JP2024006123A - clinching stud bolt - Google Patents

clinching stud bolt Download PDF

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JP2024006123A
JP2024006123A JP2022106723A JP2022106723A JP2024006123A JP 2024006123 A JP2024006123 A JP 2024006123A JP 2022106723 A JP2022106723 A JP 2022106723A JP 2022106723 A JP2022106723 A JP 2022106723A JP 2024006123 A JP2024006123 A JP 2024006123A
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screw shaft
stud bolt
metal plate
recessed
clinching stud
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慎悟 鳥居
Shingo Torii
啓一 宮田
Keiichi Miyata
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Nitto Seiko Co Ltd
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Nitto Seiko Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a clinching stud bolt which can be improved in quality when fixed to an attachment objective plate material.
SOLUTION: A clinching stud bolt B which is fixed to an attachment objective plate material T in a retention state and in a whirl-stop state, comprises: a head part 1; a screw shaft part 2; a whirl-stop part 3; an annular groove part 21; and an annular protrusion 22. The attachment objective plate material T is constituted so as to be sandwiched between a seat face 21 of the head part 1 and the annular protrusion 22, and a recessed part 32 recessed toward an upper side X2 in a spiral direction is formed at the whirl-stop part 3. An outside edge part 31 of the whirl-stop part has round corner parts 31 being a plurality of radially-arranged apexes, a plurality of connection sides 32b for connecting a pair of the round corner parts, and recessively formed inside a radial direction, and a trough part 31c being a portion located at a side nearest the inside in the radial direction out of the connection sides. A height of the trough part is set lower than those of the round corner parts, and the connection sides are constituted so as to connect the trough part and the round corner parts.
SELECTED DRAWING: Figure 8
COPYRIGHT: (C)2024,JPO&INPIT

Description

本発明は、取付対象板材に抜け止め状態かつ回り止め状態で固定されるクリンチングスタッドボルトに関する。 TECHNICAL FIELD The present invention relates to a clinching stud bolt that is fixed to a plate material to which it is attached in a non-slip and non-rotating state.

従来、金属板材(取付対象板材)の取付孔に圧入されることにより、抜け止め状態かつ回り止め状態で固定されるクリンチングスタッドボルト(クリンチスタッド)が知られている(例えば、特許文献1参照)。このクリンチングスタッドボルトは、頭部と、頭部の座面から延出されたねじ軸部を備えている。金属板材に別部材を固定する際、この別部材の貫通孔にねじ軸部を挿入し、ねじ軸部の螺進方向とは反対方向にナットが移動するように螺合させて、ナットと金属板材との間に別部材を挟み込んで固定する。 Conventionally, clinching stud bolts (clinch studs) are known that are press-fitted into the mounting holes of metal plates (plates to be attached) and are fixed in a non-slip and non-rotating state (for example, see Patent Document 1). ). This clinching stud bolt includes a head and a threaded shaft extending from the seat surface of the head. When fixing another member to a metal plate material, insert the screw shaft into the through hole of this separate member, screw the nut so that it moves in the opposite direction to the direction in which the screw shaft extends, and then connect the nut to the metal plate. A separate member is inserted between the board and the plate to secure it.

特許文献1に記載のクリンチングスタッドボルトは、座面からねじ軸部の螺進方向下手側に向けて膨出する非真円形状の回り止め部(文献では回り止め突起)と、ねじ軸部の径方向内側に向けて環状に凹入された環状溝部(文献では保持溝)と、環状溝部に対して螺進方向下手側に隣り合う位置において環状に突出する環状突部(文献では保持リング)と、を備えている。特許文献1に記載の技術は、金属板材の取付孔の周囲に、頭部に対向する側に突出した突出部を設けることにより、金属板材にクリンチングスタッドボルトを圧入する際、突出部が回り止め突起に押し潰されて、保持溝に多量の金属を押し込んで抜け荷重及び空転トルクを高めている。 The clinching stud bolt described in Patent Document 1 has a non-circular detent portion (a detent protrusion in the document) that bulges from the seating surface toward the lower side in the screw direction of the screw shaft portion, and a screw shaft portion. An annular groove (retaining groove in the literature) that is recessed in an annular shape toward the inside in the radial direction of ). The technique described in Patent Document 1 is to provide a protrusion that protrudes on the side facing the head around the mounting hole of the metal plate material, so that when the clinching stud bolt is press-fitted into the metal plate material, the protrusion part rotates. It is crushed by the stop protrusion and pushes a large amount of metal into the retaining groove, increasing the pullout load and idling torque.

特開2014-141999号公報Japanese Patent Application Publication No. 2014-141999

しかしながら、特許文献1に記載のクリンチングスタッドボルトは、回り止め突起により押し潰されて流動する金属が、頭部とは反対側に位置する取付孔の周囲から保持リングよりも径方向外側まではみ出してバリになり易い。また、回り止め突起により押し潰された金属が、回り止め突起の径方向外側まで流動して変形を及ぼし、金属板材に反りが発生し易い。その結果、金属板材に別部材を固定する際、バリにより別部材が傷付けられる、バリが異物となって周囲に飛散する、反った金属板材が周囲の部品に干渉する等の不都合が発生し、製品の品質が低下する。 However, in the clinching stud bolt described in Patent Document 1, the metal that is crushed by the detent projection and flows protrudes from the periphery of the mounting hole located on the opposite side of the head to the radial outside of the retaining ring. It is easy to get burrs. In addition, the metal crushed by the detent projection flows to the outside in the radial direction of the detent projection and is deformed, which tends to cause warping of the metal plate material. As a result, when fixing another component to a metal plate, inconveniences occur such as the burr damaging the other component, the burr becoming a foreign object and scattering around, and the warped metal plate interfering with surrounding parts. Product quality deteriorates.

そこで、取付対象板材に固定されたときの品質を向上できるクリンチングスタッドボルトが望まれている。 Therefore, there is a need for a clinching stud bolt that can improve the quality when fixed to the plate material to which it is attached.

