JP2024024395A - Pull-out resistance pile of simple structure - Google Patents

Pull-out resistance pile of simple structure Download PDF

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JP2024024395A
JP2024024395A JP2022127193A JP2022127193A JP2024024395A JP 2024024395 A JP2024024395 A JP 2024024395A JP 2022127193 A JP2022127193 A JP 2022127193A JP 2022127193 A JP2022127193 A JP 2022127193A JP 2024024395 A JP2024024395 A JP 2024024395A
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support rod
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pile
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JP7194307B1 (en
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隆生 佐藤
Takao Sato
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

To provide a pull-out resistance pile of a simple structure in which an anchor is struck and inserted without requiring secondary man-powered work in a plow sole layer that is compressed and increases its density and a cultivated land with small stones, ensuring that a resistor is expanded and completed in the underground.SOLUTION: Two anchor side plates (21) having substantially triangular shapes are arranged in an arrowhead shape (3) at a tip (11) of a support rod (1) so as to face each other, bottom parts of the side plates (21) are bent in a direction opposite to the support rod and a rear end (22) is formed, at a support rod side (inside) angle in the vicinity in a tip direction from a bent part (23), a ground direction surface angle (α) of the support rod (1) and a resistance plate (4) is arranged so as to form an obtuse angle, the resistance plate (4) is arranged substantially vertically parallel to the bent part (23), a hole (24) is provided in the two side plates (21), and an angle maintenance member (5) having a resistance part using the hole is provided.SELECTED DRAWING: Figure 1

Description

本発明は、ビニールハウスなどの簡易構造物の風壊を防止するための引き抜き抵抗杭に関する。 The present invention relates to a pull-out resistant pile for preventing wind damage of simple structures such as greenhouses.

ビニールハウス栽培では、プラウなどの耕うん機を用いた長年の耕作により、作土層(A)の下部に非常に固い地層(耕盤層B)が形成される。このような耕盤層(B)を有する耕作地や小石混じりの土壌耕作地においては、一般の円盤杭では挿入が難しい為、先端を鋭利にカットした鉄筋の丸棒をコイル状にした抵抗の少ないねじり形状の杭が使用されている。しかし、このねじり形状の杭は人力による回転力で多大な労力を必要とするため、安価で簡易な作業で挿入可能な引き抜き抵抗杭が求められていた。 In greenhouse cultivation, a very hard soil layer (cultivation layer B) is formed at the bottom of the cultivation layer (A) due to years of cultivation using tillers such as plows. In cultivated land with such a plow bed layer (B) or cultivated land with soil mixed with pebbles, it is difficult to insert ordinary disc piles, so a coiled round reinforcing bar with a sharply cut tip is used to provide resistance. Fewer twisted piles are used. However, since this twisted pile requires a great deal of manual effort, there has been a need for a pull-out resistant pile that is inexpensive and can be inserted easily.

ねじり形状の杭に代わる抵抗杭として、打撃挿入による引き抜き抵抗杭がいくつか考案されている。例えば、拡開するアンカー(抵抗体)を支柱棒の先端付近に回転可能に取り付けた引き抜き抵抗杭(特許文献1)、支柱棒の先端付近にリング部を設けてアンカー本体(抵抗体)を直交に回転させる引き抜き抵抗杭(特許文献2)、および専用のハンマーと打撃工具を用いて埋設する支柱棒を持たない円盤状アンカー(特許文献3)などが開示されている。 As resistance piles to replace torsion-shaped piles, several pull-out resistance piles by impact insertion have been devised. For example, a pull-out resistance pile in which an expanding anchor (resistance element) is rotatably attached near the tip of a support rod (Patent Document 1), a ring part provided near the tip of the support rod and an anchor body (resistance element) orthogonally attached Disclosed are a pull-out resistance pile (Patent Document 2) that is rotated by the user, and a disc-shaped anchor without a support rod that is buried using a special hammer and impact tool (Patent Document 3).

