portion 211a is formed with a protruding side inclined surface 212a that is inclined with respect to a plane perpendicular to the material axis 10 of the PC steel bar 2, and the end face of the non-protruding portion 214a adjacent to the protruding portion via the step 213a is provided with a non-protruding side inclined surface 215a that has the same inclination as the above inclination.

同様に、段状端部201bは図3(d),(e)でよくわかるように、楔状部材11aとの対向側からみたとき、貫通開口17bを取り囲むようにJ字状に突出部分211bが設けてあって、その端面には、PC鋼棒2の材軸10に直交する面に対して傾きを有する突出側傾斜面212bが形成してあるとともに、段差213bを介して該突出部分に隣り合う非突出部分214bの端面には、上記傾きと同じ傾きを有する非突出側傾斜面215bを設けてある。 Similarly, as can be seen in Figures 3(d) and (e), when viewed from the side opposite the wedge-shaped member 11a, the stepped end 201b has a J-shaped protruding portion 211b surrounding the through opening 17b, and the end face of the protruding portion 211b has a protruding side inclined surface 212b that is inclined with respect to a plane perpendicular to the material axis 10 of the PC steel bar 2, and the end face of the non-protruding portion 214b adjacent to the protruding portion via the step 213b has a non-protruding side inclined surface 215b that has the same inclination as the above inclination.

ここで、突出側傾斜面212a及び非突出側傾斜面215bは図4(a)に示すように、それらの一方が他方を摺動する形で相対移動するようになっているとともに、突出側傾斜面212b及び非突出側傾斜面215aは、それらの一方が他方を摺動する形で相対移動するようになっていて、突出側傾斜面212b及び非突出側傾斜面215bと突出側傾斜面212a及び非突出側傾斜面215aはそれぞれ本発明の傾斜面として機能するとともに、既に述べた切り欠き状の貫通開口17a,17bは、それらの相対移動が拘束されることがないようになっている。 Here, as shown in FIG. 4(a), the protruding side inclined surface 212a and the non-protruding side inclined surface 215b are configured to move relative to each other by sliding one over the other, and the protruding side inclined surface 212b and the non-protruding side inclined surface 215a are configured to move relative to each other by sliding one over the other, so that the protruding side inclined surface 212b and the non-protruding side inclined surface 215b and the protruding side inclined surface 212a and the non-protruding side inclined surface 215a each function as the inclined surface of the present invention, and the notched through openings 17a, 17b already mentioned are configured so that their relative movement is not restricted.

なお、図4(a)においては、突出側傾斜面212aと非突出側傾斜面215bとの摺動領域及び突出側傾斜面212bと非突出側傾斜面215aとの摺動領域をハッチングでそれぞれ示してある。 In FIG. 4(a), the sliding area between the protruding side inclined surface 212a and the non-protruding side inclined surface 215b, and the sliding area between the protruding side inclined surface 212b and the non-protruding side inclined surface 215a are shown by hatching.

一方、図4(b),(c)に示すように、突出部分211aは、その段差213aを介して突出部分211bの内周面221b(貫通開口17bの内周面の一部)に係止されるとともに、突出部分211bは、その段差213bを介して突出部分211aの内周面221a(貫通開口17aの内周面の一部)に係止されるようになっていて、楔状部材11a,11bの材軸10回りの相対回転が拘束されるようになっており、突出部分211a及び突出部分211bはそれぞれ本発明の凸部として機能する。 On the other hand, as shown in Figures 4(b) and (c), the protruding portion 211a is engaged with the inner circumferential surface 221b of the protruding portion 211b (part of the inner circumferential surface of the through opening 17b) via the step 213a, and the protruding portion 211b is engaged with the inner circumferential surface 221a of the protruding portion 211a (part of the inner circumferential surface of the through opening 17a) via the step 213b, so that the relative rotation of the wedge-shaped members 11a and 11b around the material axis 10 is restricted, and the protruding portions 211a and 211b each function as the convex portion of the present invention.

なお、図4(b)及び(c)においては、突出部分211aと突出部分211bの内周面221bとの係止領域、及び突出部分211bと突出部分211aの内周面221aとの係止領域を、同図矢印方向に沿った楔状部材11a,11bの相対移動の大きさに応じてそれぞれハッチングで示してある。 In addition, in Figures 4(b) and (c), the engagement area between protruding portion 211a and inner circumferential surface 221b of protruding portion 211b, and the engagement area between protruding portion 211b and inner circumferential surface 221a of protruding portion 211a are shown by hatching according to the magnitude of the relative movement of wedge-shaped members 11a and 11b in the direction of the arrows in the figure.

楔状部材11aの突出側傾斜面212a及び非突出側傾斜面215aと楔状部材11bの突出側傾斜面212b及び非突出側傾斜面215bは、できるだけ摩擦が生じないように、耐荷重に優れた潤滑剤を塗布する、PTFE(ポリテトラフルオロエチレン)を被覆するなどの措置を講じておくのが望ましい。 It is desirable to take measures such as applying a lubricant with excellent load resistance or coating with PTFE (polytetrafluoroethylene) to the protruding side inclined surface 212a and the non-protruding side inclined surface 215a of the wedge-shaped member 11a and the protruding side inclined surface 212b and the non-protruding side inclined surface 215b of the wedge-shaped member 11b to minimize friction.

中間台座16a,16bは、PC鋼棒2を貫通させるための台座側貫通開口25a,25bをそれぞれ形成してあるとともに、楔状部材11a,11bの相対移動が拘束されることがないよう、貫通開口17a,17bと同様、各台座側貫通開口25a,25bを切り欠き状に形成してある。 The intermediate pedestals 16a, 16b each have a pedestal-side through opening 25a, 25b for passing the PC steel bar 2 through, and each pedestal-side through opening 25a, 25b is cut out like the through openings 17a, 17b so that the relative movement of the wedge-shaped members 11a, 11b is not restricted.

中間台座16a,16bは、台座8a,8bを介した筒状反力部材4a,4bからの圧縮力を、より広い作用面積をもって楔状部材11a,11bに確実に伝達する役目を果たすとともに、楔状部材11aや楔状部材11bが材軸10の直交方向に沿って相対移動する際、楔状部材11a,11bの側と台座8a,8bの側の二面で摺動可能とすることにより、楔状部材11a,11bの相対移動がより確実に行われるようになっている。 The intermediate pedestals 16a, 16b serve to reliably transmit the compressive force from the cylindrical reaction members 4a, 4b via the pedestals 8a, 8b to the wedge-shaped members 11a, 11b with a wider acting area, and when the wedge-shaped members 11a and 11b move relative to each other in the direction perpendicular to the material axis 10, they are able to slide on two surfaces, the side of the wedge-shaped members 11a, 11b and the side of the pedestals 8a, 8b, so that the relative movement of the wedge-shaped members 11a, 11b is more reliably achieved.

中間台座16a,16bの両面には、楔状部材11aの突出側傾斜面212a及び非突出側傾斜面215aと楔状部材11bの突出側傾斜面212b及び非突出側傾斜面215bと同様、耐荷重に優れた潤滑剤を塗布する、PTFEを被覆するなどして摩擦低減を図るのが望ましい。 As with the protruding side inclined surface 212a and the non-protruding side inclined surface 215a of the wedge-shaped member 11a and the protruding side inclined surface 212b and the non-protruding side inclined surface 215b of the wedge-shaped member 11b, it is desirable to reduce friction by applying a lubricant with excellent load resistance or coating with PTFE on both sides of the intermediate bases 16a and 16b.

挟み込み部材12,13はそれぞれ直方体状をなすとともに、それらの対向内面に湾曲凹部20,22をそれぞれ形成してあり、該湾曲凹部に楔状部材11b,11aの周面24b,24aがそれぞれ当接する形で該各楔状部材の一部がそれぞれ嵌合されるようになっているとともに、挟み込み部材12には湾曲凹部20を挟む位置にボルト孔21,21が、挟み込み部材13には湾曲凹部22を挟む位置にボルト孔23,23がそれぞれ設けてあり、2組のボルト孔21,23にボルト14をそれぞれ挿通して該各ボルトの先端にナット15を螺合するようになっている。 The clamping members 12, 13 are rectangular parallelepipeds, with curved recesses 20, 22 formed on their opposing inner surfaces, and the peripheral surfaces 24b, 24a of the wedge-shaped members 11b, 11a abut against the curved recesses so that a portion of each wedge-shaped member is fitted into each of them. The clamping member 12 has bolt holes 21, 21 at a position that sandwiches the curved recess 20, and the clamping member 13 has bolt holes 23, 23 at a position that sandwiches the curved recess 22. Bolts 14 are inserted into the two sets of bolt holes 21, 23, and nuts 15 are screwed onto the tips of the bolts.

