JP2023171946A - battery pack - Google Patents

Abstract

To provide a technology capable of suppressing contact of water that has entered an outer case of a battery pack with a substrate.SOLUTION: A battery pack includes an outer case, a cell case housed in the outer case, and a substrate housed in the outer case and held in the outer case, the outer case has an upper surface provided with a terminal opening for exposing a terminal, a bottom surface, a side surface extending upward from the bottom surface, a hook arranged on the side surface, and a first opening arranged on the side surface, and the substrate is provided at a position facing the side surface, the substrate is provided below the hook, and the first opening is provided below the substrate.SELECTED DRAWING: Figure 1A

Description

The technology disclosed herein relates to a battery pack.

Patent Document 1 discloses a battery pack. The battery pack of Patent Document 1 includes an outer case, a cell case housed in the outer case, and a board housed in the outer case.

Japanese Patent Application Publication No. 2014-203703

Water may enter the outer case through gaps in the outer case. If water accumulates inside the battery pack and comes into contact with the circuit board, the battery pack may not function properly. Therefore, even if water enters the outer case, it is necessary to prevent the water from coming into contact with the substrate.

The present specification provides a technique that can suppress water that has entered the outer case of a battery pack from coming into contact with a substrate.

A battery pack disclosed herein includes an outer case, a hook, and a substrate housed in and held by the outer case, the outer case having a terminal for exposing a terminal. The hook includes a top surface provided with a terminal opening, a bottom surface, a side surface extending upward from the bottom surface, and a first opening disposed on the side surface, and the hook is attached to the side surface of the outer case. , the substrate is provided at a position facing the side surface, the substrate is provided below the hook, and the first opening is provided below the substrate. ing.

In the above battery pack, water that has entered the outer case is drained from the first opening provided below the substrate. Therefore, even if water infiltrates into the outer case, water will not accumulate near the substrate. Therefore, it is possible to prevent water that has entered the outer case from coming into contact with the substrate.

Another battery pack disclosed in this specification includes an outer case, a battery cell, a cell case housed in the outer case and housing the battery cell, and a substrate housed in the outer case. The outer case includes a top surface provided with a terminal opening for exposing the terminal, a bottom surface, and a side surface extending upward from the bottom surface, and the substrate is connected to the cell case. The outer case is provided between the side surfaces and is disposed along a direction perpendicular to the bottom surface, and the outer case has an opening on a surface facing the bottom surface of the substrate.

In the above battery pack, water that has entered the outer case is drained from the opening facing the lower surface of the substrate. Therefore, even if water infiltrates into the outer case, water will not accumulate near the substrate. Therefore, it is possible to prevent water that has entered the outer case from coming into contact with the substrate.

Another battery pack disclosed herein includes an outer case and a substrate held in the outer case, and the outer case is provided with a terminal opening for exposing a terminal. The substrate includes a top surface, a bottom surface, and a side surface extending upward from the bottom surface, the substrate is provided at a position facing the side surface, and an opening is provided in the side surface.

In the above battery pack, water that has entered the outer case is drained from the opening. Therefore, even if water infiltrates into the outer case, water will not accumulate near the substrate. Therefore, it is possible to prevent water that has entered the outer case from coming into contact with the substrate.

FIG. 2 is a perspective view of the battery pack 2 of the first embodiment seen from the front right and upper side. FIG. 2 is a perspective view of the battery pack 2 of the first embodiment seen from the front right and lower side. FIG. 2 is a perspective view of the battery pack 2 of the first embodiment seen from the rear right and upper side. FIG. 2 is a bottom view of the battery pack 2 of the first embodiment seen from below. FIG. 2 is a right side view of the battery pack 2 of the first embodiment when viewed from the right. FIG. 3 is a bottom view of the upper case 14 of the first embodiment when viewed from below. FIG. 2 is a perspective view of the upper case 14 of the first embodiment seen from the front left and lower side. It is a cross-sectional view of the slide rail 20 of the upper case 14 of the first embodiment seen from the rear. FIG. 4B is an enlarged view of a broken line V section in FIG. 4A. FIG. 3 is a top view of the lower case 15 of the first embodiment seen from above. FIG. 7 is an enlarged perspective view of the broken line VII section in FIG. 6 viewed from the rear right and upper side. FIG. 3 is a perspective view of the lower case 15 of the first embodiment seen from the left rear and upper side. FIG. 2 is a perspective view of the battery module 10 of the first embodiment seen from the front right and upper side. FIG. 2 is a perspective view of the battery module 10 of the first embodiment, viewed from the rear left and upper side. FIG. 9A is a cross-sectional view taken along line XX in FIG. 9A. FIG. 3 is a perspective view of the cell case 80 of the first embodiment, viewed from the front right and upper side. FIG. 7 is a perspective view of the right cell case 85 of the first embodiment, viewed from the rear left and upper side. FIG. 3 is a top view of the cell case 80 of the first embodiment when viewed from above. FIG. 3 is a top view of a state in which the battery module 10 and the lower case 15 are fixed in the first embodiment. FIG. 2 is a top view of the battery pack 2 of the first embodiment when viewed from above. FIG. 12A is an enlarged view of a section XIII shown by the broken line in FIG. 12A. FIG. 13B is a cross-sectional view taken along line XIIIB-XIIIB in FIG. 13A. FIG. 2 is a top sectional view of a battery pack 2 according to this embodiment. 15 is an enlarged view of the broken line XV section in FIG. 14. FIG. FIG. 2 is a top sectional view of a battery pack 2 according to this embodiment. FIG. 17 is an enlarged view of the section XVII shown in FIG. 16; FIG. 2 is a cross-sectional view of the battery pack 2 according to the first embodiment, viewed from the right. FIG. 2 is a cross-sectional view of the battery pack 2 according to the first embodiment, viewed from the right. FIG. 2 is a cross-sectional view of the battery pack 2 according to the first embodiment, viewed from the rear. FIG. 12A is a cross-sectional view taken along line XXI-XXI in FIGS. 12A and 12B. FIG. 3 is a cross-sectional view of the battery pack 2 according to the first embodiment attached to the charger 300, viewed from the left. FIG. 3 is a cross-sectional view of the battery pack 2 according to the first embodiment attached to the charger 300, viewed from the left. FIG. 2 is a perspective view of a state in which a battery pack 2 according to a first embodiment is attached to a power tool 200, viewed from the upper right and front. FIG. 2 is a cross-sectional view of the battery pack 2 according to the first embodiment, seen from the rear, in a state where it is attached to a power tool 200. FIG. FIG. 3 is a perspective view of the battery pack 2 according to the first embodiment attached to the charger 300, viewed from the lower left and rear. FIG. 3 is a perspective view of the charger 300 viewed from the left rear and lower side. FIG. 6 is a perspective view of a battery pack 602 according to a second embodiment, viewed from the front right and lower side.

A battery pack disclosed herein includes an outer case, a hook, and a substrate housed in and held by the outer case, the outer case having a terminal for exposing a terminal. The hook includes a top surface provided with a terminal opening, a bottom surface, a side surface extending upward from the bottom surface, and a first opening disposed on the side surface, and the hook is attached to the side surface of the outer case. , the substrate is provided at a position facing the side surface, the substrate is provided below the hook, and the first opening is provided below the substrate. ing.

In one or more embodiments, the side surface may include a sloped portion that is sloped relative to the bottom surface, and the first opening may be provided in the sloped portion.

According to the above configuration, water that has entered the outer case from the hook or the like can be drained from the first opening of the inclined portion. Therefore, it is possible to further suppress water that has entered the outer case from coming into contact with the substrate. Further, the inclined portion allows water that has not been drained from the first opening to be guided to the bottom surface.

In one or more embodiments, the battery pack may further include a battery cell and a cell case housed in the outer case and housing the battery cell. The battery cells may be provided parallel to the bottom surface of the outer case. The first opening may be located above the lower end of the battery cell.

Water that has entered the outer case tends to accumulate on the bottom of the outer case. For this reason, it is desirable to place the substrate as high as possible. According to the above configuration, the first opening is provided above the lower end of the battery cell, and the substrate is provided above the first opening. Therefore, the substrate can be placed higher than in the case where the first opening is provided below the lower end of the battery cell. Therefore, it is possible to further suppress water that has entered the outer case from coming into contact with the substrate.

In one or more embodiments, the top surface of the outer case may include a second opening, and the first opening may be in air communication with the second opening.

According to the above configuration, for example, in a state where the battery pack is attached to the charger, the first opening can also function as an intake hole or an exhaust hole.

