JP2024035066A - Liquid antiadhesive composition for unvulcanized rubber, water-diluted liquid antiadhesive composition solution for unvulcanized rubber, and unvulcanized rubber - Google Patents
Liquid antiadhesive composition for unvulcanized rubber, water-diluted liquid antiadhesive composition solution for unvulcanized rubber, and unvulcanized rubber Download PDFInfo
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- JP2024035066A JP2024035066A JP2023091359A JP2023091359A JP2024035066A JP 2024035066 A JP2024035066 A JP 2024035066A JP 2023091359 A JP2023091359 A JP 2023091359A JP 2023091359 A JP2023091359 A JP 2023091359A JP 2024035066 A JP2024035066 A JP 2024035066A
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- unvulcanized rubber
- water
- mass
- liquid
- adhesive composition
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- 230000000181 anti-adherent effect Effects 0.000 title claims abstract description 147
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- 235000015278 beef Nutrition 0.000 description 1
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- RXPKHKBYUIHIGL-UHFFFAOYSA-L calcium;12-hydroxyoctadecanoate Chemical compound [Ca+2].CCCCCCC(O)CCCCCCCCCCC([O-])=O.CCCCCCC(O)CCCCCCCCCCC([O-])=O RXPKHKBYUIHIGL-UHFFFAOYSA-L 0.000 description 1
- FKYAWWVVKRUUFY-UHFFFAOYSA-L calcium;decanoate Chemical compound [Ca+2].CCCCCCCCCC([O-])=O.CCCCCCCCCC([O-])=O FKYAWWVVKRUUFY-UHFFFAOYSA-L 0.000 description 1
- SMBKCSPGKDEPFO-UHFFFAOYSA-L calcium;docosanoate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCCCC([O-])=O SMBKCSPGKDEPFO-UHFFFAOYSA-L 0.000 description 1
- HRBZRZSCMANEHQ-UHFFFAOYSA-L calcium;hexadecanoate Chemical compound [Ca+2].CCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O HRBZRZSCMANEHQ-UHFFFAOYSA-L 0.000 description 1
- ZCZLQYAECBEUBH-UHFFFAOYSA-L calcium;octadec-9-enoate Chemical compound [Ca+2].CCCCCCCCC=CCCCCCCCC([O-])=O.CCCCCCCCC=CCCCCCCCC([O-])=O ZCZLQYAECBEUBH-UHFFFAOYSA-L 0.000 description 1
- NDWWLJQHOLSEHX-UHFFFAOYSA-L calcium;octanoate Chemical compound [Ca+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O NDWWLJQHOLSEHX-UHFFFAOYSA-L 0.000 description 1
- LSFBQOPXRBJSSI-UHFFFAOYSA-L calcium;tetradecanoate Chemical compound [Ca+2].CCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCC([O-])=O LSFBQOPXRBJSSI-UHFFFAOYSA-L 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 235000010418 carrageenan Nutrition 0.000 description 1
- 239000000679 carrageenan Substances 0.000 description 1
- 229920001525 carrageenan Polymers 0.000 description 1
- 229940113118 carrageenan Drugs 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- KYZQKJZPHLFERP-UHFFFAOYSA-N dioctadecyl butanedioate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC(=O)OCCCCCCCCCCCCCCCCCC KYZQKJZPHLFERP-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 229960000878 docusate sodium Drugs 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 235000019414 erythritol Nutrition 0.000 description 1
- UNXHWFMMPAWVPI-ZXZARUISSA-N erythritol Chemical compound OC[C@H](O)[C@H](O)CO UNXHWFMMPAWVPI-ZXZARUISSA-N 0.000 description 1
- 229940009714 erythritol Drugs 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 230000035553 feeding performance Effects 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- MGIYRDNGCNKGJU-UHFFFAOYSA-N isothiazolinone Chemical compound O=C1C=CSN1 MGIYRDNGCNKGJU-UHFFFAOYSA-N 0.000 description 1
- 235000010494 karaya gum Nutrition 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- FPLIHVCWSXLMPX-UHFFFAOYSA-M lithium 12-hydroxystearate Chemical compound [Li+].CCCCCCC(O)CCCCCCCCCCC([O-])=O FPLIHVCWSXLMPX-UHFFFAOYSA-M 0.000 description 1
- HGPXWXLYXNVULB-UHFFFAOYSA-M lithium stearate Chemical compound [Li+].CCCCCCCCCCCCCCCCCC([O-])=O HGPXWXLYXNVULB-UHFFFAOYSA-M 0.000 description 1
- POYDCAKGHSRECA-UHFFFAOYSA-M lithium;decanoate Chemical compound [Li+].CCCCCCCCCC([O-])=O POYDCAKGHSRECA-UHFFFAOYSA-M 0.000 description 1
- SDIIFPDBZMCCLQ-UHFFFAOYSA-M lithium;docosanoate Chemical compound [Li+].CCCCCCCCCCCCCCCCCCCCCC([O-])=O SDIIFPDBZMCCLQ-UHFFFAOYSA-M 0.000 description 1
- AZEPWULHRMVZQR-UHFFFAOYSA-M lithium;dodecanoate Chemical compound [Li+].CCCCCCCCCCCC([O-])=O AZEPWULHRMVZQR-UHFFFAOYSA-M 0.000 description 1
- BZMIKKVSCNHEFL-UHFFFAOYSA-M lithium;hexadecanoate Chemical compound [Li+].CCCCCCCCCCCCCCCC([O-])=O BZMIKKVSCNHEFL-UHFFFAOYSA-M 0.000 description 1
- FSWZDJUNHJMBSQ-UHFFFAOYSA-N lithium;octadecanoic acid Chemical compound [Li].CCCCCCCCCCCCCCCCCC(O)=O FSWZDJUNHJMBSQ-UHFFFAOYSA-N 0.000 description 1
- BTAUEIDLAAYHSL-UHFFFAOYSA-M lithium;octanoate Chemical compound [Li+].CCCCCCCC([O-])=O BTAUEIDLAAYHSL-UHFFFAOYSA-M 0.000 description 1
- KJSPVJJOPONRTK-UHFFFAOYSA-M lithium;tetradecanoate Chemical compound [Li+].CCCCCCCCCCCCCC([O-])=O KJSPVJJOPONRTK-UHFFFAOYSA-M 0.000 description 1
- 235000010420 locust bean gum Nutrition 0.000 description 1
- 239000000711 locust bean gum Substances 0.000 description 1
- 229940105112 magnesium myristate Drugs 0.000 description 1
- 229940063002 magnesium palmitate Drugs 0.000 description 1
- WWRYOAYBSQIWNU-UHFFFAOYSA-L magnesium;decanoate Chemical compound [Mg+2].CCCCCCCCCC([O-])=O.CCCCCCCCCC([O-])=O WWRYOAYBSQIWNU-UHFFFAOYSA-L 0.000 description 1
- OBQVOBQZMOXRAL-UHFFFAOYSA-L magnesium;docosanoate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCCCC([O-])=O OBQVOBQZMOXRAL-UHFFFAOYSA-L 0.000 description 1
- BJZBHTNKDCBDNQ-UHFFFAOYSA-L magnesium;dodecanoate Chemical compound [Mg+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O BJZBHTNKDCBDNQ-UHFFFAOYSA-L 0.000 description 1
- ABSWXCXMXIZDSN-UHFFFAOYSA-L magnesium;hexadecanoate Chemical compound [Mg+2].CCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O ABSWXCXMXIZDSN-UHFFFAOYSA-L 0.000 description 1
- HPBJPFJVNDHMEG-UHFFFAOYSA-L magnesium;octanoate Chemical compound [Mg+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O HPBJPFJVNDHMEG-UHFFFAOYSA-L 0.000 description 1
- DMRBHZWQMKSQGR-UHFFFAOYSA-L magnesium;tetradecanoate Chemical compound [Mg+2].CCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCC([O-])=O DMRBHZWQMKSQGR-UHFFFAOYSA-L 0.000 description 1
- 235000010449 maltitol Nutrition 0.000 description 1
- 239000000845 maltitol Substances 0.000 description 1
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 description 1
- 229940035436 maltitol Drugs 0.000 description 1
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- AXLHVTKGDPVANO-UHFFFAOYSA-N methyl 2-amino-3-[(2-methylpropan-2-yl)oxycarbonylamino]propanoate Chemical compound COC(=O)C(N)CNC(=O)OC(C)(C)C AXLHVTKGDPVANO-UHFFFAOYSA-N 0.000 description 1
- BEGLCMHJXHIJLR-UHFFFAOYSA-N methylisothiazolinone Chemical compound CN1SC=CC1=O BEGLCMHJXHIJLR-UHFFFAOYSA-N 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- JACMPVXHEARCBO-UHFFFAOYSA-N n-pentylpentan-1-amine Chemical compound CCCCCNCCCCC JACMPVXHEARCBO-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- JPMIIZHYYWMHDT-UHFFFAOYSA-N octhilinone Chemical compound CCCCCCCCN1SC=CC1=O JPMIIZHYYWMHDT-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- WCVRQHFDJLLWFE-UHFFFAOYSA-N pentane-1,2-diol Chemical compound CCCC(O)CO WCVRQHFDJLLWFE-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 150000004804 polysaccharides Chemical class 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- WHMDPDGBKYUEMW-UHFFFAOYSA-N pyridine-2-thiol Chemical compound SC1=CC=CC=N1 WHMDPDGBKYUEMW-UHFFFAOYSA-N 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000010057 rubber processing Methods 0.000 description 1
- 238000010092 rubber production Methods 0.000 description 1
- 235000003441 saturated fatty acids Nutrition 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 239000008159 sesame oil Substances 0.000 description 1
- 235000011803 sesame oil Nutrition 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- RPACBEVZENYWOL-XFULWGLBSA-M sodium;(2r)-2-[6-(4-chlorophenoxy)hexyl]oxirane-2-carboxylate Chemical compound [Na+].C=1C=C(Cl)C=CC=1OCCCCCC[C@]1(C(=O)[O-])CO1 RPACBEVZENYWOL-XFULWGLBSA-M 0.000 description 1
- 239000002195 soluble material Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 229960002920 sorbitol Drugs 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 229960004793 sucrose Drugs 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 235000010491 tara gum Nutrition 0.000 description 1
- 239000000213 tara gum Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 1
- WTLBZVNBAKMVDP-UHFFFAOYSA-N tris(2-butoxyethyl) phosphate Chemical compound CCCCOCCOP(=O)(OCCOCCCC)OCCOCCCC WTLBZVNBAKMVDP-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 239000004846 water-soluble epoxy resin Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- 229940098697 zinc laurate Drugs 0.000 description 1
- 229940105125 zinc myristate Drugs 0.000 description 1
- 229940012185 zinc palmitate Drugs 0.000 description 1
- LPEBYPDZMWMCLZ-CVBJKYQLSA-L zinc;(z)-octadec-9-enoate Chemical compound [Zn+2].CCCCCCCC\C=C/CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O LPEBYPDZMWMCLZ-CVBJKYQLSA-L 0.000 description 1
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 1
- FRZSCIVUSFMNBX-UHFFFAOYSA-L zinc;12-hydroxyoctadecanoate Chemical compound [Zn+2].CCCCCCC(O)CCCCCCCCCCC([O-])=O.CCCCCCC(O)CCCCCCCCCCC([O-])=O FRZSCIVUSFMNBX-UHFFFAOYSA-L 0.000 description 1
- NVKSAUAQUPYOPO-UHFFFAOYSA-L zinc;decanoate Chemical compound [Zn+2].CCCCCCCCCC([O-])=O.CCCCCCCCCC([O-])=O NVKSAUAQUPYOPO-UHFFFAOYSA-L 0.000 description 1
- IJQXGKBNDNQWAT-UHFFFAOYSA-L zinc;docosanoate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCCCC([O-])=O IJQXGKBNDNQWAT-UHFFFAOYSA-L 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- GJAPSKMAVXDBIU-UHFFFAOYSA-L zinc;hexadecanoate Chemical compound [Zn+2].CCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O GJAPSKMAVXDBIU-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- GBFLQPIIIRJQLU-UHFFFAOYSA-L zinc;tetradecanoate Chemical compound [Zn+2].CCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCC([O-])=O GBFLQPIIIRJQLU-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、未加硫ゴム用液状防着剤組成物、未加硫ゴム用液状防着剤組成物水希釈液、および未加硫ゴムに関する。 The present invention relates to a liquid anti-adhesive composition for unvulcanized rubber, a water dilution of the liquid anti-adhesive composition for unvulcanized rubber, and an unvulcanized rubber.
ゴムの生産加工の現場においては、ゴム(例えば、未加硫ゴム)の密着防止目的で、ゴムの表面に防着剤を付着させることが行われる。 BACKGROUND ART At rubber production and processing sites, an anti-adhesive agent is applied to the surface of rubber in order to prevent the adhesion of rubber (for example, unvulcanized rubber).
ゴム用防着剤としては、無機粉末を主成分とするゴム用防着剤が広く用いられている。これらは、一般に、水希釈液の形態にしてからゴム表面に付着させて用いることができる(特許文献1~2)。また、無機粉末に由来する粉塵を低減するために、水溶性高分子等を使用した防着剤も、種々提案されている。例えば、特許文献3および4では、水溶性高分子(アルギン酸ナトリウム、CMC、ポリアクリル酸ナトリウム、PVA等)、水溶性多糖類(キサンタンガム)等を配合して防着剤水希釈液の粘度を上昇させ、ゴム表面への防着剤の付着性を向上させている。 As anti-adhesive agents for rubber, anti-adhesive agents for rubber whose main component is inorganic powder are widely used. These can generally be used in the form of a water-diluted liquid and then attached to the rubber surface (Patent Documents 1 and 2). In addition, various anti-adhesive agents using water-soluble polymers and the like have been proposed in order to reduce dust derived from inorganic powders. For example, in Patent Documents 3 and 4, water-soluble polymers (sodium alginate, CMC, sodium polyacrylate, PVA, etc.), water-soluble polysaccharides (xanthan gum), etc. are blended to increase the viscosity of the water-diluted anti-adhesive agent. This improves the adhesion of the anti-adhesion agent to the rubber surface.