なお、挟み込み部材12には、湾曲凹部20と反対側の面に座ぐり26を設けてあり、該座ぐりにボルト14の頭部が嵌め込まれるようになっている。 In addition, the clamping member 12 has a countersink 26 on the surface opposite the curved recess 20, into which the head of the bolt 14 is fitted.

挟み込み部材12,13の湾曲凹部20,22や楔状部材11b,11aの周面24b,24aには、楔状部材11a,11bや中間台座16a,16bの場合と同様、耐荷重に優れた潤滑剤を塗布する、PTFEを被覆するなどして摩擦低減を図るのが望ましい。 As with the wedge-shaped members 11a, 11b and intermediate seats 16a, 16b, it is desirable to reduce friction by applying a lubricant with excellent load resistance to the curved recesses 20, 22 of the clamping members 12, 13 and the peripheral surfaces 24b, 24a of the wedge-shaped members 11b, 11a or coating them with PTFE.

連結機構であるボルト14、ナット15及び挟み込み部材12,13は図5でよくわかるように、材軸10に沿った楔状部材11a,11bの全体寸法がLの状態(図5(a),(b)の状態)から、各ナット15を緩み方向に回すことにより、全体寸法がL´の状態(図5(c),(d)の状態)へと短くなるように、該楔状部材を相対移動させるようになっており、かかるボルト14及びナット15並びに挟み込み部材12,13は、PC鋼棒2の材軸10の直交方向に沿った楔状部材11a,11bの相対移動量を調整する相対移動量調整手段として機能する。 As can be clearly seen in Figure 5, the connecting mechanism consisting of bolt 14, nut 15 and clamping members 12, 13 is designed to move the wedge-shaped members 11a, 11b relatively along the material axis 10 from a state in which the overall dimension of the members is Lw (the state in Figures 5(a) and (b)) to a state in which the overall dimension is shortened to a state of Lw ' (the state in Figures 5(c) and (d)) by turning each nut 15 in the loosening direction, and the bolt 14, nut 15 and clamping members 12, 13 function as a relative movement adjustment means for adjusting the amount of relative movement of the wedge-shaped members 11a, 11b along the perpendicular direction to the material axis 10 of the PC steel bar 2.

本実施形態に係るプレストレス導入ユニット1においてPC鋼棒2に引張力を導入するには、まず、楔状部材11a,11bを、それらの貫通開口17a,17bが同軸となるように突出側傾斜面212a及び非突出側傾斜面215bを互いに当接させるとともに突出側傾斜面212b及び非突出側傾斜面215aを互いに当接させ、その状態でそれらを挟み込み部材12,13で挟み込んでボルト14とナット15で連結することにより、反力解放機構5を先行して組み立てる。中間台座16a,16bについては、後述する引張力導入工程に先だって、楔状部材11aと台座8aとの間及び楔状部材11bと台座8bとの間に適宜挿入配置すればよい。 To introduce tension to the PC steel bar 2 in the prestress introduction unit 1 according to this embodiment, first, the wedge-shaped members 11a and 11b are abutted against each other so that their through openings 17a and 17b are coaxial with each other at the protruding side inclined surface 212a and the non-protruding side inclined surface 215b, and the protruding side inclined surface 212b and the non-protruding side inclined surface 215a are abutted against each other, and in this state, they are sandwiched by the sandwiching members 12 and 13 and connected by the bolt 14 and the nut 15, thereby assembling the reaction force release mechanism 5 in advance. The intermediate pedestals 16a and 16b may be appropriately inserted and positioned between the wedge-shaped member 11a and the pedestal 8a and between the wedge-shaped member 11b and the pedestal 8b prior to the tension introduction process described later.

なお、PC鋼棒2は、引張力導入後は、図1で説明したように全長がLに伸長するが、引張力導入前においては図6に示すように、L´(<L)であり、筒状反力部材4a,4bは、引張力導入後は全長がLに収縮するが、圧縮力発生前においてはそれぞれL´(>L)である。 After the tensile force is introduced, the total length of the PC steel rod 2 expands to Lp as explained in FIG. 1, but before the tensile force is introduced, the total length is Lp '(< Lp ) as shown in FIG. 6. After the tensile force is introduced, the total length of the cylindrical reaction members 4a, 4b contracts to Lr , but before the compressive force is generated, the total length is Lr '(> Lr ).

次に、図7に示すように、一端に定着板3bが取り付けられたPC鋼棒2を、筒状反力部材4b、反力解放機構5、筒状反力部材4aに順次挿通するとともに、該PC鋼棒の先端に設けられた雄ネジ32を定着板3aの挿通孔31に挿通し、該雄ネジにナット33を仮配置する。 Next, as shown in FIG. 7, the PC steel rod 2 with the anchor plate 3b attached to one end is inserted through the cylindrical reaction member 4b, the reaction release mechanism 5, and the cylindrical reaction member 4a in that order, and the male screw 32 at the tip of the PC steel rod is inserted through the insertion hole 31 of the anchor plate 3a, and a nut 33 is provisionally placed on the male screw.

次に、同図黒矢印に示すように定着板3aから反力をとることにより、同図白矢印に示すようにPC鋼棒2に引張力を載荷する。 Next, by taking the reaction force from the anchor plate 3a as shown by the black arrow in the figure, a tensile force is applied to the PC steel bar 2 as shown by the white arrow in the figure.

引張力載荷にあたっては、チェアと呼ばれる反力架台を介在させつつ、雄ネジ32に引張力導入用ロッドをカプラーで連結し(いずれも図示せず)、その引張力導入用ロッドに引張力を載荷することで、定着板3aに均等な反力が作用するようにするのが望ましい。 When applying a tensile force, it is desirable to use a reaction stand called a chair and connect a tensile force introduction rod to the male screw 32 with a coupler (both not shown), and apply a tensile force to the tensile force introduction rod so that an even reaction force acts on the anchor plate 3a.

所定の引張力がPC鋼棒2に載荷されたならば、ナット33を締め込むことで、定着板3aを筒状反力部材4aの端部7aに押し付ける形で該筒状反力部材に固定し、しかる後、反力架台、引張力導入用ロッド及びカプラーを撤去する。 When a predetermined tensile force is applied to the PC steel rod 2, the nut 33 is tightened to press the anchor plate 3a against the end 7a of the cylindrical reaction member 4a, fixing it to the cylindrical reaction member, and then the reaction stand, the tensile force introduction rod, and the coupler are removed.

このようにすると、PC鋼棒2の引張力は、筒状反力部材4a,4b及び反力解放機構5に発生した反力としての圧縮力と釣り合い、かくしてPC鋼棒2に引張力が導入される。 In this way, the tensile force of the PC steel rod 2 is balanced with the compressive force acting as a reaction force generated in the cylindrical reaction members 4a, 4b and the reaction release mechanism 5, and thus a tensile force is introduced into the PC steel rod 2.

一方、コンクリートにプレストレスを導入する際には、PC鋼棒2に引張力が導入された上述のプレストレス導入ユニット1をコンクリート打設領域に配置し、次いで、図8に示すように、反力解放機構5の周囲にコンクリートが充填されないよう留意しつつ、コンクリート打設領域にコンクリート51を打設して強度発現を待ち、しかる後、ナット15を緩めて挟み込み部材12,13の連結距離を拡げることにより、材軸10に沿った楔状部材11a,11bの全体寸法が短くなるように該楔状部材を相対移動させる。 On the other hand, when prestressing concrete, the above-mentioned prestress introduction unit 1 with tension introduced into the PC steel bar 2 is placed in the concrete pouring area, and then, as shown in FIG. 8, concrete 51 is poured into the concrete pouring area while being careful not to fill the area around the reaction force release mechanism 5 with concrete, and the concrete is allowed to develop strength. After that, the nuts 15 are loosened to widen the connection distance between the clamping members 12, 13, and the wedge-shaped members 11a, 11b are moved relative to each other so that the overall dimension of the wedge-shaped members along the material axis 10 is shortened.