In one or more embodiments, the side surface may include a plurality of protrusions that protrude toward the substrate. The space between the board and the outer case is divided into two or more spaces by the plurality of protrusions, and the outer case is provided with a first opening corresponding to each of the two or more spaces. You can.

If there is a space in two or more spaces that is not provided with a corresponding first opening, water will accumulate in that space. In this case, water accumulated in the space may come into contact with the substrate. According to the above configuration, water is drained from each of the two or more spaces divided by the plurality of protrusions. Therefore, it is possible to prevent water from coming into contact with the substrate.

Another battery pack disclosed in this specification includes an outer case, a battery cell, a cell case housed in the outer case and housing the battery cell, and a substrate housed in the outer case. The outer case includes a top surface provided with a terminal opening for exposing the terminal, a bottom surface, and a side surface extending upward from the bottom surface, and the substrate is connected to the cell case. The outer case is provided between the side surfaces and is disposed along a direction perpendicular to the bottom surface, and the outer case has an opening on a surface facing the bottom surface of the substrate.

In one or more embodiments, the surface of the outer case that faces the bottom surface of the substrate may be an inclined surface that is sloped with respect to the bottom surface.

According to the above configuration, water that has entered the outer case and reached the slope is guided to the bottom side along the slope. Thereby, it is possible to suppress water from accumulating near the substrate.

Another battery pack disclosed herein includes an outer case and a substrate held in the outer case, and the outer case is provided with a terminal opening for exposing a terminal. The substrate includes a top surface, a bottom surface, and a side surface extending upward from the bottom surface, the substrate is provided at a position facing the side surface, and an opening is provided in the side surface.

In one or more embodiments, the substrate may be a substrate with LEDs, a substrate with switches, or a substrate with LEDs and switches.

Generally, it is difficult to waterproof a board on which an LED or a switch is provided. Therefore, it is necessary to suppress contact of water to the substrate. According to the above configuration, even if a substrate that is difficult to waterproof is mounted, it is possible to suppress water from coming into contact with the substrate.

In one or more embodiments, the side surface may include a plurality of protrusions that protrude toward the substrate. The space between the substrate and the outer case may be divided into two or more spaces by the plurality of protrusions, and the outer case may be provided with openings corresponding to each of the two or more spaces. .

If there is a space in two or more spaces that does not have a corresponding opening, water will accumulate in that space. In this case, water accumulated in the space may come into contact with the substrate. According to the above configuration, since water is drained from each of the two or more spaces divided by the plurality of protrusions, it is possible to suppress water from coming into contact with the substrate.

In one or more embodiments, the side surface may include a sloped portion that is sloped relative to the bottom surface, and the opening may be provided in the sloped portion of the side surface.

According to the above configuration, water that has flowed down the side surface can be drained from the opening in the inclined portion. Therefore, it is possible to further suppress water that has entered the outer case from coming into contact with the substrate. In addition, the sloping portion allows water that is not drained from the opening to be guided to the bottom surface.

(First example)
A battery pack 2 according to an embodiment will be described below with reference to the drawings. As shown in FIG. 24A, battery pack 2 can be detachably attached to power tool 200. Although FIG. 24A illustrates a case where the power tool 200 is an electric screwdriver, the power tool 200 may be, for example, an electric drill, an electric grinder, an electric circular saw, an electric chainsaw, an electric reciprocating saw, an electric lawn mower, an electric brush cutter, An electric blower or the like may be used. When attached to the power tool 200, the battery pack 2 supplies power to the power tool 200. Moreover, as shown in FIG. 25, the battery pack 2 can be detachably attached to the charger 300. When attached to the charger 300, the battery pack 2 is supplied with power from the charger 300. In the following explanation, regarding the battery pack 2, the direction in which the power tool 200 and the charger 300 are located when viewed from the battery pack 2 when attached to the power tool 200 and the charger 300 is referred to as upward, and the opposite direction is referred to as the direction in which the power tool 200 and the charger 300 are located. is called downward. Regarding the battery pack 2, the direction in which the battery pack 2 is slid when attached to the power tool 200 or charger 300 is referred to as backward, and the direction in which the battery pack 2 is slid when removed from the power tool 200 or charger 300. is called the front. That is, in the following description, the front-rear direction corresponds to the sliding direction in which the battery pack 2 is slid with respect to the power tool 200 or the charger 300.

As shown in FIGS. 1 to 13B, the battery pack 2 includes a battery module 10 (see FIG. 9) and an outer case 12 (see FIG. 1) that accommodates the battery module 10. The outer case 12 has a generally rectangular parallelepiped shape as a whole, and is divided into an upper case 14 and a lower case 15. As shown in FIG. 2, the upper case 14 and the lower case 15 are fixed to each other by four screws 18.

(Configuration of upper case 14)
As shown in FIG. 1A, the upper case 14 is formed with a slide rail 20, a terminal receiving portion 22, a hook 24, and a ventilation hole 26.

The slide rails 20 extend along the front-rear direction and are arranged at the left and right ends of the upper part of the upper case 14. As shown in FIG. 1A, the slide rail 20 includes a base 20a, an upwardly extending portion 20b, a first rightwardly extending portion 20c, and a second rightwardly extending portion 20d. As shown in FIG. 4C, the upward extending portion 20b extends upward from the left end of the base portion 20a. The first rightward extending portion 20c extends rightward from the upper extending portion 20b. The lower end of the first rightward extending portion 20c is located above the upper end of the base portion 20a. The right end of the first right extending portion 20c is located to the left of the right end of the base portion 20a. The second right extending portion 20d extends rightward from the upper extending portion 20b. The right end of the second right extending portion 20d coincides with the position of the right end of the first right extending portion 20c in the left-right direction. As shown in FIG. 1A, the second right extending portion 20d is connected to the base portion 20a. The first right extending portion 20c and the second right extending portion 20d are provided with a plurality of recessed portions 20e arranged in the front-rear direction. When the battery pack 2 is attached to or detached from the power tool 200 or the charger 300, the slide rail 20 is attached to the slide rail of the power tool 200 (not shown) or the slide rail 302 of the charger 300 (see FIG. 25B). Slidably engage. Specifically, the slide rail (not shown) of the power tool 200 and the slide rail 302 of the charger 300 slide between the base portion 20a and the first rightward extension portion 20c.

The terminal receiving portion 22 includes four terminal openings 22a to 22d provided on the front upper surface 14b1 of the upper case 14. The terminal openings 22a to 22d are arranged between the left and right slide rails 20, and when attaching the battery pack 2 to the power tool 200 or the charger 300, the terminal openings 22a to 22d are located between the terminals 208a, 208b, 210a, 210c ( 24B) or a terminal of the charger 300 (not shown). The terminal openings 22a to 22d are provided in this order from the right slide rail 20 toward the left slide rail 20: terminal opening 22a, terminal opening 22b, terminal opening 22c, and terminal opening 22d. As shown in FIGS. 1C, 12B, and 24B, battery side recesses 23a to 23d are provided to surround the terminal openings 22a to 22d. The terminal openings 22a to 22d and the battery side recesses 23a to 23d have a U-shape when the battery pack 2 is viewed from above. The battery side recesses 23a to 23d are provided slightly below the front upper surface 14b1 of the outer case 12. That is, the front upper surface 14b1 and the battery side recesses 23a to 23d have a stepped shape.

The hook 24 is arranged at the front upper part of the upper case 14. The hook 24 is a member made of resin, and includes an operating portion 24a and a protruding portion 24b. The operating section 24a is provided on the front surface 14a of the upper case 14. The hook 24 is held by the upper case 14 so as to be movable in the vertical direction. The hook 24 is biased upward by a compression spring (not shown), and moves downward when the operating portion 24a or the protruding portion 24b is pressed downward. When the battery pack 2 is attached to the power tool 200 or the charger 300, the protrusion 24b engages with the housing of the power tool 200 (not shown) or the housing 304 of the charger 300 (see FIG. 25B), and The battery pack 2 is fixed to the tool 200 and the charger 300. When removing the battery pack 2 from the power tool 200 or the charger 300, the user pushes down the operating section 24a, and the protruding section 24b moves downward. In this state, battery pack 2 can be removed from power tool 200 or charger 300 by sliding battery pack 2. The operating portion 24a has an inwardly recessed shape. Therefore, when the user puts his or her finger on the operating section 24a and pushes down the operating section 24a, the user can push down the operating section 24a without the finger slipping.

