JP2024050739A - Hollow particle and production method of the same - Google Patents
Hollow particle and production method of the same Download PDFInfo
- Publication number
- JP2024050739A JP2024050739A JP2024013233A JP2024013233A JP2024050739A JP 2024050739 A JP2024050739 A JP 2024050739A JP 2024013233 A JP2024013233 A JP 2024013233A JP 2024013233 A JP2024013233 A JP 2024013233A JP 2024050739 A JP2024050739 A JP 2024050739A
- Authority
- JP
- Japan
- Prior art keywords
- hollow particles
- protrusions
- shell
- vinyl
- monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000003760 tallow Substances 0.000 description 1
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- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- XGFPOHQJFNFBKA-UHFFFAOYSA-B tetraaluminum;phosphonato phosphate Chemical compound [Al+3].[Al+3].[Al+3].[Al+3].[O-]P([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])([O-])=O XGFPOHQJFNFBKA-UHFFFAOYSA-B 0.000 description 1
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- BORJONZPSTVSFP-UHFFFAOYSA-N tetradecyl 2-hydroxypropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)C(C)O BORJONZPSTVSFP-UHFFFAOYSA-N 0.000 description 1
- DZKXJUASMGQEMA-UHFFFAOYSA-N tetradecyl tetradecanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCC DZKXJUASMGQEMA-UHFFFAOYSA-N 0.000 description 1
- OULAJFUGPPVRBK-UHFFFAOYSA-N tetratriacontyl alcohol Natural products CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCO OULAJFUGPPVRBK-UHFFFAOYSA-N 0.000 description 1
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- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- GAAKLDANOSASAM-UHFFFAOYSA-N undec-10-enoic acid;zinc Chemical compound [Zn].OC(=O)CCCCCCCCC=C GAAKLDANOSASAM-UHFFFAOYSA-N 0.000 description 1
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- 229930003231 vitamin Natural products 0.000 description 1
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Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Manufacturing Of Micro-Capsules (AREA)
- Cosmetics (AREA)
- Paints Or Removers (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Polymerisation Methods In General (AREA)
Abstract
Description
本発明は、中空粒子及びその製造方法に関する。更に詳しくは、本発明は、中空粒子を構成するシェルの内壁に複数の突起を備えた中空粒子及びその製造方法に関する。本発明の中空粒子は、塗料組成物、化粧料、紙被覆組成物、断熱性組成物、光拡散性組成物、光拡散フィルム等の用途に適している。 The present invention relates to hollow particles and a method for producing the same. More specifically, the present invention relates to hollow particles having a plurality of protrusions on the inner wall of the shell that constitutes the hollow particle, and a method for producing the same. The hollow particles of the present invention are suitable for use in coating compositions, cosmetics, paper coating compositions, heat insulating compositions, light diffusing compositions, light diffusing films, etc.
内部に空域を有するポリマー粒子(中空粒子)は、材料の軽量化、造孔化、断熱性、遮音性、耐衝撃性等を付与する目的で、極めて広範な分野で利用されている。
この中空粒子は、シェルと、シェルにより区画された空域との屈折率差により可視光の散乱が起こることが知られており、内部に空域のないポリマー粒子(中実粒子)よりも優れた光拡散性を有している。このことから中空粒子は、不透明度、白色度、光沢等を向上させる効果を有しているため、例えば光拡散剤として塗料、紙被覆組成物、化粧品、日焼け止めクリーム等に用いられている。とりわけ、近年、省エネルギー化をはかる観点から、建物の屋根に遮熱塗料や断熱塗料を塗工することが検討されており、遮熱性や断熱性を向上させる材料として、光散性に優れた中空粒子の使用が検討されている。
中空粒子としては、特開2002-080503号公報(特許文献1)に記載の粒子が提案されている。また、国際公開第2002/072671号(特許文献2)や特開2017-082152号公報(特許文献3)では、内部モルフォロジーを多孔化することで機械的強度を向上させた中空粒子が提案されている。
Polymer particles having an internal air space (hollow particles) are used in a wide variety of fields for the purposes of reducing the weight of materials, providing pores, and imparting heat insulation, sound insulation, impact resistance, and the like.
It is known that the hollow particles scatter visible light due to the difference in refractive index between the shell and the air space partitioned by the shell, and have better light diffusion properties than polymer particles (solid particles) that do not have air spaces inside. For this reason, hollow particles have the effect of improving opacity, whiteness, gloss, etc., and are used as light diffusing agents in paints, paper coating compositions, cosmetics, sunscreen creams, etc. In particular, in recent years, from the perspective of energy saving, the application of heat-shielding paints and heat-insulating paints to the roofs of buildings has been considered, and the use of hollow particles with excellent light scattering properties as a material for improving heat-shielding and heat-insulating properties has been considered.
As hollow particles, the particles described in JP 2002-080503 A (Patent Document 1) have been proposed. In addition, WO 2002/072671 A (Patent Document 2) and JP 2017-082152 A (Patent Document 3) have proposed hollow particles whose internal morphology is made porous to improve mechanical strength.
特許文献1に記載の中空粒子は、空域による光散乱が十分とはいえず、特に可視光から近赤外光の拡散性が不十分であった。その結果、遮熱性を向上させる材料としては十分な性能を有していなかった。また、特許文献2及び3に記載の中空粒子は、特許文献1よりも光散乱が改善されているが、近赤外光の拡散性が不十分であった。そのため、より光拡散性の向上した中空粒子が求められていた。 The hollow particles described in Patent Document 1 do not have sufficient light scattering due to the airspace, and in particular the diffusion of visible light to near-infrared light is insufficient. As a result, they do not have sufficient performance as a material for improving heat insulation. Furthermore, the hollow particles described in Patent Documents 2 and 3 have improved light scattering compared to Patent Document 1, but the diffusion of near-infrared light is insufficient. Therefore, hollow particles with improved light diffusion have been demanded.
かくして本発明によれば、非多孔性のシェルと、前記シェルにより区画された空域とを備え、前記シェルは、その内壁に複数の突起を有し、前記複数の突起が、互いに連結している中空粒子であり、
前記中空粒子が、0.02~0.5のW/V(Wは、複数の突起の平均幅を、Vは、中空粒子の体積平均粒子径を意味する)を有することを特徴とする中空粒子が提供される。
また、本発明によれば、上記中空粒子の製造方法であり、
ビニル系単官能単量体と、ビニル系架橋性単量体と、非反応性溶剤と、重合開始剤とを含む混合物を、分散助剤の存在下、懸濁安定剤を含む水系媒体中で重合させる工程を含むことを特徴とする中空粒子の製造方法が提供される。
Thus, according to the present invention, there is provided a hollow particle having a non-porous shell and a space defined by the shell, the shell having a plurality of protrusions on an inner wall thereof, the plurality of protrusions being connected to each other,
The hollow particles are characterized in that they have a W/V ratio of 0.02 to 0.5 (W is the average width of a plurality of protrusions, and V is the volume average particle diameter of the hollow particles).
According to the present invention, there is also provided a method for producing the hollow particles, comprising the steps of:
The present invention provides a method for producing hollow particles, which comprises a step of polymerizing a mixture containing a vinyl monofunctional monomer, a vinyl crosslinkable monomer, a non-reactive solvent, and a polymerization initiator in an aqueous medium containing a suspension stabilizer in the presence of a dispersing aid.
本発明によれば、優れた光拡散性(特に可視光及び近赤外光の光散乱性)を有する中空粒子を提供できる。
また、以下のいずれかの場合、より優れた光拡散性を有する中空粒子を提供できる。
(1)中空粒子が、1.0~50μmの体積平均粒子径を有し、シェルが、架橋樹脂から構成される。
(2)架橋樹脂が、ビニル系単官能単量体とビニル系架橋性単量体とに由来し、ビニル系単官能単量体とビニル系架橋性単量体とが、(メタ)アクリル酸エステルである。
(3)中空粒子が、可視光及び近赤外光を反射する性質を有する。
(4)中空粒子が、塗料組成物、化粧料、紙被覆組成物、断熱性組成物、光拡散性組成物及び光拡散フィルムから選択される用途に使用される。
According to the present invention, hollow particles having excellent light diffusibility (particularly, light scattering properties of visible light and near infrared light) can be provided.
Furthermore, in any of the following cases, hollow particles having better light diffusing properties can be provided.
(1) The hollow particles have a volume average particle diameter of 1.0 to 50 μm, and the shell is composed of a crosslinked resin.
(2) The crosslinked resin is derived from a vinyl-based monofunctional monomer and a vinyl-based crosslinkable monomer, and the vinyl-based monofunctional monomer and the vinyl-based crosslinkable monomer are (meth)acrylic acid esters.
(3) The hollow particles have the property of reflecting visible light and near-infrared light.
(4) The hollow particles are used in an application selected from a coating composition, a cosmetic, a paper coating composition, a heat insulating composition, a light diffusing composition, and a light diffusing film.
(中空粒子)
中空粒子は、非多孔性のシェルと、シェルにより区画された空域とを備えている。また、シェルは、その内壁に複数の突起を有している。更に、複数の突起は、互いに連結している。
(Hollow particles)
The hollow particles have a non-porous shell and an air space defined by the shell. The shell has a plurality of protrusions on its inner wall. The protrusions are connected to each other.
(1)シェル
シェルを構成する材料は、空域を区画できさえすれば、特に限定されない。材料は、架橋樹脂を含んでいてもよい。材料には、無機成分(例えば、シリカ)を含んでいなくてもよい。
架橋樹脂は、シェルを構成できさえすればその種類は特に限定されない。架橋樹脂としては、ビニル系単量体に由来する樹脂が挙げられ、具体的には、ビニル系単官能単量体とビニル系架橋性単量体とに由来する樹脂が挙げられる。ビニル系単官能単量体は、ビニル基を1つ有する単量体であり、ビニル系架橋性単量体は、ビニル基を2つ以上有する単量体である。シェルが架橋樹脂からなることは、例えばゲル分率を測定することで確認できる。
ビニル系単官能単量体としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、セチル(メタ)アクリレート等の炭素数1~16のアルキル(メタ)アクリル酸エステル;(メタ)アクリロニトリル、ジメチルマレエート、ジメチルフマレート、ジエチルフマレート、エチルフマレート、無水マレイン酸、N-ビニルカルバゾール;スチレン、α-メチルスチレン、パラメチルスチレン、ビニルトルエン、クロロスチレン、エチルスチレン、i-プロピルスチレン、ジメチルスチレン、ブロモスチレン等のスチレン系単量体等が挙げられる。これらの単官能単量体を単独又は複数を組み合わせて用いることができる。
(1) Shell The material constituting the shell is not particularly limited as long as it can partition the air space. The material may contain a crosslinked resin. The material may not contain an inorganic component (e.g., silica).
The type of the crosslinked resin is not particularly limited as long as it can form the shell. Examples of the crosslinked resin include resins derived from vinyl monomers, specifically, resins derived from vinyl monofunctional monomers and vinyl crosslinkable monomers. The vinyl monofunctional monomer is a monomer having one vinyl group, and the vinyl crosslinkable monomer is a monomer having two or more vinyl groups. The fact that the shell is made of a crosslinked resin can be confirmed, for example, by measuring the gel fraction.
Examples of vinyl-based monofunctional monomers include alkyl (meth)acrylic acid esters having 1 to 16 carbon atoms, such as methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, and cetyl (meth)acrylate; (meth)acrylonitrile, dimethyl maleate, dimethyl fumarate, diethyl fumarate, ethyl fumarate, maleic anhydride, N-vinylcarbazole; and styrene-based monomers, such as styrene, α-methylstyrene, paramethylstyrene, vinyltoluene, chlorostyrene, ethylstyrene, i-propylstyrene, dimethylstyrene, and bromostyrene. These monofunctional monomers can be used alone or in combination.
ビニル系架橋性単量体としては、例えば、エチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、グリセリントリ(メタ)アクリレート等の多官能(メタ)アクリル酸エステル、N,N’-メチレンビス(メタ)アクリルアミド、N,N’-エチレンビス(メタ)アクリルアミド等の多官能アクリルアミド誘導体、ジアリルアミン、テトラアリロキシエタン等の多官能アリル誘導体等、ジビニルベンゼン等の芳香族系ジビニル化合物等が挙げられる。これらの架橋性単量体を単独又は複数を組み合わせて用いることができる。
ビニル系単官能単量体とビニル系架橋性単量体は、(メタ)アクリル酸エステルであることが好ましい。
Examples of vinyl-based crosslinkable monomers include polyfunctional (meth)acrylic acid esters such as ethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, and glycerin tri(meth)acrylate, polyfunctional acrylamide derivatives such as N,N'-methylenebis(meth)acrylamide and N,N'-ethylenebis(meth)acrylamide, polyfunctional allyl derivatives such as diallylamine and tetraallyloxyethane, and aromatic divinyl compounds such as divinylbenzene. These crosslinkable monomers can be used alone or in combination.
The vinyl monofunctional monomer and the vinyl crosslinkable monomer are preferably (meth)acrylic esters.