防着剤の付着性を向上させるためには、未加硫ゴム用液状防着剤組成物の粘度を上げることが有効である。一方で、粘度が高くなりすぎると、未加硫ゴム用液状防着剤組成物の流動性が低下する等の理由により、送液性(ハンドリング性)に影響が出るおそれがある。 In order to improve the adhesion of the anti-adhesive agent, it is effective to increase the viscosity of the liquid anti-adhesive composition for unvulcanized rubber. On the other hand, if the viscosity becomes too high, the fluidity of the liquid anti-adhesive composition for unvulcanized rubber may decrease, which may affect the liquid transportability (handling properties).
また、未加硫ゴム用液状防着剤組成物の粘度を下げるために水溶性高分子を減量した場合、未加硫ゴム用液状防着剤組成物の安定性が低下するおそれがある。 Moreover, when the water-soluble polymer is reduced in order to lower the viscosity of the liquid anti-adhesive composition for unvulcanized rubber, the stability of the liquid anti-adhesive composition for unvulcanized rubber may decrease.
このように、これまでの水溶性高分子と有機粒子のような滑剤とを使用した組成物では、防着性を維持しつつ、送液性と安定性とを両立することが難しかった。 As described above, with conventional compositions using water-soluble polymers and lubricants such as organic particles, it has been difficult to achieve both liquid delivery performance and stability while maintaining anti-adhesion properties.
そこで、本発明は、防着性に優れ、かつ、送液性と安定性とのバランスが優れる未加硫ゴム用液状防着剤組成物、未加硫ゴム用液状防着剤組成物水希釈液、および未加硫ゴムを提供することを目的とする。 Therefore, the present invention provides a liquid anti-adhesive composition for unvulcanized rubber that has excellent anti-adhesive properties and an excellent balance between liquid transferability and stability, and a liquid anti-adhesive composition for unvulcanized rubber that can be diluted with water. The purpose is to provide liquid and unvulcanized rubber.
前記目的を達成するために、本発明の未加硫ゴム用液状防着剤組成物は、
下記成分(A)~(D)および水を含み、
下記成分(A)と下記成分(D)との質量比(A)/(D)が5~500であることを特徴とする。
(A)成分(D)以外の水溶性高分子
(B)金属石鹸
(C)界面活性剤
(D)20℃における2質量%水溶液のチクソトロピーインデックス(2rpm/20rpm)が、4.0以上である水溶性高分子から選ばれる1種以上の化合物
In order to achieve the above object, the liquid anti-adhesive composition for unvulcanized rubber of the present invention includes:
Contains the following components (A) to (D) and water,
It is characterized in that the mass ratio (A)/(D) of the following component (A) and the following component (D) is 5 to 500.
(A) Water-soluble polymer other than component (D) (B) Metal soap (C) Surfactant (D) The thixotropy index (2 rpm/20 rpm) of a 2% by mass aqueous solution at 20°C is 4.0 or more. One or more compounds selected from water-soluble polymers
本発明の未加硫ゴム用液状防着剤組成物水希釈液は、本発明の未加硫ゴム用液状防着剤組成物と、水と、を含むことを特徴とする。 The water-diluted liquid anti-adhesive composition for unvulcanized rubber of the present invention is characterized by containing the liquid anti-adhesive composition for unvulcanized rubber of the present invention and water.
本発明の未加硫ゴムは、本発明の未加硫ゴム用液状防着剤組成物における前記成分(A)~(D)が表面に付着していることを特徴とする。 The unvulcanized rubber of the present invention is characterized in that the components (A) to (D) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention are attached to the surface.
本発明によれば、防着性に優れ、かつ、送液性と安定性とのバランスが優れる未加硫ゴム用液状防着剤組成物、未加硫ゴム用液状防着剤組成物水希釈液、および未加硫ゴムを提供することができる。 According to the present invention, there is provided a liquid anti-adhesive composition for unvulcanized rubber which has excellent anti-adhesive properties and an excellent balance between liquid transferability and stability, and a liquid anti-adhesive composition for unvulcanized rubber which is diluted with water. liquid, and unvulcanized rubber.
以下、本発明について、例を挙げてさらに具体的に説明する。ただし、本発明は、以下の説明により限定されない。 Hereinafter, the present invention will be explained in more detail by giving examples. However, the present invention is not limited by the following explanation.
本発明の未加硫ゴム用液状防着剤組成物は、例えば、水以外の成分の全質量100質量%に対し、前記成分(A)を20質量%以上、前記成分(B)を20~60質量%、前記成分(C)を10~25質量%、および、前記成分(D)を0.01~10質量%含んでいてもよい。これにより、例えば、優れた防着性および送液性と安定性とのバランスに加えて、抑泡性とコストとのバランスにも優れた未加硫ゴム用液状防着剤となる。 The liquid anti-adhesive composition for unvulcanized rubber of the present invention may contain, for example, 20% by mass or more of the component (A) and 20 to 20% of the component (B) based on 100% by mass of the total components other than water. 60% by mass, 10 to 25% by mass of the component (C), and 0.01 to 10% by mass of the component (D). This results in, for example, a liquid anti-adhesive agent for unvulcanized rubber that has an excellent balance between anti-adhesive properties, liquid transportability, and stability, as well as an excellent balance between anti-foaming properties and cost.
本発明の未加硫ゴム用液状防着剤組成物は、例えば、前記成分(A)と前記成分(B)との質量比(A)/(B)が0.2~4.0の範囲であってもよい。これにより、例えば、優れた防着性および送液性と安定性とのバランスに加えて、飛散性とのバランスにも優れた未加硫ゴム用液状防着剤となる。 In the liquid anti-adhesive composition for unvulcanized rubber of the present invention, for example, the mass ratio (A)/(B) of the component (A) and the component (B) is in the range of 0.2 to 4.0. It may be. This results in, for example, a liquid anti-adhesive agent for unvulcanized rubber that has an excellent balance between anti-adhesive properties, liquid transportability, and stability, as well as an excellent balance with scattering properties.
本発明の未加硫ゴムの防着処理方法は、例えば、本発明の未加硫ゴム用液状防着剤組成物における前記成分(A)~(D)を未加硫ゴム表面に付着させて防着処理する防着処理工程を含むことを特徴とする、未加硫ゴムの防着処理方法であってもよい。前記防着処理工程は、例えば、本発明の未加硫ゴム用液状防着剤組成物または本発明の未加硫ゴム用液状防着剤組成物水希釈液を前記未加硫ゴムの表面に付着させ、さらに水を揮発させることにより、前記未加硫ゴムの表面に本発明の未加硫ゴム用液状防着剤組成物における前記成分(A)~(D)を付着させる工程であってもよい。より具体的には、前記防着処理工程は、例えば、本発明の未加硫ゴム用液状防着剤組成物を未加硫ゴムの表面に付着させる未加硫ゴム用液状防着剤組成物付着工程と、前記未加硫ゴムの表面の前記未加硫ゴム用液状防着剤組成物を乾燥して、被膜を未加硫ゴムの表面に形成する乾燥工程とを有していてもよい。 The anti-adhesive treatment method for unvulcanized rubber of the present invention includes, for example, attaching the components (A) to (D) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention to the surface of unvulcanized rubber. It may be a method for anti-adhesion treatment of unvulcanized rubber, characterized by including an anti-adhesion treatment step of performing an anti-adhesion treatment. In the adhesion prevention treatment step, for example, the liquid adhesion prevention agent composition for unvulcanized rubber of the present invention or a water diluted solution of the liquid adhesion prevention agent composition for unvulcanized rubber of the present invention is applied to the surface of the unvulcanized rubber. A step of adhering the components (A) to (D) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention to the surface of the unvulcanized rubber by adhering and further volatilizing water, Good too. More specifically, the adhesion prevention treatment step includes, for example, preparing a liquid adhesion prevention agent composition for unvulcanized rubber in which the liquid adhesion prevention agent composition for unvulcanized rubber of the present invention is adhered to the surface of unvulcanized rubber. It may include an adhesion step and a drying step of drying the liquid anti-adhesive composition for unvulcanized rubber on the surface of the unvulcanized rubber to form a film on the surface of the unvulcanized rubber. .
以下、本発明の具体例について、さらに詳細に説明する。 Hereinafter, specific examples of the present invention will be explained in more detail.
[1.未加硫ゴム用液状防着剤組成物]
本発明の未加硫ゴム用液状防着剤組成物は、前述のとおり、
下記成分(A)~(D)および水を含み、
下記成分(A)と下記成分(D)との質量比(A)/(D)が5~500であることを特徴とする。
(A)成分(D)以外の水溶性高分子
(B)金属石鹸
(C)界面活性剤
(D)20℃における2質量%水溶液のチクソトロピーインデックス(2rpm/20rpm)が、4.0以上である水溶性高分子から選ばれる1種以上の化合物
[1. Liquid anti-adhesive composition for unvulcanized rubber]
As mentioned above, the liquid anti-adhesive composition for unvulcanized rubber of the present invention includes:
Contains the following components (A) to (D) and water,
It is characterized in that the mass ratio (A)/(D) of the following component (A) and the following component (D) is 5 to 500.
(A) Water-soluble polymer other than component (D) (B) Metal soap (C) Surfactant (D) The thixotropy index (2 rpm/20 rpm) of a 2% by mass aqueous solution at 20°C is 4.0 or more. One or more compounds selected from water-soluble polymers
本発明の未加硫ゴム用液状防着剤組成物は、前述の組成を有することにより、防着性に優れ、かつ、送液性と安定性とのバランスが優れる。 The liquid anti-adhesive composition for unvulcanized rubber of the present invention has excellent anti-adhesive properties and has an excellent balance between liquid transferability and stability by having the above-mentioned composition.
以下、本発明の未加硫ゴム用液状防着剤組成物の各成分について説明する。 Each component of the liquid anti-adhesive composition for unvulcanized rubber of the present invention will be explained below.
[1-1.成分(A):成分(D)以外の水溶性高分子]
前記成分(A)は、前述のとおり、前記成分(D)以外の水溶性高分子である。本発明の未加硫ゴム用液状防着剤組成物において、前記成分(A)すなわち前記成分(D)以外の水溶性高分子(以下「水溶性高分子(A)」という場合がある。)とは、水中に入れる、または水中に入れた後に加熱をすることで、本発明の未加硫ゴム用液状防着剤組成物中で分散または溶解することが可能な高分子化合物である。これにより、例えば、未加硫ゴムへの被覆効果が得られ、防着効果が得られる。このように、前記成分(A)は、例えば、皮膜化剤として働く。また、例えば、前記成分(A)と前記成分(B)との併用により、防着性を発揮する。
[1-1. Component (A): water-soluble polymer other than component (D)]
As described above, the component (A) is a water-soluble polymer other than the component (D). In the liquid anti-adhesive composition for unvulcanized rubber of the present invention, a water-soluble polymer other than the component (A), that is, the component (D) (hereinafter sometimes referred to as "water-soluble polymer (A)"). is a polymer compound that can be dispersed or dissolved in the liquid anti-adhesive composition for unvulcanized rubber of the present invention by putting it in water or heating it after putting it in water. As a result, for example, an effect of coating unvulcanized rubber can be obtained, and an anti-adhesion effect can be obtained. In this way, the component (A) acts, for example, as a film-forming agent. Further, for example, the combination of the component (A) and the component (B) exhibits adhesion prevention properties.
本発明の未加硫ゴム用液状防着剤組成物において、水溶性高分子(A)の含有率は、特に限定されないが、例えば、水以外の成分(固形分)の全質量に対し、下限が20質量%以上であってもよく、例えば、25質量%、30質量%以上、40質量%以上または50質量%以上でもよく、また、例えば、70質量%以下、60質量%以下、40質量%以下または35質量%以下であってもよい。水溶性高分子(A)の含有率が、水以外の成分の全質量に対し、20質量%以上であることにより、例えば、未加硫ゴムへの皮膜形成効果に優れる。また、本発明の未加硫ゴム用液状防着剤組成物は、水溶性高分子(A)の含有率が、水以外の成分の全質量に対し、70質量%以下であることにより、例えば、乾燥性に優れ、速く乾燥させることができる。 In the liquid anti-adhesive composition for unvulcanized rubber of the present invention, the content of the water-soluble polymer (A) is not particularly limited; may be 20% by mass or more, for example, 25% by mass, 30% by mass or more, 40% by mass or more, or 50% by mass or more, and for example, 70% by mass or less, 60% by mass or less, 40% by mass. % or less or 35% by mass or less. When the content of the water-soluble polymer (A) is 20% by mass or more based on the total mass of components other than water, the effect of forming a film on unvulcanized rubber is excellent, for example. Moreover, the liquid anti-adhesive composition for unvulcanized rubber of the present invention has a water-soluble polymer (A) content of 70% by mass or less based on the total mass of components other than water, so that, for example, , has excellent drying properties and can be dried quickly.
本発明の未加硫ゴム用液状防着剤組成物中における前記成分(A)の含有率(配合量)は、特に限定されないが、例えば、本発明の未加硫ゴム用液状防着剤組成物の全質量に対し1~20質量%、2~20質量%、3~20質量%、4~18質量%、または5~16質量%であってもよい。本発明の未加硫ゴム用液状防着剤組成物の粘度が上昇し過ぎてハンドリングが悪化することを防止するためには、前記成分(A)の含有率が、本発明の未加硫ゴム用液状防着剤組成物の全質量に対し20質量%以下であることが好ましい。 The content (amount) of the component (A) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention is not particularly limited, but, for example, the liquid anti-adhesive composition for unvulcanized rubber of the present invention It may be 1 to 20% by weight, 2 to 20% by weight, 3 to 20% by weight, 4 to 18% by weight, or 5 to 16% by weight based on the total weight of the product. In order to prevent the viscosity of the liquid anti-adhesive composition for unvulcanized rubber of the present invention from increasing too much and deteriorating handling, the content of the component (A) must be The amount is preferably 20% by mass or less based on the total mass of the liquid anti-adhesive composition.