The ventilation hole 26 is provided behind the slide rail 20. The ventilation hole 26 is provided at the rear of the rear upper surface 14b2 of the outer case 12. The rear upper surface 14b2 is located below the front upper surface 14b1 and above the base 20a of the slide rail 20. A battery-side recess 27 is provided at a portion on the right side, a portion on the left side, and in front of the ventilation hole 26 . The battery-side recessed portion 27 is provided slightly below the rear upper surface 14b2. That is, the rear upper surface 14b2 and the battery side recessed portion 27 have a stepped shape. The charger 300 is provided with a charger side protrusion 306 (see FIG. 25B) having a shape corresponding to the battery side recess 27. Therefore, when the battery pack 2 is attached to the charger 300, the charger side protrusion 306 is inserted into the battery side recess 27.

As shown in FIG. 4A, the upper case 14 is provided with four screw holes 28 and five first protrusions 30a to 30e. The screws 18 (see FIG. 2) are screwed into the four screw holes 28. As shown in FIG. 4B, the first protrusions 30a to 30e protrude downward from the upper surface of the upper case 14 (ie, toward the cell case 80 side). As shown in FIG. 4C, the first protruding portion 30d is provided below the slide rail 20 (specifically, the base portion 20a), that is, inside the upper case 14. The first protrusions 30a to 30c and 30e are also provided below the slide rail 20. As shown in FIG. 5, the first protruding portion 30 includes a thick portion 32a and a thin portion 32b. The thickness of the thick portion 32a in the left-right direction is greater than the thickness of the thin portion 32b in the left-right direction. In the first protruding portion 30, thick portions 32a and thin portions 32b are alternately formed. As shown in FIG. 4A, the first protruding portions 30a to 30d are composed of four thick portions 32a and three thin portions 32b. The first protruding portion 30e includes three thick portions 32a and two thin portions 32b. As shown in FIG. 5, the length L1 of the first protrusions 30a to 30d in the front-rear direction is longer than the length L2 of the first protrusion 30e in the front-rear direction.

As shown in FIG. 4A, the upper case 14 is provided with six second protrusions 34a to 34f for aligning the upper case 14 and the lower case 15. As shown in FIG.

(Configuration of lower case 15)
As shown in FIGS. 1B and 8, the lower case 15 includes a front surface 15a, a right side surface 15b, a rear surface 15c, a left side surface 15d, and a bottom surface 15e. The front surface 15a includes a first upwardly extending surface 17a extending perpendicularly to the bottom surface 15e, an inclined surface 17b inclined relative to the bottom surface 15e, and a second upwardly extending surface 17c extending perpendicularly to the bottom surface 15e. has been done. As shown in FIG. 13B, the inclined surface 17b is inclined so that the rear side thereof is downwardly inclined. As shown in FIG. 1A, the lower case 15 is provided with a ventilation hole 40 and a display section 42. The display section 42 is provided on the front surface 15a of the lower case 15. The display section 42 includes a remaining amount display section 42a that shows the remaining amount of charge of the battery pack 2 to the user, and a button 42b that turns on/off the display of the remaining amount of charge. Further, as shown in FIG. 1B, the inclined surface 17b of the lower case 15 is provided with ventilation holes 58a to 58d. Furthermore, a hook portion 19 is provided on the bottom surface 15e of the lower case 15. The hook portion 19 is used when removing the battery pack 2 from the power tool 200 or charger 300. Specifically, the user presses down the operating section 24a (see FIG. 1A) with his thumb while hooking his index finger or middle finger on the hooking section 19.

As shown in FIG. 3, the ventilation hole 40 is provided at the lower part of the right side surface 15b of the lower case 15. The ventilation hole 40 is composed of ten holes 40a to 40j. The ten holes 40a to 40j are arranged in two rows, upper and lower. Among the five holes 40a to 40e provided in the lower stage, the length in the front-rear direction of the hole 40a provided at the rearmost side and the hole 40e provided at the most front side is the same as that of the holes 40b to 44d. It is shorter than the length in the front-to-back direction. Furthermore, among the five holes 40f to 44j provided in the upper stage, the length in the front-rear direction of the hole 40f provided at the rearmost side and the hole 40j provided at the most front side is the same as that of the holes 40g to 44j. It is shorter than the length in the front-rear direction of 44i. Further, as shown in FIG. 8, a ventilation hole 41 similar to the ventilation hole 40 is also provided in the lower part of the left side surface 15d of the lower case 15. The ventilation hole 41 is composed of ten holes 41a to 41j.

Further, as shown in FIG. 6, the lower case 15 has four screw holes 46, five front ribs 48, 50, 52, 54, 56, and four ventilation holes 58a to 58d. Eight side ribs 60a to 60h, four screw holes 62, and six second recesses 64a to 64f are provided. The four screw holes 46 are provided at positions corresponding to the four screw holes 28 (see FIG. 4A) in the upper case 14. The four screw holes 62 are screw holes for fixing the lower case 15 and the battery module 10. The second recesses 64a to 64f are provided at positions corresponding to the second protrusions 34a to 34f (see FIG. 4A) of the upper case 14, respectively. The bottom surface 15e of the lower case 15 includes a flat portion 16a, a protruding portion 16b, a recessed portion 16c, and a stepped portion 16d. The protruding portion 16b protrudes upward from the flat portion 16a. As shown in FIG. 18, the protrusion 16b has a shape that follows the lower surface of a cell case 80, which will be described later. As shown in FIG. 6, the recessed portions 16c are provided at four corner portions 15f of the bottom surface 15e of the lower case 15. As shown in FIG. As shown in FIG. 19, the stepped portion 16d connects the flat portion 16a and the recessed portion 16c. The step portion 16d drops downward from the inside of the lower case 15 toward the outside. The thickness t1 of the lower case 15 at the flat portion 16a is the same as the thickness t1 of the lower case 15 at the recessed portion 16c.

As shown in FIG. 7, the front ribs 48, 50, 52, 54, and 56 are provided on the inclined surface 17b. The front ribs 48, 50, 52, 54, and 56 extend upward from the inclined surface 17b and extend rearward from the front surface 15a of the lower case 15. The rear end of the front rib 48 substantially coincides with the rear end of the inclined surface 17b, and the upper end of the front rib 48 substantially coincides with the uppermost end of the inclined surface 17b. The upper surface of the front rib 48 is a flat surface. The rear end of the front rib 50 substantially coincides with the rear end of the inclined surface 17b, and the upper end of the front rib 50 is located above the upper end of the remaining amount display section 42a. Further, the front rib 50 is provided with a groove portion 50a. An LED board 84 (see FIG. 13A), which will be described later, passes through the groove 50a. The rear ends of the front ribs 52 and 54 are located forward of the rear end of the inclined surface 17b. Further, the upper ends of the front ribs 52 and 54 are located above the upper end of the remaining amount display section 42a. The front rib 56 includes a light shielding wall portion 56a and a flat portion 56b. The light shielding wall portion 56a has the same structure as the front ribs 52 and 54. The flat portion 56b has a similar structure to the front rib 48.

The space above the inclined surface 17b is divided into four spaces S1 to S4 by front ribs 48, 50, and 56. Specifically, a first space S1 is defined by the front rib 48, a second space S2 is defined by the front ribs 48 and 50, a third space S3 is defined by the front ribs 50 and 56, and the front rib 48 and 50 define a third space S3. A fourth space S4 is defined by the rib 56. Ventilation holes 58a to 58d are provided in each of the spaces S1 to S4, respectively. The ventilation holes 58a to 58d penetrate the lower case 15 in the vertical direction. Therefore, among the water that has entered the outer case 12, the water that flows into the spaces S1 to S4 is drained from the ventilation holes 58a to 58d.

As shown in FIG. 6, the side ribs 60a to 60d extend leftward from the right side surface 15b of the lower case 15. As shown in FIG. Further, as shown in FIG. 8, the lower ends of the side ribs 60a to 60d extend upward from the bottom surface 15e of the lower case 15. The upper ends of the side ribs 60a to 60d are located slightly below the upper end of the lower case 15. The side ribs 60a to 60d are provided between adjacent holes 40 in the front-rear direction. Specifically, the side rib 60a is provided between the holes 40a, 40f and the holes 40b, 40g, and the side rib 60b is provided between the holes 40b, 40g and the holes 40c, 40h. , the side rib 60c is provided between the holes 40c, 40h and the holes 40d, 40i, and the side rib 60d is provided between the holes 40d, 40i and the holes 40e, 40j. The side ribs 60e to 60h have the same structure as the side ribs 60e to 60h, except that they extend rightward from the left side surface 15d of the lower case 15.