このようにすると、楔状部材11a,11bの全体寸法が短くなった分、筒状反力部材4a,4bの対向端部である台座8a,8bが接近し、該各筒状反力部材に生じていた圧縮力が消失するとともに、反力としての圧縮力が消失したことに伴い、PC鋼棒2に導入されていた引張力は同図に示すように、定着板3a,3bを介して周囲のコンクリートに圧縮力として伝達され、該コンクリートは、プレストレストコンクリートとして機能する。 By doing this, the overall dimensions of the wedge-shaped members 11a, 11b are shortened, and the opposing ends of the cylindrical reaction members 4a, 4b, the bases 8a, 8b, come closer together, and the compressive force generated in each cylindrical reaction member disappears. As a result of the disappearance of the compressive force as a reaction force, the tensile force introduced into the PC steel bar 2 is transmitted as a compressive force through the anchor plates 3a, 3b to the surrounding concrete, as shown in the figure, and the concrete functions as prestressed concrete.

次に、プレストレス導入ユニット1を用いてプレキャストコンクリート部材を相互に連結する方法を、橋梁の床版架替えに適用する場合について説明する。 Next, we will explain the method of connecting precast concrete members to each other using the prestress introduction unit 1 when applied to bridge deck replacement.

図9は、対象となる橋梁の床版101を示した平面図及びC-C線方向から見た矢視図である。 Figure 9 shows a plan view of the deck 101 of the bridge in question and a view seen from the direction of the arrow C-C.

同図に示すように、床版101は、矩形状のプレキャストコンクリート部材103a´,103b´を橋軸直交方向に互いに並置する形で橋梁の主桁102に架け渡してあるとともに、これらを橋軸方向に沿って列状に敷設して構成してある。 As shown in the figure, the deck 101 is constructed by arranging rectangular precast concrete members 103a', 103b' side by side in a direction perpendicular to the bridge axis, across the main girder 102 of the bridge, and laying these in a row along the bridge axis.

プレキャストコンクリート部材103a´,103b´を架け替えるには、既に説明したように、まず、プレストレス導入ユニット1を構成するPC鋼棒2への引張力導入を工場等で行う。 As already explained, to replace the precast concrete members 103a' and 103b', first, tension is introduced into the PC steel rods 2 that constitute the prestress introduction unit 1 at a factory or the like.

次に、架け替えられるべきあらたなプレキャストコンクリート部材103aを、該プレキャストコンクリート部材にPC鋼棒2への引張力が導入されたプレストレス導入ユニット1の定着板3aが埋設され定着板3bが突出するように製作する。 Next, the new precast concrete member 103a to be replaced is fabricated so that the anchor plate 3a of the prestress introduction unit 1, in which tensile force is introduced to the PC steel rod 2, is embedded in the precast concrete member and the anchor plate 3b protrudes.

一方、架け替えられるべきあらたなプレキャストコンクリート部材103bを、プレストレス導入ユニット1への引張力導入とは別工程で、後述する切り欠きが形成されるように製作する。 Meanwhile, the new precast concrete member 103b to be replaced is manufactured in a separate process from the introduction of tensile force into the prestress introduction unit 1 so that a notch, as described below, is formed.

次に、プレストレス導入ユニット1が先付けされたプレキャストコンクリート部材103aと、切り欠きが形成されたプレキャストコンクリート部材103bとを、施工現場である橋梁の床版架替え現場に搬入する。 Next, the precast concrete member 103a with the prestress introduction unit 1 pre-attached and the precast concrete member 103b with the notch formed therein are transported to the construction site, which is the bridge deck replacement site.

橋梁の床版架替えは、例えば片側二車線の場合、そのうちの一車線のみ通行止めとし、残りの一車線の通行を許可するようにすれば、全面通行止めを回避して道路渋滞を避けることができるので、これを例とすると、まず、図10(a)に示すように、架替え対象となる既存のプレキャストコンクリート部材103a´,103b´のうち、まずはプレキャストコンクリート部材103b´だけを撤去し、次いで、同図(b)に示すように、その撤去箇所に切り欠き114が形成されたプレキャストコンクリート部材103bを設置する。 When replacing a bridge deck, for example in the case of a bridge with two lanes on each side, a full road closure and traffic congestion can be avoided by closing only one lane and allowing the other lane to pass. Taking this as an example, first, as shown in Figure 10(a), of the existing precast concrete members 103a', 103b' to be replaced, only precast concrete member 103b' is removed, and then, as shown in Figure 10(b), precast concrete member 103b with a notch 114 formed therein is installed in the removed location.

次に、同図(c)に示すように既存のプレキャストコンクリート部材103a´を撤去した後、同図(d)に示すように、その撤去箇所にプレストレス導入ユニット1が先付けされたプレキャストコンクリート部材103aを設置する。 Next, the existing precast concrete member 103a' is removed as shown in FIG. 1(c), and then a precast concrete member 103a with a prestress introduction unit 1 pre-attached is installed in the removed location as shown in FIG. 1(d).

プレキャストコンクリート部材103a,103bを設置するにあたっては、図11(a)に示す通り、プレキャストコンクリート部材103bの切り欠き114内に定着板3bが位置決めされるよう、プレキャストコンクリート部材103a,103bを並置する。 When installing the precast concrete members 103a and 103b, the precast concrete members 103a and 103b are placed side by side so that the anchor plate 3b is positioned within the notch 114 of the precast concrete member 103b, as shown in FIG. 11(a).

次に、同図(b)に示すように、切り欠き114内にコンクリートを打設するとともに、反力解放機構5を操作するための作業領域131を除いて、プレキャストコンクリート部材103a,103bの対向面115a,115bに拡がる空間にコンクリートを打設する。 Next, as shown in FIG. 1(b), concrete is poured into the notch 114 and into the space extending between the opposing surfaces 115a, 115b of the precast concrete members 103a, 103b, excluding the working area 131 for operating the reaction force release mechanism 5.

このようにすると、切り欠き114には、プレキャストコンクリート部材103bと連続一体化する形で引張力伝達部113が設けられるとともに、該引張力伝達部には、定着板3bが埋設される。 In this way, a tensile force transmission section 113 is provided in the cutout 114 so as to be continuously and integrally formed with the precast concrete member 103b, and an anchor plate 3b is embedded in the tensile force transmission section.

また、プレキャストコンクリート部材103a,103bの対向面115a,115bに拡がる空間には、プレキャストコンクリート部材103a,103bと連続一体化する形で接合部116が設けられる。 In addition, a joint 116 is provided in the space extending between the opposing surfaces 115a, 115b of the precast concrete members 103a, 103b, so as to be continuously and integrally formed with the precast concrete members 103a, 103b.

なお、プレキャストコンクリート部材103bに配筋された鉄筋(図示せず)を該プレキャストコンクリート部材から切り欠き114に適宜突出させることにより、プレキャストコンクリート部材103bと引張力伝達部113との連続一体化を高めるようにしておくとともに、プレキャストコンクリート部材103a,103bに配筋された鉄筋(図示せず)を該各プレキャストコンクリート部材から対向面115a,115bに拡がる空間に適宜突出させることにより、プレキャストコンクリート部材103a,103bと接合部116との連続一体化を高めるようにしておくのが望ましい。 It is preferable to enhance the continuous integration between the precast concrete member 103b and the tensile force transmission section 113 by appropriately protruding the reinforcing bars (not shown) arranged in the precast concrete member 103b from the precast concrete member into the cutout 114, and to enhance the continuous integration between the precast concrete members 103a, 103b and the joint section 116 by appropriately protruding the reinforcing bars (not shown) arranged in the precast concrete members 103a, 103b from the respective precast concrete members into the space extending to the opposing surfaces 115a, 115b.

次に、引張力伝達部113や接合部116のコンクリート強度が発現した後、既に説明したように、プレストレス導入ユニット1を構成する筒状反力部材4a,4bの圧縮力を解放する。 Next, after the concrete strength of the tensile force transmission section 113 and the joint section 116 is realized, as already explained, the compressive force of the cylindrical reaction members 4a and 4b that constitute the prestress introduction unit 1 is released.