ビニル系架橋性単量体に由来する成分は、ビニル系単官能単量体に由来する成分100重量部に対して、20重量部以上の割合でシェルに含まれていることが好ましい。架橋性単量体に由来する成分の量が20重量部未満の場合、十分な強度を有するシェルが形成されないことがある。ビニル系架橋性単量体に由来する成分の量は、20~150重量部であることがより好ましく、80~130重量部であることが更に好ましい。 The component derived from the vinyl-based crosslinkable monomer is preferably contained in the shell in a ratio of 20 parts by weight or more per 100 parts by weight of the component derived from the vinyl-based monofunctional monomer. If the amount of the component derived from the crosslinkable monomer is less than 20 parts by weight, a shell with sufficient strength may not be formed. The amount of the component derived from the vinyl-based crosslinkable monomer is more preferably 20 to 150 parts by weight, and even more preferably 80 to 130 parts by weight.
(2)内壁の突起
シェルは、その内壁に複数の突起を有している。突起の数は、特に限定されない。例えば、シェルの内壁に接する突起は、中空粒子の断面において、2個以上とすることができ、2~1600個の範囲とすることも可能である。また、複数の突起は、隣接する突起間で、互いに連結している。互いに連結していることは、中空粒子の断面写真により確認できる。
突起は、中空粒子の体積平均粒子径に対して、0.02~0.5のW/V(Wは、複数の突起の平均幅を、Vは、中空粒子の体積平均粒子径を意味する)の関係を有している。W/Vが0.02未満の場合や、0.5より大きい場合、光拡散性が不十分となることがある。W/Vは、0.025~0.4であることが好ましく、0.03~0.3であることがより好ましい。
体積平均粒子径Vは、1.0~50μmを取り得る。用途にもよるが、体積平均粒子径は、2.0~30μmであることが好ましく、3.0~25μmであることがより好ましい。
突起の平均幅Wは、0.1~2.0μmを取り得る。平均幅は、0.2~1.5μmであることが好ましく、0.3~1.0μmであることがより好ましい。
突起は、シェルを構成する材料と同じ材料からなっていてもよい。
(2) Protrusions on the inner wall The shell has a plurality of protrusions on its inner wall. The number of protrusions is not particularly limited. For example, the number of protrusions in contact with the inner wall of the shell can be two or more on the cross section of the hollow particle, and can be in the range of 2 to 1600. In addition, the plurality of protrusions are connected to each other between adjacent protrusions. The mutual connection can be confirmed by a cross-sectional photograph of the hollow particle.
The protrusions have a W/V ratio (W is the average width of a plurality of protrusions, and V is the volume average particle diameter of the hollow particles) of 0.02 to 0.5 relative to the volume average particle diameter of the hollow particles. If W/V is less than 0.02 or more than 0.5, the light diffusibility may be insufficient. W/V is preferably 0.025 to 0.4, and more preferably 0.03 to 0.3.
The volume average particle diameter V can be 1.0 to 50 μm. Although it depends on the application, the volume average particle diameter is preferably 2.0 to 30 μm, and more preferably 3.0 to 25 μm.
The average width W of the protrusions can be from 0.1 to 2.0 μm, preferably from 0.2 to 1.5 μm, and more preferably from 0.3 to 1.0 μm.
The projections may be made of the same material as the shell.
(3)外形等
中空粒子の外形は特に限定されないが、できるだけ球状に近いことが好ましい。
シェルは、0.1~2.0μmの厚みを有する。厚みが0.1μm未満の場合、中空粒子がつぶれ易くなることがある。2.0μmより大きい場合、可視光及び近赤外光の反射性が低下することがある。厚みは、0.2~1.5μmであることが好ましく、0.3~1.0μmであることがより好ましい。
シェルは非多孔性である。非多孔性であることで、中空粒子を種々の用途に使用しても、空域を維持できるため、中空粒子の光拡散性を発揮させることが可能となる。非多孔性であることは、例えば、中空粒子の断面写真を取る際に、中空粒子を固定するための樹脂が空域に存在しているかどうかで確認できる。
空域内には、互いに連結した複数の粒子から構成される粒子塊が存在してもよい。中空粒子の粒子塊は、隣接する突起と連結していてもよい。
(3) Shape, etc. The shape of the hollow particles is not particularly limited, but it is preferable that the shape is as close to a sphere as possible.
The shell has a thickness of 0.1 to 2.0 μm. If the thickness is less than 0.1 μm, the hollow particles may be easily crushed. If the thickness is more than 2.0 μm, the reflectivity of visible light and near infrared light may decrease. The thickness is preferably 0.2 to 1.5 μm, and more preferably 0.3 to 1.0 μm.
The shell is non-porous. Since the shell is non-porous, the hollow particles can maintain the air space even when used for various purposes, and the light diffusion properties of the hollow particles can be exhibited. For example, the non-porousness can be confirmed by checking whether the resin for fixing the hollow particles is present in the air space when taking a cross-sectional photograph of the hollow particles.
Within the voids, there may be particle agglomerates consisting of a plurality of particles connected to one another. The particle agglomerates of hollow particles may be connected to adjacent protrusions.
(中空粒子の製造方法)
中空粒子の製造方法は、ビニル系単官能単量体と、ビニル系架橋性単量体と、非反応性溶剤と、重合開始剤とを含む混合物を、分散助剤の存在下、懸濁安定剤を含む水系媒体中で重合させる工程(重合工程)を含む。
(Method of manufacturing hollow particles)
The method for producing hollow particles includes a step of polymerizing a mixture containing a vinyl-based monofunctional monomer, a vinyl-based crosslinkable monomer, a non-reactive solvent, and a polymerization initiator in an aqueous medium containing a suspension stabilizer in the presence of a dispersing aid (polymerization step).
(1)重合工程
重合工程では、ビニル系単官能単量体とビニル系架橋性単量体とが重合し、生成したポリマーが水系媒体との界面に集まることで、中空粒子が得られる。
重合工程では、まず、少なくとも、ビニル系単官能単量体と、ビニル系架橋性単量体と、非反応性溶剤と、重合開始剤とを混合して混合物を得る。なお、単量体の使用量と、外殻を構成する単量体由来成分の含有量は、実質的に一致している。
非反応性溶剤としては、例えば、ペンタン、ヘキサン、シクロヘキサン、ヘプタン、デカン、ヘキサデカン、トルエン、キシレン、酢酸エチル、酢酸ブチル、メチルエチルケトン、メチルイソブチルケトン、塩化メチル、塩化メチレン、クロロホルム、四塩化炭素等が挙げられる。これらの非反応性有機溶剤を単独又は複数を組み合わせて用いることができる。中空粒子からの除去が容易であることから、非反応性溶剤の沸点は100℃未満であることが好ましい。
非反応性溶媒の添加量は、特に限定されないが、全単量体100重量部に対して、40~250重量部である。添加量が40重量部未満の場合、シェルにて区画された空域の割合が少なくなり、光拡散性が不十分となることがある。250重量部を超えると、シェルの形成が不十分となり、十分な物理的強度を有する粒子が得られないことがある。
(1) Polymerization Step In the polymerization step, a vinyl-based monofunctional monomer and a vinyl-based crosslinkable monomer are polymerized, and the resulting polymer is collected at the interface with the aqueous medium to obtain hollow particles.
In the polymerization step, first, at least a vinyl-based monofunctional monomer, a vinyl-based crosslinkable monomer, a non-reactive solvent, and a polymerization initiator are mixed to obtain a mixture. Note that the amount of the monomer used is substantially equal to the content of the monomer-derived component constituting the outer shell.
Examples of non-reactive solvents include pentane, hexane, cyclohexane, heptane, decane, hexadecane, toluene, xylene, ethyl acetate, butyl acetate, methyl ethyl ketone, methyl isobutyl ketone, methyl chloride, methylene chloride, chloroform, and carbon tetrachloride. These non-reactive organic solvents can be used alone or in combination. The boiling point of the non-reactive solvent is preferably less than 100° C., since it is easy to remove from the hollow particles.
The amount of the non-reactive solvent to be added is not particularly limited, but is 40 to 250 parts by weight relative to 100 parts by weight of the total monomer. If the amount is less than 40 parts by weight, the proportion of the air space partitioned by the shell decreases, and the light diffusion property may become insufficient. If the amount exceeds 250 parts by weight, the shell is not sufficiently formed, and particles having sufficient physical strength may not be obtained.
単量体の重合は、重合開始剤の存在下で行われる。重合開始剤としては、特に限定されず、例えば、過硫酸アンモニウム、過硫酸カリウム、過硫酸ナトリウム等の過硫酸塩類、クメンハイドロパーオキサイド、ジ-tert-ブチルパーオキサイド、ジクミルパーオキサイド、ベンゾイルパーオキサイド、ラウロイルパーオキサイド、ジメチルビス(tert-ブチルパーオキシ)ヘキサン、ジメチルビス(tert-ブチルパーオキシ)ヘキシン-3、ビス(tert-ブチルパーオキシイソプロピル)ベンゼン、ビス(tert-ブチルパーオキシ)トリメチルシクロヘキサン、ブチル-ビス(tert-ブチルパーオキシ)バレラート、2-エチルヘキサンペルオキシ酸tert-ブチル、ジベンゾイルパーオキサイド、パラメンタンハイドロパーオキサイド、tert-ブチルパーオキシベンゾエート等の有機過酸化物類、
2,2’-アゾビス[2-(2-イミダゾリン-2-イル)プロパン]二塩酸塩、2,2’-アゾビス[2-(2-イミダゾリン-2-イル)プロパン]二硫酸塩二水和物、2,2’-アゾビス(2-アミジノプロパン)二塩酸塩、2,2’-アゾビス[N-(2-カルボキシエチル)-2-メチルプロピオンアミジン]水和物、2,2’-アゾビス{2-[1-(2-ヒドロキシエチル)-2-イミダゾリン-2-イル]プロパン}二塩酸塩、2,2’-アゾビス[2-(2-イミダゾリン-2-イル)プロパン]、2,2’-アゾビス(1-イミノ-1-ピロリジノ-2-エチルプロパン)二塩酸塩、2,2’-アゾビス{2-メチル-N-[1,1-ビス(ヒドロキシメチル)-2-ヒドロキシエチル]プロピオンアミド}、2,2’-アゾビス[2-メチル-N-(2-ヒドロキシエチル)プロピオンアミド]、4,4’-アゾビス(4-シアノペンタン酸)、2,2’-アゾビスイソブチロニトリル(2,2’-アゾビス(2-メチル-ブチロニトリル)、2,2’-アゾビス(2-イソプロピルブチロニトリル)、2,2’-アゾビス(2,3-ジメチルブチロニトリル)、2,2’-アゾビス(2,4-ジメチルブチロニトリル)、2,2’-アゾビス(2-メチルカプロニトリル)、2,2’-アゾビス(2,3,3-トリメチルブチロニトリル)、2,2’-アゾビス(2,4,4-トリメチルバレロニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(2,4-ジメチル-4-エトキシバレロニトリル)、2,2’-アゾビス(2,4-ジメチル-4-n-ブトキシバレロニトリル)、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、2,2’-アゾビス[N-(2-プロペニル)-2-メチルプロピオンアミド]、2,2’-アゾビス(N-ブチル-2-メチルプロピオンアミド)、2,2’-アゾビス(N-シクロヘキシル-2-メチルプロピオンアミド)、1,1’-アゾビス(1-アセトキシ-1-フェニルエタン)、1,1’-アゾビス(シクロヘキサン-1-カルボニトリル)、ジメチル-2,2’-アゾビス(2-メチルプロピネート)、ジメチル-2,2’-アゾビスイソブチレート、ジメチル-2,2'-アゾビス(2-メチルプロピネート)、2-(カルバモイルアゾ)イソブチロニトリル、4,4’-アゾビス(4-シアノバレリン酸)等のアゾ化合物類が挙げられる。これらの重合開始剤を単独又は複数を組み合わせて用いることができる。
重合開始剤は、混合物中に、全単量体100重量部に対して、0.05~5重量部含まれていることが好ましい。
次に、分散させた混合物は、その中の単量体を重合に付すことで、中空粒子が得られる。重合は、特に限定されず、混合物に含まれる単量体及び重合開始剤の種類に応じて、重合温度、重合時間等の諸条件を適宜調整しつつ行われる。例えば、重合温度を30~80℃、重合時間を1~20時間とすることができる。
混合物には、増粘剤を添加してもよい。増粘剤としては、例えば、アクリル系増粘剤、ウレタン系増粘剤、ポリエーテル系増粘剤、ポリビニルアルコール類、セルロース誘導体等の有機系増粘剤が挙げられる。無機系増粘剤としては、疎水性フュームドシリカ、粘土鉱物が挙げられる。これら増粘剤は、1種のみ添加されていても、2種以上が添加されていてもよい。
Polymerization of the monomers is carried out in the presence of a polymerization initiator. The polymerization initiator is not particularly limited, and examples thereof include persulfates such as ammonium persulfate, potassium persulfate, and sodium persulfate, organic peroxides such as cumene hydroperoxide, di-tert-butyl peroxide, dicumyl peroxide, benzoyl peroxide, lauroyl peroxide, dimethyl bis(tert-butylperoxy)hexane, dimethyl bis(tert-butylperoxy)hexyne-3, bis(tert-butylperoxyisopropyl)benzene, bis(tert-butylperoxy)trimethylcyclohexane, butyl-bis(tert-butylperoxy)valerate, 2-ethylhexaneperoxy acid tert-butyl, dibenzoyl peroxide, paramenthane hydroperoxide, and tert-butyl peroxybenzoate,
2,2'-Azobis[2-(2-imidazolin-2-yl)propane]dihydrochloride, 2,2'-Azobis[2-(2-imidazolin-2-yl)propane]disulfate dihydrate, 2,2'-Azobis(2-amidinopropane)dihydrochloride, 2,2'-Azobis[N-(2-carboxyethyl)-2-methylpropionamidine]hydrate, 2,2'-Azobis{2-[1-(2-hydroxyethyl)-2-imidazolin-2-yl]propane}dihydrochloride, 2,2'-Azobis[2-(2-imidazolin-2-yl)propane], 2,2'-Azobis(1-imino-1-pyrrolidino- 2-Ethylpropane) dihydrochloride, 2,2'-azobis{2-methyl-N-[1,1-bis(hydroxymethyl)-2-hydroxyethyl]propionamide}, 2,2'-azobis[2-methyl-N-(2-hydroxyethyl)propionamide], 4,4'-azobis(4-cyanopentanoic acid), 2,2'-azobisisobutyronitrile (2,2'-azobis(2-methyl-butyronitrile), 2,2'-azobis(2-isopropylbutyronitrile), 2,2'-azobis(2,3-dimethylbutyronitrile), 2,2'-azobis(2,4-dimethylbutyronitrile), ), 2,2'-azobis(2-methylcapronitrile), 2,2'-azobis(2,3,3-trimethylbutyronitrile), 2,2'-azobis(2,4,4-trimethylvaleronitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2,4-dimethyl-4-ethoxyvaleronitrile), 2,2'-azobis(2,4-dimethyl-4-n-butoxyvaleronitrile), 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis[N-(2-propenyl)-2-methylpropionamide], 2,2 Examples of the polymerization initiator include azo compounds such as 2,2'-azobis(N-butyl-2-methylpropionamide), 2,2'-azobis(N-cyclohexyl-2-methylpropionamide), 1,1'-azobis(1-acetoxy-1-phenylethane), 1,1'-azobis(cyclohexane-1-carbonitrile), dimethyl-2,2'-azobis(2-methylpropionate), dimethyl-2,2'-azobisisobutyrate, dimethyl-2,2'-azobis(2-methylpropionate), 2-(carbamoylazo)isobutyronitrile, and 4,4'-azobis(4-cyanovaleric acid). These polymerization initiators can be used alone or in combination.