頭部と、前記頭部の座面から延出されたねじ軸部と、前記ねじ軸部の螺進方向視において前記ねじ軸部を取り囲む非真円形状に形成され、前記座面から前記螺進方向下手側に向けて膨出する回り止め部と、前記ねじ軸部のうち、前記回り止め部に対して前記螺進方向下手側に隣り合う位置において、前記ねじ軸部の径方向内側に向けて環状に凹入された環状溝部と、前記ねじ軸部のうち、前記環状溝部に対して前記螺進方向下手側に隣り合う位置において、前記ねじ軸部の径方向外側に向けて環状に突出する環状突部と、を備え、前記座面と前記環状突部との間に、前記取付対象板材が挟まれるように構成され、前記回り止め部に、前記螺進方向上手側に向けて凹入された凹入部が形成されることにより、取付対象板材に抜け止め状態かつ回り止め状態で固定されるクリンチングスタッドボルトであって、前記回り止め部の外側縁部は、放射状に配置された複数の頂点となる丸角部と、一対の丸角部を接続する径方向内側に凹状に形成された複数の接続辺と、接続辺のうち最も径方向内側にある部分である谷部とを有し、前記谷部の高さは、前記丸角部よりも低く設定され、前記接続辺は、これら谷部および丸角部を接続するように構成されているクリンチングスタッドボルトによる。 a head; a screw shaft extending from a seat surface of the head; a rotation stopper that bulges toward the lower side in the direction of advancement, and a radially inner side of the screw shaft at a position adjacent to the rotation stopper on the lower side in the screw movement direction of the screw shaft. an annular groove recessed in an annular shape toward the screw shaft; and an annular groove recessed toward the outside in the radial direction of the screw shaft at a position adjacent to the annular groove on the downward side of the screw shaft with respect to the annular groove. a protruding annular protrusion, the mounting target plate material is sandwiched between the seat surface and the annular protrusion, and the rotation stopper is provided with an annular protrusion that extends upwardly in the spiral direction. A clinching stud bolt that is fixed to a plate material to be attached in a non-slip and non-rotating state by forming a recessed part, wherein an outer edge of the non-rotating part is arranged radially. a plurality of rounded corners that form a plurality of vertices, a plurality of connecting sides that are concavely formed radially inward to connect the pair of rounded corners, and a trough that is the most radially innermost part of the connecting sides. The height of the valley portion is set lower than the round corner portion, and the connection side is formed by a clinching stud bolt configured to connect the valley portion and the round corner portion.

本発明のクリンチングスタッドによれば、回り止め部の谷部の高さが低くなるように構成されているので、頭部の外径を小さくしても、回り止め部の谷部がねじ軸部に接近し過ぎず、つまり回り止め部の谷部と、ねじ軸部との間に所定の隙間を確保できるため、回り止め部により押し潰された取付対象板材が阻害されること無く凹入部へ流動することになる。 According to the clinching stud of the present invention, since the height of the trough of the detent part is low, even if the outer diameter of the head is made small, the trough of the detent part remains close to the screw axis. In other words, since the predetermined gap can be secured between the trough of the rotation stopper and the screw shaft, the plate material to be mounted that has been crushed by the rotation stopper is not obstructed by the recessed part. It will flow to

クリンチングスタッドボルトの斜視図である。It is a perspective view of a clinching stud bolt. クリンチングスタッドボルトの側面図である。It is a side view of a clinching stud bolt. 図2のIII-III線矢視図である。FIG. 3 is a view taken along the line III-III in FIG. 2; 図3のIV-IV線断面図である。4 is a sectional view taken along the line IV-IV in FIG. 3. FIG. 凸状部が最も環状突部に遠ざかる位置での拡大断面図である。FIG. 6 is an enlarged cross-sectional view at a position where the convex portion is farthest from the annular protrusion. 凸状部が最も環状突部に近付く位置での拡大断面図である。FIG. 7 is an enlarged cross-sectional view at a position where the convex portion is closest to the annular protrusion. クリンチングスタッドボルトを取付対象板材に圧入する前の断面図である。FIG. 3 is a cross-sectional view of the clinching stud bolt before it is press-fitted into the plate material to be attached. クリンチングスタッドボルトを取付対象板材に圧入した後の断面図である。It is a sectional view after the clinching stud bolt is press-fitted into the plate material to be attached.

以下に、本発明に係るクリンチングスタッドボルトの実施形態について、図面に基づいて説明する。本実施形態では、取付対象板材としての金属板材に圧入されるクリンチングスタッドボルトを一例として説明する。ただし、以下の実施形態に限定されることなく、その要旨を逸脱しない範囲内で種々の変形が可能である。 EMBODIMENT OF THE INVENTION Below, embodiment of the clinching stud bolt based on this invention is described based on drawings. In this embodiment, a clinching stud bolt that is press-fitted into a metal plate as an attachment target plate will be described as an example. However, the present invention is not limited to the following embodiments, and various modifications can be made without departing from the gist thereof.

図1~図2に示すように、クリンチングスタッドボルトBは、円周方向に沿う一対の縁部分を丸めた扁平円柱状の頭部1と、頭部1の座面11から延出されたねじ軸部2とを備えている。ねじ軸部2の大部分に雄ねじ部2Aが形成されており、ねじ軸部2の螺進方向Xは、ねじ軸部2の延出方向と一致している。螺進方向Xとは、ねじ軸部2の雄ねじ部2Aを不図示の雌ねじに螺合した際、雌ねじに対してクリンチングスタッドボルトBが前進する方向を意味する。以下、ねじ軸部2の先端側を螺進方向下手側X1とし、ねじ軸部2の基端側(頭部1とねじ軸部2との接続側)を螺進方向上手側X2として説明する。 As shown in FIGS. 1 and 2, the clinching stud bolt B has a flat cylindrical head 1 with rounded edges along the circumferential direction, and a head 1 extending from a seat surface 11 of the head 1. The screw shaft portion 2 is provided. A male threaded portion 2A is formed in most of the screw shaft portion 2, and the spiraling direction X of the screw shaft portion 2 coincides with the direction in which the screw shaft portion 2 extends. The threading direction X means the direction in which the clinching stud bolt B moves forward with respect to the female thread when the male threaded portion 2A of the screw shaft portion 2 is screwed into the female thread (not shown). Hereinafter, the distal end side of the screw shaft portion 2 will be referred to as the lower side in the screw direction X1, and the base end side of the screw shaft portion 2 (the connection side between the head 1 and the screw shaft portion 2) will be referred to as the upper side in the screw direction X2. .