このようにすると、筒状反力部材4a,4bに生じていた圧縮力の解放に伴い、それを反力としていたPC鋼棒2の引張力は、図12に示すように、定着板3b,3aにおける支圧を介して周辺コンクリートにおける圧縮力とバランスするとともに、該コンクリートの圧縮力は、プレキャストコンクリート部材103a,103bの対向面115a,115bから受ける圧縮反力でそれぞれバランスし、かくして、2つのプレキャストコンクリート部材103a,103bは、接合部116を介してそれらの対向面115a,115bに互いに作用する圧縮力を反力としたPC鋼棒2の引張力によって互いに引き寄せられ連結される。 In this way, as the compressive force acting on the cylindrical reaction members 4a, 4b is released, the tensile force of the PC steel rod 2, which had been acting as a reaction force, is balanced with the compressive force in the surrounding concrete through the support pressure of the anchoring plates 3b, 3a, as shown in Figure 12, and the compressive force of the concrete is balanced by the compressive reaction forces received from the opposing surfaces 115a, 115b of the precast concrete members 103a, 103b, respectively. Thus, the two precast concrete members 103a, 103b are pulled together and connected by the tensile force of the PC steel rod 2, which acts as a reaction force against the compressive force acting on the opposing surfaces 115a, 115b of the precast concrete members 103a, 103b via the joint 116.

箱抜きされた作業領域131については、引張力解放後、コンクリートやモルタルを適宜充填すればよい。 After releasing the tensile force, the boxed-out work area 131 can be filled with concrete or mortar as appropriate.

以上説明したように、本実施形態に係るプレストレス導入ユニット1によれば、コンクリートに埋設された状態で楔状部材11a,11bの全体寸法が短くなるように楔状部材11a,11bを相対移動させることで筒状反力部材4a,4bの台座8a,8bを接近させるようにしたので、機械部品の当接面における摩擦力が過大になることに起因して圧縮力の発生操作やその解放操作が困難になるという事態を回避しつつ、コンクリートにプレストレスを導入することが可能となり、特に、橋梁工事等の施工現場においてプレテンション方式のプレストレス導入を効率的に行うことが可能となる。 As described above, according to the prestress introduction unit 1 of this embodiment, the wedge-shaped members 11a, 11b are moved relative to each other so that the overall dimensions of the wedge-shaped members 11a, 11b are shortened while embedded in concrete, thereby bringing the bases 8a, 8b of the cylindrical reaction members 4a, 4b closer together. This makes it possible to introduce prestress into the concrete while avoiding a situation in which the operation of generating or releasing compressive force becomes difficult due to excessive friction at the contact surfaces of the machine parts, and in particular makes it possible to efficiently introduce prestress using the pretensioning method at construction sites such as bridge construction sites.

すなわち、従来においては、圧縮力が作用し合うナットなどの機械部品の当接面でその発生操作や解放操作を行っていたので、その圧縮力によって機械部品の当接面に生じる摩擦力が過大になって各操作が困難になる場合があった。 In other words, conventionally, compressive forces were generated or released on the contact surfaces of machine parts such as nuts, which acted on each other, and this compressive force could cause excessive friction on the contact surfaces of the machine parts, making each operation difficult.

それに対し、本実施形態に係るプレストレス導入ユニット1において筒状反力部材4a,4bに生じていた圧縮力を解放すべく、楔状部材11a,11bの全体寸法が短くなるようにそれらを相対移動させる際には、図13に示すように、筒状反力部材4aからの圧縮力Pのうち、楔状部材11aの突出側傾斜面212a及び非突出側傾斜面215aと楔状部材11bの突出側傾斜面212b及び非突出側傾斜面215bに垂直な分力P1が、楔状部材11bから楔状部材11aの突出側傾斜面212a及び非突出側傾斜面215aに作用する法線方向荷重Nで支持されることを踏まえると、相対移動量調整手段は、突出側傾斜面212a,212b及び非突出側傾斜面215a,215b(以下、単に傾斜面)に平行な分力P2だけを支持すればよい。 In contrast, when the wedge-shaped members 11a and 11b are moved relative to each other so that the overall dimensions of the wedge-shaped members 11a and 11b are shortened in order to release the compressive force generated in the cylindrical reaction members 4a and 4b in the prestress introduction unit 1 according to this embodiment, as shown in FIG. 13, the component force P1 perpendicular to the protruding side inclined surface 212a and the non-protruding side inclined surface 215a of the wedge-shaped member 11a and the protruding side inclined surface 212b and the non-protruding side inclined surface 215b of the wedge-shaped member 11b is supported by the normal load N acting from the wedge-shaped member 11b to the protruding side inclined surface 212a and the non-protruding side inclined surface 215a of the wedge-shaped member 11a. Considering this, the relative movement adjustment means only needs to support the component force P2 parallel to the protruding side inclined surfaces 212a and 212b and the non-protruding side inclined surfaces 215a and 215b (hereinafter simply referred to as inclined surfaces).

具体的には、相対移動量調整手段が負担すべき反力Rは、
R=P・sinθ-μN (1)
θ;PC鋼棒2の材軸10に直交する面に対する傾斜面の傾き
μ;傾斜面の界面における摩擦係数
となるので、分力Rは、
=(P・sinθ-μN )cosθ (2)
となる。
Specifically, the reaction force R to be borne by the relative movement amount adjustment means is expressed as follows:
R = P sin θ - μN (1)
θ: inclination of the inclined surface with respect to the plane perpendicular to the material axis 10 of the PC steel bar 2 μ: friction coefficient at the interface of the inclined surface Since the component force R1 is
R 1 = (P·sinθ-μN ) cosθ (2)
It becomes.

ここで、摩擦係数μを実質的に無視し得るとすると、
=P・sinθcosθ (2´)
となるから、tanθ=3/10の場合には、
=0.275P (3)
となり、挟み込み部材13を介して二組のボルト14及びナット15が負担すべき荷重Rは、筒状反力部材4aからの圧縮力Pの27.5%で足りることがわかる。
Here, if the friction coefficient μ can be substantially ignored,
R1 = P sin θ cos θ (2')
Therefore, when tan θ=3/10,
R1 = 0.275P (3)
It can be seen that the load R1 to be borne by the two sets of bolts 14 and nuts 15 via the clamping member 13 is sufficient at 27.5% of the compressive force P from the cylindrical reaction member 4a.

このように、プレストレス導入ユニット1によれば、筒状反力部材4a,4bに生じている圧縮力の解放操作を、従来よりも格段に小さい作用荷重下で行うことが可能となり、施工現場での解放(コンクリートへのプレストレス導入)を効率よくかつ確実に行うことが可能となる。 In this way, the prestress introduction unit 1 makes it possible to release the compressive force acting on the cylindrical reaction members 4a and 4b under a load that is significantly smaller than conventional methods, making it possible to efficiently and reliably release the force (introduce prestress into the concrete) at the construction site.

また、本実施形態に係るプレストレス導入ユニット1によれば、突出部分211aが、その段差213aを介して突出部分211bの内周面221bに係止されるとともに、突出部分211bが、その段差213bを介して突出部分211aの内周面221aに係止されるので、突出部分211a及び突出部分211bがそれぞれ本発明の凸部として機能し、かくして楔状部材11a,11bの材軸10回りの相対回転が拘束され、上述の解放操作をより確実に行うことが可能となる。 In addition, according to the prestress introduction unit 1 of this embodiment, the protruding portion 211a is engaged with the inner circumferential surface 221b of the protruding portion 211b via the step 213a, and the protruding portion 211b is engaged with the inner circumferential surface 221a of the protruding portion 211a via the step 213b, so that the protruding portions 211a and 211b each function as the convex portion of the present invention, thus restricting the relative rotation of the wedge-shaped members 11a and 11b around the material axis 10, and making it possible to perform the above-mentioned release operation more reliably.

本実施形態では、反力解放機構5に中間台座16a,16bを備えるようにしたが、筒状反力部材4a,4bから楔状部材11a,11bに圧縮力が伝達される際や、楔状部材11a,11bが相対移動する際に何ら問題がないのであれば、中間台座16a,16bを省略してもかまわない。 In this embodiment, the reaction force release mechanism 5 is provided with intermediate pedestals 16a, 16b, but if there are no problems when the compressive force is transmitted from the cylindrical reaction members 4a, 4b to the wedge-shaped members 11a, 11b, or when the wedge-shaped members 11a, 11b move relative to each other, the intermediate pedestals 16a, 16b may be omitted.

また、本実施形態では、貫通開口17a,17bや台座側貫通開口25a,25bを切り欠き状としたが、楔状部材11a,11bの相対移動に問題がないのであれば、これらを長孔状としてもかまわない。 In addition, in this embodiment, the through openings 17a, 17b and the base side through openings 25a, 25b are cut out, but as long as there is no problem with the relative movement of the wedge-shaped members 11a, 11b, they may be elongated holes.