The polymerization initiator is preferably contained in the mixture in an amount of 0.05 to 5 parts by weight based on 100 parts by weight of the total monomers.
Next, the dispersed mixture is polymerized to obtain hollow particles. The polymerization is not particularly limited, and is carried out while appropriately adjusting various conditions such as polymerization temperature and polymerization time depending on the types of monomer and polymerization initiator contained in the mixture. For example, the polymerization temperature can be 30 to 80° C., and the polymerization time can be 1 to 20 hours.
A thickener may be added to the mixture. Examples of the thickener include organic thickeners such as acrylic thickeners, urethane thickeners, polyether thickeners, polyvinyl alcohols, and cellulose derivatives. Examples of the inorganic thickener include hydrophobic fumed silica and clay minerals. Only one type of these thickeners may be added, or two or more types may be added.
混合物は、懸濁安定剤を含む水系媒体に添加される。
水系媒体を構成する水性媒体としては、例えば、水、水と水溶性有機溶媒(例えば、メタノール、エタノール等の低級アルコール)との混合物等が挙げられる。
懸濁安定剤としては、例えば、リン酸カルシウム、リン酸マグネシウム、リン酸アルミニウム、リン酸亜鉛等のリン酸塩、ピロリン酸カルシウム、ピロリン酸マグネシウム、ピロリン酸アルミニウム、ピロリン酸亜鉛等のピロリン酸塩、炭酸カルシウム、炭酸マグネシウム、水酸化カルシウム、水酸化マグネシウム、水酸化アルミニウム、メタケイ酸カルシウム、硫酸カルシウム、硫酸バリウム、コロイダルシリカ等の難水溶性無機化合物が挙げられる。懸濁安定剤は、1種又は2種以上組合せて用いることができる。
懸濁安定剤は、全単量体と非反応性溶剤の混合物100重量部に対して、0.5~10重量部使用されることが好ましい。使用量が0.5重量部未満の場合、混合物を十分分散できないことがある。使用量が10重量部より多い場合、使用量に見合った効果が得られずコスト的に不経済であるため好ましくない。
The mixture is added to an aqueous medium containing a suspension stabilizer.
Examples of the aqueous medium constituting the aqueous medium include water and mixtures of water and water-soluble organic solvents (for example, lower alcohols such as methanol and ethanol).
Examples of the suspension stabilizer include phosphates such as calcium phosphate, magnesium phosphate, aluminum phosphate, and zinc phosphate, pyrophosphates such as calcium pyrophosphate, magnesium pyrophosphate, aluminum pyrophosphate, and zinc pyrophosphate, and poorly water-soluble inorganic compounds such as calcium carbonate, magnesium carbonate, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, calcium metasilicate, calcium sulfate, barium sulfate, and colloidal silica. The suspension stabilizers can be used alone or in combination of two or more.
The suspension stabilizer is preferably used in an amount of 0.5 to 10 parts by weight per 100 parts by weight of the mixture of all monomers and non-reactive solvent. If the amount used is less than 0.5 parts by weight, the mixture may not be sufficiently dispersed. If the amount used is more than 10 parts by weight, the effect commensurate with the amount used is not obtained, which is uneconomical in terms of cost, and is not preferred.
重合は分散助剤の存在下で行われる。分散助剤は、混合物中に存在していてもよく、水系媒体中に存在していてもよい。
分散助剤としては、ラウリルリン酸、ポリオキシエチレン(1)ラウリルエーテルリン酸、ジポリオキシエチレン(2)アルキルエーテルリン酸、ジポリオキシエチレン(4)アルキルエーテルリン酸、ジポリオキシエチレン(6)アルキルエーテルリン酸、ジポリオキシエチレン(8)アルキルエーテルリン酸、ジポリオキシエチレン(4)ノニルフェニルエーテルリン酸、カプロラクトンEO変性燐酸ジメタクリレート、2-メタクリロイロキシエチルアシッドフォスフェート等が挙げられる。(数)はオキシエチレンの繰り返し数を意味する。EOはエチレンオキサイドを意味する。
分散助剤の添加量は、特に限定されないが、全単量体と非反応性溶剤の混合物100重量部に対して、0.0001~0.5重量部である。添加量が0.0001重量部未満の場合、混合物を十分分散できないことがある。0.5重量部を超えると、シェルが形成されないことがある。
The polymerization is carried out in the presence of a dispersing aid, which may be present in the mixture or in the aqueous medium.
Examples of the dispersion aid include lauryl phosphate, polyoxyethylene (1) lauryl ether phosphate, dipolyoxyethylene (2) alkyl ether phosphate, dipolyoxyethylene (4) alkyl ether phosphate, dipolyoxyethylene (6) alkyl ether phosphate, dipolyoxyethylene (8) alkyl ether phosphate, dipolyoxyethylene (4) nonylphenyl ether phosphate, caprolactone EO-modified dimethacrylate phosphate, and 2-methacryloyloxyethyl acid phosphate. (Number) means the number of oxyethylene repeats. EO means ethylene oxide.
The amount of the dispersion aid to be added is not particularly limited, but is 0.0001 to 0.5 parts by weight based on 100 parts by weight of the mixture of all monomers and the non-reactive solvent. If the amount is less than 0.0001 part by weight, the mixture may not be sufficiently dispersed. If the amount exceeds 0.5 part by weight, the shell may not be formed.
本発明の特異な形状の中空粒子は、混合物(油相)と水系媒体(水相)とから構成される界面に働く界面張力を制御することで適切に製造できると発明者等は考えている。例えば、界面張力が大きい場合、突起の数が減り及び/又は突起の大きさが大きくなる傾向がある。また、界面張力が小さい場合、突起の数が増え及び/又は突起の大きさが小さくなる傾向がある。混合物(油相)と水系媒体(水相)との界面張力は、例えば使用する非反応性溶剤の種類、全単量体と非反応性溶剤の比率、分散剤の量、分散助剤の量を調整することで制御できる。
加えて、本発明の特異な形状の中空粒子は、混合物(油相)の粘度を調整することでも適切に製造できると発明者等は考えている。混合物(油相)の粘度が高い場合、突起の数が増え及び/又は突起の大きさが小さくなる傾向がある。混合物(油相)の粘度が低い場合、突起の数が減り及び/又は突起の大きさが大きくなる傾向がある。例えば、界面張力が大きい場合においても、混合物(油相)の粘度を高めることで突起の数が多く及び/又は突起の大きさが小さな中空粒子が得られることがある。
混合物は、所望の粒径の中空粒子が得られるように、撹拌速度、撹拌時間等の諸条件を適宜調整しつつ水系媒体中で分散される。
(2)その他の工程
中空粒子は、必要に応じて、遠心分離、水洗及び乾燥を経ることで、水系媒体から取り出すことができる。
The inventors believe that the hollow particles of the present invention having a unique shape can be appropriately produced by controlling the interfacial tension acting on the interface between the mixture (oil phase) and the aqueous medium (aqueous phase). For example, when the interfacial tension is large, the number of protrusions tends to decrease and/or the size of the protrusions tends to increase. On the other hand, when the interfacial tension is small, the number of protrusions tends to increase and/or the size of the protrusions tends to decrease. The interfacial tension between the mixture (oil phase) and the aqueous medium (aqueous phase) can be controlled, for example, by adjusting the type of non-reactive solvent used, the ratio of the total monomer to the non-reactive solvent, the amount of the dispersant, and the amount of the dispersion aid.
In addition, the inventors believe that the hollow particles of the present invention having a unique shape can also be appropriately produced by adjusting the viscosity of the mixture (oil phase). When the viscosity of the mixture (oil phase) is high, the number of protrusions tends to increase and/or the size of the protrusions tends to decrease. When the viscosity of the mixture (oil phase) is low, the number of protrusions tends to decrease and/or the size of the protrusions tends to increase. For example, even when the interfacial tension is high, hollow particles having a large number of protrusions and/or small protrusions can be obtained by increasing the viscosity of the mixture (oil phase).
The mixture is dispersed in an aqueous medium while appropriately adjusting various conditions such as stirring speed and stirring time so as to obtain hollow particles having a desired particle size.
(2) Other Steps The hollow particles can be taken out from the aqueous medium through centrifugation, washing with water and drying, if necessary.
(用途)
中空粒子は、塗料組成物、化粧料、紙被覆組成物、断熱性組成物、光拡散性組成物、光拡散フィルム等の用途で使用できる。
(Application)
The hollow particles can be used in applications such as coating compositions, cosmetics, paper coating compositions, heat insulating compositions, light diffusing compositions, and light diffusing films.
(1)塗料、断熱性及び光拡散性の組成物
これら組成物は、必要に応じて、バインダー樹脂、UV硬化性樹脂、溶剤等が含まれる。バインダー樹脂としては、有機溶剤又は水に可溶な樹脂もしくは水中に分散できるエマルション型の水性樹脂を使用できる。
バインダー樹脂又はUV硬化性樹脂及び中空粒子の添加量は、形成される塗膜の膜厚、中空粒子の平均粒子径及び塗装方法によっても異なる。中空粒子の添加量は、バインダー樹脂(エマルジョン型の水性樹脂を使用する場合は固形分)と中空粒子との合計に対して5~50重量%が好ましい。より好ましい含有量は10~50重量%であり、更に好ましい含有量は20~40重量%である。
バインダー樹脂としては、アクリル樹脂、アルキド樹脂、ポリエステル樹脂、ポリウレタン樹脂、塩素化ポリオレフィン樹脂、アモルファスポリオレフィン樹脂等が挙げられ、UV硬化性樹脂としては多価アルコール多官能(メタ)アクリレート等のような多官能(メタ)アクリレート樹脂;ジイソシアネート、多価アルコール、及びヒドロキシ基を有する(メタ)アクリル酸エステル等から合成されるような多官能ウレタンアクリレート樹脂等が挙げられる。
(1) Paint, heat insulating and light diffusing composition These compositions contain, as necessary, a binder resin, a UV curable resin, a solvent, etc. As the binder resin, a resin soluble in an organic solvent or water, or an emulsion-type water-based resin dispersible in water can be used.
The amount of binder resin or UV curable resin and hollow particles added varies depending on the thickness of the coating film to be formed, the average particle size of the hollow particles, and the coating method. The amount of hollow particles added is preferably 5 to 50% by weight based on the total amount of the binder resin (solid content when an emulsion-type aqueous resin is used) and the hollow particles. The more preferred content is 10 to 50% by weight, and the even more preferred content is 20 to 40% by weight.
Examples of the binder resin include acrylic resin, alkyd resin, polyester resin, polyurethane resin, chlorinated polyolefin resin, and amorphous polyolefin resin. Examples of the UV-curable resin include polyfunctional (meth)acrylate resins such as polyhydric alcohol polyfunctional (meth)acrylates; and polyfunctional urethane acrylate resins synthesized from diisocyanates, polyhydric alcohols, and (meth)acrylic acid esters having hydroxyl groups.