しかしながら、特許文献1に示す引き抜き抵抗杭は、打撃後にアンカー(抵抗体)を回転させて支柱棒に対し直角に拡開させているが、そのためには軸金具(支柱軸)を用いてアンカーを支柱棒に接続し、専用の引き抜き治具を用いて支柱棒をスライドさせる必要があるなど、構造が複雑で製作も面倒でコスト高となる。 However, in the pull-out resistance pile shown in Patent Document 1, the anchor (resistance element) is rotated after impact to expand at right angles to the support rod, but in order to do this, a shaft fitting (support shaft) is used to hold the anchor. It is necessary to connect to the support rod and slide the support rod using a special extraction jig, resulting in a complicated structure, troublesome manufacturing, and high cost.

また、特許文献2に示す引き抜き抵抗杭は、打撃後に支柱棒を土中から引き抜く際、拡開する抵抗部は連結支柱(支柱軸)を用いて支柱棒にリング部が構成されており、特許文献1の引き抜き抵抗杭と同様、構造が複雑で製作工程も多くコスト高である。 In addition, in the pull-out resistance pile shown in Patent Document 2, when the prop rod is pulled out of the soil after impact, the resistance part that expands is configured with a ring part on the prop rod using a connecting column (prop shaft). Similar to the pull-out resistance pile of Document 1, the structure is complicated, the manufacturing process is many, and the cost is high.

さらに、特許文献3に示す引き抜き抵抗杭(地中アンカー)は、支柱棒を持たない円盤状アンカーで、これにワイヤーを取り付け、専用の打撃付与工具やスライドハンマーを用いて地中に挿入するものである。この円盤状アンカーは簡単な形状で安価であるが、十分なワイヤー張力を得るには円盤状アンカーを適正な方位・角度で地面に打ち込む必要があり、また、打ち込み後に打撃付与工具を地中から引き抜く必要があり、打撃付与工具及びスライドハンマーも地中での作業である為、不確実な面があり構造が複雑でコスト高である。 Furthermore, the pull-out resistance pile (underground anchor) shown in Patent Document 3 is a disc-shaped anchor that does not have a prop rod, a wire is attached to it, and it is inserted into the ground using a special impact applying tool or slide hammer. It is. This disc-shaped anchor has a simple shape and is inexpensive, but in order to obtain sufficient wire tension, it is necessary to drive the disc-shaped anchor into the ground at an appropriate direction and angle. It is necessary to pull it out, and the impact applying tool and slide hammer are also operated underground, so there is uncertainty, the structure is complex, and the cost is high.

特開2003-306935号公報Japanese Patent Application Publication No. 2003-306935 特開平09-13371号公報Japanese Patent Application Publication No. 09-13371 特開2016-98530号公報JP2016-98530A

本発明は、上記課題に鑑み、汎用の杭打ち具やハンマーを使って簡単に挿入が可能な、構造が単純で強靭、引き抜き強度が大きく、安価で施工性に優れた購入者目線に合致する、打撃挿入のみで完結する引き抜き抵抗杭を提供することにある。 In view of the above-mentioned problems, the present invention meets the buyer's viewpoint as it can be easily inserted using a general-purpose piling tool or hammer, has a simple structure, is strong, has high pull-out strength, is inexpensive, and has excellent workability. The object of the present invention is to provide a pull-out resistant pile that can be completed only by impact insertion.