また、本実施形態では、PC鋼棒2に引張力を導入するにあたって、図7で説明したように、定着板3aから反力をとりつつ、PC鋼棒2に引張力を載荷し、しかる後、ナット33を締め込んで定着板3aを筒状反力部材4aの端部7aに押し付ける形で該筒状反力部材に固定するようにしたが、これに代えて、反力解放機構5を用いてPC鋼棒2に引張力を導入するようにしてもよい。 In addition, in this embodiment, when introducing a tensile force into the PC steel rod 2, as explained in FIG. 7, a reaction force is taken from the anchor plate 3a while a tensile force is applied to the PC steel rod 2, and then the nut 33 is tightened to press the anchor plate 3a against the end 7a of the cylindrical reaction member 4a, thereby fixing it to the cylindrical reaction member. However, instead of this, a reaction force release mechanism 5 may be used to introduce a tensile force into the PC steel rod 2.

すなわち、反力解放機構5を構成するボルト14及びナット15並びに挟み込み部材12,13を用いて、筒状反力部材4a,4bから伝達される圧縮力に抗しつつ、PC鋼棒2の材軸10に沿った楔状部材11a,11bの全体寸法がL´からLへと長くなるように該楔状部材を相対移動させる。 That is, using the bolts 14 and nuts 15 and clamping members 12, 13 that constitute the reaction force release mechanism 5, the wedge-shaped members 11a, 11b are moved relatively against the compressive force transmitted from the tubular reaction members 4a, 4b so that the overall dimension of the wedge-shaped members 11a, 11b along the material axis 10 of the PC steel rod 2 is lengthened from Lw ' to Lw .

このようにすると、楔状部材11a,11bの全体寸法が長くなった分、筒状反力部材4a,4bの対向端部である台座8a,8bが押し拡げられて圧縮力が発生するとともに、それに伴ってPC鋼棒2に引張力が導入される。 By doing this, the overall dimensions of the wedge-shaped members 11a, 11b are lengthened, and the opposing ends of the cylindrical reaction members 4a, 4b, the bases 8a, 8b, are pushed apart, generating a compressive force, which in turn introduces a tensile force into the PC steel rod 2.

また、本実施形態では、楔状部材11aの段状端部201aに設けられた突出部分211aの突出側傾斜面212aと楔状部材11bの段状端部201bに設けられた非突出部分214bの非突出側傾斜面215bとを、それらの一方が他方を摺動する形で相対移動するように、なおかつ楔状部材11bの段状端部201bに設けられた突出部分211bの突出側傾斜面212bと楔状部材11aの段状端部201aに設けられた非突出部分214aの非突出側傾斜面215aとを、それらの一方が他方を摺動する形で相対移動させることで、突出側傾斜面212a及び非突出側傾斜面215aと、突出側傾斜面212b及び非突出側傾斜面215bとをそれぞれ本発明の傾斜面として機能させるとともに、突出部分211aをその段差213aを介して突出部分211bの内周面221bに、なおかつ突出部分211bをその段差213bを介して突出部分211aの内周面221aにそれぞれ係止させることで、突出部分211a及び突出部分211bを本発明の凸部として機能させるように構成したが、本発明は、楔状部材11a,11bの材軸10回りの相対回転が拘束されるように該一対の楔状部材の一方に凸部を、該凸部に係止される凹部又は凸部を他方にそれぞれ形成すれば足りるものであって、上述の実施形態に限定されるものではない。 In addition, in this embodiment, the protruding side inclined surface 212a of the protruding portion 211a provided at the stepped end 201a of the wedge-shaped member 11a and the non-protruding side inclined surface 215b of the non-protruding portion 214b provided at the stepped end 201b of the wedge-shaped member 11b are moved relative to each other in a manner such that one of them slides over the other, and the protruding side inclined surface 212b of the protruding portion 211b provided at the stepped end 201b of the wedge-shaped member 11b and the non-protruding side inclined surface 215a of the non-protruding portion 214a provided at the stepped end 201a of the wedge-shaped member 11a are moved relative to each other in a manner such that one of them slides over the other. The exit inclined surface 215b functions as the inclined surface of the present invention, and the protruding portion 211a is engaged with the inner peripheral surface 221b of the protruding portion 211b via the step 213a, and the protruding portion 211b is engaged with the inner peripheral surface 221a of the protruding portion 211a via the step 213b, so that the protruding portion 211a and the protruding portion 211b function as the convex portion of the present invention. However, the present invention is not limited to the above embodiment, as long as a convex portion is formed on one of the pair of wedge-shaped members and a concave portion or convex portion that engages with the convex portion is formed on the other so that the relative rotation of the wedge-shaped members 11a, 11b around the material axis 10 is restricted.

例えば、図14に示すように、凸部である突出部分411a,411aが設けられてなる楔状部材311aと該突出部分が係止される凹部としての非突出部分411b,411bが設けられてなる楔状部材311bとで本発明の楔状部材を構成することが可能である。 For example, as shown in FIG. 14, the wedge-shaped member of the present invention can be configured with a wedge-shaped member 311a having protruding portions 411a, 411a that are convex portions, and a wedge-shaped member 311b having non-protruding portions 411b, 411b that are recessed portions in which the protruding portions are engaged.

なお、かかる構成においては、非突出部分411b,411bに挟まれた楔状部材311bの突出部分を本発明の凸部、突出部分411a,411aに挟まれた楔状部材311aの非突出部分を本発明の凹部とみることもできるし、楔状部材311aの突出部分411a,411aと非突出部分411b,411bに挟まれた楔状部材311bの突出部分とをそれぞれ本発明の凸部とみることもできる。 In addition, in this configuration, the protruding portion of the wedge-shaped member 311b sandwiched between the non-protruding portions 411b, 411b can be considered as the convex portion of the present invention, and the non-protruding portion of the wedge-shaped member 311a sandwiched between the protruding portions 411a, 411a can be considered as the concave portion of the present invention, and the protruding portions 411a, 411a of the wedge-shaped member 311a and the protruding portion of the wedge-shaped member 311b sandwiched between the non-protruding portions 411b, 411b can each be considered as the convex portion of the present invention.

また、図15に示すように、凹部としての溝611a,611aが形成されてなる楔状部材511aと該溝にそれぞれ嵌り込んで係止される凸部としての突条611b,611bが形成されてなる楔状部材511bとで本発明の楔状部材を構成するようにしてもかまわない。 Also, as shown in FIG. 15, the wedge-shaped member of the present invention may be constituted by a wedge-shaped member 511a having grooves 611a, 611a formed as recesses, and a wedge-shaped member 511b having ridges 611b, 611b formed as protrusions that fit into and engage with the grooves.

[第2実施形態]
次に、第2実施形態について説明するが、第1実施形態と実質的に同一の構成要素については同一の符号を付してその説明を省略する。
[Second embodiment]
Next, a second embodiment will be described, in which the same components as those in the first embodiment are denoted by the same reference numerals and the description thereof will be omitted.

本実施形態に係るプレストレス導入ユニットは第1実施形態と同様、PC鋼棒2と、該PC鋼棒の各端近傍に取り付けられた一対の定着板3a,3bと、一対の筒状反力部材4a,4bと、反力解放機構とを備えるが、本実施形態に係る反力解放機構は図16に示すように、一対の楔状部材711a,711bと、該楔状部材をPC鋼棒2の材軸10の側方から挟み込む一対の挟み込み部材712,713と、該挟み込み部材を相互に連結する連結機構としての2組のボルト14及びナット15と、中間台座16a,16b(図16には図示せず)とで構成してある。 The prestress introduction unit according to this embodiment, like the first embodiment, comprises a PC steel bar 2, a pair of anchoring plates 3a, 3b attached near each end of the PC steel bar, a pair of cylindrical reaction members 4a, 4b, and a reaction release mechanism. However, as shown in FIG. 16, the reaction release mechanism according to this embodiment is composed of a pair of wedge-shaped members 711a, 711b, a pair of clamping members 712, 713 that clamp the wedge-shaped members from the sides of the material axis 10 of the PC steel bar 2, two sets of bolts 14 and nuts 15 as a connecting mechanism that connects the clamping members to each other, and intermediate pedestals 16a, 16b (not shown in FIG. 16).