UV硬化性樹脂としては、多官能(メタ)アクリレート樹脂が好ましく、1分子中に3個以上の(メタ)アクリロイル基を有する多価アルコール多官能(メタ)アクリレート樹脂がより好ましい。1分子中に3個以上の(メタ)アクリロイル基を有する多価アルコール多官能(メタ)アクリレート樹脂としては、具体的には、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、1,2,4-シクロヘキサンテトラ(メタ)アクリレート、ペンタグリセロールトリアクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールトリアクリレート、ジペンタエリスリトールペンタアクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、トリペンタエリスリトールトリアクリレート、トリペンタエリスリトールヘキサアクリレート等が挙げられ、単独で用いられても二種以上が併用されてもよい。 As the UV-curable resin, a polyfunctional (meth)acrylate resin is preferred, and a polyhydric alcohol polyfunctional (meth)acrylate resin having three or more (meth)acryloyl groups in one molecule is more preferred. Specific examples of polyhydric alcohol polyfunctional (meth)acrylate resins having three or more (meth)acryloyl groups in one molecule include trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylate, 1,2,4-cyclohexane tetra(meth)acrylate, pentaglycerol triacrylate, pentaerythritol tetra(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol triacrylate, dipentaerythritol pentaacrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol hexa(meth)acrylate, tripentaerythritol triacrylate, and tripentaerythritol hexaacrylate, and may be used alone or in combination of two or more.
UV硬化性樹脂を用いる場合には、通常光重合開始剤が併用される。光重合開始剤は、特に限定されない。
光重合開始剤としては、例えば、アセトフェノン類、ベンゾイン類、ベンゾフェノン類、ホスフィンオキシド類、ケタール類、α-ヒドロキシアルキルフェノン類、α-アミノアルキルフェノン、アントラキノン類、チオキサントン類、アゾ化合物、過酸化物類(特開2001-139663号公報等に記載)、2,3-ジアルキルジオン化合物類、ジスルフィド化合物類、フルオロアミン化合物類、芳香族スルホニウム類、オニウム塩類、ボレート塩、活性ハロゲン化合物、α-アシルオキシムエステル等が挙げられる。
これらバインダー樹脂又はUV硬化性樹脂は、塗装される基材への塗料の密着性や使用される環境等によって適宜選択され得る。
When a UV-curable resin is used, a photopolymerization initiator is usually used in combination. The photopolymerization initiator is not particularly limited.
Examples of the photopolymerization initiator include acetophenones, benzoins, benzophenones, phosphine oxides, ketals, α-hydroxyalkylphenones, α-aminoalkylphenones, anthraquinones, thioxanthones, azo compounds, peroxides (described in JP-A No. 2001-139663, etc.), 2,3-dialkyldione compounds, disulfide compounds, fluoroamine compounds, aromatic sulfonium compounds, onium salts, borate salts, active halogen compounds, and α-acyloxime esters.
These binder resins or UV-curable resins can be appropriately selected depending on the adhesion of the coating material to the substrate to be coated, the environment in which the coating material is used, and the like.
溶剤としては、特に限定されないが、バインダー樹脂又はUV硬化性樹脂を溶解又は分散できる溶剤を使用することが好ましい。例えば、油系塗料であれば、トルエン、キシレン等の炭化水素系溶剤;メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤;酢酸エチル、酢酸ブチル等のエステル系溶剤;ジオキサン、エチレングリコールジエチルエーテル、エチレングリコールモノブチルエーテル等のエーテル系溶剤等が挙げられる。水系塗料であれば、水、アルコール類等が使用できる。これら溶剤は、単独で使用してもよく、2種以上混合して使用してもよい。コーティング材料中の溶剤含有量は、組成物全量に対し、通常20~60重量%程度である。 The solvent is not particularly limited, but it is preferable to use a solvent that can dissolve or disperse the binder resin or UV-curable resin. For example, for oil-based paints, hydrocarbon solvents such as toluene and xylene; ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate and butyl acetate; and ether solvents such as dioxane, ethylene glycol diethyl ether, and ethylene glycol monobutyl ether can be used. For water-based paints, water, alcohols, etc. can be used. These solvents may be used alone or in combination of two or more. The solvent content in the coating material is usually about 20 to 60% by weight based on the total amount of the composition.
組成物には、必要に応じて、公知の塗面調整剤、流動性調整剤、紫外線吸収剤、光安定剤、硬化触媒、体質顔料、着色顔料、金属顔料、マイカ粉顔料、染料等が含まれていてもよい。
組成物を使用した塗膜の形成方法は、特に限定されず、公知の方法をいずれも使用できる。例えば、スプレー塗装法、ロール塗装法、ハケ塗り法等の方法、及び薄層としてフィルム等基材にコーティングするにはコーティングリバースロールコート法、グラビアコート法、ダイコート法、コンマコート法、スプレーコート法が挙げられる。組成物は、必要に応じて粘度を調整するために、希釈してもよい。希釈剤としては、トルエン、キシレン等の炭化水素系溶剤;メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤;酢酸エチル、酢酸ブチル等のエステル系溶剤;ジオキサン、エチレングリコールジエチルエーテル等のエーテル系溶剤;水;アルコール系溶剤等が挙げられる。これら希釈剤は、単独で使用してもよく、2種以上混合して使用してもよい。
基材等の任意の塗工面に塗工して塗工膜を作製し、この塗工膜を乾燥させた後、必要に応じて塗工膜を硬化させることによって、塗膜を形成できる。なお、塗料組成物を使用した塗膜は各種基材にコーティングして使用され、金属、木材、ガラス、プラスチックス等特に限定されない。また、ポリエチレンテレフタラート(以下、PETと略す)、ポリエチレンカーボネート(以下、PCと略す)、アクリル等の透明基材にコーティングして用いることもできる。
The composition may contain, as necessary, known coating surface conditioners, flowability conditioners, ultraviolet absorbers, light stabilizers, curing catalysts, extender pigments, coloring pigments, metal pigments, mica powder pigments, dyes, etc.
The method of forming a coating film using the composition is not particularly limited, and any known method can be used. For example, spray coating, roll coating, brush coating, and other methods, and coating reverse roll coating, gravure coating, die coating, comma coating, and spray coating methods can be used to coat a substrate such as a film as a thin layer. The composition may be diluted to adjust the viscosity as necessary. Examples of diluents include hydrocarbon solvents such as toluene and xylene; ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate and butyl acetate; ether solvents such as dioxane and ethylene glycol diethyl ether; water; and alcohol solvents. These diluents may be used alone or in combination of two or more.
The coating film can be formed by applying the coating composition to any coating surface of a substrate, drying the coating film, and then curing the coating film as necessary. The coating film using the coating composition is used by coating various substrates, including but not limited to metal, wood, glass, plastics, etc. The coating composition can also be used by coating transparent substrates such as polyethylene terephthalate (hereinafter abbreviated as PET), polyethylene carbonate (hereinafter abbreviated as PC), and acrylic.
(2)化粧料
化粧料は、中空粒子を1~40重量%の範囲で含んでいることが好ましい。
化粧料としては、石鹸、ボディシャンプー、洗顔クリーム、スクラブ洗顔料等の洗浄用化粧品、化粧水、クリーム、乳液、パック類、おしろい類、ファンデーション、口紅、リップクリーム、頬紅、眉目化粧品、マニキュア化粧品、洗髪用化粧品、染毛料、整髪料、芳香性化粧品、歯磨き、浴用剤、制汗剤、日焼け止め製品、サンタン製品、ボディーパウダー、ベビーパウダー等のボディー用化粧料、ひげ剃り用クリーム、プレシェーブローション、アフターシェーブローション、ボディローション等のローション等が挙げられる。
(2) Cosmetics The cosmetics preferably contain hollow particles in the range of 1 to 40% by weight.
Examples of cosmetics include cleansing cosmetics such as soap, body shampoo, facial cleansing cream, and facial scrub cleanser; lotions, creams, milky lotions, face packs, powders, foundations, lipstick, lip balm, blush, eyebrow cosmetics, nail polish, hair washing cosmetics, hair dyes, hair styling products, aromatic cosmetics, toothpaste, bath additives, antiperspirants, sunscreen products, tanning products, body cosmetics such as body powder and baby powder; and lotions such as shaving cream, pre-shave lotion, after-shave lotion, and body lotion.
また、本発明の効果を損なわない範囲で、化粧料に一般に用いられている成分を目的に応じて配合できる。そのような成分として、例えば、水、低級アルコール、油脂及びロウ類、炭化水素、高級脂肪酸、高級アルコール、ステロール、脂肪酸エステル、金属石鹸、保湿剤、界面活性剤、高分子化合物、色材原料、香料、防腐・殺菌剤、酸化防止剤、紫外線吸収剤、特殊配合成分が挙げられる。
油脂及びロウ類としてはアボガド油、アーモンド油、オリーブ油、カカオ脂、牛脂、ゴマ油、小麦胚芽油、サフラワー油、シアバター、タートル油、椿油、パーシック油、ひまし油、ブドウ油、マカダミアナッツ油、ミンク油、卵黄油、モクロウ、ヤシ油、ローズヒップ油、硬化油、シリコーン油、オレンジラフィー油、カルナバロウ、キャンデリラロウ、鯨ロウ、ホホバ油、モンタンロウ、ミツロウ、ラノリン等が挙げられる。
炭化水素としては、流動パラフィン、ワセリン、パラフィン、セレシン、マイクロクリスタリンワックス、スクワラン等が挙げられる。高級脂肪酸としては、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、ベヘニン酸、ウンデシレン酸、オキシステアリン酸、リノール酸、ラノリン脂肪酸、合成脂肪酸が挙げられる。
In addition, ingredients commonly used in cosmetics can be blended according to purpose, so long as they do not impair the effects of the present invention. Examples of such ingredients include water, lower alcohols, oils and waxes, hydrocarbons, higher fatty acids, higher alcohols, sterols, fatty acid esters, metal soaps, moisturizers, surfactants, polymeric compounds, coloring materials, fragrances, preservatives and germicides, antioxidants, ultraviolet absorbers, and specially blended ingredients.
Examples of oils, fats, and waxes include avocado oil, almond oil, olive oil, cacao butter, beef tallow, sesame oil, wheat germ oil, safflower oil, shea butter, turtle oil, camellia oil, persic oil, castor oil, grape oil, macadamia nut oil, mink oil, egg yolk oil, Japan wax, coconut oil, rosehip oil, hardened oil, silicone oil, orange roughy oil, carnauba wax, candelilla wax, whale wax, jojoba oil, montan wax, beeswax, and lanolin.
Examples of the hydrocarbons include liquid paraffin, petrolatum, paraffin, ceresin, microcrystalline wax, squalane, etc. Examples of the higher fatty acids include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, behenic acid, undecylenic acid, oxystearic acid, linoleic acid, lanolin fatty acid, and synthetic fatty acids.
高級アルコールとしては、ラウリルアルコール、セチルアルコール、セトステアリルアルコール、ステアリルアルコール、オレイルアルコール、ベヘニルアルコール、ラノリンアルコール、水素添加ラノリンアルコール、へキシルデカノール、オクチルデカノール、イソステアリルアルコール、ホホバアルコール、デシルテトラデカノール等が挙げられる。
ステロールとしては、コレステロール、ジヒドロコレステロール、フィトコレステロール等が挙げられる。
脂肪酸エステルとしては、リノール酸エチル、ミリスチン酸イソプロピル、ラノリン脂肪酸イソプロピル、ラウリン酸ヘキシル、ミリスチン酸ミリスチル、ミリスチン酸セチル、ミリスチン酸オクチルドデシル、オレイン酸デシル、オレイン酸オクチルドデシル、ジメチルオクタン酸ヘキサデシル、イソオクタン酸セチル、パルミチン酸デシル、トリミリスチン酸グリセリン、トリ(カプリル・カプリン酸)グリセリン、ジオレイン酸プロピレングリコール、トリイソステアリン酸グリセリン、トリイソオクタン酸グリセリン、乳酸セチル、乳酸ミリスチル、リンゴ酸ジイソステアリルやイソステアリン酸コレステリル、12-ヒドロキシステアリン酸コレステリル等の環状アルコール脂肪酸エステル等が挙げられる。
Examples of higher alcohols include lauryl alcohol, cetyl alcohol, cetostearyl alcohol, stearyl alcohol, oleyl alcohol, behenyl alcohol, lanolin alcohol, hydrogenated lanolin alcohol, hexyldecanol, octyldecanol, isostearyl alcohol, jojoba alcohol, and decyltetradecanol.
Examples of sterols include cholesterol, dihydrocholesterol, and phytocholesterol.
Examples of fatty acid esters include cyclic alcohol fatty acid esters such as ethyl linoleate, isopropyl myristate, isopropyl lanolate, hexyl laurate, myristyl myristate, cetyl myristate, octyldodecyl myristate, decyl oleate, octyldodecyl oleate, hexadecyl dimethyloctanoate, cetyl isooctanoate, decyl palmitate, glyceryl trimyristate, tri(caprylic/capric acid)glycerin, propylene glycol dioleate, glyceryl triisostearate, glyceryl triisooctanoate, cetyl lactate, myristyl lactate, diisostearyl malate, cholesteryl isostearate, and cholesteryl 12-hydroxystearate.