図8に示すように、クリンチングスタッドボルトBは、金属板材Tに抜け止め状態かつ回り止め状態で固定されることにより、ねじ軸部2の雄ねじ部2Aが金属板材Tから突出しており、治具Gを撤去することにより外部に露出する。クリンチングスタッドボルトBは、金属板材Tよりも剛性の高い低炭素鋼等の金属材料で形成されており、油圧プレスPによりクリンチングスタッドボルトBが金属板材Tに圧入され、金属板材Tが押し潰される。その結果、頭部1の座面11と、後述する環状突部22との間に、金属板材Tが挟まれる。 As shown in FIG. 8, the clinching stud bolt B is fixed to the metal plate T in a manner that prevents it from slipping out and prevents rotation, so that the male threaded portion 2A of the screw shaft portion 2 protrudes from the metal plate T. By removing the tool G, it is exposed to the outside. The clinching stud bolt B is made of a metal material such as low carbon steel that has higher rigidity than the metal plate T. The clinching stud bolt B is press-fitted into the metal plate T by a hydraulic press P, and the metal plate T is pressed. be crushed. As a result, the metal plate T is sandwiched between the seat surface 11 of the head 1 and an annular protrusion 22, which will be described later.

図1~図2に示すように、クリンチングスタッドボルトBは、頭部1の座面11から螺進方向下手側X1に向けて膨出する回り止め部3と、ねじ軸部2の径方向内側に向けて円環状に凹入された環状溝部21と、ねじ軸部2の径方向外側に向けて円環状に突出する環状突部22とを備えている。環状溝部21は、ねじ軸部2のうち、回り止め部3に対して螺進方向下手側X1に隣り合う位置となっており、環状突部22は、ねじ軸部2のうち、環状溝部21に対して螺進方向下手側X1に隣り合う位置となっている。つまり、回り止め部3、環状溝部21及び環状突部22が、螺進方向Xに沿って順に配置されている。 As shown in FIGS. 1 and 2, the clinching stud bolt B has a detent portion 3 that bulges out from the seat surface 11 of the head 1 toward the lower side X1 in the screw direction, and a radial direction of the screw shaft portion 2. It includes an annular groove portion 21 that is recessed in an annular shape toward the inside, and an annular protrusion 22 that projects in an annular shape toward the outside in the radial direction of the screw shaft portion 2. The annular groove 21 is located in the screw shaft 2 adjacent to the rotation stopper 3 on the lower side X1 in the screw direction, and the annular protrusion 22 is located in the screw shaft 2 adjacent to the rotation stopper 3 on the lower side X1 in the screw direction. It is located adjacent to the lower side X1 in the spiral direction. That is, the rotation stopper 3, the annular groove 21, and the annular protrusion 22 are arranged in this order along the spiral direction X.

環状溝部21の溝幅は、環状突部22の形状や金属板材Tの延性等に応じて設定されており、本実施形態では金属板材Tの板厚と同等に設定されている(図8も参照)。環状溝部21と環状突部22とはR形状で連続しており、環状突部22と雄ねじ部2Aとはテーパー形状で連続している(図4も参照)。本実施形態における環状溝部21は、ねじ軸部2に形成された雄ねじ部2Aの外径よりも小さい外径を有しており、環状突部22は、ねじ軸部2に形成された雄ねじ部2Aの外径よりも大きい外径を有している。また、本実施形態における環状突部22の直径は、金属板材Tの貫通孔Taの直径よりも小さく設定されている(図7も参照)。 The groove width of the annular groove 21 is set according to the shape of the annular protrusion 22 and the ductility of the metal plate T, and in this embodiment, it is set to be equal to the thickness of the metal plate T (see also FIG. reference). The annular groove portion 21 and the annular protrusion 22 are continuous in an R shape, and the annular protrusion 22 and the male thread portion 2A are continuous in a tapered shape (see also FIG. 4). The annular groove portion 21 in this embodiment has an outer diameter smaller than the outer diameter of the male thread portion 2A formed on the screw shaft portion 2, and the annular protrusion 22 has an outer diameter smaller than the outer diameter of the male thread portion 2A formed on the screw shaft portion 2. It has an outer diameter larger than the outer diameter of 2A. Further, the diameter of the annular protrusion 22 in this embodiment is set smaller than the diameter of the through hole Ta of the metal plate T (see also FIG. 7).

図3に示すように、回り止め部3は、螺進方向X視において、ねじ軸部2を取り囲む六芒星形状(非真円形状の一例)に形成されている。回り止め部3の外側縁部31は、放射状に配置された複数(本実施形態では6つ)の頂点となる丸角部31aと、一対の丸角部31aを接続する径方向内側に凹状に形成された複数(本実施形態では6つ)の接続辺31bと、接続辺31bのうち最も径方向内側にある部分である谷部31cとを有している。複数の丸角部31aの外接円は、座面11の外周側縁部11aと同等の直径を有している。本実施形態における回り止め部3は、丸角部31aを先尖形状とすることで、丸角部31aを膨らんだ半円形状とする場合に比べて接続辺31bを径方向外側まで極力寄せることが可能となるため、後述する凹入部32の容積を大きくすることができる。このような回り止め部3の形状により、回り止め部3が金属板材Tに圧入されたとき、クリンチングスタッドボルトBが金属板材Tに対して回り止め状態となる。また、前記回り止め部の谷部31cの高さは、前記丸角部よりも低く設定され、前記接続辺31bは、これら谷部31cおよび丸角部31aを接続するように構成されている。このため、頭部1の外径を小さくしても、回り止め部3の谷部31cがねじ軸部2に接近し過ぎず、つまり回り止め部2の谷部31cと、ねじ軸部2との間に所定の隙間を確保できるため、回り止め部3により押し潰された金属板材Tが阻害されること無く凹入部32へ流動することになる。 As shown in FIG. 3, the rotation preventing portion 3 is formed in a six-pointed star shape (an example of a non-perfect circular shape) surrounding the screw shaft portion 2 when viewed in the screw direction X. The outer edge 31 of the rotation stopper 3 is concave in the radial direction connecting a plurality of radially arranged rounded corners 31a (six in this embodiment) that serve as vertices and a pair of rounded corners 31a. It has a plurality of (six in this embodiment) connecting sides 31b formed therein, and a valley portion 31c that is the most radially inward portion of the connecting sides 31b. The circumscribed circles of the plurality of rounded corners 31a have a diameter equivalent to that of the outer peripheral edge 11a of the seat surface 11. By making the rounded corner part 31a into a tipped shape, the detent part 3 in this embodiment can bring the connecting side 31b as far as possible to the outside in the radial direction, compared to the case where the rounded corner part 31a has a bulged semicircular shape. This makes it possible to increase the volume of the recessed portion 32, which will be described later. Due to the shape of the rotation stopper 3, when the rotation stopper 3 is press-fitted into the metal plate T, the clinching stud bolt B is prevented from rotating relative to the metal plate T. Further, the height of the trough portion 31c of the detent portion is set lower than the rounded corner portion, and the connecting side 31b is configured to connect the trough portion 31c and the rounded corner portion 31a. Therefore, even if the outer diameter of the head 1 is made small, the trough 31c of the rotation stopper 3 does not come too close to the screw shaft 2; Since a predetermined gap can be secured between them, the metal plate T crushed by the rotation stopper 3 can flow into the recessed part 32 without being hindered.