(Configuration of battery module 10)
As shown in FIG. 9A, the battery module 10 includes a cell case 80, a control board 82, and an LED board 84. The cell case 80 is made of an insulating material, for example, a resin material. As shown in FIG. 11A, the cell case 80 is divided into a right cell case 85 and a left cell case 86. The front part 80a of the cell case 80 is provided with a ventilation hole 81a, and the rear part 80b of the cell case 80 is provided with a ventilation hole 81b. Thick wall portions 80c are provided at the four lower corners of the cell case 80. As shown in FIG. 19, the thickness t11 of the thick portion 80c is thicker than the thickness t12 of the cell holding portion 87, which will be described later. As shown in FIG. 11A, the upper surface 80d of the cell case 80 has a shape corresponding to the longitudinal side surface of a battery cell 90 (see FIG. 10), which will be described later. On the upper surface 80d of the cell case 80, a recessed portion 80g is provided between two adjacent battery cells 90. Four screw bosses 83 used for connecting the control board 82 and the cell case 80 are provided on the upper surface 80d of the cell case 80. As shown in FIG. 9B, the upper left side surface 80f of the cell case 80 is provided with protrusions 116a to 116c that protrude above the upper surface 80d of the cell case 80. As shown in FIG. 11C, the protrusions 116a to 116c are arranged so as to straddle two adjacent battery cells 90. The protrusions 116a to 116c are provided with first recesses 110a to 110c. The first recesses 110a to 110c are provided at positions corresponding to the first protrusions 30a to 30c (see FIG. 4A) of the upper case 14, respectively. As shown in FIG. 9A, the upper part of the right side surface 80e of the cell case 80 is provided with protrusions 116d and 116e that protrude above the upper surface 80d of the cell case 80. As shown in FIG. 11C, the protrusions 116d and 116e are arranged so as to straddle two adjacent battery cells 90. The protrusions 116d and 116e are provided with first recesses 110d and 110e. The first recesses 110d and 110e are provided at positions corresponding to the first protrusions 30d and 30e (see FIG. 4A) of the upper case 14, respectively. As shown in FIG. 11C, the protrusions 116a to 116e and the first recesses 110a to 110e are provided outside the control board 82 when the battery module 10 is viewed from above. The first recesses 110a to 110e are provided between two lead plates 92, which will be described later. As shown in FIG. 9A, the protrusion 116d and the first recess 110d are provided between the lead plates 92c and 92d, and the protrusion 116e and the first recess 110e are provided between the lead plates 92d and 92e. It is provided. Further, as shown in FIG. 9B, the protrusion 116a and the first recess 110a are provided between the lead plates 92j and 92k, and the protrusion 116b and the first recess 110b are provided between the lead plates 92i and 92j. The protrusion 116c and the first recess 110c are provided between the lead plates 92h and 92i.

As shown in FIG. 11B, the right cell case 85 is provided with ten cell holding parts 87a to 87j. The ten cell holding parts 87a to 87j are arranged in two rows, upper and lower. As shown in FIG. 18, which is a cross-sectional view of the battery pack 2 at the center position in the left-right direction, the cell holding parts 87a to 87c have a center-side holding part 89a that holds the center side of a battery cell 90, which will be described later. . Further, as shown in FIG. 19, which is a cross-sectional view of the battery pack 2 at a position where the recessed portion 16c on the right rear side of the lower case 15 is provided, the cell holding portions 87a to 87c are located at the right end of the battery cell 90 in the longitudinal direction. It has an end surface side holding portion 89b that holds the surface side. Although not shown, the cell holding parts 87d and 87e also have a central holding part and an end holding part. As shown in FIG. 11B, between the cell holding parts 87a, 87b, 87f, and 87g and between the cell holding parts 87d, 87e, 87i, and 87j, there are holes for connecting the right cell case 85 and the left cell case 86. A connecting portion 88 is provided. Although not shown, the left cell case 86 includes 10 cell holding parts corresponding to the 10 cell holding parts 87a to 87j of the right cell case 85, and 2 connections of the right cell case 85. Two connecting portions corresponding to portion 88 are provided.

As shown in FIG. 10, ten battery cells 90a to 90j are arranged in two rows, upper and lower, in the cell case 80. The battery cell 90 is a cylindrical secondary battery cell, such as a lithium ion battery cell, in which a positive electrode is formed at one end and a negative electrode is formed at the other end. In this embodiment, the battery cell 90 is an 18650 type lithium ion battery cell, and the rated voltage is 3.6 [V]. The battery cells 90 are arranged such that the directions from the positive electrode to the negative electrode are opposite to each other in the vertically adjacent battery cells 90 . Among the lower battery cells 90a to 90e, the rearmost battery cell 90a is arranged such that its right end surface is the negative electrode and its left end surface is the positive electrode. Further, the battery cells 90b to 90e are arranged such that the right end surface side serves as a positive electrode and the left end surface side serves as a negative electrode. Further, among the upper battery cells 90f to 90j, the rearmost battery cell 90f is arranged such that its right end face is the positive electrode and its left end face is the negative electrode. Further, the battery cells 90g to 90j are arranged such that the right end surface side serves as a negative electrode and the left end surface side serves as a positive electrode. A metal portion 91 (for example, see FIG. 20) that constitutes the positive electrode and a metal portion that constitutes the negative electrode of each battery cell 90 are connected to the end surface of the battery cell 90. One end of the battery cell 90 is connected via a metal part to metal lead plates 92a to 92f provided on the right side surface 80e of the cell case 80 (see FIG. 9A), and the battery cell 90 The other end is connected to metal lead plates 92g to 92k provided on the left side surface 80f of the cell case 80 via a metal part (see FIG. 9B). Note that, as shown in FIG. 20, a waterproof ring 95 is provided on the metal portion 91 that constitutes the positive electrode of the battery cell 90. In FIGS. 9A and 9B, the portion where a bold circle is written on the surface of the lead plate 92 indicates that the waterproof ring 95 is disposed inside the portion. Therefore, the positive electrode of the battery cell 90 is connected to the part where the thick circle is written on the surface of the lead plate 92.

As shown in FIG. 9A, the plurality of lead plates 92a to 92f are arranged at intervals from each other. Therefore, the plurality of lead plates 92a to 92f are insulated from each other. Lead plate 92a is connected only to the positive electrode of battery cell 90f. Lead plate 92f is connected only to the negative electrode of battery cell 90j. The lead plate 92b connects two adjacent battery cells 90a and 90b in the front-back direction. Lead plates 92c to 92e connect two diagonally adjacent battery cells 90. Specifically, the lead plate 92c is connected to the negative electrode of the battery cell 90g and the positive electrode of the battery cell 90c. The lead plate 92d is connected to the negative electrode of the battery cell 90h and the positive electrode of the battery cell 90d. Lead plate 92e is connected to the negative electrode of battery cell 90i and the positive electrode of battery cell 90e.

Furthermore, as shown in FIG. 9B, the plurality of lead plates 92g to 92k are arranged at intervals from each other. Therefore, the plurality of lead plates 92g to 92k are insulated from each other. Lead plates 92g to 92k connect vertically adjacent battery cells 90. Specifically, the lead plate 92g connects the negative electrode of the battery cell 90e and the positive electrode of the battery cell 90j. Further, the lead plate 92h connects the negative electrode of the battery cell 90d and the positive electrode of the battery cell 90i. Further, the lead plate 92i connects the negative electrode of the battery cell 90c and the positive electrode of the battery cell 90h. Further, the lead plate 92j connects the negative electrode of the battery cell 90b and the positive electrode of the battery cell 90g, and the lead plate 92k connects the positive electrode of the battery cell 90a and the negative electrode of the battery cell 90f. With the above configuration, ten battery cells 90 are electrically connected in series. Therefore, the rated voltage of the battery pack 2 is 36 [V]. Although not shown, an insulating sheet is attached to the right side 80e and left side 80f of the cell case 80.

According to the above configuration, the lead plates 92a, 92f connected to the control board 82 via the power line (not shown) can be connected to the upper battery cells 90f, 90j. A larger current flows through the lead plates 92a and 92f connected to the control board 82 than the other lead plates. For this reason, it is desirable that the lead plates 92a and 92f have a large width. According to the above configuration, a sufficient width of the lead plates 92a and 92f can be ensured. Further, if at least one of the lead plates 92a and 92f connected to the control board 82 is connected to a lower battery cell, it is necessary to wire a power line from the lower part of the cell case 60. Since the clearance between the cell case 60 and the right side of the outer case 12 is small in the lower part of the cell case 60, it is difficult to wire the power supply line. According to the above configuration, since both lead plates 92a and 92f connected to the control board 82 are connected to the upper battery cells 90f and 90j, the power line connecting the lead plates 92a and 92f and the control board 82 is connected to the upper battery cells 90f and 90j. can be easily wired. Furthermore, the length of the current line connecting the lead plates 92a, 92f and the control board 82 can be made shorter than in the case where at least one of the lead plates 92a, 92f is connected to the lower battery cell 90. Therefore, the resistance caused by the power supply line connecting the lead plates 92a, 92f and the control board 82 can be reduced.