金属石鹸としては、ラウリン酸亜鉛、ミリスチン酸亜鉛、ミリスチン酸マグネシウム、パルミチン酸亜鉛、ステアリン酸亜鉛、ステアリン酸アルミニウム、ステアリン酸カルシウム、ステアリン酸マグネシウム、ウンデシレン酸亜鉛等が挙げられる。
保湿剤としては、グリセリン、プロピレングリコール、1,3-ブチレングリコール、ポリエチレングリコール、dl-ピロリドンカルボン酸ナトリウム、乳酸ナトリウム、ソルビトール、ヒアルロン酸ナトリウム、ポリグリセリン、キシリット、マルチトール等が挙げられる。
界面活性剤としては、高級脂肪酸石鹸、高級アルコール硫酸エステル、N-アシルグルタミン酸塩、リン酸エステル塩等のアニオン性界面活性剤、アミン塩、第4級アンモニウム塩等のカチオン性界面活性剤、ベタイン型、アミノ酸型、イミダゾリン型、レシチン等の両性界面活性剤、脂肪酸モノグリセリド、プロピレングリコール脂肪酸エステル、ソルビタン脂肪酸エステル、蔗糖脂肪酸エステル、ポリグリセリン脂肪酸エステル、酸化エチレン縮合物等の非イオン性界面活性剤が挙げられる。
Examples of the metal soap include zinc laurate, zinc myristate, magnesium myristate, zinc palmitate, zinc stearate, aluminum stearate, calcium stearate, magnesium stearate, and zinc undecylenate.
Examples of moisturizing agents include glycerin, propylene glycol, 1,3-butylene glycol, polyethylene glycol, sodium dl-pyrrolidone carboxylate, sodium lactate, sorbitol, sodium hyaluronate, polyglycerin, xylitol, and maltitol.
Examples of the surfactant include anionic surfactants such as higher fatty acid soaps, higher alcohol sulfates, N-acylglutamates, and phosphate salts; cationic surfactants such as amine salts and quaternary ammonium salts; amphoteric surfactants such as betaine, amino acid, imidazoline, and lecithin; and nonionic surfactants such as fatty acid monoglycerides, propylene glycol fatty acid esters, sorbitan fatty acid esters, sucrose fatty acid esters, polyglycerin fatty acid esters, and ethylene oxide condensates.
高分子化合物としては、アラビアゴム、トラガントガム、グアーガム、ローカストビーンガム、カラヤガム、アイリスモス、クインスシード、ゼラチン、セラック、ロジン、カゼイン等の天然高分子化合物、カルボキシメチルセルロースナトリウム、ヒドロキシエチルセルロース、メチルセルロース、エチルセルロース、アルギン酸ナトリウム、エステルガム、ニトロセルロース、ヒドロキシプロピルセルロース、結晶セルロース等の半合成高分子化合物、ポリビニルアルコール、ポリビニルピロリドン、ポリアクリル酸ナトリウム、カルボキシビニルポリマー、ポリビニルメチルエーテル、ポリアミド樹脂、シリコーン油、ナイロン粒子、ポリメタクリル酸メチル粒子、架橋ポリスチレン粒子、シリコーン粒子、ウレタン粒子、ポリエチレン粒子、シリカ粒子等の樹脂粒子等の合成高分子化合物が挙げられる。 Examples of polymer compounds include natural polymer compounds such as gum arabic, gum tragacanth, guar gum, locust bean gum, karaya gum, iris moss, quince seed, gelatin, shellac, rosin, and casein; semi-synthetic polymer compounds such as sodium carboxymethylcellulose, hydroxyethylcellulose, methylcellulose, ethylcellulose, sodium alginate, ester gum, nitrocellulose, hydroxypropylcellulose, and crystalline cellulose; and synthetic polymer compounds such as polyvinyl alcohol, polyvinylpyrrolidone, sodium polyacrylate, carboxyvinyl polymer, polyvinyl methyl ether, polyamide resin, silicone oil, nylon particles, polymethyl methacrylate particles, cross-linked polystyrene particles, silicone particles, urethane particles, polyethylene particles, and silica particles.
色材原料としては、酸化鉄、群青、コンジョウ、酸化クロム、水酸化クロム、カーボンブラック、マンガンバイオレット、酸化チタン、酸化亜鉛、タルク、カオリン、マイカ、炭酸カルシウム、炭酸マグネシウム、雲母、ケイ酸アルミニウム、ケイ酸バリウム、ケイ酸カルシウム、ケイ酸マグネシウム、シリカ、ゼオライト、硫酸バリウム、焼成硫酸カルシウム(焼セッコウ)、リン酸カルシウム、ヒドロキシアパタイト、セラミックパウダー等の無機顔料、アゾ系、ニトロ系、ニトロソ系、キサンテン系、キノリン系、アントラキノリン系、インジゴ系、トリフェニルメタン系、フタロシアニン系、ピレン系等のタール色素が挙げられる。 Coloring materials include inorganic pigments such as iron oxide, ultramarine, konjou, chromium oxide, chromium hydroxide, carbon black, manganese violet, titanium oxide, zinc oxide, talc, kaolin, mica, calcium carbonate, magnesium carbonate, mica, aluminum silicate, barium silicate, calcium silicate, magnesium silicate, silica, zeolite, barium sulfate, calcined calcium sulfate (calcined gypsum), calcium phosphate, hydroxyapatite, and ceramic powder, as well as tar dyes such as azo, nitro, nitroso, xanthene, quinoline, anthraquinoline, indigo, triphenylmethane, phthalocyanine, and pyrene.
ここで、上記高分子化合物や色材原料等の粉体原料については、予め表面処理が施されていてもよい。表面処理方法としては従来公知の表面処理技術が利用できる。例えば、炭化水素油、エステル油、ラノリン等による油剤処理、ジメチルポリシロキサン、メチルハイドロジェンポリシロキサン、メチルフェニルポリシロキサン等によるシリコーン処理、パーフルオロアルキル基含有エステル、パーフルオロアルキルシラン、パーフルオロポリエーテル、パーフルオロアルキル基を有する重合体等によるフッ素化合物処理、3-メタクリロキシプロピルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン等によるシランカップリング剤処理、イソプロピルトリイソステアロイルチタネート、イソプロピルトリス(ジオクチルパイロホスフェート)チタネート等によるチタンカップリング剤処理、金属石鹸処理、アシルグルタミン酸等によるアミノ酸処理、水添卵黄レシチン等によるレシチン処理、コラーゲン処理、ポリエチレン処理、保湿性処理、無機化合物処理、メカノケミカル処理等の処理方法が挙げられる。 Here, the powder raw materials such as the polymer compounds and coloring raw materials may be surface-treated in advance. Conventional surface treatment techniques can be used as the surface treatment method. For example, oil treatment with hydrocarbon oil, ester oil, lanolin, etc., silicone treatment with dimethylpolysiloxane, methylhydrogenpolysiloxane, methylphenylpolysiloxane, etc., fluorine compound treatment with perfluoroalkyl group-containing ester, perfluoroalkylsilane, perfluoropolyether, polymer having perfluoroalkyl group, etc., silane coupling agent treatment with 3-methacryloxypropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, etc., titanium coupling agent treatment with isopropyltriisostearoyltitanate, isopropyltris(dioctylpyrophosphate)titanate, etc., metal soap treatment, amino acid treatment with acylglutamic acid, etc., lecithin treatment with hydrogenated egg yolk lecithin, etc., collagen treatment, polyethylene treatment, moisture retention treatment, inorganic compound treatment, mechanochemical treatment, etc. can be mentioned.
香料としては、ラベンダー油、ペパーミント油、ライム油等の天然香料、エチルフェニルアセテート、ゲラニオール、p-tert-ブチルシクロヘキシルアセテート等の合成香料が挙げられる。防腐・殺菌剤としては、メチルパラベン、エチルパラベン、プロピルパラベン、ベンザルコニウム、ベンゼトニウム等が挙げられる。
酸化防止剤としては、ジブチルヒドロキシトルエン、ブチルヒドロキシアニソール、没食子酸プロピル、トコフェロール等が挙げられる。紫外線吸収剤としては、微粒子酸化チタン、微粒子酸化亜鉛、微粒子酸化セリウム、微粒子酸化鉄、微粒子酸化ジルコニウム等の無機系吸収剤、安息香酸系、パラアミノ安息香酸系、アントラニリック酸系、サルチル酸系、桂皮酸系、ベンゾフェノン系、ジベンゾイルメタン系等の有機系吸収剤が挙げられる。
Examples of the fragrance include natural fragrances such as lavender oil, peppermint oil, lime oil, etc., and synthetic fragrances such as ethyl phenyl acetate, geraniol, p-tert-butylcyclohexyl acetate, etc. Examples of the preservative/bactericide include methylparaben, ethylparaben, propylparaben, benzalkonium, benzethonium, etc.
Examples of the antioxidant include dibutylhydroxytoluene, butylhydroxyanisole, propyl gallate, tocopherol, etc. Examples of the ultraviolet absorbing agent include inorganic absorbing agents such as fine titanium oxide, fine zinc oxide, fine cerium oxide, fine iron oxide, fine zirconium oxide, etc., and organic absorbing agents such as benzoic acid, paraaminobenzoic acid, anthranilic acid, salicylic acid, cinnamic acid, benzophenone, dibenzoylmethane, etc.
特殊配合成分としては、エストラジオール、エストロン、エチニルエストラジオール、コルチゾン、ヒドロコルチゾン、プレドニゾン等のホルモン類、ビタミンA、ビタミンB、ビタミンC、ビタミンE等のビタミン類、クエン酸、酒石酸、乳酸、塩化アルミニウム、硫酸アルミニウム・カリウム、アラントインクロルヒドロキシアルミニウム、パラフェノールスルホン酸亜鉛、硫酸亜鉛等の皮膚収斂剤、カンタリスチンキ、トウガラシチンキ、ショウキョウチンキ、センブリエキス、ニンニクエキス、ヒノキチオール、塩化カルプロニウム、ペンタデカン酸グリセリド、ビタミンE、エストロゲン、感光素等の発毛促進剤、リン酸-L-アスコルビン酸マグネシウム、コウジ酸等の美白剤等が挙げられる。 Specially formulated ingredients include hormones such as estradiol, estrone, ethinyl estradiol, cortisone, hydrocortisone, and prednisone; vitamins such as vitamin A, vitamin B, vitamin C, and vitamin E; skin astringents such as citric acid, tartaric acid, lactic acid, aluminum chloride, aluminum potassium sulfate, aluminum chlorhydroxyl allantoin, zinc paraphenolsulfonate, and zinc sulfate; hair growth promoters such as cantharides tincture, capsicum tincture, ginger tincture, Swertia japonica extract, garlic extract, hinokitiol, carpronium chloride, pentadecanoic acid glyceride, vitamin E, estrogen, and photosensitizers; and skin whitening agents such as magnesium L-ascorbyl phosphate and kojic acid.
(3)光拡散フィルム
光拡散フィルムは、ガラス、ポリカーボネート、アクリル樹脂、PET、トリアセチルセルロース(TAC)等のプラスチックシート、プラスチックフィルム、プラスチックレンズ、プラスチックパネル等の基材、陰極線管、蛍光表示管、液晶表示板等の基材の表面に前記の光拡散性組成物による光拡散層を形成したものである。用途によって異なるが、被膜が単独であるいは基材上に保護膜、ハードコート膜、平坦化膜、高屈折率膜、絶縁膜、導電性樹脂膜、導電性金属微粒子膜、導電性金属酸化物微粒子膜、その他必要に応じて用いるプライマー膜等と組み合わせて形成されている。なお、組み合わせて用いる場合、光拡散層が必ずしも最外表面に形成されている必要はない。
(3) Light Diffusion Film The light diffusion film is a film in which a light diffusion layer is formed by the light diffusion composition on the surface of a substrate such as a plastic sheet, a plastic film, a plastic lens, a plastic panel, etc., such as glass, polycarbonate, acrylic resin, PET, triacetyl cellulose (TAC), etc., a cathode ray tube, a fluorescent display tube, a liquid crystal display panel, etc. Depending on the application, the coating is formed alone or on the substrate in combination with a protective film, a hard coat film, a flattening film, a high refractive index film, an insulating film, a conductive resin film, a conductive metal fine particle film, a conductive metal oxide fine particle film, or other primer film used as necessary. Note that when used in combination, the light diffusion layer does not necessarily have to be formed on the outermost surface.
以下、本発明を実施例により具体的に説明するが、本発明はこれらに限定されるものではない。まず、実施例中の測定方法について説明する。
(体積平均粒子径)
中空粒子の体積平均粒子径は、コールターMultisizerTM3(ベックマン・コールター社製測定装置)により測定した。測定は、ベックマン・コールター社発行のMultisizerTM3ユーザーズマニュアルに従って校正されたアパチャーを用いて実施した。
なお、測定に用いるアパチャーの選択は、測定する粒子の想定の体積平均粒子径が1μm以上10μm以下の場合は50μmのサイズを有するアパチャーを選択し、測定する粒子の想定の体積平均粒子径が10μmより大きく30μm以下の場合は100μmのサイズを有するアパチャーを選択し、粒子の想定の体積平均粒子径が30μmより大きく90μm以下の場合は280μmのサイズを有するアパチャーを選択し、粒子の想定の体積平均粒子径が90μmより大きく150μm以下の場合は400μmのサイズを有するアパチャーを選択する等、適宜行った。測定後の体積平均粒子径が想定の体積平均粒子径と異なった場合は、適正なサイズを有するアパチャーに変更して、再度測定を行った。
The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these. First, the measurement methods used in the examples will be described.