本発明の引き抜き抵抗杭は、前記特許文献1や前記特許文献2の引き抜き抵抗杭のような抵抗体の回転機能は用いず、支柱棒(1)とアンカー(2)を先端で固定化し、土中(主に耕盤層)への、打撃挿入時及び挿入後の引き抜き時に、前記アンカー(2)が土中から受ける反発力(D)(図3参照)により弾性変形することを利用した引き抜き抵抗杭であって、前記アンカー(2)は、略三角形状の側板(21)二枚を矢じり形状となるように対面配置し、前記側板(21)の底辺部を前記支柱棒(1)側と反対方向(外側)に折り曲げて後端部(22)を形成するとともに、前記側板(21)二枚の折り曲げ部(23)の前記支柱棒(1)方向(内側)の先端方向近傍に、抵抗板(24)を該抵抗板平面軸と支柱棒打撃側方向軸との成す角度(α)が鈍角となるように、前記折り曲げ部(23)に対し平行に略垂直配置している。 The pull-out resistance pile of the present invention does not use the rotation function of the resistor like the pull-out resistance piles of Patent Document 1 and Patent Document 2, but fixes the support rod (1) and the anchor (2) at their tips, and Pulling out using the fact that the anchor (2) is elastically deformed by the repulsive force (D) (see Figure 3) received from the soil when it is inserted into the soil (mainly in the plow layer) and when it is pulled out after insertion. The anchor (2) is a resistance pile, and the anchor (2) has two substantially triangular side plates (21) arranged facing each other in an arrowhead shape, with the bottom part of the side plate (21) facing the support rod (1) side. is bent in the opposite direction (outside) to form a rear end part (22), and near the tip of the two bent parts (23) of the side plate (21) in the direction (inside) of the support rod (1), The resistance plate (24) is arranged parallel to and substantially perpendicular to the bent portion (23) so that the angle (α) formed between the plane axis of the resistance plate and the axis of the prop rod in the striking direction is an obtuse angle.

また、本発明の引き抜き抵抗杭は、前記側板(21)に孔(24)を設け、前記孔(24)を利用して前記側板(21)の拡開を一定角度に保持する様に、前記角度維持部材(5)の両端に孔(24)の径より大きなナット等の抵抗部材を具備した角度維持部材(5)を設けている。 Further, in the pull-out resistance pile of the present invention, a hole (24) is provided in the side plate (21), and the expansion of the side plate (21) is maintained at a constant angle using the hole (24). An angle maintaining member (5) is provided at both ends of the angle maintaining member (5) with a resistance member such as a nut having a diameter larger than the diameter of the hole (24).

本発明の引き抜き抵抗杭は、支柱棒とアンカーを固定化し、汎用の杭打ち具やハンマーを使って簡単に挿入可能なアンカー材の弾性変形を利用した引き抜き抵抗杭であり、図1~図5の状態図等を用いて、効果、特徴について以下に説明する。 The pull-out resistant pile of the present invention is a pull-out resistant pile that uses elastic deformation of the anchor material, which fixes the support rod and the anchor and can be easily inserted using a general-purpose pile driver or hammer. The effects and features will be explained below using the state diagram and the like.

本発明の引き抜き抵抗杭の頭部は、図2に示すように、一般の打撃杭と同様な形状で、ビニールハウス接続用接手金具(I)が設けられている。汎用の杭打ち具あるいはハンマーを用いて杭の頭部を垂直に、打撃し杭を地表面(G)から作土層(A)に挿入すると、矢じり形状の前記側板(21)は周囲の作土層(A)から内側(軸棒側)方向に反発力を受けるが、その力は側板が変形するまでに強くなく、側板(22)は形状を保持したまま下方の耕盤層(B)に挿入することになる。 As shown in FIG. 2, the head of the pull-out resistance pile of the present invention has a shape similar to that of a general impact pile, and is provided with a plastic house connection fitting (I). When the head of the pile is hit vertically with a general-purpose pile driver or hammer and the pile is inserted from the ground surface (G) into the soil layer (A), the arrowhead-shaped side plate (21) Although the soil layer (A) receives a repulsive force from the soil layer (A) inward (toward the shaft side), the force is not strong enough to deform the side plate, and the side plate (22) maintains its shape and moves toward the plow layer (B) below. It will be inserted into.