楔状部材711a,711bは、直方体を斜めに切断してなる各切断片に類似した形状をなし、PC鋼棒2を貫通させるための貫通開口717a,717bをそれぞれ形成してあるとともに、PC鋼棒2の材軸10に直交する面に対して傾きを有する傾斜面718a,718bがそれぞれ設けられていて該各傾斜面が当接される形で配置してある。 The wedge-shaped members 711a, 711b have a shape similar to each cut piece obtained by cutting a rectangular parallelepiped diagonally, and each has a through opening 717a, 717b for passing the PC steel rod 2 through. In addition, each has an inclined surface 718a, 718b that is inclined with respect to a plane perpendicular to the material axis 10 of the PC steel rod 2, and the inclined surfaces are arranged so that they abut against each other.

楔状部材711a,711bは、各傾斜面718a,718bの反対側に位置する面を圧力載荷面719a,719bとして該圧力載荷面に中間台座16a,16bを介して台座8a,8bからそれぞれ圧縮力が伝達されるようになっているとともに、各傾斜面718a,718bの一方が他方を摺動する形で相対移動する際にそれらの相対移動が拘束されることがないよう、各貫通開口717a,717bを切り欠き状に形成してある。 The wedge-shaped members 711a, 711b have pressure-bearing surfaces 719a, 719b located opposite the inclined surfaces 718a, 718b, to which compressive forces are transmitted from the pedestals 8a, 8b via the intermediate pedestals 16a, 16b, respectively, and the through-openings 717a, 717b are cut out to prevent the relative movement of the inclined surfaces 718a, 718b from being restricted when one of them slides over the other.

楔状部材711a,711bの傾斜面718a,718bは、できるだけ摩擦が生じないように、耐荷重に優れた潤滑剤を塗布する、PTFE(ポリテトラフルオロエチレン)を被覆するなどの措置を講じておくのが望ましい。 It is advisable to take measures such as applying a lubricant with excellent load resistance or coating the inclined surfaces 718a, 718b of the wedge-shaped members 711a, 711b with PTFE (polytetrafluoroethylene) to minimize friction.

挟み込み部材712,713はそれぞれ直方体状をなすとともに、それらの対向内面には矩形断面をなす嵌合凹部としての嵌合溝720,722をそれぞれ形成してあり、該各嵌合溝に楔状部材711b,711aの周面724b,724aがそれぞれ当接する形で該各楔状部材の一部がそれぞれ嵌合されるようになっているとともに、挟み込み部材712には嵌合溝720を挟む位置にボルト孔21,21が、挟み込み部材713には嵌合溝722を挟む位置にボルト孔23,23がそれぞれ設けてあり、2組のボルト孔21,23にボルト14をそれぞれ挿通して該各ボルトの先端にナット15を螺合するようになっている。 The clamping members 712 and 713 are rectangular parallelepipeds, and their opposing inner surfaces are formed with fitting grooves 720 and 722, which serve as fitting recesses with a rectangular cross section. The peripheral surfaces 724b and 724a of the wedge-shaped members 711b and 711a abut against the fitting grooves, respectively, so that a portion of each wedge-shaped member is fitted into each of the fitting grooves. The clamping member 712 has bolt holes 21 and 21 at positions that sandwich the fitting groove 720, and the clamping member 713 has bolt holes 23 and 23 at positions that sandwich the fitting groove 722. Bolts 14 are inserted into the two sets of bolt holes 21 and 23, respectively, and nuts 15 are screwed onto the ends of the bolts.

なお、挟み込み部材712には、嵌合溝720と反対側の面に座ぐり26を設けてあり、該座ぐりにボルト14の頭部が嵌め込まれるようになっている。 In addition, the clamping member 712 has a countersink 26 on the surface opposite the fitting groove 720, into which the head of the bolt 14 is fitted.

挟み込み部材712,713の嵌合溝720,722や楔状部材711b,711aの周面724b,724aには、楔状部材711a,711bの傾斜面718a,718bや中間台座16a,16bの両面と同様、耐荷重に優れた潤滑剤を塗布する、PTFEを被覆するなどして摩擦低減を図るのが望ましい。 The fitting grooves 720, 722 of the clamping members 712, 713 and the peripheral surfaces 724b, 724a of the wedge-shaped members 711b, 711a are preferably coated with a lubricant with excellent load resistance or coated with PTFE to reduce friction, as are the inclined surfaces 718a, 718b of the wedge-shaped members 711a, 711b and both sides of the intermediate pedestals 16a, 16b.

連結機構であるボルト14、ナット15及び挟み込み部材712,713は図17でよくわかるように、材軸10に沿った楔状部材711a,711bの全体寸法がLの状態(図17(a),(b)の状態)から、各ナット15を緩み方向に回すことにより、全体寸法がL´の状態(図17(c),(d)の状態)へと短くなるように、該楔状部材を相対移動させるようになっており、かかるボルト14及びナット15並びに挟み込み部材712,713は、PC鋼棒2の材軸10の直交方向に沿った楔状部材711a,711bの相対移動量を調整する相対移動量調整手段として機能する。 As can be clearly seen in Figure 17, the connecting mechanism consisting of the bolt 14, nut 15 and clamping members 712, 713 is designed to relatively move the wedge-shaped members 711a, 711b along the material axis 10 from a state in which the overall dimension of the members is Lw (the state in Figures 17(a) and (b)) to a state in which the overall dimension is shortened to a state of Lw ' (the state in Figures 17(c) and (d)) by turning each nut 15 in the loosening direction, and the bolt 14, nut 15 and clamping members 712, 713 function as a relative movement adjustment means for adjusting the relative movement amount of the wedge-shaped members 711a, 711b along the perpendicular direction to the material axis 10 of the PC steel bar 2.

また、楔状部材711a,711b及び挟み込み部材712,713は、挟み込み部材712,713に形成された嵌合溝720,722に楔状部材711b,711aの一部がそれぞれ嵌合されることにより、挟み込み部材712,713に対する楔状部材711a,711bの材軸10回りの回転が拘束されるようになっている。 In addition, the wedge-shaped members 711a, 711b and the clamping members 712, 713 are restricted from rotating about the material axis 10 of the wedge-shaped members 711a, 711b relative to the clamping members 712, 713 by fitting a portion of the wedge-shaped members 711b, 711a into the fitting grooves 720, 722 formed in the clamping members 712, 713, respectively.

本実施形態に係るプレストレス導入ユニットにおいてPC鋼棒2に引張力を導入する手順やコンクリートにプレストレスを導入する手順、さらには上記プレストレス導入ユニットを用いてプレキャストコンクリート部材を相互に連結する方法については、第1実施形態と同様であるので、ここではその説明を省略する。 The procedure for introducing tensile force into the PC steel bar 2 in the prestress introduction unit of this embodiment, the procedure for introducing prestress into the concrete, and the method for connecting precast concrete members to each other using the prestress introduction unit are the same as those in the first embodiment, so their explanation will be omitted here.

以上説明したように、本実施形態に係るプレストレス導入ユニットによれば、第1実施形態と同様、コンクリートに埋設された状態で楔状部材711a,711bの全体寸法が短くなるように楔状部材711a,711bを相対移動させることで筒状反力部材4a,4bの台座8a,8bを接近させるようにしたので、機械部品の当接面における摩擦力が過大になることに起因して圧縮力の発生操作やその解放操作が困難になるという事態を回避しつつ、コンクリートにプレストレスを導入することが可能となり、特に、橋梁工事等の施工現場においてプレテンション方式のプレストレス導入を効率的に行うことが可能となる。 As described above, according to the prestress introduction unit of this embodiment, as in the first embodiment, the wedge-shaped members 711a, 711b are moved relative to each other so that the overall dimensions of the wedge-shaped members 711a, 711b are shortened while embedded in concrete, thereby bringing the bases 8a, 8b of the cylindrical reaction members 4a, 4b closer together. This makes it possible to introduce prestress into the concrete while avoiding a situation in which the operation of generating or releasing a compressive force becomes difficult due to excessive friction at the contact surfaces of the machine parts, and in particular makes it possible to efficiently introduce prestress using the pretensioning method at construction sites such as bridge construction sites.

また、本実施形態に係るプレストレス導入ユニットによれば、挟み込み部材712,713に形成された嵌合溝720,722に楔状部材711b,711aの一部がそれぞれ嵌合されることにより、挟み込み部材712,713に対する楔状部材711a,711bの材軸10回りの回転がそれぞれ拘束されるとともに、その結果として楔状部材711a,711bの材軸10回りの相対回転が拘束されるようになっているので、上述した解放操作をより確実に行うことが可能となる。 In addition, with the prestress introduction unit according to this embodiment, portions of the wedge-shaped members 711b, 711a are fitted into the fitting grooves 720, 722 formed in the clamping members 712, 713, respectively, thereby restricting the rotation of the wedge-shaped members 711a, 711b about the material axis 10 relative to the clamping members 712, 713, respectively, and as a result, the relative rotation of the wedge-shaped members 711a, 711b about the material axis 10 is restricted, so that the release operation described above can be performed more reliably.