(Volume average particle size)
The volume average particle diameter of the hollow particles was measured by a Coulter Multisizer ™ 3 (a measuring device manufactured by Beckman Coulter, Inc.) using an aperture calibrated according to the Multisizer ™ 3 User's Manual published by Beckman Coulter, Inc.
The aperture used for the measurement was appropriately selected such that, when the assumed volume average particle diameter of the particles to be measured was 1 μm or more and 10 μm or less, an aperture having a size of 50 μm was selected, when the assumed volume average particle diameter of the particles to be measured was more than 10 μm and 30 μm or less, an aperture having a size of 100 μm was selected, when the assumed volume average particle diameter of the particles was more than 30 μm and 90 μm or less, an aperture having a size of 280 μm was selected, when the assumed volume average particle diameter of the particles was more than 90 μm and 150 μm or less, an aperture having a size of 400 μm was selected, etc. If the volume average particle diameter after measurement was different from the assumed volume average particle diameter, the aperture was changed to an aperture having an appropriate size and the measurement was performed again.
また、50μmのサイズを有するアパチャーを選択した場合、Current(アパチャー電流)は-800、Gain(ゲイン)は4と設定し、100μmのサイズを有するアパチャーを選択した場合、Current(アパチャー電流)は-1600、Gain(ゲイン)は2と設定し、280μm及び400μmのサイズを有するアパチャーを選択した場合、Current(アパチャー電流)は-3200、Gain(ゲイン)は1と設定した。
測定用試料としては、粒子0.1gを0.1重量%ノニオン性界面活性剤水溶液10ml中にタッチミキサー(ヤマト科学社製、「TOUCHMIXER MT-31」)及び超音波洗浄器(ヴェルヴォクリーア社製、「ULTRASONICCLEANER VS-150」)を用いて分散させ、分散液としたものを使用した。測定中はビーカー内を気泡が入らない程度に緩く撹拌しておき、粒子を10万個測定した時点で測定を終了した。粒子の体積平均粒子径は、10万個の粒子の体積基準の粒度分布における算術平均とした。
In addition, when an aperture having a size of 50 μm was selected, Current (aperture current) was set to −800 and Gain was set to 4. When an aperture having a size of 100 μm was selected, Current (aperture current) was set to −1600 and Gain was set to 2. When apertures having sizes of 280 μm and 400 μm were selected, Current (aperture current) was set to −3200 and Gain was set to 1.
The measurement sample was prepared by dispersing 0.1 g of particles in 10 ml of a 0.1 wt % aqueous solution of a nonionic surfactant using a touch mixer (manufactured by Yamato Scientific Co., Ltd., "TOUCHMIXER MT-31") and an ultrasonic cleaner (manufactured by Vervoclear, "ULTRASONICCLEANER VS-150") to prepare a dispersion. During the measurement, the inside of the beaker was gently stirred to an extent that no air bubbles were introduced, and the measurement was terminated when 100,000 particles were measured. The volume average particle diameter of the particles was taken as the arithmetic average in the volume-based particle size distribution of 100,000 particles.
(形態観察)
試料台に導電性テープを貼り付け、その上に粒子を搭載した。日本電子社製「オートファインコータJFC-1300」スパッタ装置を用いて、粒子をコーティングした。次いで、粒子を日立ハイテクノロジーズ社製「SU1510」走査電子顕微鏡の二次電子検出器を用いて、撮影した。
(Morphological Observation)
Conductive tape was attached to the sample stage, and the particles were placed on the tape. The particles were coated using a sputtering device "Auto Fine Coater JFC-1300" manufactured by JEOL Ltd. The particles were then photographed using a secondary electron detector of a scanning electron microscope "SU1510" manufactured by Hitachi High-Technologies Corporation.
(断面観察)
洗浄工程後、100℃で乾燥した粒子を光硬化性樹脂D-800(日本電子社製)と混合し、紫外光を照射することで硬化物を得た。その後、硬化物をニッパーで裁断し、断面部分をカッターを用いて平滑に加工し、日本電子社製「オートファインコータJFC-1300」スパッタ装置を用いて試料をコーティングした。次いで、試料を日立ハイテクノロジーズ社製「SU1510」走査電子顕微鏡の二次電子検出器を用いて、撮影した。
(Cross-section observation)
After the washing process, the particles dried at 100°C were mixed with photocurable resin D-800 (manufactured by JEOL Ltd.) and irradiated with ultraviolet light to obtain a cured product. The cured product was then cut with nippers, the cross section was smoothed with a cutter, and the sample was coated using a sputtering device "Auto Fine Coater JFC-1300" manufactured by JEOL Ltd. The sample was then photographed using a secondary electron detector of a scanning electron microscope "SU1510" manufactured by Hitachi High-Technologies Corporation.
(複数の突起の平均幅)
上記断面観察時において、3000倍及び/又は5000倍に拡大して撮影した画像に日立ハイテクノロジーズ社製「SU1510」走査電子顕微鏡に付属している測長機能を用いて、シェルから生じている突起の測長を行った。測長は任意の突起30個に対し行い、その算術平均値を突起の平均幅とした。
(Average width of multiple protrusions)
During the above cross-sectional observation, the lengths of the protrusions arising from the shell were measured using images taken at 3000x and/or 5000x magnification, using a length measurement function attached to a scanning electron microscope "SU1510" manufactured by Hitachi High-Technologies Corporation. Length measurements were performed on 30 random protrusions, and the arithmetic average value was taken as the average width of the protrusions.
(油相の粘度)
25℃恒温槽にて温度調整した油相の粘度を音叉型振動式粘度計SV-10(エー・アンド・ディ社製)を用いて測定した。装置上の粘度表示値(単位:mPa・s×g/cm3)を油相の密度で割ることで混合液の粘度(単位:mPa・s)を求めた。なお、油相の密度は上記油相を25mLピクノメーターに加え、加えた油相の重量(g)をピクノメーターの容量(mL)で割ることで求めた。
(Viscosity of Oil Phase)
The viscosity of the oil phase, whose temperature was adjusted in a thermostatic bath at 25°C, was measured using a tuning fork type vibration viscometer SV-10 (manufactured by A&D Co., Ltd.). The viscosity value displayed on the device (unit: mPa·s×g/cm 3 ) was divided by the density of the oil phase to determine the viscosity of the mixed liquid (unit: mPa·s). The density of the oil phase was determined by adding the oil phase to a 25 mL pycnometer and dividing the weight (g) of the added oil phase by the capacity (mL) of the pycnometer.
(実施例1:複数の突起が連結した内部構造を有する中空粒子)
ビニル系単官能単量体としてメチルメタクリレート(MMA)100g、ビニル系架橋性単量体としてのエチレングリコールジメタクリレート(EGDMA)100g、非反応性溶剤としてのシクロヘキサン(CH)150g及び酢酸エチル(EA)50g、重合開始剤としての2,2'-アゾビス(2,4-ジメチルバレロニトリル)2g(富士フィルム和光純薬社製;製品名V-65)、分散助剤としてのラウリルリン酸0.16gを混合・溶解して、混合物(油相)(粘度0.69mPa・s)を調整した(単量体:溶剤=50:50,MMA:EGDMA=50:50,CH:EA=75:25)。また、水性媒体としてのイオン交換水1200gと、懸濁安定剤としてのピロリン酸マグネシウム24gとを混合し、水系媒体(水相)を調整した。
この水相に上記油相を加え、ポリトロンホモジナイザーPT10-35(セントラル科学貿易社製)を用いて5500rpmにて5分間乳化・分散処理を行った。得られた乳化液を2Lの攪拌翼付圧力容器に投入し、攪拌翼を250rpmで攪拌しながら50℃で4時間の加熱を行うことで、重合を進行させた。その後、反応系を室温まで冷却し、懸濁安定剤であるピロリン酸マグネシウムを塩酸によって分解した。ろ過による脱水で固形分を分離し、水洗を繰り返すことで精製を行った後、100℃にて乾燥することで中空粒子を得た。
得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図1に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は13.1μmであった。突起の平均幅は0.75μmであり、W/Vは0.057であった。
(Example 1: Hollow particles having an internal structure in which multiple protrusions are connected)
100g of methyl methacrylate (MMA) as a vinyl monofunctional monomer, 100g of ethylene glycol dimethacrylate (EGDMA) as a vinyl crosslinkable monomer, 150g of cyclohexane (CH) and 50g of ethyl acetate (EA) as non-reactive solvents, 2g of 2,2'-azobis (2,4-dimethylvaleronitrile) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.; product name V-65) as a polymerization initiator, and 0.16g of lauryl phosphoric acid as a dispersion aid were mixed and dissolved to prepare a mixture (oil phase) (viscosity 0.69 mPa s) (monomer: solvent = 50: 50, MMA: EGDMA = 50: 50, CH: EA = 75: 25). In addition, 1200g of ion-exchanged water as an aqueous medium and 24g of magnesium pyrophosphate as a suspension stabilizer were mixed to prepare an aqueous medium (aqueous phase).
The oil phase was added to this aqueous phase, and emulsification and dispersion treatment was performed for 5 minutes at 5500 rpm using a Polytron homogenizer PT10-35 (manufactured by Central Science Trading Co., Ltd.). The resulting emulsion was placed in a 2L pressure vessel equipped with an agitator, and polymerization was allowed to proceed by heating at 50°C for 4 hours while stirring with the agitator at 250 rpm. Thereafter, the reaction system was cooled to room temperature, and the suspension stabilizer magnesium pyrophosphate was decomposed with hydrochloric acid. The solid content was separated by dehydration through filtration, purified by repeated washing with water, and then dried at 100°C to obtain hollow particles.
The surface photograph (3000x) and cross-sectional photograph (3000x and 1000x) of the obtained hollow particles are shown in Figure 1. It was confirmed that the hollow particles had a plurality of protrusions on the inner wall of the shell, and the plurality of protrusions on the inner wall of the shell had a structure in which they were connected to each other. The volume average particle size was 13.1 μm. The average width of the protrusions was 0.75 μm, and W/V was 0.057.
(実施例2:実施例1より複雑に連結した内部構造を有する中空粒子)
非反応性溶剤としてのシクロヘキサンを140g、酢酸エチルを60g使用したこと以外は、実施例1と同様にして中空粒子を得た(単量体:溶剤=50:50,MMA:EGDMA=50:50,CH:EA=70:30,油相の粘度0.68mPa・s)。得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図1に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は9.7μmであった。突起の平均幅は0.49μmであり、W/Vは0.051であった。
(Example 2: Hollow particles having a more complicated internal structure than Example 1)
Hollow particles were obtained in the same manner as in Example 1, except that 140 g of cyclohexane and 60 g of ethyl acetate were used as non-reactive solvents (monomer:solvent=50:50, MMA:EGDMA=50:50, CH:EA=70:30, viscosity of oil phase 0.68 mPa·s). Surface photographs (3000x) and cross-sectional photographs (3000x and 1000x) of the obtained hollow particles are shown in FIG. 1. It was confirmed that the hollow particles had a plurality of protrusions on the inner wall of the shell, and that the plurality of protrusions on the inner wall of the shell had a structure in which they were connected to each other. The volume average particle size was 9.7 μm. The average width of the protrusions was 0.49 μm, and W/V was 0.051.
(実施例3:架橋性単量体比変更、複数の突起が連結した内部構造を有する中空粒子)
ビニル系単官能単量体としてメチルメタクリレート(MMA)を90g、ビニル系架橋性単量体としてのエチレングリコールジメタクリレート(EGDMA)を110g使用したこと以外は、実施例1と同様にして中空粒子を得た(単量体:溶剤=50:50,MMA:EGDMA=45:55,CH:EA=75:25,油相の粘度0.68mPa・s)。得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図1に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は9.8μmであった。突起の平均幅は0.68μmであり、W/Vは0.070であった。
(Example 3: Changing the crosslinkable monomer ratio, hollow particles having an internal structure in which multiple protrusions are connected)
Hollow particles were obtained in the same manner as in Example 1, except that 90 g of methyl methacrylate (MMA) was used as the vinyl monofunctional monomer, and 110 g of ethylene glycol dimethacrylate (EGDMA) was used as the vinyl cross-linking monomer (monomer:solvent=50:50, MMA:EGDMA=45:55, CH:EA=75:25, viscosity of oil phase 0.68 mPa·s). Surface photographs (3000x) and cross-sectional photographs (3000x and 1000x) of the obtained hollow particles are shown in FIG. 1. It was confirmed that the hollow particles had a plurality of protrusions on the inner wall of the shell, and that the plurality of protrusions on the inner wall of the shell had a structure in which they were connected to each other. The volume average particle size was 9.8 μm. The average width of the protrusions was 0.68 μm, and W/V was 0.070.
(実施例4:架橋性単量体比変更、実施例3より複雑に連結した内部構造を有する中空粒子)
非反応性溶剤としてのシクロヘキサンを140g、酢酸エチルを60g使用したこと以外は、実施例3と同様にして中空粒子を得た(単量体:溶剤=50:50,MMA:EGDMA=45:55,CH:EA=70:30,油相の粘度0.68mPa・s)。得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図1に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は9.9μmであった。突起の平均幅は0.37μmであり、W/Vは0.037であった。
(Example 4: Change in crosslinkable monomer ratio, hollow particles having a more complicated internal structure than Example 3)
Hollow particles were obtained in the same manner as in Example 3, except that 140 g of cyclohexane and 60 g of ethyl acetate were used as non-reactive solvents (monomer:solvent=50:50, MMA:EGDMA=45:55, CH:EA=70:30, viscosity of oil phase 0.68 mPa·s). Surface photographs (3000x) and cross-sectional photographs (3000x and 1000x) of the obtained hollow particles are shown in FIG. 1. It was confirmed that the hollow particles had a plurality of protrusions on the inner wall of the shell, and that the plurality of protrusions on the inner wall of the shell had a structure in which they were connected to each other. The volume average particle size was 9.9 μm. The average width of the protrusions was 0.37 μm, and W/V was 0.037.