As shown in FIG. 10, when the cell case 80 holds ten battery cells 90a to 90j, the upper battery cells 90f to 90j and the lower battery cells 90a to 90e are vertically spaced apart from each other. It is arranged as follows. Further, clearances are provided between the battery cells 90a, 90b, 90f, and 90g and the connecting portion 88 on the rear side, and between the battery cells 90d, 90e, 90i, and 90j and the connecting portion 88 on the front side. Therefore, air flowing into the cell case 80 from the vent holes 81a or 81b of the cell case 80 flows between the upper battery cells 90f to 90j and the lower battery cells 90a to 90e, and between the battery cells 90a, 90b, and 90f. , 90g and the connecting portion 88 on the rear side, and between the battery cells 90d, 90e, 90i, 90j and the connecting portion 88 on the front side.

As shown in FIG. 9A, the control board 82 is arranged above the cell case 80. The control board 82 is arranged along a plane perpendicular to the vertical direction. Control board 82 is fixed to cell case 80 via fasteners 100.

A plurality of terminals 102 are provided on the upper surface of the control board 82. When the battery pack 2 is attached to the power tool 200 or charger 300, the plurality of terminals 102 include a battery side negative terminal 104a used for discharging or charging, and a battery side negative terminal 104a used for discharging or charging. A side positive terminal 104b and a plurality of battery side signal terminals 106a to 106d used for transmitting and receiving signals are provided. The battery-side negative electrode terminal 104a and the battery-side positive electrode terminal 104b are provided outside the battery-side signal terminals 106a to 106d in the left-right direction. The battery side negative electrode terminal 104a is provided on the right side of the control board 82, and the battery side positive electrode terminal 104b is provided on the left side of the control board 82. The battery side signal terminals 106a and 106b are provided in front and behind each other. The battery side signal terminals 106c and 106d are arranged in front and behind each other. As shown in FIG. 12B, the battery side negative terminal 104a is arranged at a position corresponding to the terminal opening 22a of the upper case 14, and the battery side signal terminals 106a, 106b are arranged at a position corresponding to the terminal opening 22b. The battery side signal terminals 106c and 106d are arranged at positions corresponding to the terminal openings 22c, and the battery side positive electrode terminals 104b are arranged at positions corresponding to the terminal openings 22d.

As shown in FIGS. 9A and 9B, the cell case 80 is provided with four fixing parts 112. Each fixing portion 112 is provided at a position corresponding to the screw hole 62 of the lower case 15. As shown in FIG. 12A, lower case 15 and battery module 10 are fixed to each other by four screws 114.

As shown in FIG. 9A, the LED board 84 is connected to the control board 82 via the signal line 120. The LED board 84 includes four LEDs 84a and a switch 84b. As shown in FIG. 13A, when the battery module 10 and the lower case 15 are fixed, the LED board 84 is arranged near the back surface of the display section 42 of the lower case 15. Specifically, the LED 84a is arranged on the back surface of the remaining amount display section 42a, and the switch 84b is arranged on the back surface of the button 42b. That is, the LED board 84 is located inside the lower case 15 and faces the front surface 14a. Further, the LED board 84 is inserted into the groove 50a of the front rib 50 of the lower case 15 and placed on the front ribs 48 and 56. Therefore, the LED board 84 is held by the lower case 15. Further, the front surface of the LED board 84 is in contact with the rear ends of the front ribs 52 and 54 and the light shielding wall portion 56a of the front rib 56. Further, ventilation holes 58a to 58d are provided on the surface of the LED board 84 opposite to the lower surface 84c.

Below, with reference to FIGS. 14 to 17, the engagement clearance C1 between the first protrusion 30 of the upper case 14 and the first recess 110 of the battery module 10, and the second protrusion of the upper case 14 will be described. The engagement clearance C2 between the strip portion 34 and the second recessed portion 64 of the lower case 15 will be explained.

As shown in FIG. 14, the first protrusions 30a to 30e of the upper case 14 are received in the first recesses 110a to 110e of the battery module 10, respectively. As shown in FIG. 15, an engagement clearance C1 is provided between the first protruding portion 30d and the first recessed portion 110d.

Further, as shown in FIG. 16, the second protrusions 34a to 34f of the upper case 14 are received in the second recesses 64a to 64f of the lower case 15, respectively. As shown in FIG. 17, an engagement clearance C2 is provided between the second protrusion 34e and the second recess 64e. The engagement clearance C2 is used for positioning the upper case 14 and the lower case 15. The engagement clearance C1 in FIG. 14 is used to suppress misalignment between the upper case 14 and the cell case 80. The engagement clearance C1 may be set to suppress misalignment between the upper case 14 and the cell case 80 and prevent contact between the upper case 14 and the control board 82. Therefore, the engagement clearance C1 is larger than the engagement clearance C2. Note that, as shown in FIG. 16, a labyrinth structure is formed by the second protrusions 34a to 34f and the second recesses 64a to 64f. This prevents water from entering the outer case 12.

Next, case clearances C11 to C13 between the lower surface of the cell case 80 of the battery module 10 and the lower case 15 will be described with reference to FIGS. 18 and 19. As mentioned above, FIG. 18 shows a cross-sectional view of the battery pack 2 at the center position in the left-right direction, and FIG. Show the diagram.

As shown in FIG. 18, the lower surface of the cell case 80 is not in contact with the bottom surface 15e of the lower case 15. Specifically, a case clearance C11 is provided between the central holding portion 89a of the cell holding portions 87a to 87c and the protruding portion 16b protruding upward (that is, inward) from the bottom surface 15e of the lower case 15. . Further, a case clearance C12 is provided between the central holding portion 89a and the flat portion 16a. Case clearance C12 is larger than case clearance C11.

Further, as shown in FIG. 19, there is a case clearance C13 between the end surface side holding portion 89b and the recessed portion 16c corresponding to the battery cell 90a located closest to the corner portion 15f of the lower case 15. It is provided. A step portion 16d is provided between the bottom surface 15e of the lower case 15 and the surface facing the side surface 93a of the battery cell 90a and the surface facing the side surface 93b of the battery cell 90b. Note that, on the bottom surface 15e of the lower case 15, no step portion 16d is provided between the surface facing the side surface 93b of the battery cell 90b and the surface facing the side surface 93c of the battery cell 90c. Therefore, case clearance C13 is larger than case clearance C12.

Next, with reference to FIG. 20, the positional relationship between the battery cell 90c located at the center of the lower stage among the plurality of battery cells 90 and the holes 40c and 40h provided on the right side of the battery cell 90c will be explained. . Note that the lead plate 92i is omitted in FIG. 20 for ease of understanding.

As shown in FIG. 20, holes 40c and 40h are provided on the right side surface 15b at positions facing the longitudinal end surface of the battery cell 90c. Note that no hole is provided in the right side surface 15b at a position facing the longitudinal end surface of the battery cell 90h located above the battery cell 90c. A portion of the holes 40c and 40h faces the longitudinal end surface of the battery cell 90h.

A metal portion 91 constituting the positive electrode of the battery cell 90c is provided on the right end surface of the battery cell 90c. The lower end 43h of the upper hole 40h and the lower end 43c of the lower hole 40c are provided below the upper end 94a of the battery cell 90c and the longitudinal axis A1 of the battery cell 90c. Further, the lower end 43c of the lower hole 40c is provided below the lower end 91a of the metal part 91 and the lower end 94b of the battery cell 90c.