水溶性高分子(A)は、例えば、水溶性高分子(A)の2質量%水溶液の25℃における粘度が3~300mPa・sとなる水溶性高分子であってもよい。前記2質量%水溶液の25℃における粘度が3mPa・s以上となる水溶性高分子であることにより、例えば、未加硫ゴムへの付着量向上という効果が得られる。前記2質量%水溶液の粘度が300mPa・s以下となる水溶性高分子であることにより、例えば、乾燥性に優れるという効果が得られる。前記2質量%水溶液の粘度は、例えば、10mPa・s以上または100mPa・s以上であってもよいし、200mPa・s以下または100mPa・s以下であってもよい。 The water-soluble polymer (A) may be, for example, a water-soluble polymer in which a 2% by mass aqueous solution of the water-soluble polymer (A) has a viscosity of 3 to 300 mPa·s at 25°C. By using a water-soluble polymer whose viscosity at 25° C. of the 2% by mass aqueous solution is 3 mPa·s or more, for example, the effect of improving the amount of adhesion to unvulcanized rubber can be obtained. By using a water-soluble polymer in which the viscosity of the 2% by mass aqueous solution is 300 mPa·s or less, for example, an effect of excellent drying properties can be obtained. The viscosity of the 2% by mass aqueous solution may be, for example, 10 mPa·s or more or 100 mPa·s or more, or 200 mPa·s or less or 100 mPa·s or less.
水溶性高分子(A)としては、特に限定されないが、例えば、25℃の水100gに対する溶解度の下限が1g以上、10g以上、または50g以上の高分子であってもよい。また、本発明において、「高分子」は、特に限定されないが、質量平均分子量の下限が、例えば、1000以上、5000以上、または1万以上であってもよく、質量平均分子量の上限は特に限定されないが、例えば、50万以下であってもよい。 The water-soluble polymer (A) is not particularly limited, but may be, for example, a polymer having a lower limit of solubility in 100 g of water at 25° C. of 1 g or more, 10 g or more, or 50 g or more. In addition, in the present invention, the "polymer" is not particularly limited, but the lower limit of the mass average molecular weight may be, for example, 1000 or more, 5000 or more, or 10,000 or more, and the upper limit of the mass average molecular weight is particularly limited. However, it may be, for example, 500,000 or less.
水溶性高分子(A)の種類は特に限定されず、また、1種類のみ用いても複数種類併用してもよい。水溶性高分子(A)は、例えば、合成水溶性高分子でもよいし、天然水溶性高分子でもよい。「合成水溶性高分子」は、例えば、天然に存在しない化学構造の高分子を人工的に合成したものでも、天然に存在する化学構造の高分子を人工的に合成したものでもよい。また、「天然水溶性高分子」は、例えば、天然に存在する化学構造の高分子を天然から抽出、生成等したものでもよい。合成水溶性高分子としては、特に限定されないが、例えば、カルボキシメチルセルロース(CMC)、ポリアクリル酸、ポリアクリル酸ナトリウム、ポリアクリルアミド、ポリビニルアルコール(PVA)、ポリビニルピロリドン、ポリエチレングリコール、ポリエチレンオキシド、メチルセルロース、ヒドロキシエチルセルロース、ヒドロキシエチルメチルセルロース、ヒドロキシプロピルメチルセルロース、水溶性ウレタン樹脂、水溶性メラミン樹脂、水溶性エポキシ樹脂、水溶性ブタジエン樹脂、水溶性フェノール樹脂等が挙げられる。天然水溶性高分子としては、特に限定されないが、例えば、タンパク質、ウェランガム、タマリンドガム、タマリンドシードガム、トラガントガム、アラビアガム、カラギーナン、ラムザンガム、サクシノグリカン、タラガム、カラヤガム、ペクチン、アルギン酸誘導体、セルロースエーテル類等が挙げられる。 The type of water-soluble polymer (A) is not particularly limited, and one type may be used alone or a plurality of types may be used in combination. The water-soluble polymer (A) may be, for example, a synthetic water-soluble polymer or a natural water-soluble polymer. The "synthetic water-soluble polymer" may be, for example, an artificially synthesized polymer with a chemical structure that does not exist in nature, or an artificially synthesized polymer with a naturally occurring chemical structure. Further, the "natural water-soluble polymer" may be, for example, a polymer with a chemical structure that exists in nature, extracted from nature, produced, etc. Examples of synthetic water-soluble polymers include, but are not limited to, carboxymethylcellulose (CMC), polyacrylic acid, sodium polyacrylate, polyacrylamide, polyvinyl alcohol (PVA), polyvinylpyrrolidone, polyethylene glycol, polyethylene oxide, methylcellulose, Examples include hydroxyethyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl methyl cellulose, water-soluble urethane resin, water-soluble melamine resin, water-soluble epoxy resin, water-soluble butadiene resin, and water-soluble phenol resin. Examples of natural water-soluble polymers include, but are not limited to, proteins, welan gum, tamarind gum, tamarind seed gum, gum tragacanth, gum arabic, carrageenan, rhamsan gum, succinoglycan, tara gum, gum karaya, pectin, alginic acid derivatives, and cellulose ether. etc.
前記成分(A)は、好ましくは、ポリビニルアルコール、CMC、ポリアクリル酸、ポリアクリル酸ナトリウム、メチルセルロース、ヒドロキシエチルセルロース、ヒドロキシエチルメチルセルロース、およびヒドロキシプロピルメチルセルロースからなる群から選択される少なくとも一つであり、さらに好ましくは、メチルセルロースおよびヒドロキシプロピルメチルセルロースの少なくとも一方である。本発明の未加硫ゴム用液状防着剤組成物の未加硫ゴムへの付着量向上の観点からは、前記成分(A)の粘度が低過ぎないことが好ましい。本発明の未加硫ゴム用液状防着剤組成物の乾燥性向上の観点からは、前記成分(A)の粘度が高過ぎないことが好ましい。なお、本発明において、未加硫ゴム用液状防着剤組成物の「付着量」は、未加硫ゴム用液状防着剤組成物における水以外の全成分の、未加硫ゴム表面に対する付着量をいう。 The component (A) is preferably at least one selected from the group consisting of polyvinyl alcohol, CMC, polyacrylic acid, sodium polyacrylate, methylcellulose, hydroxyethylcellulose, hydroxyethylmethylcellulose, and hydroxypropylmethylcellulose, More preferably, it is at least one of methylcellulose and hydroxypropylmethylcellulose. From the viewpoint of improving the adhesion amount of the liquid anti-adhesive composition for unvulcanized rubber of the present invention to unvulcanized rubber, it is preferable that the viscosity of the component (A) is not too low. From the viewpoint of improving the drying properties of the liquid anti-adhesive composition for unvulcanized rubber of the present invention, it is preferable that the viscosity of the component (A) is not too high. In the present invention, the "adhesion amount" of the liquid adhesion preventive composition for unvulcanized rubber refers to the adhesion of all components other than water in the liquid adhesion preventive composition for unvulcanized rubber to the surface of the unvulcanized rubber. Refers to quantity.
[1-2.成分(B):金属石鹸]
本発明の未加硫ゴム用液状防着剤組成物において、成分(B)は、前述のとおり、金属石鹸である。金属石鹸(B)は、例えば、高級脂肪酸またはその誘導体の金属塩のうち、ナトリウム塩およびカリウム塩以外の塩であり、例えば、前記金属塩のうちリチウム塩を除くアルカリ金属塩以外の塩である。金属石鹸(B)は滑剤であるとともに、前記成分(A)との分散がよくなると防着性が向上する。
[1-2. Component (B): Metal soap]
In the liquid anti-adhesive composition for unvulcanized rubber of the present invention, component (B) is a metal soap, as described above. The metal soap (B) is, for example, a metal salt of a higher fatty acid or a derivative thereof other than the sodium salt and potassium salt, and for example, among the metal salts, it is a salt other than the alkali metal salt except for the lithium salt. . The metal soap (B) is a lubricant, and when it is well dispersed with the component (A), the anti-adhesion properties are improved.
金属石鹸(B)は、前述のとおり、例えば、高級脂肪酸またはその誘導体の金属塩のうち、ナトリウム塩およびカリウム塩以外の塩であり、例えば、前記金属塩のうちリチウム塩を除くアルカリ金属塩以外の塩であり、例えば、カルシウム塩、マグネシウム塩、亜鉛塩、アルミニウム塩、リチウム塩、バリウム塩である。高級脂肪酸とは、例えば、炭素数8以上、12以上、14以上の脂肪酸であり、炭素数の上限値は、特に限定されないが、例えば、炭素数22以下、20以下、18以下である。高級脂肪酸の誘導体とは、例えば、1または複数の置換基で置換された高級脂肪酸でもよい。金属石鹸(B)の具体例としては、例えば、カプリル酸カルシウム、カプリル酸リチウム、カプリル酸亜鉛、カプリル酸マグネシウム、カプリン酸カルシウム、カプリン酸リチウム、カプリン酸亜鉛、カプリン酸マグネシウム、ラウリン酸カルシウム、ラウリン酸リチウム、ラウリン酸亜鉛、ラウリン酸マグネシウム、ラウリン酸アルミニウム、ミリスチン酸カルシウム、ミリスチン酸リチウム、ミリスチン酸亜鉛、ミリスチン酸マグネシウム、パルミチン酸カルシウム、パルミチン酸リチウム、パルミチン酸亜鉛、パルミチン酸マグネシウム、ステアリン酸カルシウム、ステアリン酸リチウム、ステアリン酸亜鉛、ステアリン酸マグネシウム、ステアリン酸アルミニウム、トリオクタデカン酸アルミニウム、ジオクタデカン酸アルミニウム、モノオクタデカン酸アルミニウム、オクタデカン酸カルシウム、オクタデカン酸リチウム、オクタデカン酸亜鉛、オクタデカン酸マグネシウム、オレイン酸カルシウム、オレイン酸リチウム、オレイン酸亜鉛、オレイン酸マグネシウム、ベヘン酸カルシウム、ベヘン酸リチウム、ベヘン酸亜鉛、ベヘン酸マグネシウム、12-ヒドロキシステアリン酸カルシウム、12-ヒドロキシステアリン酸リチウム、12-ヒドロキシステアリン酸亜鉛、12-ヒドロキシステアリン酸マグネシウム、14-オクタデカン酸カルシウム、14-オクタデカン酸リチウム、14-オクタデカン酸亜鉛、14-オクタデカン酸マグネシウム、8-オクタデカン酸カルシウム、8-オクタデカン酸リチウム、8-オクタデカン酸亜鉛、8-オクタデカン酸マグネシウム、6-オクタデカン酸カルシウム、6-オクタデカン酸リチウム、6-オクタデカン酸亜鉛、6-オクタデカン酸マグネシウム、ヤシ脂肪酸カルシウム、ヤシ脂肪酸リチウム、ヤシ脂肪酸亜鉛、ヤシ脂肪酸マグネシウム、パーム油脂肪酸カルシウム、パーム油脂肪酸リチウム、パーム油脂肪酸亜鉛、パーム油脂肪酸マグネシウム、パーム核油脂肪酸カルシウム、パーム核油脂肪酸リチウム、パーム核油脂肪酸亜鉛、パーム核油脂肪酸マグネシウム、牛脂脂肪酸カルシウム、牛脂脂肪酸リチウム、牛脂脂肪酸亜鉛、牛脂脂肪酸マグネシウム、ひまし油脂肪酸カルシウム、ひまし油脂肪酸リチウム、ひまし油脂肪酸亜鉛、ひまし油脂肪酸マグネシウム等が挙げられる。 As mentioned above, the metal soap (B) is, for example, a metal salt of a higher fatty acid or a derivative thereof other than a sodium salt or a potassium salt, and for example, a metal soap other than an alkali metal salt other than a lithium salt among the metal salts. Examples are calcium salts, magnesium salts, zinc salts, aluminum salts, lithium salts, and barium salts. The higher fatty acid is, for example, a fatty acid having 8 or more carbon atoms, 12 or more, or 14 or more carbon atoms, and the upper limit of the carbon number is not particularly limited, but is, for example, 22 or less, 20 or less, or 18 or less carbon atoms. The higher fatty acid derivative may be, for example, a higher fatty acid substituted with one or more substituents. Specific examples of the metal soap (B) include calcium caprylate, lithium caprylate, zinc caprylate, magnesium caprylate, calcium caprate, lithium caprate, zinc caprate, magnesium caprate, calcium laurate, and lithium laurate. , zinc laurate, magnesium laurate, aluminum laurate, calcium myristate, lithium myristate, zinc myristate, magnesium myristate, calcium palmitate, lithium palmitate, zinc palmitate, magnesium palmitate, calcium stearate, stearic acid Lithium, zinc stearate, magnesium stearate, aluminum stearate, aluminum triotadecanoate, aluminum dioctadecanoate, aluminum monooctadecanoate, calcium octadecanoate, lithium octadecanoate, zinc octadecanoate, magnesium octadecanoate, calcium oleate, olein Lithium acid, zinc oleate, magnesium oleate, calcium behenate, lithium behenate, zinc behenate, magnesium behenate, calcium 12-hydroxystearate, lithium 12-hydroxystearate, zinc 12-hydroxystearate, 12-hydroxy Magnesium stearate, calcium 14-octadecanoate, lithium 14-octadecanoate, zinc 14-octadecanoate, magnesium 14-octadecanoate, calcium 8-octadecanoate, lithium 8-octadecanoate, zinc 8-octadecanoate, 8-octadecanoic acid Magnesium, calcium 6-octadecanoate, lithium 6-octadecanoate, zinc 6-octadecanoate, magnesium 6-octadecanoate, calcium coconut fatty acid, lithium coconut fatty acid, zinc coconut fatty acid, magnesium coconut fatty acid, calcium palm oil fatty acid, palm oil fatty acid Lithium, zinc palm oil fatty acid, magnesium palm oil fatty acid, calcium palm kernel oil fatty acid, lithium palm kernel oil fatty acid, zinc palm kernel oil fatty acid, magnesium palm kernel oil fatty acid, calcium tallow fatty acid, lithium tallow fatty acid, zinc beef tallow fatty acid, tallow fatty acid Examples include magnesium, castor oil fatty acid calcium, castor oil fatty acid lithium, castor oil fatty acid zinc, and castor oil fatty acid magnesium.