(実施例5:分散助剤変更)
分散助剤としてのラウリルリン酸を「KAYAMER(登録商標)PM-21」(日本化薬社製)0.40gに変更したこと以外は、実施例3と同様にして中空粒子を得た(単量体:溶剤=50:50,MMA:EGDMA=45:55,CH:EA=75:25,油相の粘度0.68mPa・s)。得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図2に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は10.2μmであった。突起の平均幅は0.86μmであり、W/Vは0.084であった。
(Example 5: Change of dispersing agent)
Hollow particles were obtained in the same manner as in Example 3, except that lauryl phosphoric acid as a dispersing agent was changed to 0.40 g of "KAYAMER (registered trademark) PM-21" (manufactured by Nippon Kayaku Co., Ltd.) (monomer:solvent=50:50, MMA:EGDMA=45:55, CH:EA=75:25, viscosity of oil phase 0.68 mPa·s). Surface photographs (3000x) and cross-sectional photographs (3000x and 1000x) of the obtained hollow particles are shown in FIG. 2. It was confirmed that the hollow particles had a plurality of protrusions on the inner wall of the shell, and that the plurality of protrusions on the inner wall of the shell had a structure in which they were connected to each other. The volume average particle size was 10.2 μm. The average width of the protrusions was 0.86 μm, and W/V was 0.084.
(実施例6:単一溶剤使用)
ビニル系単官能単量体としてメチルメタクリレート(MMA)を108g、ビニル系架橋性単量体としてのエチレングリコールジメタクリレート(EGDMA)を132g、開始剤としての2,2'-アゾビス(2,4-ジメチルバレロニトリル)を2.4g、非反応性溶剤としてのシクロヘキサンを160g使用し、酢酸エチルを未使用としたこと以外は、実施例1と同様にして中空粒子を得た(単量体:溶剤=60:40,MMA:EGDMA=45:55,シクロヘキサン単独使用,油相の粘度0.68mPa・s)。得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図2に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は9.9μmであった。突起の平均幅は1.11μmであり、W/Vは0.112であった。
Example 6: Use of a single solvent
Hollow particles were obtained in the same manner as in Example 1, except that 108 g of methyl methacrylate (MMA) was used as a vinyl monofunctional monomer, 132 g of ethylene glycol dimethacrylate (EGDMA) was used as a vinyl crosslinkable monomer, 2.4 g of 2,2'-azobis(2,4-dimethylvaleronitrile) was used as an initiator, and 160 g of cyclohexane was used as a non-reactive solvent, and no ethyl acetate was used (monomer:solvent=60:40, MMA:EGDMA=45:55, cyclohexane was used alone, viscosity of oil phase was 0.68 mPa·s). Surface photographs (3000x) and cross-sectional photographs (3000x and 1000x) of the obtained hollow particles are shown in FIG. 2. It was confirmed that the hollow particles had a structure in which a plurality of protrusions on the inner wall of the shell were connected to each other. The volume average particle size was 9.9 μm. The average width of the protrusions was 1.11 μm, and W/V was 0.112.
(実施例7:単一溶剤使用,実施例6よりも複雑に連結した内部構造を有する中空粒子)
ビニル系単官能単量体としてメチルメタクリレート(MMA)を112.5g、ビニル系架橋性単量体としてのエチレングリコールジメタクリレート(EGDMA)を137.5g、開始剤としての2,2'-アゾビス(2,4-ジメチルバレロニトリル)を2.5g、非反応性溶剤としてのシクロヘキサンを150g使用し、酢酸エチルを未使用としたこと以外は、実施例1と同様にして中空粒子を得た(単量体:溶剤=62:38,MMA:EGDMA=45:55,シクロヘキサン単独使用,油相の粘度0.67mPa・s)。得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図2に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は11.4μmであった。突起の平均幅は0.61μmであり、W/Vは0.054であった。
(Example 7: Use of a single solvent, hollow particles having a more complicated internal structure than Example 6)
Hollow particles were obtained in the same manner as in Example 1, except that 112.5 g of methyl methacrylate (MMA) was used as a vinyl monofunctional monomer, 137.5 g of ethylene glycol dimethacrylate (EGDMA) was used as a vinyl crosslinkable monomer, 2.5 g of 2,2'-azobis (2,4-dimethylvaleronitrile) was used as an initiator, and 150 g of cyclohexane was used as a non-reactive solvent, and no ethyl acetate was used (monomer:solvent=62:38, MMA:EGDMA=45:55, cyclohexane was used alone, viscosity of oil phase was 0.67 mPa·s). Surface photographs (3000x) and cross-sectional photographs (3000x and 1000x) of the obtained hollow particles are shown in FIG. 2. It was confirmed that the hollow particles had a structure in which a plurality of protrusions on the inner wall of the shell were connected to each other. The volume average particle size was 11.4 μm. The average width of the protrusions was 0.61 μm, and W/V was 0.054.
(実施例8:分散助剤変更)
分散助剤としてのラウリルリン酸を「KAYAMER(登録商標)PM-21」(日本化薬社製)0.40gとしたこと以外は、実施例7と同様にして中空粒子を得た(単量体:溶剤=65:35,MMA:EGDMA=45:55,CH/EA=100/0,油相の粘度0.67mPa・s)。得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図2に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は11.5μmであった。突起の平均幅は0.76μmであり、W/Vは0.066であった。
(Example 8: Change of dispersing agent)
Hollow particles were obtained in the same manner as in Example 7, except that 0.40 g of "KAYAMER (registered trademark) PM-21" (manufactured by Nippon Kayaku Co., Ltd.) lauryl phosphoric acid was used as a dispersing agent (monomer:solvent=65:35, MMA:EGDMA=45:55, CH/EA=100/0, viscosity of oil phase 0.67 mPa·s). Surface photographs (3000x) and cross-sectional photographs (3000x and 1000x) of the obtained hollow particles are shown in FIG. 2. It was confirmed that the hollow particles had a plurality of protrusions on the inner wall of the shell, and that the plurality of protrusions on the inner wall of the shell had a structure in which they were connected to each other. The volume average particle size was 11.5 μm. The average width of the protrusions was 0.76 μm, and W/V was 0.066.
(実施例9:増粘剤使用,単一溶剤使用)参考例
ビニル系単官能単量体としてメチルメタクリレート(MMA)を90g、ビニル系架橋性単量体としてのエチレングリコールジメタクリレート(EGDMA)を110g、非反応性溶剤としてのシクロヘキサンを200g使用し、酢酸エチルを使用せず、増粘剤としての疎水性フュームドシリカR972(EVONIK社)16gを加えたこと以外は実施例1と同様にして中空粒子を得た(単量体:溶剤=50:50,MMA:EGDMA=45:55,シクロヘキサン単独使用)。なお、油相の粘度は1.73mPa・sであった。得られた中空粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図3に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は11.7μmであった。突起の平均幅は0.58μmであり、W/Vは0.050であった。
(Example 9: Use of thickener, use of single solvent) Reference Example 90 g of methyl methacrylate (MMA) as a vinyl monofunctional monomer, 110 g of ethylene glycol dimethacrylate (EGDMA) as a vinyl crosslinkable monomer, 200 g of cyclohexane as a non-reactive solvent, no ethyl acetate, and 16 g of hydrophobic fumed silica R972 (EVONIK) as a thickener were used, but hollow particles were obtained in the same manner as in Example 1 (monomer:solvent=50:50, MMA:EGDMA=45:55, cyclohexane used alone). The viscosity of the oil phase was 1.73 mPa·s. Surface photographs (3000x) and cross-sectional photographs (3000x and 1000x) of the obtained hollow particles are shown in FIG. 3. It was confirmed that the hollow particles had a structure in which a plurality of protrusions on the inner wall of the shell were connected to each other. The volume average particle size was 11.7 μm. The average width of the protrusions was 0.58 μm, and W/V was 0.050.
(比較例1:突起のない内部構造,単中空粒子)
ビニル系単官能単量体とビニル系架橋性単量体の混合物としてのDVB―810(新日鐵化学株式会社,ジビニルベンゼン混合物)100g、非反応性溶剤としてのヘキサデカン100g、重合開始剤としての過酸化ベンゾイル(BPO)2gを混合・溶解して混合物(油相)を調整した。(単量体:溶剤=50:50)また、水性媒体としてのイオン交換水590gと、懸濁安定剤としてのポリビニルアルコール(日本合成化学社製;製品名ゴーセノールGL-05)10gとを混合し、水性媒体(水相)を調整した。
この水相に上記油相を加え、ポリトロンホモジナイザーPT10-35(セントラル科学貿易社製)を用いて6000rpmにて5分間乳化・分散処理を行った。得られた乳化液を1Lの攪拌翼付ガラス容器に投入し、窒素雰囲気下において攪拌翼を100rpmで攪拌しながら70℃で24時間の加熱を行うことで、重合を進行させた。その後、反応系を室温まで冷却し、得られた分散液をろ過による脱水で固形分を分離し、水洗を繰り返すことで懸濁安定剤としてのポリビニルアルコールの除去を行った後、エタノールでの洗浄を繰り返すことで非反応性溶剤としてのヘキサデカンを除去した。その後、100℃にて乾燥することで中空粒子を得た。得られた粒子の表面写真(3000倍)及び断面写真(3000倍及び1000倍)を図3に示す。多くの中空粒子がシェル内壁に、突起を有さず平滑であり、単中空粒子であることが確認できた。体積平均粒子径は14.5μmであった。なお、本明細書において、平滑とは、W/Vが0.01未満の場合を意味する。
(Comparative Example 1: Internal structure without protrusions, single hollow particle)
A mixture (oil phase) was prepared by mixing and dissolving 100 g of DVB-810 (Nippon Steel Chemical Co., Ltd., divinylbenzene mixture) as a mixture of vinyl monofunctional monomers and vinyl crosslinkable monomers, 100 g of hexadecane as a non-reactive solvent, and 2 g of benzoyl peroxide (BPO) as a polymerization initiator (monomer:solvent=50:50).Furthermore, an aqueous medium (aqueous phase) was prepared by mixing 590 g of ion-exchanged water as an aqueous medium and 10 g of polyvinyl alcohol (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., product name Gohsenol GL-05) as a suspension stabilizer.
The oil phase was added to this aqueous phase, and emulsification and dispersion treatment was performed for 5 minutes at 6000 rpm using a Polytron homogenizer PT10-35 (manufactured by Central Science Trading Co., Ltd.). The obtained emulsion was placed in a 1 L glass container with stirring blades, and polymerization was allowed to proceed by heating at 70 ° C. for 24 hours while stirring the stirring blades at 100 rpm under a nitrogen atmosphere. Thereafter, the reaction system was cooled to room temperature, and the obtained dispersion was dehydrated by filtration to separate the solid content, and the polyvinyl alcohol as a suspension stabilizer was removed by repeatedly washing with water, and then the hexadecane as a non-reactive solvent was removed by repeatedly washing with ethanol. Then, hollow particles were obtained by drying at 100 ° C. Surface photographs (3000 times) and cross-sectional photographs (3000 times and 1000 times) of the obtained particles are shown in FIG. 3. It was confirmed that many hollow particles had no protrusions on the inner shell wall and were smooth, and were single hollow particles. The volume average particle size was 14.5 μm. In this specification, "smooth" means that W/V is less than 0.01.
(比較例2:多孔性のシェル,多孔質粒子)
非反応性溶剤としてのシクロヘキサンを未使用とし、酢酸エチルを200g使用したこと以外は、実施例1と同様にして粒子を得た(単量体:溶剤=50:50,MMA:EGDMA=50:50,酢酸エチル単独使用,油相の粘度0.65mPa・s)。得られた粒子の表面写真(3000倍)及び断面写真(3000倍)を図3に示す。中空粒子が、明確なシェルを有さず、多孔性粒子であることが確認できた。体積平均粒子径は10.2μmであった。
(Comparative Example 2: Porous Shell, Porous Particles)
Particles were obtained in the same manner as in Example 1, except that cyclohexane was not used as a non-reactive solvent, and 200 g of ethyl acetate was used (monomer:solvent=50:50, MMA:EGDMA=50:50, ethyl acetate alone was used, viscosity of oil phase was 0.65 mPa·s). A surface photograph (3000 times) and a cross-sectional photograph (3000 times) of the obtained particles are shown in FIG. 3. It was confirmed that the hollow particles did not have a clear shell and were porous particles. The volume average particle size was 10.2 μm.