本実施形態では、挟み込み部材712,713に嵌合溝720,722を形成して該各嵌合溝に楔状部材711b,711aの一部がそれぞれ嵌合されることにより、挟み込み部材712,713に対する楔状部材711a,711bの材軸10回りの回転を防止するようにしたが、本発明においては、一対の楔状部材の横断面を非円形とするとともに、それらの周面に当接するように一対の挟み込み部材に嵌合凹部を対向形成することで、一対の挟み込み部材に対する各楔状部材の上記材軸回りの回転が拘束されるように構成すれば足りる。 In this embodiment, fitting grooves 720, 722 are formed in the clamping members 712, 713, and a portion of the wedge-shaped members 711b, 711a is fitted into each fitting groove, thereby preventing rotation of the wedge-shaped members 711a, 711b relative to the clamping members 712, 713 around the material axis 10. However, in the present invention, it is sufficient to make the cross sections of the pair of wedge-shaped members noncircular and form fitting recesses facing each other in the pair of clamping members so as to abut against their peripheral surfaces, thereby restricting the rotation of each wedge-shaped member relative to the pair of clamping members around the material axis.

したがって、本発明に係る一対の楔状部材及び一対の挟み込み部材は、例えば図18に示す楔状部材811a,811bと挟み込み部材812,813とを用いて構成することが可能である。 Therefore, the pair of wedge-shaped members and pair of clamping members according to the present invention can be constructed, for example, using wedge-shaped members 811a, 811b and clamping members 812, 813 shown in FIG. 18.

ここで、楔状部材811a,811bは、材軸10に直交する横断面が楕円状をなし、PC鋼棒2を貫通させるための切り欠き状の貫通開口817a,817bをそれぞれ形成してあるとともに、PC鋼棒2の材軸10に直交する面に対して傾きを有する傾斜面818a,818bがそれぞれ設けられていて該各傾斜面が当接される形で配置してあるとともに、挟み込み部材812,813は、それらの対向内面に湾曲断面をなす嵌合凹部としての嵌合溝820,822をそれぞれ形成してあり、該各嵌合溝に楔状部材811b,811aの周面824b,824aがそれぞれ当接する形で該各楔状部材の一部がそれぞれ嵌合されるようになっている。 Here, the wedge-shaped members 811a, 811b have an elliptical cross section perpendicular to the material axis 10, and are provided with notched through openings 817a, 817b for passing the PC steel bar 2 through. They are also provided with inclined surfaces 818a, 818b that are inclined relative to the plane perpendicular to the material axis 10 of the PC steel bar 2, and are arranged so that the inclined surfaces come into contact with each other. The clamping members 812, 813 each have fitting grooves 820, 822 formed on their opposing inner surfaces as fitting recesses with curved cross sections, and the peripheral surfaces 824b, 824a of the wedge-shaped members 811b, 811a come into contact with the fitting grooves, respectively, so that a portion of each wedge-shaped member is fitted into each of the fitting grooves.

かかる変形例においても、上述した相対回転防止作用が発揮されるが、楔状部材の横断面が楕円状であることや挟み込み部材の嵌合凹部がそれに対応した形状になっていることを除き、上述した実施形態とほぼ同様の構成であるので、他の構成や作用効果については、ここでは詳細な説明を省略する。 This modified example also exhibits the above-mentioned relative rotation prevention effect, but except for the fact that the cross section of the wedge-shaped member is elliptical and the fitting recess of the clamping member has a corresponding shape, the configuration is almost the same as the above-mentioned embodiment, so detailed explanations of other configurations and effects will be omitted here.

また、本実施形態やその変形例では特に言及しなかったが、楔状部材711b,711aや楔状部材811b,811aの一方に凸部を、該凸部に係止される凹部又は凸部を他方にそれぞれ形成することが可能であって、凸部や凹部は、第1実施形態で説明したと同様の構成とすることができる。 Although not specifically mentioned in this embodiment or its modified examples, it is possible to form a convex portion on one side of the wedge-shaped members 711b, 711a or the wedge-shaped members 811b, 811a, and a concave portion or a convex portion that engages with the convex portion on the other side, and the convex portion or the concave portion can be configured in the same way as described in the first embodiment.

かかる構成によれば、楔状部材711a,711bや楔状部材811b,811aの材軸10回りの回転をさらに確実に防止することが可能となる。 This configuration makes it possible to more reliably prevent the wedge-shaped members 711a, 711b and the wedge-shaped members 811b, 811a from rotating around the material axis 10.

1 プレストレス導入ユニット
2 PC鋼棒(PC鋼材)
3a,3b 定着板(定着部材)
4a,4b 筒状反力部材
5 反力解放機構
8a,8b 台座(対向端部)
11a,11b 一対の楔状部材
12,13 一対の挟み込み部材(相対移動量調整手段)
14 ボルト(連結機構、相対移動量調整手段)
15 ナット(連結機構、相対移動量調整手段)
16a,16b 中間台座
18a,18b 傾斜面
19a,19b 圧力載荷面
17a,17b 貫通開口
25a,25b 台座側貫通開口
201a,201b 段状端部
211a,211b 突出部分(凸部)
212a,215a 突出側傾斜面、非突出側傾斜面(傾斜面)
212b,215b 突出側傾斜面、非突出側傾斜面(傾斜面)
311a,311b 楔状部材
411a,411a 突出部分(凸部)
411b,411b 非突出部分(凹部)
511a,511b 楔状部材
611a,611a 溝(凹部)
611b,611b 突条(凸部)
711a,711b 楔状部材
811a,811b 楔状部材
1 Prestress introduction unit 2 PC steel bar (PC steel material)
3a, 3b Fixing plate (fixing member)
4a, 4b Cylindrical reaction member 5 Reaction release mechanism 8a, 8b Base (opposite end)
11a, 11b: a pair of wedge-shaped members; 12, 13: a pair of clamping members (relative movement amount adjustment means)
14 Bolt (connection mechanism, relative movement adjustment means)
15 Nut (connecting mechanism, relative movement adjustment means)
16a, 16b Intermediate base 18a, 18b Inclined surface 19a, 19b Pressure-bearing surface 17a, 17b Through opening 25a, 25b Base-side through opening 201a, 201b Step-shaped end 211a, 211b Protruding portion (convex portion)
212a, 215a: protruding side inclined surface, non-protruding side inclined surface (inclined surface)
212b, 215b: protruding side inclined surface, non-protruding side inclined surface (inclined surface)
311a, 311b Wedge-shaped members 411a, 411a Protruding portion (convex portion)
411b, 411b Non-protruding portion (recess)
511a, 511b Wedge-shaped members 611a, 611a Groove (recess)
611b, 611b protrusions (convex portions)
711a, 711b Wedge-shaped members 811a, 811b Wedge-shaped members

また、本発明に係るプレストレス導入ユニットは請求項5に記載したように、前記PC鋼材を貫通させるための台座側貫通開口がそれぞれ形成された中間台座を前記各対向端部と前記一対の楔状部材との間にそれぞれ配置するとともに、前記一対の楔状部材の相対移動が拘束されることがないように前記各台座側貫通開口を切り欠き状又は長孔状に形成したものである。
また、本発明に係るプレストレス導入ユニットは請求項6に記載したように、前記PC鋼材を貫通させるための台座側貫通開口がそれぞれ形成された中間台座を前記各対向端部と前記一対の楔状部材との間にそれぞれ配置するとともに、前記一対の楔状部材の相対移動が拘束されることがないように前記各台座側貫通開口を切り欠き状又は長孔状に形成したものである。
In addition, as described in claim 5 , the prestress introduction unit of the present invention comprises intermediate bases, each having a base-side through opening for passing the PC steel material, disposed between each of the opposing ends and the pair of wedge-shaped members, and each of the base-side through openings is formed in a notch or long hole shape so that the relative movement of the pair of wedge-shaped members is not restricted.
Furthermore, as described in claim 6 , the prestress introduction unit of the present invention comprises intermediate bases each having a base-side through opening for passing the PC steel material therethrough, which are disposed between each of the opposing ends and the pair of wedge-shaped members, and each of the base-side through openings is formed in a notch or long hole shape so that the relative movement of the pair of wedge-shaped members is not restricted.