金属石鹸(B)は、好ましくは、平均炭素鎖長が12~22の脂肪酸の2価金属塩であり、より好ましくは、炭素数が14~20、または16~18の高級脂肪酸の2価金属塩である。また、金属石鹸(B)は、好ましくは、カルシウム塩、マグネシウム塩、亜鉛塩である。脂肪酸は飽和脂肪酸でも不飽和脂肪酸でもよいが、飽和脂肪酸が好ましい。その中でも、ステアリン酸カルシウム、ステアリン酸マグネシウムおよびステアリン酸亜鉛が、流通量が多く低コストに入手しやすいという観点から好ましい。 The metal soap (B) is preferably a divalent metal salt of a fatty acid with an average carbon chain length of 12 to 22, more preferably a divalent metal salt of a higher fatty acid with an average carbon number of 14 to 20 or 16 to 18. It's salt. Moreover, the metal soap (B) is preferably a calcium salt, a magnesium salt, or a zinc salt. The fatty acids may be saturated or unsaturated, but saturated fatty acids are preferred. Among these, calcium stearate, magnesium stearate, and zinc stearate are preferred from the viewpoint of their large distribution volume and easy availability at low cost.
金属石鹸(B)の含有率(配合量)は、特に限定されないが、本発明の未加硫ゴム用液状防着剤組成物の全質量に対し、例えば、1~20質量%、2~20質量%、または3~18質量%であり、水以外の全成分(固形分)の全質量に対し、例えば、20~60質量%である。水以外の全成分の全質量に対し、金属石鹸(B)の質量が20質量%以上であると、防着皮膜の滑性の観点から好ましく、60質量%以下であると、未加硫ゴム用液状防着剤組成物の粉末飛散抑制、および、高粘度によるハンドリング性の悪化抑制の観点から好ましい。金属石鹸(B)の含有率(配合量)は、水以外の全成分(固形分)の全質量に対し、例えば、25質量%以上または30質量%以上でもよく、例えば、50質量%以下、45質量%以下または40質量%以下であってもよい。 The content (amount) of the metal soap (B) is not particularly limited, but is, for example, 1 to 20% by mass, 2 to 20% by mass, based on the total mass of the liquid anti-adhesive composition for unvulcanized rubber of the present invention. % by mass, or 3 to 18% by mass, and is, for example, 20 to 60% by mass with respect to the total mass of all components (solid content) other than water. When the mass of the metal soap (B) is 20% by mass or more based on the total mass of all components other than water, it is preferable from the viewpoint of slipperiness of the anti-adhesion film, and when it is 60% by mass or less, unvulcanized rubber This is preferable from the viewpoint of suppressing powder scattering of the liquid anti-adhesive composition and suppressing deterioration of handling properties due to high viscosity. The content (amount) of the metal soap (B) may be, for example, 25% by mass or more or 30% by mass or more, and, for example, 50% by mass or less, based on the total mass of all components (solid content) other than water. It may be 45% by mass or less or 40% by mass or less.
また、前記成分(A)と金属石鹸(B)との質量比(A)/(B)は、特に限定されないが、例えば、前述のとおり、0.2から4.0の範囲であるとよい。0.2以上であれば、未加硫ゴム用液状防着剤組成物の粉末飛散を抑制しやすく、4.0以下であれば、前記成分(A)と金属石鹸(B)との混合分散による防着性向上効果が得られやすい。質量比(A)/(B)の下限値は、より好ましくは、0.3以上、または0.5以上であり、上限値は、より好ましくは、4.0以下、または3.0以下である。 Furthermore, the mass ratio (A)/(B) between the component (A) and the metal soap (B) is not particularly limited, but may be in the range of 0.2 to 4.0, for example, as described above. . If it is 0.2 or more, powder scattering of the liquid anti-adhesive composition for unvulcanized rubber can be easily suppressed, and if it is 4.0 or less, the above-mentioned component (A) and metal soap (B) can be mixed and dispersed. It is easy to obtain the effect of improving adhesion resistance. The lower limit of mass ratio (A)/(B) is more preferably 0.3 or more, or 0.5 or more, and the upper limit is more preferably 4.0 or less, or 3.0 or less. be.
[1-3.成分(C):界面活性剤]
本発明の未加硫ゴム用液状防着剤組成物において、前記成分(C)すなわち界面活性剤(以下「界面活性剤(C)」という場合がある。)の含有率は、特に限定されないが、本発明の未加硫ゴム用液状防着剤組成物の全質量に対し、例えば、1~10質量%、または2~8質量%であり、水以外の全成分(固形分)の全質量に対し、例えば、10~25質量%である。界面活性剤(C)の含有率が、水以外の成分の全質量に対し、10質量%以上であることにより、例えば、金属石鹸(B)の分散効果が向上し分離しにくくなり、25質量%以下であると、例えば、分散性が適度に抑制されて付着性が良好になり、防着性も良好になる。界面活性剤(C)の含有率は、水以外の成分の全質量に対し、例えば、10質量%以上または12質量%以上でもよく、例えば、20質量%以下、18質量%以下または16質量%以下であってもよい。なお、未加硫ゴムへの付着性の測定方法は、特に限定されないが、例えば、後述の実施例に記載の測定方法により測定できる。
[1-3. Component (C): Surfactant]
In the liquid anti-adhesive composition for unvulcanized rubber of the present invention, the content of the component (C), that is, the surfactant (hereinafter sometimes referred to as "surfactant (C)") is not particularly limited. , for example, from 1 to 10% by mass, or from 2 to 8% by mass, based on the total mass of the liquid anti-adhesive composition for unvulcanized rubber of the present invention, and the total mass of all components (solid content) other than water. For example, it is 10 to 25% by mass. When the content of the surfactant (C) is 10% by mass or more based on the total mass of components other than water, for example, the dispersion effect of the metal soap (B) is improved and separation becomes difficult, and 25% by mass % or less, for example, the dispersibility is moderately suppressed, the adhesion becomes good, and the anti-adhesion property also becomes good. The content of the surfactant (C) may be, for example, 10% by mass or more or 12% by mass or more, and, for example, 20% by mass or less, 18% by mass or less, or 16% by mass, based on the total mass of components other than water. It may be the following. The method for measuring adhesion to unvulcanized rubber is not particularly limited, and can be measured, for example, by the method described in Examples below.
界面活性剤(C)は、例えば、本発明の未加硫ゴム用液状防着剤組成物に水への分散性を付与するとともに、濡れ性を向上させることで未加硫ゴムへの付着性を向上させる。界面活性剤(C)は、特に限定されず、1種類のみ用いても複数種類併用してもよく、例えば、アニオン界面活性剤およびノニオン界面活性剤の少なくとも一方でもよい。前記アニオン界面活性剤は、特に限定されないが、例えば、下記(i)~(iv)等が挙げられる。また、前記ノニオン界面活性剤は、特に限定されないが、例えば、下記(v)等が挙げられる。
(i)高級脂肪酸塩、アルキル(またはアルケニル)エーテルカルボン酸塩、ポリオキシアルキレンエーテルカルボン酸塩、アルキル(またはアルケニル)アミドエーテルカルボン酸塩、アシルアミノカルボン酸塩等のカルボン酸型アニオン界面活性剤
(ii)高級アルコール硫酸エステル塩、ポリオキシアルキレン高級アルコール硫酸エステル塩、アルキルフェニルエーテル硫酸エステル塩、ポリオキシアルキレンアルキルフェニルエーテル硫酸エステル塩、グリセリン脂肪酸エステルモノ硫酸エステル塩等の硫酸エステル型アニオン界面活性剤
(iii)アルカンスルホン酸塩、α-オレフィンスルホン酸塩、直鎖アルキルベンゼンスルホン酸塩、α-スルホ脂肪酸エステル塩、ジアルキルスルホコハク酸塩等のスルホン酸型アニオン界面活性剤
(iv)アルキルリン酸エステル塩、ポリオキシアルキレンアルキルリン酸エステル塩、ポリオキシアルキレンアルキルフェニルリン酸エステル塩、グリセリン脂肪酸エステルモノリン酸エステル塩等のリン酸エステル型アニオン界面活性剤
(v)ポリオキシアルキレンアルキルエーテル型のノニオン界面活性剤
The surfactant (C), for example, imparts dispersibility in water to the liquid anti-adhesive composition for unvulcanized rubber of the present invention, and also improves the adhesion to unvulcanized rubber by improving wettability. improve. The surfactant (C) is not particularly limited, and may be used alone or in combination. For example, it may be at least one of an anionic surfactant and a nonionic surfactant. The anionic surfactant is not particularly limited, and examples thereof include the following (i) to (iv). Further, the nonionic surfactant is not particularly limited, and examples thereof include the following (v).
(i) Carboxylic acid type anionic surfactants such as higher fatty acid salts, alkyl (or alkenyl) ether carboxylates, polyoxyalkylene ether carboxylates, alkyl (or alkenyl) amide ether carboxylates, acylamino carboxylates, etc. (ii) Sulfate ester type anionic surfactant such as higher alcohol sulfate ester salt, polyoxyalkylene higher alcohol sulfate ester salt, alkylphenyl ether sulfate ester salt, polyoxyalkylene alkylphenyl ether sulfate ester salt, glycerin fatty acid ester monosulfate ester salt, etc. Agent (iii) Sulfonic acid type anionic surfactant such as alkanesulfonate, α-olefin sulfonate, linear alkylbenzene sulfonate, α-sulfo fatty acid ester salt, dialkyl sulfosuccinate, etc. (iv) Alkyl phosphate ester Phosphate type anionic surfactants such as salts, polyoxyalkylene alkyl phosphate ester salts, polyoxyalkylene alkylphenyl phosphate ester salts, glycerin fatty acid ester monophosphate ester salts (v) Polyoxyalkylene alkyl ether type nonionic surfactants activator
アニオン界面活性剤の対イオンは、特に限定されないが、ナトリウム、カリウム等のアルカリ金属、モノエタノールアミン、ジエタノールアミン等のアルカノールアミンが好ましい。これらは、1種類のみ用いても複数種類併用してもよい。 The counter ion of the anionic surfactant is not particularly limited, but alkali metals such as sodium and potassium, and alkanolamines such as monoethanolamine and diethanolamine are preferable. These may be used alone or in combination.
アニオン界面活性剤としては、未加硫ゴムの表面との濡れ性により優れる防着剤組成物が得られることから、ジアルキルスルホコハク酸塩が好ましく、ジオクチルスルホサクシネートNa塩がより好ましい。 As the anionic surfactant, dialkyl sulfosuccinate is preferable, and dioctyl sulfosuccinate Na salt is more preferable, since an anti-adhesive composition having better wettability with the surface of unvulcanized rubber can be obtained.
ノニオン界面活性剤は、特に限定されないが、本発明では、例えば、下記式(1)で表されるノニオン界面活性剤を用いることができる。下記式(1)のノニオン界面活性剤は、アニオン界面活性剤とともに、防着剤組成物の未加硫ゴムの表面に対する表面張力を低下させることに加えて、防着剤組成物の未加硫ゴムの表面への付着性を効果的に高める作用を奏するものと推測される。ただし、この推測は、本発明をなんら限定しない。
RO-(AO)n-H (1)
The nonionic surfactant is not particularly limited, but in the present invention, for example, a nonionic surfactant represented by the following formula (1) can be used. The nonionic surfactant of formula (1) below, together with the anionic surfactant, reduces the surface tension of the anti-adhesion agent composition to the surface of the unvulcanized rubber, and also reduces the surface tension of the anti-adhesion agent composition to the surface of the unvulcanized rubber. It is presumed that it has the effect of effectively increasing the adhesion to the rubber surface. However, this assumption does not limit the present invention in any way.
RO-(AO) n -H (1)
前記式(1)中、Rは、炭素数が8~18の脂肪族炭化水素基を示す。該脂肪族炭化水素基は、直鎖状でも分岐鎖状でもよい。また、飽和、不飽和のいずれであってもよい。Rの炭素数は、成分(A)の分散性に優れる点から、好ましくは12~16であり、12~13がさらに好ましい。AOは炭素数2~4のオキシアルキレン基を示し、nはAOの平均付加モル数である。nは、例えば、1~30、1~25または2~15である。具体的には、界面活性能が低下し、成分(A)の分散性が低下することを防止する観点からは、nは、1以上である(すなわち、0ではない)。また、親水性が高くなりすぎることによる付着性低下を防止する観点からは、nは、30以下、または25以下である。nが、1~30の範囲または1~25の範囲であれば、成分(A)の分散性がさらに向上し、かつ、未加硫ゴム表面の疎水性が高い場合にも、未加硫ゴム用液状防着剤組成物の乾燥被覆に充分な粘弾性を与えることで付着性を向上させるものと推測される。ただし、この推測は、本発明をなんら限定しない。 In the formula (1), R represents an aliphatic hydrocarbon group having 8 to 18 carbon atoms. The aliphatic hydrocarbon group may be linear or branched. Further, it may be either saturated or unsaturated. The number of carbon atoms in R is preferably 12 to 16, more preferably 12 to 13, from the viewpoint of excellent dispersibility of component (A). AO represents an oxyalkylene group having 2 to 4 carbon atoms, and n is the average number of moles of AO added. n is, for example, 1-30, 1-25 or 2-15. Specifically, n is 1 or more (that is, not 0) from the viewpoint of preventing the surfactant ability from decreasing and the dispersibility of component (A) from decreasing. Further, from the viewpoint of preventing a decrease in adhesion due to excessively high hydrophilicity, n is 30 or less, or 25 or less. When n is in the range of 1 to 30 or in the range of 1 to 25, the dispersibility of component (A) is further improved, and even when the unvulcanized rubber surface has high hydrophobicity, the unvulcanized rubber It is presumed that adhesion is improved by imparting sufficient viscoelasticity to the dry coating of the liquid anti-adhesive composition. However, this assumption does not limit the present invention in any way.