Next, the flow of air within the battery pack 2 will be described with reference to FIG. 21. For example, assume a situation where battery pack 2 is attached to power tool 200, power tool 200 is used by a user, and battery pack 2 is removed from power tool 200. In this case, the battery pack 2 is at a high temperature. In such a situation, the ventilation holes 40 and 41 provided at the bottom of the lower case 15 shown in FIGS. 1A, 3, and 8 serve as intake holes through which air is introduced from the outside of the battery pack 2 into the inside. Function. Specifically, the air around the battery pack 2 is heated, and the air around the battery pack 2 flows into the battery pack 2 through the ventilation holes 40 and 41. Air introduced into the battery pack 2 through the ventilation hole 40 flows into the space between the plurality of battery cells 90 and the lower case 15. As mentioned above, side ribs 60a-60d are provided between each hole 40a-40j. Therefore, as shown in FIG. 20, the air introduced through the holes 40c and 40h flows into the space between the battery cells 90c and 90h and the right side surface 15b of the lower case 15. Similarly, the air introduced through the holes 40a and 40f flows into the space between the battery cells 90b and 90g and the right side surface 15b of the lower case 15, and the air introduced through the holes 40b and 40g flows into the space between the battery cells 90b and 90g. The air flows into the space between the battery cells 90d, 90i and the right side 15b of the lower case 15, and is introduced from the holes 40d, 40i. The air introduced from the battery cells 90e, 90j flows into the space between the right side surface 15b of the lower case 15. Therefore, the plurality of battery cells 90 are reliably cooled. The air flowing into the space between the plurality of battery cells 90 and the right side surface 15b of the lower case 15 cools the plurality of battery cells 90, and then flows through the terminal opening 22a of the terminal receiving portion 22 of the upper case 14. It flows out of the battery pack 2. In this manner, natural convection occurs when the battery pack 2 is at a high temperature. Note that the air introduced into the battery pack 2 through the ventilation holes 41 also flows into the space between each battery cell 90 and the left side surface 15d of the lower case 15, and is used for cooling the battery cells 90.

Next, with reference to FIGS. 22 and 23, the flow of air inside the battery pack 2 when the battery pack 2 is attached to the charger 300 will be described. Charger 300 is equipped with a blower fan (not shown) and is configured to suck air from battery pack 2 . In this state, the ventilation holes 40 (see FIG. 1) and 58a to 58d (see FIG. 6) of the battery pack 2 function as intake holes through which air is introduced from the outside of the battery pack 2 to the inside. The ventilation hole 26 (see FIG. 1) functions as an exhaust hole that exhausts air from the inside of the battery pack 2 to the charger 300.

As shown in FIG. 22, when the blower fan of the charger 300 is driven, the air introduced into the battery pack 2 through the ventilation hole 58 (see FIG. 1B) is transferred to the front part 80a of the cell case 80 and the lower case 15. It flows into the space between the front surfaces 15a of the. An LED board 84 is provided between the front portion 80a of the cell case 80 and the front surface 15a of the lower case 15. Air flowing into the space between the front part 80a of the cell case 80 and the front face 15a of the lower case 15 flows between the front part 80a of the cell case 80 and the LED board 84, and through the ventilation hole 81a of the cell case 80. , flows into the cell case 80. The air introduced into the cell case 80 flows between the upper battery cells 90f to 90j and the lower battery cells 90a to 90e, between the battery cells 90a, 90b, 90f, and 90g and the rear connecting portion 88, and It passes between the battery cells 90d, 90e, 90i, and 90j and the connecting portion 88 on the front side. Air passing through the cell case 80 cools the plurality of battery cells 90. The air that has cooled the plurality of battery cells 90 is then passed through the vent hole 81b of the rear part 80b of the cell case 80, the vent hole 26 of the upper case 14, and the vent hole 308 of the charger 300 corresponding to the vent hole 26 (FIG. 25B). (see) to the charger 300. As described above, when the battery pack 2 is attached to the charger 300, the charger side protrusion 306 of the charger 300 is inserted into the battery side recess 27 around the ventilation hole 26. Therefore, the amount of air sucked into the charger 300 from the gap between the battery pack 2 and the charger 300 can be reduced compared to the case where the battery-side recess 27 is not provided around the ventilation hole 26. . Thereby, the amount of air flowing inside the battery pack 2 can be increased. Therefore, the battery cells 90 and lead plates 92 in the battery pack 2 can be efficiently cooled.

In addition, as shown in FIG. 23, the air introduced into the battery pack 2 through the ventilation hole 40 enters the space between the plurality of battery cells 90 (more specifically, the lead plate 92) and the right side surface 15b of the lower case 15. Flow into. The air that has flowed into the space between the battery cell 90 and the right side surface 15b of the lower case 15 flows forward above the plurality of side ribs 60a to 60d, and flows between the front portion 80a of the cell case 80 and the lower case 15. It flows into the space between the front surfaces 15a. The air flow thereafter is similar to that in FIG. 22. In this way, the air introduced through the vents 58 and 40 is used to cool the plurality of battery cells 90. In this embodiment, since the ventilation hole 40 is provided at the lower part of the lower case 15, the ventilation hole 40 is higher than the charger 300 when the battery pack 2 is attached to the charger 300. It is located in a high position. Because dust and the like accumulate in low-height positions, it becomes difficult for the battery pack 2 to be sucked in when the battery pack 2 is attached to the charger 300.

With reference to FIG. 24B, the effects of the battery side recesses 23a to 23d of the upper case 14 of the battery pack 2 will be described. Note that FIG. 24B is a cross-sectional view at the center position in the front-rear direction of the battery side signal terminal 106a (see FIG. 12A) of the battery pack 2 in a state where the battery pack 2 is attached to the power tool 200. As shown in FIG. 24B, the power tool 200 includes a terminal holding portion 202, and the terminal holding portion 202 is provided with tool side protrusions 206a to 206d that protrude downward (i.e., toward the battery pack 2 side). . The tool-side protruding strip 206a is provided with a tool-side negative terminal 208a corresponding to the battery-side negative terminal 104a, and the tool-side protruding strip 206d is provided with a tool-side positive terminal 208b corresponding to the battery-side positive terminal 104b. is provided. A tool side signal terminal 210a corresponding to the battery side signal terminal 106a is provided on the tool side protrusion 206b. Note that a tool-side signal terminal (not shown) corresponding to the battery-side signal terminal 106b is provided on the tool-side protrusion 206b in front of the tool-side signal terminal 210a. A tool side signal terminal 210c corresponding to the battery side signal terminal 106c is provided on the tool side protrusion 206c. Note that since the battery side signal terminal 106d is a terminal used only when the battery pack 2 is attached to the charger 300, the battery side signal terminal 106d is a terminal used only when the battery pack 2 is attached to the charger 300. A tool-side signal terminal corresponding to the terminal 106d is not provided. When the battery pack 2 is attached to the power tool 200, the tool side protrusions 206a to 206d are inserted into the battery side recesses 23a to 23d, respectively. According to such a configuration, compared to a case where the terminal holding portion 202 of the power tool 200 is not provided with the tool side protrusions 206a to 206d, among the plurality of terminals of the power tool 200, adjacent ones in the left and right direction are The creepage distance between two matching terminals can be increased. Specifically, the creepage distance can be increased by the height of the tool side protrusions 206a to 206d. Therefore, it is possible to suppress short-circuiting of two adjacent terminals in the left-right direction among the plurality of terminals of the power tool 200.

In one or more embodiments, as shown in FIGS. 1-13B, the battery pack 2 includes an outer case 12, a hook 24, and an LED board housed in and held by the outer case 12. 84. The outer case 12 is arranged at a top surface 14b in which a terminal opening 22a for exposing the terminal portion 102 is provided, a bottom surface 15e, front surfaces 14a and 15a extending upward from the bottom surface 15e, and a front surface 15a. Ventilation holes 58a to 58d are provided. The hook 24 is arranged on the front surface 14a of the outer case 12. The LED board 84 is provided at a position facing the front surface 15a. The LED board 84 is provided below the hook 24, and the ventilation holes 58a to 58d are provided below the LED board 84. According to the above configuration, water that has entered the outer case 12 is drained from the ventilation holes 58 to 58d provided below the LED board 84. Therefore, even if water infiltrates into the outer case 12, the water does not accumulate near the LED board 84. Therefore, water that has entered the outer case 12 can be prevented from coming into contact with the LED board 84.

In one or more embodiments, as shown in FIGS. 1B, 13A, and 13B, the front surface 15a of the outer case 12 includes an inclined surface 17b that is inclined with respect to the bottom surface 15e, and the ventilation holes 58a-58d are It is provided on the inclined surface 17b. According to the above configuration, water that has entered the outer case 12 from the hook 24 or the like can be drained from the ventilation holes 58a to 58d of the inclined surface 17b. Therefore, it is possible to further suppress water entering the outer case 12 from coming into contact with the LED board 84. Further, the inclined surface 17b allows water that has not been drained from the ventilation holes 58a to 58d to be guided to the bottom surface 15e.

In one or more embodiments, as shown in FIGS. 9A to 11B, the battery pack 2 further includes a battery cell 90 and a cell case 80 housed in the outer case 12 and housing the battery cell 90. Be prepared. The battery cells 90a to 90e are provided parallel to the bottom surface 15e of the outer case 12. Water that has entered the outer case 12 tends to accumulate on the bottom surface 15e of the outer case 12. For this reason, it is desirable that the LED board 84 be placed as high as possible. According to the above configuration, the ventilation holes 58a to 58d are provided above the lower ends of the battery cells 90a to 90e, and the LED board 84 is provided above the ventilation holes 58a to 58d. Therefore, compared to the case where the ventilation holes 58a to 58d are provided below the lower ends of the battery cells 90a to 90e, the LED board 84 can be arranged higher. Therefore, it is possible to further suppress water entering the outer case 12 from coming into contact with the LED board 84.

