JP2023158321A - fuel supply device - Google Patents

fuel supply device Download PDF

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JP2023158321A
JP2023158321A JP2022068085A JP2022068085A JP2023158321A JP 2023158321 A JP2023158321 A JP 2023158321A JP 2022068085 A JP2022068085 A JP 2022068085A JP 2022068085 A JP2022068085 A JP 2022068085A JP 2023158321 A JP2023158321 A JP 2023158321A
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wall
case
annular collar
bottom wall
fuel
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圭祐 池村
Keisuke Ikemura
陽平 田崎
Yohei Tasaki
聡一郎 奈尾
Soichiro Nao
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Hitachi Astemo Ltd
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Hitachi Astemo Ltd
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Abstract

To reduce the number of part items and assembling man-hours by an integration effect of an annular collar and an upper case, and to suppress the come-off of irregularity engagement parts of the upper and lower cases from each other, in a fuel supply device in which a seal ring is interposed between opposing peripheral faces of an outer cylinder part erected on a tank bottom wall and surrounding a tank opening, and an inner cylinder part surrounded by the outer cylinder part at an entire periphery being a part of an erecting wall extending to the inside of a tank from a bottom wall part of the lower case, and the seal ring is gripped between the annular collar which is fit to an external peripheral face of the erecting wall and an upward step part arranged at the external peripheral face of the erecting wall at a lower part of the annular collar.SOLUTION: In a fuel supply device in which a seal ring 41 is gripped between an annular collar 27 fit to an external periphery of an erecting wall Wo, and an upward step part 28 arranged at an external periphery of the erecting wall Wo at a lower part of the annular collar 27, the annular collar 27 is integrally formed at an upper case 20.SELECTED DRAWING: Figure 2

Description

本発明は、燃料供給装置、特に燃料タンクのタンク底壁に固定される取付部とそのタンク底壁の開口を塞ぐケース底壁部とそのケース底壁部より燃料タンクの内方側へ延出する起立壁とを有した下部ケースと、起立壁の内側に沿うよう形成された係合片を有して縦置きの燃料ポンプを下部ケースとの間に挟む上部ケースとを備え、起立壁及び係合片のうちの何れか一方に設けた係合凹部と何れか他方に設けた係合凸部とを互いに係合させることで上,下部ケース間が結合される燃料供給装置に関する。 The present invention provides a fuel supply device, in particular, a mounting portion fixed to a tank bottom wall of a fuel tank, a case bottom wall portion that closes an opening in the tank bottom wall, and a case bottom wall portion extending inward from the case bottom wall portion. a lower case having an upright wall; and an upper case having an engaging piece formed along the inside of the upright wall to sandwich a vertically placed fuel pump between the lower case and the upright wall and the upper case; The present invention relates to a fuel supply device in which upper and lower cases are connected by mutually engaging an engagement recess provided on one of the engagement pieces and an engagement protrusion provided on the other of the engagement pieces.

上記燃料供給装置において、タンク底壁の開口を全周に亘り囲繞するようタンク底壁に上向きに立設した外円筒部と、起立壁の一部であって外円筒部に全周に亘り囲繞される内円筒部との対向周面間に、その間を密封するシールリングが介装されるものは、例えば特許文献1に記載されるように従来公知である。 In the above fuel supply device, there is an outer cylindrical portion that stands upwardly on the tank bottom wall so as to surround the entire circumference of the opening in the tank bottom wall, and an outer cylindrical portion that is part of the upright wall and surrounds the entire periphery of the outer cylindrical portion. A device in which a seal ring is interposed between the circumferential surface facing the inner cylindrical portion to seal the gap is conventionally known, as described in Patent Document 1, for example.

特開2017-160829号公報JP 2017-160829 Publication

ところで特許文献1の燃料供給装置において、シールリングは、下部ケースの起立壁外周に嵌合固定される上部環状カラーと、その上部環状カラーの下方で起立壁外周に設けた上向き段部(具体的には起立壁外周に嵌合した下部環状カラー)との間に挟持される。即ち、シールリングは、起立壁外周において上部環状カラーとその下方の上向き段部との間で形成される環状溝に保持される。 By the way, in the fuel supply device of Patent Document 1, the seal ring includes an upper annular collar that is fitted and fixed to the outer periphery of the upright wall of the lower case, and an upwardly directed step part (specifically It is held between the lower annular collar (which fits around the outer periphery of the upright wall). That is, the seal ring is held in the annular groove formed between the upper annular collar and the upward step below the upper annular collar on the outer periphery of the upstanding wall.