炭素数2~4のオキシアルキレン基とは、例えば、炭素数2~4のアルキレンオキサイドが付加してなる(付加重合により形成される)重合単位である。炭素数2~4のオキシアルキレン基としては、具体的には、エチレンオキサイドが付加してなるオキシエチレン基(EO)、プロピレンオキサイドが付加してなるオキシプロピレン基(PO)、および、ブチレンオキサイドが付加してなるオキシブチレン基(BO)がある。(AO)nは、その構造中に、少なくともオキシエチレン基を含む。(AO)nが、オキシエチレン基(EO)と、オキシプロピレン基(PO)と、オキシブチレン基(BO)とのうち複数種類を含む場合は、これらの基はブロック状に配列していても、ランダムに配列していてもよい。好ましい(AO)nは、親水性、疎水性のバランスに優れる点から、オキシエチレン基(EO)のみからなる。 The oxyalkylene group having 2 to 4 carbon atoms is, for example, a polymer unit formed by adding an alkylene oxide having 2 to 4 carbon atoms (formed by addition polymerization). Examples of the oxyalkylene group having 2 to 4 carbon atoms include an oxyethylene group (EO) to which ethylene oxide is added, an oxypropylene group (PO) to which propylene oxide is added, and butylene oxide. There is an added oxybutylene group (BO). (AO) n contains at least an oxyethylene group in its structure. (AO) When n contains multiple types of oxyethylene group (EO), oxypropylene group (PO), and oxybutylene group (BO), these groups may be arranged in a block shape. , may be arranged randomly. Preferably (AO) n consists of only oxyethylene group (EO) from the viewpoint of excellent balance between hydrophilicity and hydrophobicity.
ノニオン界面活性剤の具体例としては、特に限定されないが、例えば、ラウリルエーテルEO、セチルエーテルEO、ステアリルエーテルEO、オレイルエーテルEO、デシルエーテルEO、イソデシルエーテルEO、トリデシルエーテルEO、セカンダリーアルコールエーテルEO、合成アルコールエーテルEOPO、ラウリルエーテルEOPO、デシルエーテルEOPO、イソデシルエーテルEOPO、トリデシルエーテルEOPO、ステアリルエーテルEOPO等が挙げられる。 Specific examples of nonionic surfactants include, but are not limited to, lauryl ether EO, cetyl ether EO, stearyl ether EO, oleyl ether EO, decyl ether EO, isodecyl ether EO, tridecyl ether EO, and secondary alcohol ether. Examples include EO, synthetic alcohol ether EOPO, lauryl ether EOPO, decyl ether EOPO, isodecyl ether EOPO, tridecyl ether EOPO, stearyl ether EOPO, and the like.
[1-4.成分(D)]
前記成分(D)は、前述のとおり、20℃における2質量%水溶液のチクソトロピーインデックス(2rpm/20rpm)(以下、単に「TI値」という場合がある。)が、4.0以上である水溶性高分子から選ばれる1種以上の化合物である。なお、前記TI値は、例えば、次のように測定することができる。水98gに水溶性高分子2gを加え、80℃で30分混合させて完全に溶解させた後、測定予定温度まで冷却する。その後、作成した水溶液をBH粘度計にて回転数を2rpm、20rpmに設定し粘度を測定する。それぞれ得られた粘度値を次式(2rpmで得られた粘度値/20rpmで得られた粘度値)でもとめる。TI値は、特に限定されないが、例えば、4.0以上、または6.0以上でもよく、例えば、15.0以下、12.0以下、10.0以下、または8.0以下であってもよい。これにより、例えば、本発明の未加硫ゴム用液状防着剤組成物の安定化効果が得られる。このように、前記成分(D)は、例えば、安定化剤として働く。
[1-4. Component (D)]
As mentioned above, the component (D) is a water-soluble material whose thixotropy index (2 rpm/20 rpm) (hereinafter sometimes simply referred to as "TI value") of a 2% by mass aqueous solution at 20° C. is 4.0 or more. It is one or more compounds selected from polymers. Note that the TI value can be measured, for example, as follows. Add 2 g of water-soluble polymer to 98 g of water, mix at 80° C. for 30 minutes to completely dissolve, and then cool to the temperature to be measured. Thereafter, the viscosity of the prepared aqueous solution was measured using a BH viscometer with the rotation speed set at 2 rpm and 20 rpm. The obtained viscosity values are determined by the following formula (viscosity value obtained at 2 rpm/viscosity value obtained at 20 rpm). The TI value is not particularly limited, but may be, for example, 4.0 or more, or 6.0 or more, and may be, for example, 15.0 or less, 12.0 or less, 10.0 or less, or 8.0 or less. good. Thereby, for example, the stabilizing effect of the liquid anti-adhesive composition for unvulcanized rubber of the present invention can be obtained. In this way, component (D) acts, for example, as a stabilizer.
前記成分(D)の含有率は、特に限定されないが、本発明の未加硫ゴム用液状防着剤組成物の全質量に対し、例えば、0.01~0.8質量%、0.03~0.6質量%、または0.05~0.5質量%であり、水以外の全成分(固形分)の全質量に対し、例えば、0.01~10質量%であってもよい。前記成分(D)の含有率が、水以外の成分の全質量に対し、0.01質量%以上であることにより、例えば、本発明の未加硫ゴム用液状防着剤組成物が分離しにくくなり、10質量%以下であると、例えば、本発明の未加硫ゴム用液状防着剤組成物の粘度が上昇し過ぎてハンドリングが悪化することを防止することができる。前記成分(D)の含有率は、水以外の成分の全質量に対し、例えば、0.1質量%以上、または0.5質量%以上でもよく、例えば、8.0質量%以下、または4.0質量%以下であってもよい。 The content of the component (D) is not particularly limited, but is, for example, 0.01 to 0.8% by mass, 0.03% by mass based on the total mass of the liquid anti-adhesive composition for unvulcanized rubber of the present invention. ~0.6% by mass, or 0.05 to 0.5% by mass, and may be, for example, 0.01 to 10% by mass based on the total mass of all components (solid content) other than water. When the content of component (D) is 0.01% by mass or more based on the total mass of components other than water, for example, the liquid anti-adhesive composition for unvulcanized rubber of the present invention will not separate. If the amount is 10% by mass or less, for example, it is possible to prevent the viscosity of the liquid anti-adhesive composition for unvulcanized rubber of the present invention from increasing too much and worsening the handling. The content of the component (D) may be, for example, 0.1% by mass or more, or 0.5% by mass or more, and, for example, 8.0% by mass or less, or 4% by mass or more, based on the total mass of components other than water. It may be .0% by mass or less.
前記成分(D)は、例えば、前記成分(D)の2質量%水溶液の25℃における粘度が3~300mPa・sとなる水溶性高分子であってもよい。前記2質量%水溶液の25℃における粘度が3mPa・s以上となる水溶性高分子であることにより、例えば、未加硫ゴムへの付着量向上という効果が得られる。前記2質量%水溶液の粘度が300mPa・s以下となる水溶性高分子であることにより、例えば、乾燥性に優れるという効果が得られる。前記2質量%水溶液の粘度は、例えば、10mPa・s以上または100mPa・s以上であってもよいし、200mPa・s以下または100mPa・s以下であってもよい。 The component (D) may be, for example, a water-soluble polymer such that a 2% by mass aqueous solution of the component (D) has a viscosity of 3 to 300 mPa·s at 25°C. By using a water-soluble polymer whose viscosity at 25° C. of the 2% by mass aqueous solution is 3 mPa·s or more, for example, the effect of improving the amount of adhesion to unvulcanized rubber can be obtained. By using a water-soluble polymer in which the viscosity of the 2% by mass aqueous solution is 300 mPa·s or less, for example, an effect of excellent drying properties can be obtained. The viscosity of the 2% by mass aqueous solution may be, for example, 10 mPa·s or more or 100 mPa·s or more, or 200 mPa·s or less or 100 mPa·s or less.
前記成分(D)としては、特に限定されないが、例えば、25℃の水100gに対する溶解度の下限が1g以上、10g以上、または50g以上の高分子であってもよい。 The component (D) is not particularly limited, but may be, for example, a polymer having a lower limit of solubility in 100 g of water at 25° C. of 1 g or more, 10 g or more, or 50 g or more.
前記成分(D)の種類は特に限定されず、また、1種類のみ用いても複数種類併用してもよい。水溶性高分子(D)は、例えば、合成水溶性高分子でもよいし、天然水溶性高分子でもよい。「合成水溶性高分子」は、例えば、前記成分(A)で説明したものと同様である。また、「天然水溶性高分子」は、例えば、前記成分(A)で説明したものと同様である。 The type of component (D) is not particularly limited, and only one type or multiple types may be used in combination. The water-soluble polymer (D) may be, for example, a synthetic water-soluble polymer or a natural water-soluble polymer. The "synthetic water-soluble polymer" is, for example, the same as that described for component (A) above. Moreover, the "natural water-soluble polymer" is the same as that explained for the component (A), for example.
前記成分(D)は、好ましくは、TI値が4.0以上である、ダイユータンガム、キサンタンガム、グアーガム、ローカストビーンガム、ジェランガム等からなる群から選択される少なくとも一つである。 The component (D) is preferably at least one selected from the group consisting of diutan gum, xanthan gum, guar gum, locust bean gum, gellan gum, etc., and has a TI value of 4.0 or more.
また、前記成分(A)と前記成分(D)との質量比(A)/(D)は、前述のとおり、5から500の範囲である。5以上であれば、良好な流動性(ハンドリング性)が確保でき、500以下であれば、安定性が良好となる。前記成分(A)と前記成分(D)との質量比(A)/(D)の下限値は、好ましくは、5以上、8以上、または10以上であり、上限値は、好ましくは、400以下、200以下、または100以下である。 Moreover, the mass ratio (A)/(D) of the component (A) and the component (D) is in the range of 5 to 500, as described above. If it is 5 or more, good fluidity (handling property) can be ensured, and if it is 500 or less, stability will be good. The lower limit of the mass ratio (A)/(D) of the component (A) and the component (D) is preferably 5 or more, 8 or more, or 10 or more, and the upper limit is preferably 400 or more. 200 or less, or 100 or less.
[1-5.水]
本発明の未加硫ゴム用液状防着剤組成物において、水の含有率は、特に限定されないが、未加硫ゴム用液状防着剤組成物の全質量に対し、例えば、50質量%以上、60質量%以上または70質量%以上でもよく、例えば、95質量%以下、90質量%以下、85質量%以下または80質量%以下であってもよい。
[1-5. water]
In the liquid anti-adhesive composition for unvulcanized rubber of the present invention, the water content is not particularly limited, but is, for example, 50% by mass or more based on the total mass of the liquid anti-adhesive composition for unvulcanized rubber. , 60% by mass or more, or 70% by mass or more, for example, 95% by mass or less, 90% by mass or less, 85% by mass or less, or 80% by mass or less.
水は、例えば、本発明の未加硫ゴム用液状防着剤組成物に流動性を付与し、取扱い易くする働きをする。また、水は特に限定されないが、例えば、水道水、蒸留水、イオン交換水等であってもよい。 Water serves, for example, to impart fluidity to the liquid anti-adhesive composition for unvulcanized rubber of the present invention, making it easier to handle. Further, water is not particularly limited, and may be, for example, tap water, distilled water, ion exchange water, or the like.
[1-5.任意成分等]
本発明の未加硫ゴム用液状防着剤組成物は、前記成分(A)~(D)および水以外の任意成分を含んでいてもよいし、含んでいなくてもよい。例えば、本発明の未加硫ゴム用液状防着剤組成物には、必要に応じて、消泡剤、防腐剤、濡れ性補助剤、粘性補助剤、異物低減補助剤などの添加剤が任意成分として含まれていてもよい。
[1-5. Optional ingredients, etc.]
The liquid anti-adhesive composition for unvulcanized rubber of the present invention may or may not contain any optional components other than the components (A) to (D) and water. For example, the liquid adhesive composition for unvulcanized rubber of the present invention may optionally contain additives such as an antifoaming agent, a preservative, a wetting agent, a viscosity agent, and a foreign matter reducing agent, as necessary. It may be included as an ingredient.