図4に示すように、回り止め部3には、螺進方向上手側X2に向けて環状に凹入された凹入部32が形成されている(図1も参照)。この凹入部32により、回り止め部3の外側縁部31には、螺進方向下手側X1に向かって突出する凸状部31Aが形成されている。この凸状部31Aは、全域に亘って同一の高さで形成されている。凹入部32及び環状溝部21に金属板材Tの金属が入り込むことにより、クリンチングスタッドボルトBが金属板材Tに対して抜け止め状態かつ回り止め状態となる。金属板材Tの金属を収容する凹入部32及び環状溝部21の容積は、凸状部31Aが押し潰して塑性変形することにより流動する金属板材Tの体積と延性等に応じて設定されている(図8も参照)。凹入部32の内側縁部32aは、ねじ軸部2の環状溝部21まで至り、環状溝部21とR形状で連続しており、凹入部32の外側縁部32bは、凸状部31Aの最突出端31Aa(回り止め部3の外側縁部31)まで至り、凸状部31Aと連続している。凹入部32及び凸状部31Aは、断面形状が傾斜した傾斜部30を有しており、この傾斜部30が凹入部32と凸状部31Aとを接続する部位となっている。また、凸状部31Aは、ねじ軸部2とは反対側に、断面形状が傾斜部30よりも急勾配の立設部31Abを有している。 As shown in FIG. 4, the detent portion 3 is formed with a recessed portion 32 that is recessed in an annular shape toward the upper side X2 in the screwing direction (see also FIG. 1). This recessed portion 32 forms a convex portion 31A on the outer edge 31 of the rotation stopper 3 that protrudes toward the lower side X1 in the spiral direction. This convex portion 31A is formed at the same height over the entire area. When the metal of the metal plate T enters the recessed portion 32 and the annular groove 21, the clinching stud bolt B is prevented from coming off and rotating relative to the metal plate T. The volumes of the recessed part 32 and the annular groove 21 that accommodate the metal of the metal plate T are set according to the volume and ductility of the metal plate T that flows when the convex part 31A is crushed and plastically deformed ( (See also Figure 8). The inner edge 32a of the recessed part 32 reaches the annular groove 21 of the screw shaft part 2 and is continuous with the annular groove 21 in an R shape, and the outer edge 32b of the recessed part 32 reaches the most protruding part of the convex part 31A. It reaches the end 31Aa (the outer edge 31 of the rotation stopper 3) and is continuous with the convex portion 31A. The recessed part 32 and the convex part 31A have an inclined part 30 having an inclined cross-sectional shape, and this inclined part 30 serves as a part that connects the recessed part 32 and the convex part 31A. Further, the convex portion 31A has an upright portion 31Ab having a steeper cross-sectional shape than the inclined portion 30 on the side opposite to the screw shaft portion 2.

凹入部32は、最突出端31Aaからねじ軸部2に近いほど深くなるように傾斜部30を有しており、傾斜部30の内端30bから内側縁部32aまで座面11と同等の高さで平行に形成された断面直線状の直線状部32Aを有している。つまり、凹入部32は、傾斜部30の内端30bを勾配変化端とし、傾斜部30よりも緩勾配の直線状部32Aを有している。この直線状部32Aは、ねじ軸部2の軸芯周り(以下、「周方向」という)において、長さが異なるように連続している。これにより、回り止め部3の径方向に沿う(回り止め部3の外側縁部31と垂直でねじ軸部2の中心を通る線分でカットした)断面形状は、全周において非相似形状が連続して形成されている。凸状部31Aは、ねじ軸部2側に傾斜部30を有すると共に、ねじ軸部2とは反対側に立設部31Abを有しており、これら傾斜部30と立設部31Abとを接続する最突出端31Aaにより、螺進方向下手側X1に向かって先細り状態となっている。本実施形態における凹入部32の内側縁部32aは全周に亘って環状溝部21まで至っており、環状溝部21と凹入部32とは全周に亘って連続している(図1も参照)。また、凹入部32の外側縁部32bは全周に亘って凸状部31Aの最突出端31Aaまで至っており、凹入部32と凸状部31Aとは傾斜部30により全周に亘って連続している。つまり、凹入部32は、ねじ軸部2を取り囲む無端形状に形成されている。 The recessed part 32 has an inclined part 30 that becomes deeper as it approaches the screw shaft part 2 from the most protruding end 31Aa, and has a height equivalent to that of the seat surface 11 from the inner end 30b of the inclined part 30 to the inner edge 32a. It has a straight portion 32A with a straight cross section that is formed parallel to each other. In other words, the recessed portion 32 has a linear portion 32A having a gentler slope than the sloped portion 30, with the inner end 30b of the sloped portion 30 serving as a slope change end. The linear portion 32A is continuous around the axis of the screw shaft portion 2 (hereinafter referred to as “circumferential direction”) so as to have different lengths. As a result, the cross-sectional shape along the radial direction of the detent part 3 (cut along a line segment perpendicular to the outer edge 31 of the detent part 3 and passing through the center of the screw shaft part 2) has a non-similar shape around the entire circumference. formed continuously. The convex portion 31A has an inclined portion 30 on the screw shaft portion 2 side and an upright portion 31Ab on the opposite side to the screw shaft portion 2, and connects the inclined portion 30 and the upright portion 31Ab. The most protruding end 31Aa is tapered toward the lower side X1 in the spiral direction. In this embodiment, the inner edge 32a of the recess 32 extends all the way to the annular groove 21, and the annular groove 21 and the recess 32 are continuous over the entire circumference (see also FIG. 1). Further, the outer edge 32b of the recessed part 32 extends all the way to the most protruding end 31Aa of the convex part 31A. ing. That is, the recessed part 32 is formed in an endless shape surrounding the screw shaft part 2.