Claims (5)

PC鋼材と、該PC鋼材の各端近傍に取り付けられた一対の定着部材と、前記PC鋼材に引張力を導入するための反力が前記各定着部材又は前記PC鋼材の各端近傍に伝達されるようにかつ前記PC鋼材が挿通される形で該PC鋼材と同軸に配置された一対の筒状反力部材と、該一対の筒状反力部材に生じている反力を、それらの対向端部を接近させることで解放することができるようになっている反力解放機構とを備えるとともに、該反力解放機構を、前記PC鋼材を貫通させるための貫通開口がそれぞれ形成されるとともに該PC鋼材の材軸に直交する面に対して傾きを有する傾斜面がそれぞれ設けられていて該各傾斜面が互いに当接される形で配置された一対の楔状部材と、前記材軸の直交方向に沿った前記一対の楔状部材の相対移動量を調整自在な相対移動量調整手段とで構成してなり、
前記一対の楔状部材は、前記各傾斜面の反対側に位置する面を圧力載荷面として該圧力載荷面を介して前記各対向端部からそれぞれ圧縮力が伝達されるようになっているとともに、前記各傾斜面の一方が他方を摺動する形で相対移動する際にそれらの相対移動が拘束されることがないように前記各貫通開口を切り欠き状又は長孔状に形成してあり、前記材軸回りの相対回転が拘束されるように該一対の楔状部材の一方に凸部を、該凸部に係止される凹部又は凸部を他方にそれぞれ形成したことを特徴とするプレストレス導入ユニット。
the PC steel member; a pair of anchoring members attached near each end of the PC steel member; a pair of tubular reaction members arranged coaxially with the PC steel member and through which the PC steel member is inserted so that a reaction force for introducing a tensile force into the PC steel member is transmitted to each of the anchoring members or the vicinity of each end of the PC steel member; and a reaction force release mechanism capable of releasing the reaction force generated in the pair of tubular reaction members by bringing the opposing ends of the reaction force members closer together, the reaction force release mechanism being composed of a pair of wedge-shaped members each having a through opening for passing the PC steel member through and each having an inclined surface inclined with respect to a plane perpendicular to the material axis of the PC steel member, the inclined surfaces being arranged so as to abut against each other, and a relative movement amount adjustment means for freely adjusting the relative movement amount of the pair of wedge-shaped members along the direction perpendicular to the material axis,
A prestress introduction unit characterized in that the pair of wedge-shaped members have pressure-loading surfaces on the opposite sides of each of the inclined surfaces, through which compressive forces are transmitted from each of the opposing ends, and each of the through openings is formed in a notch or long hole shape so that the relative movement of each of the inclined surfaces is not restricted when one of the inclined surfaces moves relative to the other by sliding against the other, and a convex portion is formed on one of the pair of wedge-shaped members and a concave portion or convex portion that engages with the convex portion is formed on the other so that relative rotation around the material axis is restricted.
前記一対の楔状部材の対向側に段状端部をそれぞれ設けてそれらの突出部分の端面に形成された突出側傾斜面と非突出部分の端面に形成された非突出側傾斜面とで前記各傾斜面をそれぞれ構成するとともに、前記各突出部分をそれぞれ前記凸部とした請求項1記載のプレストレス導入ユニット。 A prestress introduction unit according to claim 1, in which a stepped end portion is provided on each of the opposing sides of the pair of wedge-shaped members, and each of the inclined surfaces is constituted by a protruding side inclined surface formed on the end face of the protruding portion and a non-protruding side inclined surface formed on the end face of the non-protruding portion, and each of the protruding portions is the convex portion. 前記相対移動量調整手段を、前記一対の楔状部材を前記材軸の側方から挟み込む一対の挟み込み部材と該一対の挟み込み部材を相互に連結する連結機構とで構成した請求項1又は請求項2記載のプレストレス導入ユニット。 A prestress introduction unit according to claim 1 or claim 2, in which the relative movement adjustment means is composed of a pair of clamping members that clamp the pair of wedge-shaped members from the sides of the material shaft, and a connecting mechanism that connects the pair of clamping members to each other. PC鋼材と、該PC鋼材の各端近傍に取り付けられた一対の定着部材と、前記PC鋼材に引張力を導入するための反力が前記各定着部材又は前記PC鋼材の各端近傍に伝達されるようにかつ前記PC鋼材が挿通される形で該PC鋼材と同軸に配置された一対の筒状反力部材と、該一対の筒状反力部材に生じている反力を、それらの対向端部を接近させることで解放することができるようになっている反力解放機構とを備えるとともに、該反力解放機構を、前記PC鋼材を貫通させるための貫通開口がそれぞれ形成されるとともに該PC鋼材の材軸に直交する面に対して傾きを有する傾斜面がそれぞれ設けられていて該各傾斜面が互いに当接される形で配置された一対の楔状部材と、前記材軸の直交方向に沿った前記一対の楔状部材の相対移動量を調整自在な相対移動量調整手段とで構成してなり、
前記一対の楔状部材は、前記各傾斜面の反対側に位置する面を圧力載荷面として該圧力載荷面を介して前記各対向端部からそれぞれ圧縮力が伝達されるようになっているとともに、前記各傾斜面の一方が他方を摺動する形で相対移動する際にそれらの相対移動が拘束されることがないように前記各貫通開口を切り欠き状又は長孔状に形成してあり、
前記相対移動量調整手段は、前記一対の楔状部材を前記材軸の側方から挟み込む一対の挟み込み部材と該一対の挟み込み部材を相互に連結する連結機構とで構成してあり、
前記一対の楔状部材及び前記一対の挟み込み部材は、該一対の楔状部材の横断面を非円形とするとともに、それらの周面に当接するように前記一対の挟み込み部材に嵌合凹部を対向形成することで、前記一対の挟み込み部材に対する前記各楔状部材の前記材軸回りの回転が拘束されるように構成してあることを特徴としたプレストレス導入ユニット。
the PC steel member; a pair of anchoring members attached near each end of the PC steel member; a pair of tubular reaction members arranged coaxially with the PC steel member and through which the PC steel member is inserted so that a reaction force for introducing a tensile force into the PC steel member is transmitted to each of the anchoring members or the vicinity of each end of the PC steel member; and a reaction force release mechanism capable of releasing the reaction force generated in the pair of tubular reaction members by bringing the opposing ends of the reaction force members closer together, the reaction force release mechanism being composed of a pair of wedge-shaped members each having a through opening for passing the PC steel member through and each having an inclined surface inclined with respect to a plane perpendicular to the material axis of the PC steel member, the inclined surfaces being arranged so as to abut against each other, and a relative movement amount adjustment means for freely adjusting the relative movement amount of the pair of wedge-shaped members along the direction perpendicular to the material axis,
The pair of wedge-shaped members have pressure-loading surfaces on the opposite sides of the inclined surfaces, through which compressive forces are transmitted from the opposing ends, and the through openings are formed in a notch or slot shape so that the relative movement of the inclined surfaces is not restricted when one of the inclined surfaces slides over the other.
the relative movement adjustment means is composed of a pair of clamping members that clamp the pair of wedge-shaped members from the sides of the material shaft, and a connecting mechanism that connects the pair of clamping members to each other,
A prestress introduction unit characterized in that the pair of wedge-shaped members and the pair of clamping members have non-circular cross sections and opposing mating recesses are formed in the pair of clamping members so as to abut against their peripheral surfaces, thereby restricting rotation of each wedge-shaped member about its material axis relative to the pair of clamping members.
前記PC鋼材を貫通させるための台座側貫通開口がそれぞれ形成された中間台座を前記各対向端部と前記一対の楔状部材との間にそれぞれ配置するとともに、前記一対の楔状部材の相対移動が拘束されることがないように前記各台座側貫通開口を切り欠き状又は長孔状に形成した請求項1乃至請求項4のいずれか一記載のプレストレス導入ユニット。 A prestress introduction unit according to any one of claims 1 to 4, in which intermediate pedestals each having a pedestal-side through opening for passing the PC steel material therethrough are disposed between each of the opposing ends and the pair of wedge-shaped members, and each of the pedestal-side through openings is formed in a notch or long hole shape so that the relative movement of the pair of wedge-shaped members is not restricted.
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