消泡剤としては、特に限定されないが、例えば、ヒマシ油、ゴマ油、アマニ油、動植物油などの油脂系消泡剤;ステアリン酸イソアミル、コハク酸ジステアリル、エチレングリコールジステアレート、ステアリン酸ブチルなどの脂肪酸エステル系消泡剤;ポリオキシアルキレンモノハイドリックアルコール、ジ-t-アミルフェノキシエタノール、3-ヘプタノール、2-エチルヘキサノールなどのアルコール系消泡剤;ジ-t-アミノフェノキシエタノール、3-ヘプチルセロソルブ、ノニルセロソルブ、3-ヘプチルカルビトールなどのエーテル系消泡剤;トリブチルフォスフェート、トリス(ブトキシエチル)フォスフェートなどのリン酸エステル系消泡剤;ジアミルアミンなどのアミン系消泡剤;ポリアルキレンアミド、アシレートポリアミンなどのアミド系消泡剤;鉱物油;シリコーン油;などが挙げられる。前記消泡剤は、1種類のみ用いてもよいし、複数種類併用してもよい。 Antifoaming agents include, but are not particularly limited to, oil-based antifoaming agents such as castor oil, sesame oil, linseed oil, animal and vegetable oils; isoamyl stearate, distearyl succinate, ethylene glycol distearate, butyl stearate, etc. Fatty acid ester antifoaming agents; Alcohol antifoaming agents such as polyoxyalkylene monohydric alcohol, di-t-amylphenoxyethanol, 3-heptanol, 2-ethylhexanol; di-t-aminophenoxyethanol, 3-heptyl cellosolve , nonyl cellosolve, 3-heptylcarbitol; phosphate ester defoaming agents such as tributyl phosphate, tris(butoxyethyl) phosphate; amine defoaming agents such as diamylamine; polyalkyleneamide , amide antifoaming agents such as acylate polyamine; mineral oil; silicone oil; and the like. The antifoaming agent may be used alone or in combination.
防腐剤としては、特に限定されないが、例えば、イソチアゾリノン、ピリジン及びヨウ素の誘導体等が挙げられる。前記イソチアゾリノンの誘導体は、特に限定されないが、例えば、ベンズイソチアゾリノン(BIT)、メチルイソチアゾリノン(MIT、MI)、クロロメチルイソチアゾリノン(CMIT、CMI)、オクチルイソチアゾリノン(OIT、OI)、ジクロロオクチルイソチアゾリノン(DCOIT、DCOI)およびそれらの誘導体が挙げられる。前記ピリジンの誘導体は、特に限定されないが、ピリジンチオール及びそれらの誘導体があげられる。前記ヨウ素の誘導体は、特に限定されないが、ヨード-2-プロパギルブチルカルバミン酸及びそれらの誘導体があげられる。例えば、前記防腐剤は、1種類のみ用いてもよいし、複数種類併用してもよい。 Examples of the preservative include, but are not limited to, isothiazolinone, pyridine, and iodine derivatives. The isothiazolinone derivatives are not particularly limited, but include, for example, benzisothiazolinone (BIT), methylisothiazolinone (MIT, MI), chloromethylisothiazolinone (CMIT, CMI), octylisothiazolinone (OIT, OI). ), dichlorooctylisothiazolinone (DCOIT, DCOI) and derivatives thereof. The pyridine derivatives are not particularly limited, but include pyridinethiol and derivatives thereof. The iodine derivatives are not particularly limited, but include iodo-2-propargylbutylcarbamic acid and derivatives thereof. For example, the preservative may be used alone or in combination.
濡れ性補助剤としては、特に限定されないが、例えば、アルコール類が挙げられ、より具体的には、例えば、メタノール、エタノール、ヘキサノール、グリセリン、1,3-ブタンジオール、プロピレングリコール、ジプロピレングリコール、ペンチレングリコール、ヘキシレングリコール、ポリエチレングリコール、ソルビトール、マルチトール、スクロース、エリスリトール、キシリトール、ポリエチレングリコール、ポリプロピレングリコール、多価アルコールのエチレンオキサイドやプロピレンオキサイドの付加物等が挙げられる。前記濡れ性補助剤は、1種類のみ用いてもよいし、複数種類併用してもよい。 Examples of wetting aids include, but are not limited to, alcohols, more specifically, for example, methanol, ethanol, hexanol, glycerin, 1,3-butanediol, propylene glycol, dipropylene glycol, Examples include pentylene glycol, hexylene glycol, polyethylene glycol, sorbitol, maltitol, sucrose, erythritol, xylitol, polyethylene glycol, polypropylene glycol, and adducts of polyhydric alcohols with ethylene oxide and propylene oxide. The wettability auxiliary agent may be used alone or in combination.
本発明の未加硫ゴム用液状防着剤組成物の粘度は、特に限定されないが、例えば、分離し難く、ハンドリング性(取り扱い)が良好であるという理由により、未加硫ゴム用液状防着剤組成物の製造から3日経過後に25℃、BH型粘度計、20rpm、10回転後に測定した粘度で、好ましくは、25000mPa・s以下であり、より好ましくは1000~25000mPa・s、さらに好ましくは2000~25000mPa・sであり、特に好ましくは、3000~24000mPa・sである。未加硫ゴム用液状防着剤組成物の分離を抑制または防止する観点からは、未加硫ゴム用液状防着剤組成物の粘度が低すぎないことが好ましく、容器から出にくくなるなどハンドリングの悪化を抑制または防止する観点からは、未加硫ゴム用液状防着剤組成物の粘度が高すぎないことが好ましい。 The viscosity of the liquid anti-adhesive composition for unvulcanized rubber of the present invention is not particularly limited, but for example, the liquid anti-adhesive composition for unvulcanized rubber is difficult to separate and has good handling properties. The viscosity is preferably 25,000 mPa·s or less, more preferably 1,000 to 25,000 mPa·s, and even more preferably It is 2,000 to 25,000 mPa·s, particularly preferably 3,000 to 24,000 mPa·s. From the viewpoint of suppressing or preventing separation of the liquid anti-adhesion agent composition for unvulcanized rubber, it is preferable that the viscosity of the liquid anti-adhesion agent composition for unvulcanized rubber is not too low, making it difficult to handle, such as making it difficult to come out of the container. From the viewpoint of suppressing or preventing deterioration of the properties, it is preferable that the viscosity of the liquid anti-adhesive composition for unvulcanized rubber is not too high.
[2.未加硫ゴム用液状防着剤組成物の製造方法]
本発明の未加硫ゴム用液状防着剤組成物の製造方法は、特に限定されないが、例えば、未加硫ゴム用液状防着剤組成物の全ての成分(前記成分(A)~(D)および水と、必要に応じて配合される任意成分と)を混合することにより製造できる。混合順序や混合に用いる装置、設備等については、特に限定されない。例えば、水と水溶性高分子(前記成分(A)、前記成分(D))、界面活性剤(前記成分(C))を混合させた後、金属石鹸(前記成分(B))とその他の任意成分とを混合させる方法等が挙げられる。混合に用いる装置としては、前述のとおり、特に限定されないが、例えば、撹拌羽根を容器内に備えた構成の装置などを使用できる。具体的には、例えば、一般的な液体混合機、渦流ミキサー、スタティックミキサー、ホモジナイザー、ラインホモミキサーなどの液体混合機等を挙げることができる。
[2. Method for producing liquid anti-adhesive composition for unvulcanized rubber]
The method for producing the liquid anti-adhesive composition for unvulcanized rubber of the present invention is not particularly limited, but for example, all the components of the liquid anti-adhesive composition for unvulcanized rubber (components (A) to (D) ) and water, and optional components added as necessary). There are no particular limitations on the mixing order or the equipment, equipment, etc. used for mixing. For example, after mixing water with a water-soluble polymer (the above-mentioned component (A), the above-mentioned component (D)) and a surfactant (the above-mentioned component (C)), metal soap (the above-mentioned component (B)) and other Examples include a method of mixing arbitrary components. As mentioned above, the device used for mixing is not particularly limited, but for example, a device having a stirring blade inside a container can be used. Specifically, for example, a liquid mixer such as a general liquid mixer, a vortex mixer, a static mixer, a homogenizer, a line homomixer, etc. can be mentioned.
[3.未加硫ゴム用液状防着剤組成物の使用方法等]
本発明の未加硫ゴム用液状防着剤組成物の使用方法は、特に限定されず、例えば、一般的な未加硫ゴム用液状防着剤組成物の使用方法と同様またはそれに準じてもよい。本発明の未加硫ゴム用液状防着剤組成物の使用方法は、具体的には、例えば以下のとおりであるが、これには限定されない。
[3. Method of using liquid anti-adhesive composition for unvulcanized rubber]
The method of using the liquid anti-adhesive composition for unvulcanized rubber of the present invention is not particularly limited, and for example, the method of using the liquid anti-adhesive composition for unvulcanized rubber may be the same as or similar to the method of using a general liquid anti-adhesive composition for unvulcanized rubber. good. Specifically, the method of using the liquid anti-adhesive composition for unvulcanized rubber of the present invention is, for example, as follows, but is not limited thereto.
本発明の未加硫ゴム用液状防着剤組成物を用いた未加硫ゴムの防着処理方法は、例えば、前述のとおり、本発明の未加硫ゴム用液状防着剤組成物における前記成分(A)~(D)を未加硫ゴム表面に付着させて防着処理する防着処理工程を有していてもよい。未加硫ゴム表面への付着は、例えば、後述のウェット法などにより行うことができる。このようにして防着処理された防着処理済み未加硫ゴムは、例えば、積み重ねたり、折り畳んだりして貯蔵されても、未加硫ゴム同士が密着してしまうことがない。また、このような未加硫ゴムの防着処理方法は、例えば、防着処理済み未加硫ゴムの製造方法であるということもできる。 The anti-adhesive treatment method for unvulcanized rubber using the liquid anti-adhesive composition for unvulcanized rubber of the present invention can be carried out, for example, as described above in the liquid anti-adhesive composition for unvulcanized rubber of the present invention. It may also include an anti-adhesion treatment step in which components (A) to (D) are applied to the unvulcanized rubber surface for anti-adhesion treatment. Attachment to the unvulcanized rubber surface can be performed, for example, by a wet method, which will be described later. The anti-adhesive unvulcanized rubber that has been anti-adhesive treated in this way will not come into close contact with each other even if it is stored, for example, by being stacked or folded. Moreover, such an anti-adhesive treatment method for unvulcanized rubber can also be said to be, for example, a method for producing unvulcanized rubber that has been subjected to an anti-adhesive treatment.
本発明の未加硫ゴム用液状防着剤組成物は、そのまま使用してもよいが、さらに水で希釈して、水希釈液(例えば、水分散液または水溶液)の状態で使用してもよい。本発明の未加硫ゴム用液状防着剤組成物水希釈液は、例えば、未加硫ゴム用液状防着剤組成物水分散液であってもよいし、例えば、未加硫ゴム用液状防着剤組成物水溶液であってもよい。本発明の未加硫ゴム用液状防着剤組成物において、未加硫ゴム表面に付着させる際の濃度は特に限定されないが、未加硫ゴム用液状防着剤組成物の全質量に対し、水以外の成分の全質量が、例えば0.5質量%以上、1質量%以上、または2質量%以上であってもよく、例えば15質量%以下、10質量%以下、または5質量%以下であってもよい。前記濃度が高すぎなければ、例えば、低飛散性かつ乾燥が速いという効果が得られる。前記濃度が低すぎなければ、例えば、高防着性かつ高滑性という効果が得られる。本発明の未加硫ゴム用液状防着剤組成物は、例えば、未加硫ゴム表面に付着させる際の濃度が低くても高い防着性を発揮できるため、少ない付着量で高い防着性を発揮できる。また、未加硫ゴム表面に付着させる際の粘度も特に限定されないが、例えば1mPa・s以上、5mPa・s以上、または10mPa・s以上であってもよく、例えば30mPa・s以下、20mPa・s以下、または15mPa・s以下であってもよい。前記粘度が高すぎなければ、例えば、低飛散性かつ乾燥が速いという効果が得られる。前記粘度が低すぎなければ、例えば、高防着性かつ高滑性という効果が得られる。 The liquid anti-adhesive composition for unvulcanized rubber of the present invention may be used as it is, or it may be further diluted with water and used in the form of a water-diluted liquid (for example, an aqueous dispersion or an aqueous solution). good. The aqueous liquid anti-adhesion composition for unvulcanized rubber of the present invention may be, for example, an aqueous dispersion of the liquid anti-adhesion composition for unvulcanized rubber, or, for example, the liquid anti-adhesion composition for unvulcanized rubber may be an aqueous dispersion. It may be an aqueous solution of the anti-adhesive composition. In the liquid anti-adhesive composition for unvulcanized rubber of the present invention, the concentration when adhering to the surface of unvulcanized rubber is not particularly limited, but based on the total mass of the liquid anti-adhesive composition for unvulcanized rubber, The total mass of components other than water may be, for example, 0.5% by mass or more, 1% by mass or more, or 2% by mass or more, and for example, 15% by mass or less, 10% by mass or less, or 5% by mass or less. There may be. If the concentration is not too high, effects such as low scattering and rapid drying can be obtained. If the concentration is not too low, for example, effects such as high anti-adhesion properties and high slip properties can be obtained. The liquid anti-adhesion composition for unvulcanized rubber of the present invention can exhibit high anti-adhesion properties even at a low concentration when deposited on the surface of unvulcanized rubber, so it has high anti-adhesion properties even with a small amount of adhesion. Able to demonstrate Further, the viscosity when adhering to the unvulcanized rubber surface is not particularly limited, but may be, for example, 1 mPa·s or more, 5 mPa·s or more, or 10 mPa·s or more, and for example, 30 mPa·s or less, 20 mPa·s. or less, or 15 mPa·s or less. If the viscosity is not too high, effects such as low scattering and quick drying can be obtained, for example. If the viscosity is not too low, for example, effects such as high anti-stick properties and high slip properties can be obtained.