図5には、凸状部31Aが最も環状突部22に遠ざかる位置、つまり図3に示す座面11の外周側縁部11aと同等の位置にある丸角部31aとねじ軸部2の中心とを通る線分でカットした拡大断面図が示されている。図6には、凸状部31Aが最も環状突部22に近付く位置、つまり図3に示す接続辺31bのうち最も径方向内側にある部分とねじ軸部2の中心とを通る線分でカットした拡大断面図が示されている。 FIG. 5 shows the center of the screw shaft portion 2 and the rounded corner portion 31a at a position where the convex portion 31A is farthest from the annular protrusion 22, that is, at a position equivalent to the outer peripheral edge 11a of the seat surface 11 shown in FIG. An enlarged cross-sectional view cut along a line passing through is shown. In FIG. 6, a line segment is cut that passes through the position where the convex portion 31A is closest to the annular protrusion 22, that is, the radially innermost portion of the connection side 31b shown in FIG. 3, and the center of the screw shaft portion 2. An enlarged cross-sectional view is shown.

図5~図6に示すように、凸状部31Aの立設部31Abは、頭部1の座面11と垂直に形成されており、傾斜部30は、立設部31Abと平行な仮想垂線Lに対する傾斜角θが約55度に設定されている。図5に示すように、丸角部31aに位置する傾斜部30は、周方向に隣接する傾斜部30同士を接続する接続傾斜部30aを有しており、この接続傾斜部30aは傾斜角θよりも緩勾配に形成されている。この接続傾斜部30aにより、隣接する接続辺31bの傾斜部30は、夫々、回り止め部3の径方向に沿う断面形状が周方向において不連続となっている(図3も参照)。なお、傾斜角θは、45度以上70度以下であれば良く、好ましくは、50度以上60度以下であり、更に好ましくは、約55度である。傾斜角θが45度未満であると凸状部31Aの肉厚が小さくなりすぎて成形時の流動性が低下すると共に剛性が低下してしまい、傾斜角θが70度を超えると、凸状部31Aが大きくなりすぎて凹入部32の容積が小さくなり、金属の収容体積が不足してしまう。また、凸状部31Aの高さL1は、環状溝部21の溝幅L2に対して約3分の1に設定されている。凸状部31Aの高さL1は、環状溝部21の溝幅L2に対して4分の1以上2分の1以下であることが好ましく、4分の1を下回ると凹入部32の容積が小さくなり、金属の収容体積が不足してしまい、2分の1を上回ると、金属が凹入部32に円滑に流動し難くなる。 As shown in FIGS. 5 and 6, the upright portion 31Ab of the convex portion 31A is formed perpendicular to the seat surface 11 of the head 1, and the inclined portion 30 is formed along a virtual perpendicular line parallel to the upright portion 31Ab. The inclination angle θ with respect to L is set to about 55 degrees. As shown in FIG. 5, the inclined part 30 located at the rounded corner part 31a has a connecting inclined part 30a that connects the inclined parts 30 adjacent to each other in the circumferential direction, and this connecting inclined part 30a has an inclined angle θ It is formed with a gentler slope. Due to the connection slope portions 30a, the slope portions 30 of the adjacent connection sides 31b each have a cross-sectional shape along the radial direction of the detent portion 3 that is discontinuous in the circumferential direction (see also FIG. 3). Incidentally, the inclination angle θ may be 45 degrees or more and 70 degrees or less, preferably 50 degrees or more and 60 degrees or less, and more preferably about 55 degrees. If the inclination angle θ is less than 45 degrees, the thickness of the convex portion 31A will become too small, resulting in a decrease in fluidity during molding and a decrease in rigidity. If the inclination angle θ exceeds 70 degrees, the convex If the portion 31A becomes too large, the volume of the recessed portion 32 becomes small, resulting in insufficient metal storage volume. Further, the height L1 of the convex portion 31A is set to about one third of the groove width L2 of the annular groove portion 21. The height L1 of the convex portion 31A is preferably one-fourth or more and one-half or less of the groove width L2 of the annular groove portion 21, and if it is less than one-fourth, the volume of the recessed portion 32 becomes small. As a result, the metal accommodation volume becomes insufficient, and if the volume exceeds one-half, it becomes difficult for the metal to flow smoothly into the recessed portion 32.

図3及び図6に示すように、凸状部31Aが最も環状突部22に近付く位置において、本実施形態における傾斜部30の内端30bは、螺進方向X視において環状突部22の最外周よりも若干、径方向内側に位置している。この構成から、金属板材Tに圧入された状態のクリンチングスタッドボルトBは、金属板材Tに対向する座面11の面積を大きく確保することができる(図8も参照)。その結果、座面11のうち隣り合う一対の丸角部31aの間に入り込む金属板材Tの体積を大きく確保することが可能となり、空転トルクを向上させることができる。また、傾斜部30の内端30bが環状突部22の最外周よりも径方向内側に位置しているので、環状溝部21及び凹入部32に収容された厚みのある金属が抜け荷重に対して支配的となり、抜け荷重を高めることができる。 As shown in FIGS. 3 and 6, at the position where the convex portion 31A is closest to the annular protrusion 22, the inner end 30b of the inclined portion 30 in this embodiment is the most of the annular protrusion 22 in the spiral direction X. It is located slightly inward in the radial direction from the outer periphery. With this configuration, the clinching stud bolt B press-fitted into the metal plate T can secure a large area of the seating surface 11 facing the metal plate T (see also FIG. 8). As a result, it becomes possible to secure a large volume of the metal plate material T that enters between the pair of adjacent rounded corners 31a of the seat surface 11, and the idling torque can be improved. In addition, since the inner end 30b of the inclined portion 30 is located radially inward than the outermost circumference of the annular protrusion 22, the thick metal accommodated in the annular groove 21 and the recessed portion 32 resists the pull-out load. It becomes dominant and can increase the pull-out load.