この従来構造のように下部ケースとは別部品である上部環状カラーを使用して環状溝を形成すれば、起立壁外周に環状溝を直接成型する場合の不都合、即ち上部環状カラーに対応する位置で起立壁外周に厚肉部が形成されて成型不良(例えばヒケやボイド等)が生じるという不都合は、回避可能となる。 If the annular groove is formed using the upper annular collar, which is a separate part from the lower case, as in this conventional structure, the disadvantages of directly molding the annular groove on the outer periphery of the upstanding wall, i.e., the position corresponding to the upper annular collar, can be avoided. It is possible to avoid the inconvenience that a thick portion is formed on the outer periphery of the upright wall, resulting in molding defects (for example, sink marks, voids, etc.).

その反面、上部環状カラーは、下部ケースとは別部品である関係で、部品点数や組立工数が増えてコスト増となるという課題がある。 On the other hand, since the upper annular collar is a separate part from the lower case, there is a problem in that the number of parts and the number of assembly steps increase, resulting in an increase in cost.

本発明は、上記に鑑み提案されたもので、簡単な構造で従来装置の上記課題を解決可能な燃料供給装置を提供することを目的とする。 The present invention has been proposed in view of the above, and an object of the present invention is to provide a fuel supply device that can solve the above problems of conventional devices with a simple structure.

上記目的を達成するために、本発明は、燃料タンクのタンク底壁に固定される取付部と該タンク底壁の開口を塞ぐケース底壁部と該ケース底壁部より前記燃料タンクの内方側へ延出する起立壁とを有した下部ケースと、前記起立壁の内側に沿うよう形成された係合片を有して縦置きの燃料ポンプを前記下部ケースとの間に挟む上部ケースとを備え、前記起立壁及び前記係合片のうちの何れか一方に設けた係合凹部と何れか他方に設けた係合凸部とを互いに係合させることで前記上,下部ケース間が結合され、前記開口を全周に亘り囲繞するよう前記タンク底壁に上向きに立設した外円筒部と、前記起立壁の一部であって前記外円筒部に全周に亘り囲繞される内円筒部との対向周面間に、その間を密封するシールリングが介装され、前記シールリングは、前記起立壁の外周面に嵌合される環状カラーと、その環状カラーの下方で前記起立壁の外周部に設けた上向き段部との間に挟持される燃料供給装置において、前記環状カラーは、前記上部ケースに一体に形成されることを第1の特徴とする。 In order to achieve the above object, the present invention provides a mounting part fixed to the tank bottom wall of a fuel tank, a case bottom wall part that closes an opening in the tank bottom wall, and an inner part of the fuel tank from the case bottom wall part. a lower case having an upright wall extending to the side; an upper case having an engagement piece formed along the inside of the upright wall to sandwich a vertically placed fuel pump between the lower case and the upright wall; The upper and lower cases are connected by engaging an engagement recess provided on one of the upright wall and the engagement piece with an engagement protrusion provided on the other. an outer cylindrical part that stands upwardly on the bottom wall of the tank so as to surround the entire circumference of the opening, and an inner cylindrical part that is part of the upright wall and is surrounded all the way around the outer cylindrical part. A seal ring is interposed between the opposing circumferential surfaces of the upright wall, and the seal ring includes an annular collar fitted to the outer circumferential surface of the upright wall, and a seal ring below the annular collar of the upright wall. A first feature of the fuel supply device that is sandwiched between the fuel supply device and the upwardly facing stepped portion provided on the outer periphery is that the annular collar is integrally formed with the upper case.

また本発明は、第1の特徴に加えて、前記環状カラーの上端は、前記上,下部ケースの結合状態で前記係合片の下端よりも上方に位置していることを第2の特徴とする。 Further, in addition to the first feature, the present invention has a second feature that the upper end of the annular collar is located above the lower end of the engagement piece when the upper and lower cases are combined. do.