前記防着処理工程は、例えば、前述のとおり、本発明の未加硫ゴム用液状防着剤組成物または本発明の未加硫ゴム用液状防着剤組成物水希釈液を前記未加硫ゴムの表面に付着させ、さらに水を揮発させることにより、前記未加硫ゴムの表面に本発明の未加硫ゴム用液状防着剤組成物における前記成分(A)~(D)を付着させる工程であってもよい。より具体的には、前記防着処理工程は、例えば、本発明の未加硫ゴム用液状防着剤組成物を未加硫ゴムの表面に付着させる未加硫ゴム用液状防着剤組成物付着工程と、前記未加硫ゴムの表面の前記未加硫ゴム用液状防着剤組成物を乾燥して、被膜を未加硫ゴムの表面に形成する乾燥工程とを有していてもよい。このような防着処理工程を、例えば、ウェット法という。前記ウェット法は、特に限定されず、例えば、一般的な未加硫ゴム用液状防着剤組成物におけるウェット法と同様にして行うことも可能である。 In the adhesion prevention treatment step, for example, as described above, the liquid adhesion prevention agent composition for unvulcanized rubber of the present invention or the aqueous dilution of the liquid adhesion prevention agent composition for unvulcanized rubber of the present invention is applied to the unvulcanized rubber. The components (A) to (D) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention are attached to the surface of the unvulcanized rubber by attaching them to the surface of the rubber and further volatilizing the water. It may be a process. More specifically, the adhesion prevention treatment step includes, for example, preparing a liquid adhesion prevention agent composition for unvulcanized rubber in which the liquid adhesion prevention agent composition for unvulcanized rubber of the present invention is adhered to the surface of unvulcanized rubber. It may include an adhesion step and a drying step of drying the liquid anti-adhesive composition for unvulcanized rubber on the surface of the unvulcanized rubber to form a film on the surface of the unvulcanized rubber. . Such an adhesion prevention treatment process is called, for example, a wet method. The wet method is not particularly limited, and, for example, it can be carried out in the same manner as the wet method for general liquid anti-adhesive compositions for unvulcanized rubber.
前記未加硫ゴム用液状防着剤組成物付着工程では、例えば、シート状などに成形された時の熱により高温状態(例えば80~150℃程度)である未加硫ゴムに対して、未加硫ゴム用液状防着剤組成物を付着させることが好ましい。 In the step of applying the liquid anti-adhesive composition for unvulcanized rubber, for example, the unvulcanized rubber is heated at a high temperature (for example, about 80 to 150°C) due to the heat generated when it is formed into a sheet shape. It is preferable to apply a liquid anti-adhesive composition for vulcanized rubber.
前記未加硫ゴム用液状防着剤組成物付着工程の具体的方法としては、例えば、未加硫ゴム用液状防着剤組成物を未加硫ゴムにシャワー装置で散布する方法、未加硫ゴム用液状防着剤組成物の入った槽に未加硫ゴムを短時間浸漬するディップ法等が挙げられる。また、塗布装置を用いて未加硫ゴム用液状防着剤組成物を未加硫ゴムに塗布する方法などを採用してもよく、これらの方法を適宜併用してもよい。 Specific methods for the step of applying the liquid anti-adhesive composition for unvulcanized rubber include, for example, a method of spraying the liquid anti-adhesive composition for unvulcanized rubber onto unvulcanized rubber using a shower device; Examples include a dipping method in which unvulcanized rubber is immersed for a short time in a tank containing a liquid anti-adhesive composition for rubber. Alternatively, a method of applying a liquid anti-adhesive composition for unvulcanized rubber to unvulcanized rubber using a coating device may be employed, or these methods may be used in combination as appropriate.
本発明の未加硫ゴム用液状防着剤組成物によれば、前述のとおり、防着性に優れ、かつ、送液性と安定性とのバランスが優れる。 According to the liquid anti-adhesive composition for unvulcanized rubber of the present invention, as described above, it has excellent anti-adhesive properties and has an excellent balance between liquid transferability and stability.
本発明の未加硫ゴム用液状防着剤組成物が適用可能なゴム種には特に制限はなく、未加硫のゴムであればよい。前記ゴム種としては、例えば、天然ゴム(NR)、ブタジエンゴム(BR)、スチレンブタジエンゴム(SBR)、IIR(ブチルゴム)、EPDM(エチレンプロピレンゴム)等のゴムや、これらのうちの複数種が混合されたゴムが挙げられる。 There is no particular restriction on the type of rubber to which the liquid anti-adhesive composition for unvulcanized rubber of the present invention can be applied, as long as it is unvulcanized rubber. Examples of the rubber types include rubbers such as natural rubber (NR), butadiene rubber (BR), styrene butadiene rubber (SBR), IIR (butyl rubber), and EPDM (ethylene propylene rubber), and multiple types thereof. Mixed rubbers may be mentioned.
つぎに、本発明の実施例について説明する。ただし、本発明は、以下の実施例に限定されない。 Next, examples of the present invention will be described. However, the present invention is not limited to the following examples.
[実施例1]
以下のようにして、実施例1の未加硫ゴム用液状防着剤組成物を製造した。
[Example 1]
The liquid anti-adhesive composition for unvulcanized rubber of Example 1 was produced in the following manner.
水903.5gを反応容器に入れ80℃以上に加熱した。その後、前記反応容器内に、ヒドロキシプロピルメチルセルロース(メトローズ60SH-4000、メトキシ基置換度1.9、ヒドロキシプロポキシ基置換モル数0.25、2%粘度4000mPa・s、信越化学工業(株)製)40g、ジェランガム(ケルコゲルAFT、三昌株式会社製(TI値=6.4))0.5g、を入れて2時間混合した。なお、前記ヒドロキシプロピルメチルセルロースは、水溶性高分子であり、本発明の未加硫ゴム用液状防着剤組成物における前記成分(A)に該当する。前記ジェランガムは、本発明の未加硫ゴム用液状防着剤組成物における前記成分(D)に該当する。このように2時間混合して得られた混合物を30℃以下に冷却した後、さらに、ラウリン酸カルシウム(太平化学産業株式会社製)40g、ヤシアルコールEO付加物(レオックス(登録商標)CC-150、ライオン・スペシャリティ・ケミカルズ社製)10g、アルファオレフィンスルホン酸ナトリウム(リポラン(登録商標)LB-840、ライオン・スペシャリティ・ケミカルズ社製)5g、および防腐剤(スラオフEX、大阪ガスケミカル株式会社製)1gを加えて攪拌することにより、未加硫ゴム用液状防着剤組成物を得た。なお、前記ラウリン酸カルシウムは、金属石鹸であり、本発明の未加硫ゴム用液状防着剤組成物における前記成分(B)に該当する。前記ヤシアルコールEO付加物および前記アルファオレフィンスルホン酸ナトリウムは、いずれも界面活性剤であり、本発明の未加硫ゴム用液状防着剤組成物における前記成分(C)に該当する。前記防腐剤は、前記成分(A)~(D)以外の任意成分に該当する。 903.5 g of water was placed in a reaction vessel and heated to 80°C or higher. Thereafter, hydroxypropyl methylcellulose (Metrose 60SH-4000, degree of methoxy substitution 1.9, number of moles substituted with hydroxypropoxy groups 0.25, 2% viscosity 4000 mPa·s, manufactured by Shin-Etsu Chemical Co., Ltd.) was then placed in the reaction vessel. 40 g of gellan gum (Kelcogel AFT, manufactured by Sansho Co., Ltd. (TI value = 6.4)) 0.5 g were added and mixed for 2 hours. The hydroxypropyl methylcellulose is a water-soluble polymer and corresponds to the component (A) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention. The gellan gum corresponds to the component (D) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention. After cooling the mixture obtained by mixing for 2 hours to 30° C. or lower, 40 g of calcium laurate (manufactured by Taihei Kagaku Sangyo Co., Ltd.), coconut alcohol EO adduct (Rheox (registered trademark) CC-150, 10 g (manufactured by Lion Specialty Chemicals), 5 g of sodium alpha olefin sulfonate (Liporan (registered trademark) LB-840, manufactured by Lion Specialty Chemicals), and 1 g of preservative (Suraoff EX, manufactured by Osaka Gas Chemicals Co., Ltd.) By adding and stirring, a liquid anti-adhesive composition for unvulcanized rubber was obtained. Note that the calcium laurate is a metal soap and corresponds to the component (B) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention. The coconut alcohol EO adduct and the sodium alpha olefin sulfonate are both surfactants and correspond to the component (C) in the liquid anti-adhesive composition for unvulcanized rubber of the present invention. The preservative corresponds to any component other than the components (A) to (D).
[実施例2~33、比較例1~6]
原料の種類および組成を後述の表2~5のとおりに変更したこと以外は、実施例1と同様にして、実施例2~33および比較例1~6の未加硫ゴム用液状防着剤組成物を製造した。なお、実施例2~33および比較例1~6の未加硫ゴム用液状防着剤組成物の製造に用いた各原料の商品名(品名)、メーカーおよび特性(組成)を、下記表1に示す。
[Examples 2 to 33, Comparative Examples 1 to 6]
The liquid anti-adhesion agents for unvulcanized rubber of Examples 2 to 33 and Comparative Examples 1 to 6 were prepared in the same manner as in Example 1, except that the type and composition of the raw materials were changed as shown in Tables 2 to 5 below. A composition was produced. The trade name (product name), manufacturer, and characteristics (composition) of each raw material used in the production of the liquid anti-adhesive compositions for unvulcanized rubber in Examples 2 to 33 and Comparative Examples 1 to 6 are shown in Table 1 below. Shown below.
[未加硫ゴム用液状防着剤組成物水希釈液の製造および性能評価]
前記各実施例および比較例の未加硫ゴム用液状防着剤組成物を水で20倍(質量比)に希釈し、未加硫ゴム用液状防着剤組成物水希釈液(防着剤懸濁液)を製造した。この未加硫ゴム用液状防着剤組成物水希釈液を用いて未加硫ゴムの防着処理を行い、防着性、滑性、飛散性、安定性、送液速度(送液性)、および粘度の各性能を評価した。防着処理方法および前記各性能の評価方法を、以下に示す。
[Production and performance evaluation of water diluted liquid anti-adhesive composition for unvulcanized rubber]
The liquid anti-adhesive compositions for unvulcanized rubber of each of the above Examples and Comparative Examples were diluted 20 times (mass ratio) with water, and the liquid anti-adhesive composition for unvulcanized rubber diluted with water (anti-adhesion agent) was diluted with water. suspension) was produced. Using this water-diluted liquid anti-adhesive composition for unvulcanized rubber, anti-adhesive treatment is performed on unvulcanized rubber, and the results include anti-adhesive properties, slipperiness, scattering properties, stability, and liquid delivery speed (liquid delivery properties). , and viscosity were evaluated. The anti-fouling treatment method and the evaluation method for each of the above-mentioned performances are shown below.
<評価>
(1)評価用ゴム
各種評価には、評価用ゴムとして下記の未加硫NRゴムを用いた。
(未加硫NRゴム)
NR(RSS♯3)100質量部に対して、ホワイトカーボン(東ソー・シリカ(株)製、商品名「ニップシールVN-3」)10質量部と、ISAF(Intermediate Super Abrasion Furnace)ブラック(東海カーボン(株)製、商品名「シースト6」)30質量部と、JSRAROMA(プロセスオイル)(日本サン石油(株)製、商品名「アロマ790」)15質量部と、亜鉛華(ハクスイテック(株)製、亜鉛華2種)3質量部と、ステアリン酸(日油(株)製、椿)1質量部と、6PPD(大内新興化学工業(株)製、商品名「ノクラック6C」)1質量部、CBS(大内新興化学工業(株)製、商品名「ノクセラーCZ-G」)1質量部、硫黄(鶴見化学(株)製)1.5質量部を配合した(合計162.5質量部)未加硫NRゴムを用いた。
<Evaluation>
(1) Rubber for evaluation The following unvulcanized NR rubber was used as the rubber for evaluation in various evaluations.
(Unvulcanized NR rubber)
For 100 parts by mass of NR (RSS #3), 10 parts by mass of white carbon (manufactured by Tosoh Silica Co., Ltd., trade name "Nip Seal VN-3") and ISAF (Intermediate Super Abrasion Furnace) black (Tokai Carbon ( 15 parts by mass of JSRAROMA (process oil) (manufactured by Nippon Sun Oil Co., Ltd., trade name "Aroma 790"), and zinc white (manufactured by Hakusui Tech Co., Ltd.) , zinc white (2 types)), 1 part by mass of stearic acid (manufactured by NOF Corporation, Tsubaki), and 1 part by mass of 6PPD (manufactured by Ouchi Shinko Chemical Industry Co., Ltd., trade name "Nocrac 6C"). , 1 part by mass of CBS (manufactured by Ouchi Shinko Kagaku Kogyo Co., Ltd., trade name "Noxela CZ-G"), and 1.5 parts by mass of sulfur (manufactured by Tsurumi Chemical Co., Ltd.) (total 162.5 parts by mass) ) Unvulcanized NR rubber was used.
(2)防着性の評価
上記の未加硫ゴムを温度80~120℃のオープンロールで練り出してゴムシート(厚さ:5~8mm、60cm×15cm)とし、繰り出された直後の該ゴムシートを、実施例1~33および比較例1~6の各例で得られた未加硫ゴム用液状防着剤組成物を水で20倍に希釈して得られた未加硫ゴム用液状防着剤組成物水希釈液(防着剤懸濁液、温度40℃)1Lに約1秒間浸漬した。その後、ゴムシートをすばやく垂直に引き上げ、室温下において垂直状態で静置し、自然乾燥した。このようにして、前記ゴムシート(未加硫ゴム)の防着処理を行った。
(2) Evaluation of adhesion resistance The unvulcanized rubber described above is kneaded with an open roll at a temperature of 80 to 120°C to form a rubber sheet (thickness: 5 to 8 mm, 60 cm x 15 cm), and the rubber immediately after being rolled out is The sheet was prepared by diluting the liquid anti-adhesive composition for unvulcanized rubber obtained in each of Examples 1 to 33 and Comparative Examples 1 to 6 20 times with water. It was immersed in 1 L of an anti-adhesive composition water diluted solution (anti-adhesive suspension, temperature 40° C.) for about 1 second. Thereafter, the rubber sheet was quickly pulled up vertically, left standing vertically at room temperature, and air-dried. In this way, the rubber sheet (unvulcanized rubber) was subjected to adhesion prevention treatment.