続いて、図7及び図8を用いて、本実施形態に係るクリンチングスタッドボルトBを金属板材Tに圧入したときの作用効果を説明する。金属板材Tは、鋼板等の金属製の薄板であり、環状突部22の直径よりも大きく、かつ、回り止め部3の外径よりも小さい貫通孔Taが予め形成されており、油圧プレスPの押圧力に耐え得る治具Gに支持されている。 Next, the effects when the clinching stud bolt B according to this embodiment is press-fitted into the metal plate T will be explained using FIGS. 7 and 8. The metal plate material T is a thin metal plate such as a steel plate, has a through hole Ta larger than the diameter of the annular protrusion 22 and smaller than the outer diameter of the rotation stopper 3 formed in advance, and is pressed by a hydraulic press P. It is supported by a jig G that can withstand the pressing force of .

図7に示すように、金属板材Tに圧入する前のクリンチングスタッドボルトBは、回り止め部3の最突出端31Aaを貫通孔Taの周囲に当接させると共に、頭部1に油圧プレスPを当接させている。このとき、環状突部22が貫通孔Taの内部に収容されており、ねじ軸部2の雄ねじ部2Aが治具G側に突出している。 As shown in FIG. 7, the clinching stud bolt B before being press-fitted into the metal plate T has the most protruding end 31Aa of the rotation stopper 3 in contact with the periphery of the through hole Ta, and the head 1 is pressed into the hydraulic press P. are in contact with each other. At this time, the annular protrusion 22 is housed inside the through hole Ta, and the male threaded portion 2A of the screw shaft portion 2 protrudes toward the jig G side.

次いで、図7~図8に示すように、油圧プレスPにより頭部1を押圧すると、回り止め部3の凸状部31Aが金属板材Tに喰い込みながらクリンチングスタッドボルトBが下方(螺進方向下手側X1)に移動し、座面11が金属板材Tに当接するまで圧入される。このとき、凸状部31Aの体積に相当する押し潰された金属板材Tの金属が、傾斜部30に沿って径方向内側に円滑に流動し、凹入部32及び環状溝部21に収容される。その結果、金属板材Tに固定されたときのクリンチングスタッドボルトBは、全体的に美観に優れたものとなる。 Next, as shown in FIGS. 7 and 8, when the head 1 is pressed by the hydraulic press P, the convex part 31A of the detent part 3 bites into the metal plate T, and the clinching stud bolt B is pushed downward (screwing). The seat 11 is moved toward the lower side in the direction X1) and is press-fitted until the seat surface 11 comes into contact with the metal plate T. At this time, the metal of the crushed metal plate T corresponding to the volume of the convex portion 31A smoothly flows radially inward along the inclined portion 30 and is accommodated in the recessed portion 32 and the annular groove portion 21. As a result, the clinching stud bolt B when fixed to the metal plate T has an excellent overall appearance.

本実施形態に係るクリンチングスタッドボルトBは、頭部1の座面11から膨出する回り止め部3、環状溝部21及び環状突部22が螺進方向Xに沿って順に配置されており、この回り止め部3には、螺進方向上手側X2に向けて凹入された凹入部32が形成されている。これにより、回り止め部3が金属板材Tを押し潰したとき、金属板材Tの金属が環状溝部21に加えて凹入部32にも入り込むため、環状突部22の径方向外側まではみ出すことが防止される。その結果、バリの発生が防止されるので、金属板材Tに別部材を固定する際、バリにより別部材が傷付けられたり、バリが異物となって周囲に飛散したりといった不都合が無く、品質を高めることができる。また、金属板材Tの金属が環状溝部21に入り込むことにより抜け荷重を確保しながら、金属板材Tの金属が凹入部32にも入り込むことにより、金属板材Tの剪断面積が増加し、空転トルクを向上させることができる。しかも、金属板材Tが凹入部32に優先的に入り込むことにより、金属板材Tが凹入部32の径方向外側にはみ出し難く、金属板材Tの反りが防止されるので、反った金属板材Tが周囲の部品に干渉する等の不都合が無く、品質を高めることができる。 In the clinching stud bolt B according to the present embodiment, a rotation stopper 3, an annular groove 21, and an annular protrusion 22 protruding from the seat surface 11 of the head 1 are arranged in this order along the spiral direction X. A recessed portion 32 recessed toward the upper side X2 in the screwing direction is formed in the rotation prevention portion 3. As a result, when the detent portion 3 crushes the metal plate T, the metal of the metal plate T enters into the recessed portion 32 in addition to the annular groove 21, thereby preventing the metal from protruding to the outside of the annular protrusion 22 in the radial direction. be done. As a result, the generation of burrs is prevented, so when fixing another part to the metal plate T, there is no inconvenience such as the other part being damaged by the burr or the burr turning into foreign matter and scattering around, thereby improving quality. can be increased. In addition, the metal of the metal plate T enters into the annular groove 21 to ensure the pull-out load, and the metal of the metal plate T also enters the recess 32, increasing the shearing area of the metal plate T and reducing the idling torque. can be improved. Moreover, since the metal plate T preferentially enters the recessed part 32, the metal plate T is difficult to protrude outward in the radial direction of the recessed part 32, and warping of the metal plate T is prevented. There is no inconvenience such as interference with other parts, and quality can be improved.