打撃挿入時の耕盤層(B)においては、図3に示すように、先端の矢じり形状の前記側板(21)は周囲の固い地層の耕盤層(B)から強い反発力(D)を受けて内側に反る(弾性変形する)ため、より尖鋭化し挿入し易くなるとともに、前記支柱棒(1)近傍に位置する前記抵抗板(4)の端辺が前記支柱軸(1)と接し、さらにその接点は、抵抗板(4)平面軸と支柱棒打撃側方向軸との成す角度(α)が鈍角となっているため、前記側板(21)の弾性変形に従って支柱棒外周を抵抗板(4)が上方向に徐々に移動するとともに、前記後端部(22)は外側下方向へと拡開する。 In the tiller layer (B) during impact insertion, as shown in Fig. 3, the arrowhead-shaped side plate (21) at the tip receives a strong repulsive force (D) from the surrounding hard stratum tiller layer (B). It bends inward (elastically deforms) upon receiving the support, so it becomes sharper and easier to insert, and the edge of the resistance plate (4) located near the support rod (1) contacts the support shaft (1). , Furthermore, since the angle (α) formed between the plane axis of the resistance plate (4) and the axis of the prop rod in the striking side direction is an obtuse angle, the outer periphery of the prop rod is connected to the resistance plate according to the elastic deformation of the side plate (21). (4) gradually moves upward, and the rear end portion (22) expands outward and downward.

耕盤層(B)に挿入後、接続金具(I)にビニールハウス固定具のワイヤー(パイプ等)を接続し、杭に張力を与えると、図4に示すように、前記後端部(22)、前記抵抗板(4)及び前記側板(21)は、上部の耕盤層(B)から引張張力(F)に抗する反発力(H)を受け、前記後端部(22)と前記側板(21)は外側方向に拡開する。ここで、突風などにより過大な引張張力(F)が加わった場合でも、前記側板(21)の孔(24)を通して角度維持部材(5)が一定幅に固定化し、孔(24)の径より大きなナット等の抜け止め部材を角度維持部材(5)の両端に具備している為、前記側板(21)は下方に折れ曲がること無く、側板(21)の拡開は一定角度に保持される。 After inserting it into the plow layer (B), connect the wire (pipe, etc.) of the plastic house fixing device to the connection fitting (I) and apply tension to the pile, as shown in Figure 4, the rear end (22 ), the resistance plate (4) and the side plate (21) receive a repulsive force (H) that resists the tensile tension (F) from the upper plowing layer (B), and the rear end part (22) and the side plate (21) The side plates (21) expand outward. Here, even if an excessive tensile tension (F) is applied due to a gust of wind, etc., the angle maintaining member (5) is fixed at a constant width through the hole (24) of the side plate (21), and the width is smaller than the diameter of the hole (24). Since retaining members such as large nuts are provided at both ends of the angle maintaining member (5), the side plate (21) does not bend downward and the expansion of the side plate (21) is maintained at a constant angle.

本発明の各部の名称を示す斜視図A perspective view showing the names of each part of the present invention 打撃挿入時の作土層内での抵抗杭の状態図Diagram of the state of resistance piles in the soil layer during impact insertion 打撃挿入時の耕盤層内での抵抗杭の状態図Diagram of the state of resistance piles in the plow layer during impact insertion 引張時の耕盤層内での抵抗杭の状態図State diagram of resistance pile in plow layer during tension 側板角度維持部材の取り付け状態図Installation diagram of side plate angle maintenance member

以下に、本発明の引き抜き抵抗杭の実施形態の一例について説明する。
本発明の引き抜き抵抗杭は、支柱棒(1)とその先端に形成された矢じり形状アンカー(2)から構成され、支柱棒(1)に直径13mm、長さ700mm程度の丸鋼を使用し、アンカー(2)は、板厚1.2mm鋼板を底辺60mm、高さ115mmの略三角形状にレーザーカットした2枚の側板(21)を、支柱棒(1)の先端で、2枚の側板(21)の頂点が合致するように矢じり形状に対面配置し、溶接で固定している。このため、打撃挿入時における周囲の土中から受ける反発力に抗するアンカー(2)の強度確保と地中への侵入を容易にしている。
An example of an embodiment of the pull-out resistance pile of the present invention will be described below.
The pull-out resistance pile of the present invention is composed of a support rod (1) and an arrowhead-shaped anchor (2) formed at the tip thereof, and the support rod (1) is made of round steel with a diameter of 13 mm and a length of about 700 mm. The anchor (2) consists of two side plates (21) made by laser cutting a 1.2 mm thick steel plate into a substantially triangular shape with a base of 60 mm and a height of 115 mm. 21) are arranged facing each other in an arrowhead shape so that their apexes match, and are fixed by welding. This ensures the strength of the anchor (2) to withstand the repulsive force received from the surrounding soil during impact insertion and facilitates penetration into the ground.