前記防着処理後のゴムシートを6cm×15cmにカットして2枚を重ね合わせて積層状態の試験片とし、その積層状態にある試験片に対して、一方の面から垂直方向に1t/m2の荷重をかけ、60℃、12時間放置した。 The rubber sheet after the anti-adhesion treatment is cut into 6 cm x 15 cm and two sheets are stacked to form a laminated test piece. A load of 2 was applied and the sample was left at 60° C. for 12 hours.
さらにその後、前記試験片を室温に戻し、引張り試験機〔AGS-500D型、SHIMADZU〕を用いて180°剥離試験を行い、引っ張り速度300mm/minで剥離抗力(N/cm)を測定した。剥離抗力(N/cm)が小さいほど防着性が優れていることを示す。 Furthermore, after that, the test piece was returned to room temperature, a 180° peel test was performed using a tensile tester [AGS-500D model, SHIMADZU], and the peel resistance (N/cm) was measured at a tensile speed of 300 mm/min. The smaller the peel resistance (N/cm), the better the anti-adhesion properties.
(3)滑性の評価
前記(2)防着性の評価と同じ方法でゴムシート(未加硫ゴム)の防着処理を行った。つぎに、前記防着処理後の乾燥した未加硫ゴムシートを5×15cmの長方形に裁断した。このゴムをステンレス板上に置き、板を徐々に傾斜させ、滑り落下する時の傾斜角度を測定した。滑り出し角度が低いほど滑性に優れることを示す。
(3) Evaluation of lubricity The rubber sheet (unvulcanized rubber) was subjected to anti-adhesion treatment in the same manner as in (2) Evaluation of anti-adhesion properties. Next, the dried unvulcanized rubber sheet after the anti-adhesion treatment was cut into a rectangle of 5 x 15 cm. This rubber was placed on a stainless steel plate, the plate was gradually tilted, and the angle of inclination when it slipped and fell was measured. The lower the sliding start angle, the better the slipperiness.
(4)飛散性の評価
前記(2)防着性の評価と同じ方法でゴムシート(未加硫ゴム)の防着処理を行った。つぎに、前記防着処理後の乾燥した未加硫ゴムシートを6×15cmの長方形に裁断し、重量を測定した。このゴムの表裏面をハケで10回掃きその後再び重量を測定し、飛散量を算出した。飛散量が少ないほど飛散性に優れることを示す。
(4) Evaluation of scattering properties The rubber sheet (unvulcanized rubber) was subjected to anti-adhesion treatment in the same manner as in (2) Evaluation of anti-adhesion properties. Next, the dried unvulcanized rubber sheet after the anti-adhesion treatment was cut into a rectangle of 6 x 15 cm, and the weight was measured. The front and back surfaces of this rubber were swept 10 times with a brush, and then the weight was measured again to calculate the amount of scattering. The smaller the amount of scattering, the better the scattering properties.
(5)安定性の評価
水で20倍(質量比)に希釈する前の未加硫ゴム用液状防着剤組成物100mLを密閉容器に入れ、20℃の恒温槽にて静置し、1週間静置後の外観を目視で分離の有無を確認した。ゴム用防着剤組成物の分離が目視で確認できなければ安定性が良好であることを示す。
(5) Evaluation of stability 100 mL of the liquid anti-adhesive composition for unvulcanized rubber before being diluted 20 times (mass ratio) with water was placed in a sealed container, left standing in a constant temperature bath at 20°C, The appearance after being allowed to stand for a week was visually checked to see if there was any separation. If separation of the anti-stick agent composition for rubber cannot be visually confirmed, it indicates that the stability is good.
(6)送液速度(送液性)の評価
水で20倍(質量比)に希釈する前の未加硫ゴム用液状防着剤組成物100kgを20℃において、ダイヤフラムポンプ(アネスト岩田社製 製品名『DDP-120B』送液速度30L/分)にて直径20mm、長さ7mの塩ビ製配管を通じ高さ3mまで移送した。移送した未加硫ゴム用液状防着剤組成の重量と移送に要した時間とから、送液速度を算出した。送液速度が速いほど流動性に優れることを示す。
(6) Evaluation of liquid feeding speed (liquid feeding performance) 100 kg of liquid anti-adhesive composition for unvulcanized rubber before being diluted 20 times (mass ratio) with water was pumped with a diaphragm pump (manufactured by Anest Iwata Co., Ltd.) at 20°C. The liquid was transferred to a height of 3 m through a PVC pipe with a diameter of 20 mm and a length of 7 m at a liquid transfer rate of 30 L/min (product name: "DDP-120B"). The liquid delivery rate was calculated from the weight of the transferred liquid anti-adhesive composition for unvulcanized rubber and the time required for transfer. The faster the liquid feeding rate, the better the fluidity.
(7)粘度の評価
水で20倍(質量比)に希釈する前の未加硫ゴム用液状防着剤組成物の粘度を、製造から3日経過後に測定した。粘度の測定にはBH型粘度計(株式会社トキメック、商品名「粘度計 BII形」)を用い、25℃で、20rpmで10回転後の粘度を測定した。
(7) Evaluation of viscosity The viscosity of the liquid anti-adhesive composition for unvulcanized rubber before being diluted 20 times (mass ratio) with water was measured 3 days after production. The viscosity was measured using a BH type viscometer (Tokimec Co., Ltd., trade name "Viscometer Model BII") at 25° C. and after 10 rotations at 20 rpm.
実施例1~33および比較例1~6の未加硫ゴム用液状防着剤組成物における原料の種類および組成と、前述のとおり評価した防着性、滑性、飛散性、安定性、送液速度、および粘度の各性能の評価結果とを、下記表2~5にまとめて示す。下記表2~5中において、各原料(水を含む)の使用量を示す数値は、未加硫ゴム用液状防着剤組成物の全質量(水を含む)に対する含有率(質量%)である。 Types and compositions of raw materials in the liquid anti-adhesive compositions for unvulcanized rubber of Examples 1 to 33 and Comparative Examples 1 to 6, and anti-adhesive properties, lubricity, scattering properties, stability, and delivery properties evaluated as described above. The evaluation results of each performance of liquid velocity and viscosity are summarized in Tables 2 to 5 below. In Tables 2 to 5 below, the numerical values indicating the usage amount of each raw material (including water) are the content (% by mass) based on the total mass (including water) of the liquid anti-adhesive composition for unvulcanized rubber. be.
前記表2~5に示すとおり、実施例1~33の未加硫ゴム用液状防着剤組成物は、防着性、滑性、飛散性、安定性、および送液性(粘度)がいずれも良好であった。これに対し、成分(A)を用いなかった比較例1の未加硫ゴム用液状防着剤組成物は、滑性、飛散性、安定性、および送液性は良好であったが、防着性が、実施例と比較して大幅に劣っていた。成分(B)を用いなかった比較例2の未加硫ゴム用液状防着剤組成物は、防着性、飛散性、および安定性は良好であったが、滑性および送液性が、実施例と比較して劣っていた。(A)/(D)質量比が5未満であった比較例3の未加硫ゴム用液状防着剤組成物は、防着性、滑性、飛散性、および安定性は良好であったが、送液性が、実施例と比較して大幅に劣っていた。(A)/(D)質量比が500を超えた比較例4の未加硫ゴム用液状防着剤組成物は、防着性、滑性、飛散性、および送液性は良好であったが、安定性が、実施例と比較して劣っていた。成分(D)を用いなかった比較例5の未加硫ゴム用液状防着剤組成物は、防着性、滑性、飛散性、および送液性は良好であったが、安定性が、実施例と比較して劣っていた。成分(C)を用いなかった比較例6の未加硫ゴム用液状防着剤組成物は、滑性、飛散性、および送液性は良好であったが、防着性および安定性が、実施例と比較して劣っていた。 As shown in Tables 2 to 5 above, the liquid anti-adhesive compositions for unvulcanized rubber of Examples 1 to 33 had good anti-adhesive properties, slipperiness, scattering properties, stability, and liquid transportability (viscosity). was also good. On the other hand, the liquid anti-adhesive composition for unvulcanized rubber of Comparative Example 1, which did not use component (A), had good lubricity, scattering properties, stability, and liquid transferability, but The adhesion was significantly inferior compared to the examples. The liquid anti-adhesive composition for unvulcanized rubber of Comparative Example 2, which did not use component (B), had good anti-adhesive properties, scattering properties, and stability, but poor lubricity and liquid delivery properties. It was inferior compared to the example. The liquid anti-adhesive composition for unvulcanized rubber of Comparative Example 3 in which the (A)/(D) mass ratio was less than 5 had good anti-adhesive properties, slipperiness, scattering properties, and stability. However, the liquid delivery performance was significantly inferior compared to the examples. The liquid anti-adhesive composition for unvulcanized rubber of Comparative Example 4 in which the (A)/(D) mass ratio exceeded 500 had good anti-adhesive properties, slipperiness, scattering properties, and liquid transfer properties. However, the stability was inferior compared to the examples. The liquid anti-adhesive composition for unvulcanized rubber of Comparative Example 5, which did not use component (D), had good anti-adhesive properties, slipperiness, scattering properties, and liquid transferability, but the stability was poor. It was inferior compared to the example. The liquid anti-adhesive composition for unvulcanized rubber of Comparative Example 6, which did not use component (C), had good lubricity, scattering properties, and liquid transferability, but the anti-adhesion properties and stability were poor. It was inferior compared to the example.
<付記>
上記実施形態及び実施例の一部又は全部は、以下の付記のようにも記載し得るが、以下には限定されない。
(付記1)
下記成分(A)~(D)および水を含み、
下記成分(A)と下記成分(D)との質量比(A)/(D)が5~500であることを特徴とする未加硫ゴム用液状防着剤組成物。
(A)成分(D)以外の水溶性高分子
(B)金属石鹸
(C)界面活性剤
(D)20℃における2質量%水溶液のチクソトロピーインデックス(2rpm/20rpm)が、4.0以上である水溶性高分子から選ばれる1種以上の化合物
(付記2)
水以外の成分の全質量100質量%に対し、
前記成分(A)を20質量%以上、前記成分(B)を20~60質量%、前記成分(C)を10~25質量%、および、前記成分(D)を0.01~10質量%を含む、付記1記載の未加硫ゴム用液状防着剤組成物。
(付記3)
前記成分(A)と前記成分(B)との質量比(A)/(B)が0.2~4.0の範囲である、付記1または2記載の未加硫ゴム用液状防着剤組成物。
(付記4)
付記1から3のいずれかに記載の未加硫ゴム用液状防着剤組成物と、水と、を含むことを特徴とする未加硫ゴム用液状防着剤組成物水希釈液。
(付記5)
付記1から3のいずれかに記載の未加硫ゴム用液状防着剤組成物における前記成分(A)~(D)が表面に付着していることを特徴とする未加硫ゴム。
<Additional notes>
Some or all of the above embodiments and examples may be described as in the following supplementary notes, but are not limited to the following.
(Additional note 1)
Contains the following components (A) to (D) and water,
A liquid anti-adhesive composition for unvulcanized rubber, characterized in that the mass ratio (A)/(D) of the following component (A) and the following component (D) is 5 to 500.
(A) Water-soluble polymer other than component (D) (B) Metal soap (C) Surfactant (D) The thixotropy index (2 rpm/20 rpm) of a 2% by mass aqueous solution at 20°C is 4.0 or more. One or more compounds selected from water-soluble polymers (Appendix 2)
Based on 100% by mass of the total mass of components other than water,
20% by mass or more of the component (A), 20 to 60% by mass of the component (B), 10 to 25% by mass of the component (C), and 0.01 to 10% by mass of the component (D). The liquid anti-adhesive composition for unvulcanized rubber according to Supplementary Note 1, comprising:
(Appendix 3)
The liquid anti-adhesion agent for unvulcanized rubber according to Supplementary Note 1 or 2, wherein the mass ratio (A)/(B) of the component (A) and the component (B) is in the range of 0.2 to 4.0. Composition.
(Additional note 4)
An aqueous dilution of a liquid anti-adhesive composition for unvulcanized rubber, comprising the liquid anti-adhesive composition for unvulcanized rubber according to any one of Supplementary Notes 1 to 3, and water.
(Appendix 5)
An unvulcanized rubber characterized in that the components (A) to (D) in the liquid anti-adhesive composition for unvulcanized rubber according to any one of Supplementary Notes 1 to 3 are attached to the surface.
Claims (5)
下記成分(A)と下記成分(D)との質量比(A)/(D)が5~500であることを特徴とする未加硫ゴム用液状防着剤組成物。
(A)成分(D)以外の水溶性高分子
(B)金属石鹸
(C)界面活性剤
(D)20℃における2質量%水溶液のチクソトロピーインデックス(2rpm/20rpm)が、4.0以上である水溶性高分子から選ばれる1種以上の化合物 Contains the following components (A) to (D) and water,
A liquid anti-adhesive composition for unvulcanized rubber, characterized in that the mass ratio (A)/(D) of the following component (A) and the following component (D) is 5 to 500.
(A) Water-soluble polymer other than component (D) (B) Metal soap (C) Surfactant (D) The thixotropy index (2 rpm/20 rpm) of a 2% by mass aqueous solution at 20°C is 4.0 or more. One or more compounds selected from water-soluble polymers
前記成分(A)を20質量%以上、前記成分(B)を20~60質量%、前記成分(C)を10~25質量%、および、前記成分(D)を0.01~10質量%を含む、請求項1記載の未加硫ゴム用液状防着剤組成物。 Based on 100% by mass of the total mass of components other than water,
20% by mass or more of the component (A), 20 to 60% by mass of the component (B), 10 to 25% by mass of the component (C), and 0.01 to 10% by mass of the component (D). The liquid anti-adhesive composition for unvulcanized rubber according to claim 1, comprising:
An unvulcanized rubber characterized in that the components (A) to (D) in the liquid anti-adhesive composition for unvulcanized rubber according to claim 1 or 2 are attached to the surface.
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