また、凹入部32をねじ軸部2に近いほど深く形成しているので、押し潰されて流動する金属板材Tの金属が環状溝部21の方向に円滑に誘導される。この凹入部32と環状溝部21とが全周に亘って連続しているので、押し潰されて流動する金属板材Tの金属が環状溝部21の方向に障壁なく誘導される。換言すると、この凹入部32がねじ軸部2を取り囲む無端形状となっているため、押し潰されて流動する金属板材Tの金属が環状溝部21の方向に障壁なく誘導されると共に、凹入部32の容積が十分に確保される。その結果、流動する金属のはみ出しが一層抑制されてバリの発生が防止されるため、品質を高めることができる。 Further, since the recessed portion 32 is formed deeper toward the screw shaft portion 2, the crushed and flowing metal of the metal plate T is smoothly guided in the direction of the annular groove portion 21. Since the recess 32 and the annular groove 21 are continuous over the entire circumference, the crushed and flowing metal of the metal plate T is guided in the direction of the annular groove 21 without any barrier. In other words, since the recessed portion 32 has an endless shape surrounding the screw shaft portion 2, the crushed and flowing metal of the metal plate T is guided in the direction of the annular groove portion 21 without any barrier, and the recessed portion 32 Sufficient capacity will be secured. As a result, the protrusion of the flowing metal is further suppressed and the generation of burrs is prevented, so quality can be improved.

また、凹入部32は、最突出端31Aaからねじ軸部2に近いほど深くなる傾斜部30と、周方向に隣接する傾斜部30同士を接続し傾斜部30よりも緩勾配の接続傾斜部30aと、接続傾斜部30aよりも緩勾配で周方向の長さが異なるように連続している直線状部32Aとを有している。これにより、本実施形態における回り止め部3の径方向に沿う断面形状は、全周において非相似形状が連続して形成されている。その結果、流動する金属板材Tの金属が、凹入部32に対して周方向に不連続な形状で入り込み、凸状部31Aと凹入部32に入り込んだ金属とが当接することにより空転時の抵抗となって、空転トルクを高めることができる。また、凹入部32に直線状部32Aを設けることで、環状溝部21と隣接する凹入部32の内側縁部32aに多くの金属を入り込ませることが可能となり、空転トルクを更に高めることができる。 Further, the recessed portion 32 includes an inclined portion 30 that becomes deeper as it approaches the screw shaft portion 2 from the most protruding end 31Aa, and a connection inclined portion 30a that connects circumferentially adjacent inclined portions 30 and has a gentler slope than the inclined portion 30. and a continuous linear portion 32A having a gentler slope than the connecting slope portion 30a and having different lengths in the circumferential direction. As a result, in the radial cross-sectional shape of the detent portion 3 in this embodiment, non-similar shapes are continuously formed around the entire circumference. As a result, the metal of the flowing metal plate material T enters the recessed part 32 in a discontinuous shape in the circumferential direction, and the convex part 31A and the metal that has entered the recessed part 32 come into contact with each other, resulting in resistance during idling. Therefore, the idling torque can be increased. Further, by providing the linear portion 32A in the recessed portion 32, it becomes possible to insert a large amount of metal into the inner edge 32a of the recessed portion 32 adjacent to the annular groove portion 21, and the idling torque can be further increased.

また、本実施形態では、凹入部32を回り止め部3の外側縁部31まで延在させて、回り止め部3の外側縁部31に先細り状態で突出する凸状部31Aを形成しているので、この凸状部31Aが金属板材Tに喰い込んで空転トルクを向上させることができる。この凸状部31Aは全域に亘って同一の高さで形成されているため、凸状部31Aが均一に金属板材Tに喰い込んで空転トルクを一層向上させることができる。しかも、この凸状部31Aが障壁となることにより、凹入部32に入り込んだ金属板材Tの金属が凸状部31Aの径方向外側にはみ出し難く、金属板材Tの反りを確実に防止できる。 Furthermore, in the present embodiment, the recessed portion 32 is extended to the outer edge 31 of the rotation stopper 3 to form a convex portion 31A that projects in a tapered state on the outer edge 31 of the rotation stopper 3. Therefore, the convex portion 31A can bite into the metal plate T and improve the idling torque. Since the convex portion 31A is formed at the same height over the entire area, the convex portion 31A bites into the metal plate T uniformly, thereby further improving the idling torque. Moreover, since the convex portion 31A acts as a barrier, the metal of the metal plate T that has entered the recessed portion 32 is difficult to protrude outside the convex portion 31A in the radial direction, and warping of the metal plate T can be reliably prevented.

また、凸状部31Aを、ねじ軸部2側に傾斜させると共に、ねじ軸部2とは反対側の立設部31Abを急勾配で立設させているので、金属板材Tが凹入部32に向かって一層入り込むこととなり、金属板材Tが凹入部32の径方向外側にはみ出すことを確実に防止できる。しかも、金属板材Tが回転してクリンチングスタッドボルトBに回転トルクが印加された場合でも、立設部31Abが金属板材Tに対して垂直に立設していることから、クリンチングスタッドボルトBの抜け出し方向の分力が極めて小さくなり、抜け荷重を適切に確保することができる。 Further, since the convex portion 31A is inclined toward the screw shaft portion 2 side, and the upright portion 31Ab on the opposite side to the screw shaft portion 2 is erected at a steep slope, the metal plate T is placed in the recessed portion 32. As a result, the metal plate T can be reliably prevented from protruding outward in the radial direction of the recessed portion 32. Moreover, even when the metal plate T rotates and rotational torque is applied to the clinching stud bolt B, the upright portion 31Ab stands perpendicularly to the metal plate T, so the clinching stud bolt B The component force in the pull-out direction becomes extremely small, and the pull-out load can be appropriately secured.