In one or more embodiments, as shown in FIG. 1, the upper surface 14b of the outer case 12 is provided with a ventilation hole 26, so that even if air communicates with the ventilation holes 58a-58d and the ventilation hole 26, good. According to the above configuration, for example, when the battery pack 2 is attached to the charger 300, the ventilation holes 58a to 58d can also function as intake holes or exhaust holes.

In one or more embodiments, as shown in FIGS. 12 and 13, the front surface 15a of the outer case 12 is provided with front ribs 48 to 56 that protrude toward the LED board 84. The space between the LED board 84 and the outer case 12 is divided into four spaces S1 to S4 by the ribs 48 to 56. The outer case 12 is provided with ventilation holes 58a to 58d corresponding to the four spaces S1 to S4, respectively. According to the above configuration, water is drained from each of the four spaces S1 to S4 divided by the front ribs 48 to 56. Therefore, it is possible to further suppress water entering the outer case 12 from coming into contact with the LED board 84.

(correspondence)
The LED board 84 is an example of a "board". The front surface 14a of the upper case 14 and the front surface 15a of the lower case 15 are examples of "side surfaces." The ventilation holes 58a to 58d and the ventilation hole 26 are examples of a "first opening" and a "second opening", respectively. The front ribs 48 to 56 are an example of "a plurality of protrusions."

In one or more embodiments, as shown in FIGS. 1-13B, the battery pack 2 includes an outer case 12, a battery cell 90, and a cell case 80 housed in the outer case 12 and housing the battery cell 90. and an LED board 84 housed in the outer case 12. The outer case 12 includes a top surface 14b provided with a terminal opening 22a for exposing the terminal portion 102, a bottom surface 15e, and a front surface 15a extending upward from the bottom surface 15e. The LED board 84 is provided between the cell case 80 and the front surface 15a, and is arranged along the direction perpendicular to the bottom surface 15e. The outer case 12 is provided with ventilation holes 58a to 58d on a surface facing the lower surface 84c of the LED board 84. According to the above configuration, water that has entered the outer case 12 is drained from the ventilation holes 58a to 58d facing the lower surface 84c of the LED board 84. Therefore, even if water infiltrates into the outer case 12, the water does not accumulate near the LED board 84. Therefore, water that has entered the outer case 12 can be prevented from coming into contact with the LED board 84.

In one or more embodiments, as shown in FIG. 13B, the surface of the outer case 12 that faces the lower surface 84c of the LED board 84 is an inclined surface 17b that is inclined with respect to the bottom surface 15e. According to the above configuration, water that has entered the outer case 12 and reached the inclined surface 17b is guided toward the bottom surface 15e along the inclined surface 17b. Thereby, water can be prevented from accumulating near the LED board 84.

(correspondence)
The LED board 84 is an example of a "board". The front surface 14a of the upper case 14 and the front surface 15a of the lower case 15 are examples of "side surfaces." The ventilation holes 58a to 58d are examples of "openings".

In one or more embodiments, as shown in FIGS. 1-13B, battery pack 2 includes an outer case 12 and an LED board 84 held by the outer case 12. The outer case 12 includes a top surface 14b provided with a terminal opening 22a for exposing the terminal portion 102, a bottom surface 15e, and front surfaces 14a and 15a extending upward from the bottom surface 15e. The LED board 84 is provided at a position facing the front surface 15a, and ventilation holes 58a to 58d are provided on the front surface 15a. According to the above configuration, water that has entered the outer case 12 is drained from the ventilation holes 58a to 58d. Therefore, even if water infiltrates into the outer case 12, the water does not accumulate near the LED board 84. Therefore, water that has entered the outer case 12 can be prevented from coming into contact with the LED board 84.

In one or more embodiments, as shown in FIGS. 12A and 13A, the front surface 15a of the outer case 12 is provided with a plurality of front ribs 48 to 56 that protrude toward the LED board 84, The space between the LED board 84 and the outer case 12 is divided into four spaces S1 to S4 by the plurality of front ribs 48 to 56. The outer case 12 is provided with ventilation holes 58a to 58d corresponding to the four spaces S1 to S4, respectively. According to the above configuration, water is drained from each of the four spaces S1 to S4 divided by the front ribs 48 to 56. Therefore, it is possible to further suppress water entering the outer case 12 from coming into contact with the LED board 84.

In one or more embodiments, as shown in FIG. 13B, the front surface 15a includes an inclined surface 17b that is inclined relative to the bottom surface 15e. The ventilation holes 58a to 58d are provided on the inclined surface 17b of the front surface 15a. According to the above configuration, water flowing down the side surface of the second upwardly extending surface 17c of the front surface 15a can be drained from the ventilation holes 58a to 58d of the inclined surface 17b. Therefore, it is possible to further suppress water entering the outer case 12 from coming into contact with the LED board 84. Further, the inclined surface 17b allows water that has not been drained from the ventilation holes 58a to 58d to be guided to the bottom surface 15e.

(correspondence)
The LED board 84 is an example of a "board". The ventilation holes 58a to 58d are examples of "openings". The front surface 14a of the upper case 14 and the front surface 15a of the lower case 15 are examples of "side surfaces." The front ribs 48 to 56 are an example of "a plurality of protrusions."

(Second example)
Referring to FIG. 26, a battery pack 602 of the second embodiment will be described. In the battery pack 602 of the second embodiment, the structure of the lower case 615 of the outer case 612 is different from the structure of the lower case 15 of the outer case 12 of the battery pack 2 of the first embodiment. Further, the battery pack 602 of this embodiment is different from the battery cell 90 accommodated in the outer case 12 of the first embodiment in the size of the battery cells (not shown) accommodated in the outer case 612. Specifically, the battery cell of this example is a 21700 type lithium ion battery cell, and the rated voltage is 3.6 [V]. Therefore, the outer case 612 is larger in size than the outer case 12 of the first embodiment. Note that the ten battery cells are housed in the outer case 612 and the method of connecting each battery cell is the same as that of the battery pack of the first embodiment. Therefore, the rated voltage of the battery pack 602 of this example is also 36 [V].

As shown in FIG. 26, the bottom surface 615e of the lower case 615 is provided with two hooks 619a and 619b arranged in the front-rear direction. According to such a configuration, when the user removes the battery pack 2 from the power tool 200 or the charger 300, the user selects the hook portion 619 that is suitable for the user's finger length out of the two hook portions 619a and 619b. can be used. Therefore, battery pack 2 can be easily removed from power tool 200 and charger 300.

Further features of the battery pack disclosed herein are described below.
(Feature 1)
A battery pack that can be slid and attached to a power tool,
a first terminal;
a second terminal;
an outer case accommodating the first terminal and the second terminal,
The upper surface of the outer case includes a first terminal opening provided at a position corresponding to the first terminal, and a second terminal opening provided at a position corresponding to the second terminal. is provided,
A battery pack, wherein a battery side recess is provided between the first terminal opening and the upper surface and between the second terminal opening and the upper surface.
(Feature 2)
The battery pack according to feature 1, wherein the battery side recess has a shape corresponding to a tool side protrusion of a power tool.
(Feature 3)
The first terminal is a discharge terminal,
The battery pack according to feature 1 or 2, wherein the second terminal is a signal terminal.
(Feature 4)
a first terminal;
a second terminal;
a third terminal;
a fourth terminal;
an outer case that accommodates the first terminal, the second terminal, the third terminal, and the fourth terminal,
The outer case includes a pair of slide rails for slidingly receiving a power tool,
A first terminal opening provided at a position corresponding to the first terminal and a second terminal provided at a position corresponding to the second terminal are provided on the upper surface between the pair of slide rails of the outer case. an opening, a third terminal opening provided at a position corresponding to the third terminal, and a fourth terminal opening provided at a position corresponding to the fourth terminal,
The first terminal opening, the second terminal opening, the third terminal opening, and the fourth terminal opening extend from one slide rail of the pair of slide rails toward the other slide rail. The first terminal opening, the second terminal opening, the third terminal opening, and the fourth terminal opening are arranged in this order,
between the first terminal opening and the top surface, between the second terminal opening and the top surface, between the third terminal opening and the top surface, and between the fourth terminal opening and the top surface. is a battery pack with a recess on the battery side.
(Feature 5)
The battery pack according to feature 4, wherein the battery side recess has a shape corresponding to a tool side protrusion of the power tool.
(Feature 6)
The first terminal and the fourth terminal are discharge terminals,
The battery pack according to feature 4 or 5, wherein the second terminal and the third terminal are signal terminals.
(Feature 7)
A battery pack that can be attached to an external device by sliding from the front to the rear,
Equipped with an outer case,
The outer case is
a pair of slide rails that slide and receive the external device;
a terminal opening provided between the pair of slide rails;
a surface between the pair of slide rails and rearward of the terminal opening;
ventilation holes and
A battery pack comprising: a battery side recess provided between the pair of slide rails and between the surface behind the terminal opening and the ventilation hole.
(Feature 8)
The battery pack according to feature 8, wherein the battery side recess has a shape corresponding to a device side protrusion of the external device.