次に、側板(21)二枚の底辺部を、60mm幅、20mmの角度で反支柱棒側(外側)に折り曲げ、後端部(22)を形成することで、杭を地中から引き抜く際の面積、反発力を増加させ、さらに、後端部(22)の折り曲げ部近傍の支柱棒側(内側)に、板厚1.2mm、長さ10mm、幅20mmの略長方形の鋼板製抵抗板(4)の幅部を、抵抗板平面軸と支柱棒打撃側方向軸との成す角度が鈍角(α)となるように配置して溶接固定することで、杭が固い地層(耕盤層)から強い反発力を受けると、抵抗板(4)と支柱棒(1)との接点が、支柱棒(1)外周の打撃側(上方向)に移行し、側板(2)が支柱棒側(内側)に弾性変形することを助長する。このため、先端の矢じり形状は尖鋭化し、後端部(22)は外側に広がる(拡開する)ため、さらに後端部(22)の抵抗面積が広がり、反発力も増大する。 Next, the bottom parts of the two side plates (21) are bent at a width of 60 mm and an angle of 20 mm toward the side opposite to the support rod (outside) to form the rear end part (22), which will be used when pulling the pile out of the ground. In addition, a substantially rectangular steel resistance plate with a thickness of 1.2 mm, a length of 10 mm, and a width of 20 mm is installed on the support rod side (inside) near the bent portion of the rear end (22). By arranging and welding the width part of (4) so that the angle formed by the plane axis of the resistance plate and the axis of the prop rod in the direction of impact is an obtuse angle (α), the pile can be fixed in a hard stratum (plow layer). When it receives a strong repulsive force from This promotes elastic deformation (inward). For this reason, the arrowhead shape of the tip becomes sharper and the rear end (22) spreads outward (expands), which further increases the resistance area of the rear end (22) and increases the repulsive force.

また、抵抗体(4)の中央付近直下の側板(21)二枚に5.5mm程度の孔(24)を設け、孔(24)の間に支柱棒(1)の外周に沿った半円弧状の部材、又はワイヤー等の拡開角度維持部材(5)を通し、孔(24)の径より大きなナットで止めることで、両側板(21)に架かる拡開の抵抗力を超えるような力が働いた場合でも、拡開角度維持部材(5)の最大引張力までは、側板(21)の破損を防止することができる。 In addition, a hole (24) of approximately 5.5 mm is provided in the two side plates (21) just below the center of the resistor (4), and a semicircle along the outer periphery of the support rod (1) is formed between the holes (24). By passing an expansion angle maintaining member (5) such as an arc-shaped member or a wire and fixing it with a nut larger than the diameter of the hole (24), a force that exceeds the expansion resistance force applied to both side plates (21) can be prevented. Even if the expansion angle maintaining member (5) acts, damage to the side plate (21) can be prevented up to the maximum tensile force of the expansion angle maintaining member (5).

なお、上記実施例では、材料に鋼板を使用し、溶接で固定しているが、カーボンなど弾性変形する素材を使用してもよいし、同一素材で構成する必要はなく、固定方法もボルト・ナット以外の挿入抵抗の小さい他の固定手段であってもよい。また、支柱棒についても角棒など丸棒以外の形状でもよく、長さも汎用のものであれば構わない。 In the above embodiment, a steel plate is used as the material and fixed by welding, but an elastically deformable material such as carbon may also be used, and it is not necessary to use the same material, and the fixing method can also be bolts or Other fixing means with low insertion resistance other than nuts may also be used. Further, the support rod may have a shape other than a round rod, such as a square rod, and may have a general length.