[その他の実施形態]
(1)回り止め部3の非真円形状として、接続辺31bを直線状に形成した六角形状であっても良いし、三角形状、四角形状や五角形状等の多角形状であっても良い。
(2)回り止め部3の凹入部32は、周方向に沿って部分的に設ける等、如何なる形状であっても良く、特に限定されない。この場合、回り止め部3の径方向に沿う断面形状は、周方向の少なくとも一部において非相似形状で形成されていることが好ましい。非相似形状に構成できる形状であれば、凹入部32の傾斜部30を省略して、周方向の長さが異なるように連続している直線状部32Aのみで構成しても良いし、径方向の位置が異なる複数の窪みを周方向に沿って設けても良い。また、凹入部32に入り込んだ金属を環状溝部21まで流動させることのできるように、少なくとも凹入部32の内側縁部32aを周方向に亘って連続させる形状であることが好ましい。
(3)環状溝部21や環状突部22を円環状に形成せずに、外形が多角形状の環状に形成しても良い。また、金属板材Tの貫通孔Taは、環状突部22の直径よりも小さく形成して、貫通孔Taの内周部も環状突部22に押し潰される形状としても良い。
(4)凸状部31Aの最突出端31Aaを尖らせても良い。この場合、最突出端31Aaの最突出端31Aaが金属板材Tに喰い込み易くなる。
(5)取付対象板材として、金属板材Tのほか、流動性(延性)のある材料で形成された板材であれば、特に限定さない。
(6)ねじ軸部2には、雄ねじ部2Aに代えて雌ねじ部を形成しても良い。
[Other embodiments]
(1) The non-circular shape of the detent portion 3 may be a hexagonal shape in which the connection side 31b is formed in a straight line, or may be a polygonal shape such as a triangular, square, or pentagonal shape.
(2) The recessed portion 32 of the detent portion 3 may have any shape, such as being partially provided along the circumferential direction, and is not particularly limited. In this case, it is preferable that the cross-sectional shape of the detent portion 3 along the radial direction is formed in a non-similar shape in at least a portion of the circumferential direction. As long as the shape can be constructed in a non-similar shape, the inclined part 30 of the recessed part 32 may be omitted and it may be constructed only of continuous linear parts 32A with different lengths in the circumferential direction, or the diameter A plurality of depressions having different directional positions may be provided along the circumferential direction. Further, it is preferable that at least the inner edge 32a of the recess 32 is continuous in the circumferential direction so that the metal that has entered the recess 32 can flow to the annular groove 21.
(3) The annular groove portion 21 and the annular protrusion 22 may not be formed in an annular shape, but may be formed in an annular shape with a polygonal outer shape. Further, the through hole Ta of the metal plate T may be formed smaller than the diameter of the annular protrusion 22 so that the inner circumferential portion of the through hole Ta is also crushed by the annular protrusion 22 .
(4) The most protruding end 31Aa of the convex portion 31A may be sharpened. In this case, the most protruding end 31Aa of the most protruding end 31Aa easily bites into the metal plate material T.
(5) In addition to the metal plate T, the plate material to be attached is not particularly limited as long as it is made of a fluid (ductile) material.
(6) The threaded shaft portion 2 may have a female threaded portion instead of the male threaded portion 2A.

本発明は、取付対象板材に抜け止め状態かつ回り止め状態で固定されるクリンチングスタッドボルトに利用可能である。 INDUSTRIAL APPLICATION This invention can be utilized for the clinching stud bolt fixed to the board|plate material to which it is attached in a state which prevents it from coming out and a state which prevents rotation.

1 :頭部
2 :ねじ軸部
3 :回り止め部
11 :座面
21 :環状溝部
22 :環状突部
30 :傾斜部
31 :外側縁部
31a :丸角部
31b :接続辺
31c :谷部
31A :凸状部
31Ab :立設部
32 :凹入部
B :クリンチングスタッドボルト
T :金属板材(取付対象板材)
X :螺進方向
X1 :螺進方向下手側
X2 :螺進方向上手側
1 : Head 2 : Screw shaft part 3 : Stopper part 11 : Seat surface 21 : Annular groove part 22 : Annular protrusion 30 : Inclined part 31 : Outer edge 31a : Round corner part 31b : Connection side 31c : Valley part 31A : Convex part 31Ab : Standing part 32 : Recessed part B : Clinching stud bolt T : Metal plate material (plate material to be mounted)
X: Spiral direction X1: Lower side of the spiral direction X2: Upper side of the spiral direction

Claims (1)

頭部と、
前記頭部の座面から延出されたねじ軸部と、
前記ねじ軸部の螺進方向視において前記ねじ軸部を取り囲む非真円形状に形成され、前記座面から前記螺進方向下手側に向けて膨出する回り止め部と、
前記ねじ軸部のうち、前記回り止め部に対して前記螺進方向下手側に隣り合う位置において、前記ねじ軸部の径方向内側に向けて環状に凹入された環状溝部と、
前記ねじ軸部のうち、前記環状溝部に対して前記螺進方向下手側に隣り合う位置において、前記ねじ軸部の径方向外側に向けて環状に突出する環状突部と、を備え、
前記座面と前記環状突部との間に、前記取付対象板材が挟まれるように構成され、
前記回り止め部に、前記螺進方向上手側に向けて凹入された凹入部が形成されることにより、取付対象板材に抜け止め状態かつ回り止め状態で固定されるクリンチングスタッドボルトであって、
前記回り止め部の外側縁部は、放射状に配置された複数の頂点となる丸角部と、一対の丸角部を接続する径方向内側に凹状に形成された複数の接続辺と、接続辺のうち最も径方向内側にある部分である谷部とを有し、
前記谷部の高さは、前記丸角部よりも低く設定され、前記接続辺は、これら谷部および丸角部を接続するように構成されていることを特徴とするクリンチングスタッドボルト。
head and
a screw shaft extending from the seat surface of the head;
a rotation stopper formed in a non-perfect circular shape surrounding the screw shaft when viewed in the spiraling direction of the screw shaft, and bulging from the seat surface toward the lower side in the spiraling direction;
an annular groove recessed in an annular shape toward the inside in the radial direction of the screw shaft at a position adjacent to the rotation stopper on the downward side of the screw shaft in the screw shaft;
an annular protrusion annularly protruding toward the outside in the radial direction of the screw shaft at a position adjacent to the annular groove on the downward side in the spiral direction of the screw shaft;
The mounting target plate material is sandwiched between the seat surface and the annular protrusion,
The clinching stud bolt is fixed to the plate material to be attached in a non-slip and non-rotating state by forming a recessed part in the anti-rotation part toward the upper side in the spiraling direction. ,
The outer edge of the rotation stopper includes a plurality of radially arranged rounded corners serving as apexes, a plurality of connection sides formed concavely inward in the radial direction connecting the pair of rounded corners, and a connection side. It has a trough which is the most radially inner part of the
The clinching stud bolt is characterized in that the height of the valley portion is set lower than the round corner portion, and the connection side is configured to connect the valley portion and the round corner portion.
JP2022106723A 2022-06-30 2022-06-30 clinching stud bolt Pending JP2024006123A (en)

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