Although specific examples of the present invention have been described in detail above, these are merely illustrative and do not limit the scope of the claims. The techniques described in the claims include various modifications and changes to the specific examples illustrated above.

(First Modification) The ventilation holes 58a to 58d may be provided on the first upwardly extending surface 17a of the front surface 15a. In this case, the ventilation holes 58a to 58d may be parallel to the bottom surface 15e or may be inclined with respect to the bottom surface 15e.

(Second Modification) The ventilation holes 58a to 58d do not have to face the lower surface 84c of the LED board 84. In terms of a general machine, the ventilation holes 58a to 58d may be provided at positions where water flowing into the outer case 12 can be prevented from collecting and coming into contact with the LED board 84.

(Third Modification) The board held by the cell case 80 may be a board that is not provided with an LED but only has a switch. In another modification, a board may be provided with no switches and only LEDs.

(Fourth Modification) The outer case 12 does not need to have the plurality of front ribs 48 to 56. In this modification, there may be only one ventilation hole. Furthermore, in another modification, ventilation holes may not be provided corresponding to all the spaces S1 to S4. For example, ventilation holes may be provided corresponding only to the spaces S1 and S4.

(Fifth Modification) The front surface 15a may be composed only of an upwardly extending surface extending upward from the bottom surface 15e. Furthermore, in another modification, the front surface 15a may be composed only of an inclined surface that is inclined with respect to the bottom surface 15e.

(Sixth Modification) The first upwardly extending surface 17a and the second upwardly extending surface 17c of the front surface 15a may be connected by a surface parallel to the bottom surface 15e.

(Seventh Modification) The lower surface 84c of the LED board 84 may face the bottom surface 15e of the lower case 15.

The technical elements described in this specification or the drawings exhibit technical utility alone or in various combinations, and are not limited to the combinations described in the claims as filed. Further, the techniques illustrated in this specification or the drawings can achieve multiple objectives simultaneously, and achieving one of the objectives has technical utility in itself.

2: battery pack, 10: battery module, 12: outer case, 14: upper case, 14a: front, 14b1: front upper surface, 14b2: rear upper surface, 15: lower case, 15a: front, 15b: right side, 15c: rear surface, 15d: left side surface, 15e: bottom surface, 15f: corner portion, 16a: flat portion, 16b: protruding portion, 16c: recessed portion, 16d: step portion, 17a: first upwardly extending surface, 17b: inclined surface , 17c: second upwardly extending surface, 18: screw, 19: hook portion, 20: slide rail, 20a: base, 20b: upwardly extending portion, 20c: first rightwardly extending portion, 20d: second rightwardly extending portion , 20e: Recessed portion, 22: Terminal receiving portion, 22a to 22d: Terminal opening, 23a to 23d: Battery side recessed portion, 24: Hook, 24a: Operation portion, 24b: Projection, 26: Ventilation hole, 27: Battery side recessed part, 28: screw hole, 30a to 30e: first protrusion part, 32a: thick part, 32b: thin part, 34a to 34f: second protrusion part, 40: ventilation hole, 40a to 40j: hole, 41: ventilation hole, 41a to 41j: hole, 42: display section, 42a: remaining amount display section, 42b: button, 43c: lower end, 43h: lower end, 46: screw hole, 48: front rib, 50: Front rib, 50a: Groove, 52: Front rib, 54: Front rib, 56: Front rib, 56a: Light shielding wall, 56b: Flat portion, 58a to 58d: Ventilation hole, 60a to 60h: Side portion Rib, 62: screw hole, 64a to 64f: second recessed part, 80: cell case, 80a: front part, 80b: rear part, 80c: thick part, 80d: top surface, 80e: right side surface, 80f: left side surface, 80g: recess, 81a: ventilation hole, 81b: ventilation hole, 82: control board, 83: screw boss, 84: LED board, 84a: LED, 84b: switch, 84c: bottom surface, 85: right cell case, 86: Left cell case, 87a to 87j: Cell holding part, 88: Connecting part, 89a: Center side holding part, 89b: End side holding part, 90a to 90j: Battery cell, 91: Metal part, 91a: Lower end, 92a to 92k : Lead plate, 93a to 93c: Side surface, 93b: Side surface, 93c: Side surface, 94: Waterproof ring, 94a: Upper end, 94b: Lower end, 100: Fastener, 102: Terminal, 104a: Battery side negative terminal, 104b: Battery Side positive terminal, 106a to 106d: Battery side signal terminal, 110a to 110e: First recessed part, 112: Fixing part, 114: Screw, 116a to 116e: Projecting part, 120: Signal line, 200: Power tool, 202: Terminal holding part, 206a to 206d: Tool side protrusion, 208a: Tool side negative terminal, 208b: Tool side positive terminal, 210a, 210c: Tool side signal terminal, 300: Charger, 302: Slide rail, 304: Housing , 306: Charger side protrusion, 308: Ventilation hole, 602: Battery pack, 612: Outer case, 615: Lower case, 615e: Bottom surface, 619a, 619b: Hook portion

The present specification provides a technique that can suppress water that has entered the outer case of a battery pack from coming into contact with electrical components in the outer case .

Claims (11)

outer case and
hook and
a substrate housed in the outer case and held by the outer case,
The outer case is
a top surface having a terminal opening for exposing the terminal;
The bottom and
a side surface extending upward from the bottom surface;
a first opening disposed on the side surface;
the hook is arranged on the side surface of the outer case,
The substrate is provided at a position facing the side surface,
The substrate is provided below the hook,
In the battery pack, the first opening is provided below the substrate. The side surface includes an inclined portion inclined with respect to the bottom surface,
The battery pack according to claim 1, wherein the first opening is provided in the inclined portion. The battery pack further includes:
battery cells;
a cell case accommodated in the outer case and accommodating the battery cell;
The battery cell is provided parallel to the bottom surface of the outer case,
The battery pack according to claim 1 or 2, wherein the first opening is located above a lower end of the battery cell. A second opening is provided in the upper surface of the outer case,
The battery pack according to claim 1, wherein air communicates between the first opening and the second opening. The side surface is provided with a plurality of protrusions that protrude toward the substrate,
The space between the substrate and the outer case is divided into two or more spaces by the plurality of protrusions,
The battery pack according to any one of claims 1 to 4, wherein the outer case is provided with the first openings corresponding to each of the two or more spaces. outer case and
battery cells;
a cell case that is housed in the outer case and houses the battery cell;
a board housed in the outer case;
The outer case is
a top surface having a terminal opening for exposing the terminal;
The bottom and
a side surface extending upward from the bottom surface;
The substrate is provided between the cell case and the side surface, and is arranged along a direction perpendicular to the bottom surface,
In the battery pack, the outer case is provided with an opening on a surface facing a lower surface of the substrate. The battery pack according to claim 6, wherein a surface of the outer case that faces the lower surface of the substrate is an inclined surface that is inclined with respect to the bottom surface. outer case and
a substrate held in the outer case;
The outer case is
a top surface having a terminal opening for exposing the terminal;
The bottom and
a side surface extending upward from the bottom surface;
The substrate is provided at a position facing the side surface,
The battery pack has an opening provided in the side surface. The battery pack according to claim 8, wherein the substrate is a substrate provided with an LED, a substrate provided with a switch, or a substrate provided with an LED and a switch. The side surface is provided with a plurality of protrusions that protrude toward the substrate,
The space between the substrate and the outer case is divided into two or more spaces by the plurality of protrusions,
The battery pack according to claim 8 or 9, wherein the outer case is provided with the openings corresponding to each of the two or more spaces. The side surface includes an inclined portion inclined with respect to the bottom surface,
The battery pack according to any one of claims 8 to 10, wherein the opening is provided in the inclined portion.

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