本発明は、これまでの硬く圧縮された高密度の耕盤層(B)や小石まじりの土壌での杭の挿入において、最も簡単に、しかも二次的人力を必要とすること無く拡開する為、突風などの引張力(F)に対しても更に拡開作用する杭であり、尚且つ、その角度を維持する為、あらゆる土壌に対して、抵抗力が高く、汎用性を有した引き抜き抵抗杭である。 The present invention is the easiest method for inserting piles in hard compacted, high-density plow layer (B) or soil mixed with pebbles, and without requiring secondary human power. Therefore, it is a pile that expands further even when subjected to tensile force (F) such as gusts of wind, and since it maintains its angle, it has high resistance to all types of soil and can be pulled out with versatility. It is a resistance pile.

1 支柱棒
11 支柱先端部
2 アンカー
21 側板
22 後端部
23 折り曲げ部
24 孔
3 矢じり形状部
4 抵抗板
5 角度維持部材
A 作土層
B 耕盤層
C 心土層
D 挿入時の土中から受ける反発力
E 打撃力
F 引張張力
G 地表面
H 引き抜き時の土中から受ける反発力
I 接手金具
1 Strut rod 11 Strut tip 2 Anchor 21 Side plate 22 Rear end 23 Bent part 24 Hole 3 Arrowhead shaped part 4 Resistance plate 5 Angle maintenance member A Soil layer B Plow layer C Subsoil layer D From the soil at the time of insertion Repulsion force received E Impact force F Tensile tension G Ground surface H Repulsion force I received from the soil when pulling out Joint metal fittings

Claims (2)

支柱棒(1)の先端に矢じり形状のアンカー(2)を固定して取り付け、アンカー材の弾性変形を利用した引き抜き抵抗杭であって、
前記アンカー(2)は、略三角形状の側板(21)二枚を矢じり形状となるように対面配置し、前記側板(21)の底辺部を前記支柱棒(1)側と反対方向(外側)に折り曲げて後端部(22)を形成するとともに、
前記側板(21)二枚の折り曲げ部(23)の前記支柱棒(1)方向(内側)の先端方向近傍に、抵抗板(4)を該抵抗板平面軸と支柱棒打撃側方向軸との成す角度(α)が鈍角となるように、前記折り曲げ部(23)に対し平行に略垂直配置したことを特徴とする引き抜き抵抗杭。
An arrowhead-shaped anchor (2) is fixedly attached to the tip of a support rod (1), and is a pull-out resistance pile that utilizes elastic deformation of the anchor material,
The anchor (2) has two substantially triangular side plates (21) arranged facing each other so as to form an arrowhead shape, and the bottom part of the side plate (21) is placed in the opposite direction (outside) from the support rod (1) side. While bending it to form a rear end portion (22),
A resistance plate (4) is placed near the tip of the two bent portions (23) of the side plate (21) in the direction (inside) of the support rod (1), so that the resistance plate (4) is connected between the plane axis of the resistance plate and the impact side axis of the support rod. A pull-out resistance pile characterized in that it is arranged parallel to and substantially perpendicular to the bent portion (23) so that the angle (α) formed is an obtuse angle.
前記側板(21)に孔(24)を設け、前記孔(24)を利用して前記側板(21)の拡開を一定角度に保持する角度維持部材(5)を通して、前記角度維持部材(5)の両端に孔(24)の径より大きなナット等の抵抗部材を具備したことを特徴とする請求項1記載の引き抜き抵抗杭。
A hole (24) is provided in the side plate (21), and the angle maintaining member (5) is inserted through the angle maintaining member (5) that maintains the expansion of the side plate (21) at a constant angle using the hole (24). 2. The pull-out resistance pile according to claim 1, further comprising a resistance member such as a nut having a diameter larger than the diameter of the hole (24) at both ends of the hole (24).
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