(比較例3:実施例2より複雑に連結した内部構造を有する中空粒子)
ビニル系単官能単量体としてメチルメタクリレート(MMA)を100g、ビニル系架橋性単量体としてのエチレングリコールジメタクリレート(EGDMA)を100g、非反応性溶剤としてのシクロヘキサンを120g及び酢酸エチルを80g使用したこと以外は、実施例1と同様にして粒子を得た(単量体:溶剤=50:50,MMA:EGDMA=50:50,CH:EA=60:40,油相の粘度0.68mPa・s)。得られた粒子表面写真(3000倍)及び断面写真(3000倍)の断面写真を図3に示す。中空粒子が、シェル内壁に複数の突起を有し、シェル内壁の複数の突起が、互いに連結した構造を備えることが確認できた。体積平均粒子径は12.1μmであった。突起の平均幅は0.23μmであり、W/Vは0.019であった。
上記実施例及び比較例の粒子の製造用原料及びその使用量(g)を表1にまとめて記載する。
(Comparative Example 3: Hollow particles having a more complicated internal structure than Example 2)
Particles were obtained in the same manner as in Example 1, except that 100 g of methyl methacrylate (MMA) was used as a vinyl monofunctional monomer, 100 g of ethylene glycol dimethacrylate (EGDMA) was used as a vinyl crosslinkable monomer, and 120 g of cyclohexane and 80 g of ethyl acetate were used as non-reactive solvents (monomer:solvent=50:50, MMA:EGDMA=50:50, CH:EA=60:40, viscosity of oil phase 0.68 mPa·s). A surface photograph (3000 times) and a cross-sectional photograph (3000 times) of the obtained particle are shown in FIG. 3. It was confirmed that the hollow particles had a plurality of protrusions on the inner wall of the shell, and that the plurality of protrusions on the inner wall of the shell had a structure in which they were connected to each other. The volume average particle size was 12.1 μm. The average width of the protrusions was 0.23 μm, and W/V was 0.019.
The raw materials used in the production of the particles in the above Examples and Comparative Examples and the amounts (g) used are summarized in Table 1.
(紫外可視近赤外光の反射特性評価)
市販の水性塗料(アサヒペン社製 商品名;水性多用途カラー クリア)10gに対し、実施例及び比較例から得られた粒子をそれぞれ2.5g加え、遊星撹拌脱泡機(KURABO社製、マゼルスターKK-250)を用いて脱泡撹拌し、評価用塗料を作製した。
評価用塗料を隠蔽率試験紙の黒側にウエット厚250μmに設定したアプリケーターにて塗工した後、室温下で十分に乾燥させ、光反射性評価用サンプル板を得た。サンプル板の紫外光、可視光、及び近赤外光に対する反射率を以下の点順で評価した。
反射率の測定装置として島津製作所社製の紫外可視近赤外分光光度計(UV-3600Plus)を使用し、サンプル板における塗工面の紫外光から近赤外光(波長300~2500nm)の反射特性を反射率(%)として測定した。なお、測定は60mmΦ積分球を用い、硫酸バリウムを標準白板に使用して行った。
なお、上記測定は、実施例及び比較例の粒子について行った。得られた結果を図4に示す。また、粒子無添加の場合も図4に示す。更に、波長1500nmでの反射率を表2に示す。
(Evaluation of UV, visible and near infrared light reflection characteristics)
To 10 g of a commercially available water-based paint (trade name: Water-based Multi-Purpose Color Clear, manufactured by Asahipen Co., Ltd.), 2.5 g of the particles obtained in each of the Examples and Comparative Examples were added, and the mixture was defoamed and stirred using a planetary mixing defoamer (MAZERSTAR KK-250, manufactured by KURABO Corporation) to prepare a paint for evaluation.
The paint for evaluation was applied to the black side of the hiding power test paper with an applicator set to a wet thickness of 250 μm, and then thoroughly dried at room temperature to obtain a sample plate for evaluating light reflectivity. The reflectance of the sample plate to ultraviolet light, visible light, and near infrared light was evaluated in the following order of points.
The reflectance was measured using a Shimadzu UV-3600Plus ultraviolet-visible near-infrared spectrophotometer, and the reflectance characteristics of the coated surface of the sample plate from ultraviolet light to near-infrared light (wavelength 300 to 2500 nm) were measured as reflectance (%). The measurements were performed using a 60 mmΦ integrating sphere and barium sulfate as a standard white plate.
The above measurements were carried out for the particles of the examples and the comparative examples. The results are shown in Figure 4. The results for the case where no particles were added are also shown in Figure 4. Furthermore, the reflectance at a wavelength of 1500 nm is shown in Table 2.
図4及び表2から、実施例の中空粒子は、紫外光から近赤外光のほぼ全ての波長において、比較例の粒子より、高い反射率を有することがわかる。特に、500~2500nmの波長領域において、高い反射率を有することがわかる。これにより実施例の中空粒子は、可視光及び近赤外光を反射する性質を有しており、塗料に対して高い可視光~近赤外線の光反射性能を付与していることが確認できる。
また、実施例の中空粒子は、比較例2のシェルを有さない多孔質粒子に比べ、塗料に対して高い可視光~近赤外線の光反射性能を付与していることが確認できる。
更に、実施例の粒子は、シェル内壁の複数の突起の平均幅(W)と中空粒子の体積平均粒子径(V)から算出されるW/Vが0.02未満となった比較例3の粒子に比べ、塗料に対して高い可視光~近赤外線の光反射性能を付与していることが確認できる。
4 and Table 2, it can be seen that the hollow particles of the examples have a higher reflectance than the particles of the comparative examples in almost all wavelengths from ultraviolet light to near infrared light. In particular, it can be seen that they have a high reflectance in the wavelength range of 500 to 2500 nm. This confirms that the hollow particles of the examples have the property of reflecting visible light and near infrared light, and impart high light reflecting performance from visible light to near infrared light to the paint.
It can also be confirmed that the hollow particles of the Examples impart higher light reflectance from visible light to near infrared light to the paint than the porous particles of Comparative Example 2 that do not have a shell.
Furthermore, it can be confirmed that the particles of the examples impart high light reflecting performance from visible light to near infrared light to the paint, compared to the particles of Comparative Example 3, in which the W/V ratio calculated from the average width (W) of the multiple protrusions on the inner wall of the shell and the volume average particle diameter (V) of the hollow particles was less than 0.02.
(塗料組成物製造例1)
実施例1で得られた中空粒子2重量部と、市販のアクリル系水性つやあり塗料(カンぺパピオ社製、商品名スーパーヒット)20重量部とを、撹拌脱泡装置を用いて、3分間混合し、1分間脱泡することによって、塗料組成物を得た。
得られた塗料組成物を、クリアランス75μmのブレードをセットした塗工装置を用いてABS樹脂(アクリロニトリル-ブタジエン-スチレン樹脂)板上に塗布した後、乾燥することによって塗膜を得た。
(Paint composition production example 1)
A coating composition was obtained by mixing 2 parts by weight of the hollow particles obtained in Example 1 and 20 parts by weight of a commercially available acrylic water-based glossy coating material (manufactured by Campe Papio, product name Super Hit) for 3 minutes using a stirring and defoaming device and defoaming for 1 minute.
The resulting coating composition was applied onto an ABS resin (acrylonitrile-butadiene-styrene resin) plate using a coating device equipped with a blade with a clearance of 75 μm, and then dried to obtain a coating film.
(光拡散性組成物及び光拡散フィルム製造例1)
実施例1で得られた中空粒子7.5重量部と、アクリル樹脂(DIC社製、製品名アクリディックA811)30重量部、架橋剤(DIC社製、製品名VM-D)10重量部、溶剤として酢酸ブチル50重量部とを撹拌脱泡装置を用いて、3分間混合し、1分間脱泡することによって、光拡散性組成物を得た。
得られた光拡散性組成物を、クリアランス50μmのブレードをセットした塗工装置を用いて、厚さ125μmのPETフィルム上に塗布した後、70℃で10分乾燥することによって光拡散フィルムを得た。
(Light-diffusing composition and light-diffusing film manufacturing example 1)
7.5 parts by weight of the hollow particles obtained in Example 1, 30 parts by weight of an acrylic resin (manufactured by DIC Corporation, product name ACRYDIC A811), 10 parts by weight of a crosslinking agent (manufactured by DIC Corporation, product name VM-D), and 50 parts by weight of butyl acetate as a solvent were mixed for 3 minutes using a stirring and defoaming device and defoamed for 1 minute to obtain a light diffusing composition.
The obtained light diffusing composition was applied onto a PET film having a thickness of 125 μm using a coating device equipped with a blade having a clearance of 50 μm, and then dried at 70° C. for 10 minutes to obtain a light diffusing film.
(化粧料の処方例)
(配合例1)
パウダーファンデーションの製造
・配合量
実施例1で得られた中空粒子 10.0重量部
赤色酸化鉄 3.0重量部
黄色酸化鉄 2.5重量部
黒色酸化鉄 0.5重量部
酸化チタン 10.0重量部
マイカ 20.0重量部
タルク 44.0重量部
流動パラフィン 5.0重量部
ミリスチン酸オクチルドデシル 2.5重量部
ワセリン 2.5重量部
防腐剤 適量
香料 適量
・製造法
中空粒子、赤色酸化鉄、黄色酸化鉄、黒色酸化鉄、酸化チタン、マイカ、タルクをヘンシェルミキサーで混合し、これに流動パラフィン、ミリスチン酸オクチルドデシル、ワセリン及び防腐剤を混合溶解したものを加えて均一に混合する。これに、香料を加えて混合した後、粉砕して篩いに通す。これを、金皿に圧縮成形してパウダーファンデーションを得る。
(Cosmetic formulation examples)
(Formulation Example 1)
Preparation and blending amount of powder foundation Hollow particles obtained in Example 1 10.0 parts by weight Red iron oxide 3.0 parts by weight Yellow iron oxide 2.5 parts by weight Black iron oxide 0.5 parts by weight Titanium oxide 10.0 parts by weight Mica 20.0 parts by weight Talc 44.0 parts by weight Liquid paraffin 5.0 parts by weight Octyldodecyl myristate 2.5 parts by weight Vaseline 2.5 parts by weight Preservative Appropriate amount Fragrance Appropriate amount Preparation method Hollow particles, red iron oxide, yellow iron oxide, black iron oxide, titanium oxide, mica, and talc are mixed in a Henschel mixer, and a mixture of liquid paraffin, octyldodecyl myristate, vaseline, and preservative is added and mixed uniformly. Fragrance is added and mixed, then crushed and passed through a sieve. This is compression molded into a metal plate to obtain a powder foundation.
(配合例2)
化粧乳液の製造
・配合量
実施例1で得られた中空粒子 10.0重量部
ステアリン酸 2.5重量部
セチルアルコール 1.5重量部
ワセリン 5.0重量部
流動パラフィン 10.0重量部
ポリエチレン(10モル)モノオレイン酸エステル 2.0重量部
ポリエチレングリコール1500 3.0重量部
トリエタノールアミン 1.0重量部
精製水 64.5重量部
香料 0.5重量部
防腐剤 適量・製造法
まず、ステアリン酸、セチルアルコール、ワセリン、流動パラフィン、ポリエチレンモノオレイン酸エステルを加熱溶解して、ここへ中空粒子を添加・混合し、70℃に保温する(油相)。また、精製水にポリエチレングリコール、トリエタノールアミンを加え、加熱溶解し、70℃に保温する(水相)。水相に油相を加え、予備乳化を行い、その後ホモジナイザーで均一に乳化し、乳化後かき混ぜながら30℃まで冷却させることで化粧乳液を得る。
(Formulation Example 2)
Preparation and blending amount of cosmetic emulsion Hollow particles obtained in Example 1 10.0 parts by weight Stearic acid 2.5 parts by weight Cetyl alcohol 1.5 parts by weight Vaseline 5.0 parts by weight Liquid paraffin 10.0 parts by weight Polyethylene (10 moles) monooleate 2.0 parts by weight Polyethylene glycol 1500 3.0 parts by weight Triethanolamine 1.0 parts by weight Purified water 64.5 parts by weight Fragrance 0.5 parts by weight Preservative Appropriate amount and preparation method First, stearic acid, cetyl alcohol, vaseline, liquid paraffin, and polyethylene monooleate are heated and dissolved, and hollow particles are added and mixed thereto, and the mixture is kept at 70°C (oil phase). Polyethylene glycol and triethanolamine are added to purified water, heated and dissolved, and the mixture is kept at 70°C (water phase). The oil phase is added to the water phase, and pre-emulsified, then uniformly emulsified using a homogenizer. After emulsification, the mixture is cooled to 30° C. while stirring to obtain a cosmetic emulsion.
Claims (6)
前記中空粒子が、0.02~0.5のW/V(Wは、複数の突起の平均幅を、Vは、中空粒子の体積平均粒子径を意味する)を有することを特徴とする中空粒子。 A hollow particle having a non-porous shell and a space defined by the shell, the shell having a plurality of protrusions on an inner wall thereof, the plurality of protrusions being connected to each other,
The hollow particles have a W/V ratio of 0.02 to 0.5 (W is the average width of a plurality of protrusions, and V is the volume average particle diameter of the hollow particles).
ビニル系単官能単量体と、ビニル系架橋性単量体と、非反応性溶剤と、重合開始剤とを含む混合物を、分散助剤の存在下、懸濁安定剤を含む水系媒体中で重合させる工程を含むことを特徴とする中空粒子の製造方法。 A method for producing hollow particles according to any one of claims 1 to 5,
A method for producing hollow particles, comprising a step of polymerizing a mixture containing a vinyl-based monofunctional monomer, a vinyl-based crosslinkable monomer, a non-reactive solvent, and a polymerization initiator in an aqueous medium containing a suspension stabilizer in the presence of a dispersion aid.
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