また本発明は、第1の特徴に加えて、前記下部ケースは、前記起立壁よりも径方向内方側に位置して前記ケース底壁部より前記燃料タンクの内方側へ延出する内側壁を有していて、この内側壁に前記燃料ポンプが嵌合され、前記上部ケースは、前記上,下部ケースの結合状態で前記内側壁を介して前記燃料ポンプの上部外周を嵌合、保持する胴部を有していて、その胴部に複数の支持腕を介して前記環状カラーの上部が一体に結合されることを第3の特徴とする。 In addition to the first feature, the present invention provides that the lower case has an inner side that is located radially inward from the upright wall and extends from the case bottom wall toward the inside of the fuel tank. The fuel pump is fitted into the inner wall, and the upper case fits and holds the upper outer periphery of the fuel pump through the inner wall when the upper and lower cases are connected. A third feature is that the annular collar has a body, and the upper part of the annular collar is integrally connected to the body through a plurality of support arms.

本発明において、「縦置きの燃料ポンプ」とは、縦軸線が上下方向に延びる燃料ポンプをいい、例えば、タンク底壁の傾斜に伴い縦軸線が鉛直線より傾斜した燃料ポンプも含まれる。 In the present invention, a "vertical fuel pump" refers to a fuel pump whose vertical axis extends in the vertical direction, and includes, for example, a fuel pump whose vertical axis is inclined from the vertical line due to the inclination of the bottom wall of the tank.

本発明の第1の特徴によれば、タンク底壁に立設されてタンク開口を全周に亘り囲繞する外円筒部と、下部ケースの底壁部よりタンク内方側に延出する起立壁の一部であって外円筒部に全周に亘り囲繞される内円筒部との対向周面間に、その間を密封するシールリングが介装され、そのシールリングが、起立壁の外周面に嵌合される環状カラーと、その環状カラーの下方で起立壁の外周部に設けた上向き段部との間に挟持される燃料供給装置において、環状カラーは、上部ケースに一体に形成されるので、この環状カラーと上部ケースとの一体化効果により、部品点数が削減されることは元より、上,下部ケース相互の結合と同時に、上部ケースに付随する環状カラーを起立壁外周の所定部位に自動的に配置・固定可能となって組立工数も削減可能となり、コスト節減に大いに寄与することができる。しかも起立壁は、これの内周側に上部ケース側の係合片が、また外周側に上部ケースと一体の環状カラーがそれぞれ位置していて、上,下部ケース相互の、凹凸係合部付近での径方向相対変位が抑制可能となるため、その径方向相対変位に起因した凹凸係合部の外れが効果的に抑えられる。 According to the first feature of the present invention, the outer cylindrical part is erected on the tank bottom wall and surrounds the entire circumference of the tank opening, and the upright wall extends inward from the bottom wall of the lower case. A seal ring is interposed between the opposing peripheral surface of the inner cylindrical part that is a part of the outer cylindrical part and is surrounded by the entire circumference of the outer cylindrical part, and the seal ring seals the space between the inner cylindrical part and the outer cylindrical part. In a fuel supply device that is sandwiched between an annular collar to be fitted and an upward step provided on the outer periphery of a standing wall below the annular collar, the annular collar is integrally formed with the upper case. The effect of integrating the annular collar and the upper case not only reduces the number of parts, but also allows the annular collar attached to the upper case to be attached to a predetermined location on the outer periphery of the upright wall at the same time as the upper and lower cases are connected to each other. Since it can be automatically placed and fixed, the number of assembly steps can be reduced, which can greatly contribute to cost savings. In addition, the upright wall has an engagement piece for the upper case on its inner circumference, and an annular collar integrated with the upper case on its outer circumference, near the concave and convex engagement parts between the upper and lower cases. Since the relative displacement in the radial direction can be suppressed, the disengagement of the concave-convex engaging portion due to the relative displacement in the radial direction can be effectively suppressed.

また第2の特徴によれば、環状カラーの上端は、上,下部ケースの結合状態で係合片の下端よりも上方に位置しているので、起立壁の径方向外方側への変位が係合片の近くで、上部ケースと一体の環状カラーにより効果的に抑制され、従って、上記凹凸係合部の外れが一層効果的に抑えられる。 According to the second feature, the upper end of the annular collar is located above the lower end of the engaging piece when the upper and lower cases are connected, so that the radial outward displacement of the upright wall is prevented. The vicinity of the engagement piece is effectively suppressed by the annular collar integral with the upper case, and therefore, the detachment of the concave-convex engagement portion is more effectively suppressed.

また第3の特徴によれば、下部ケースは、起立壁よりも径方向内方側に位置してケース底壁部より燃料タンクの内方側へ延出する内側壁を有していて、この内側壁に燃料ポンプが嵌合され、上部ケースは、上,下部ケースの結合状態で内側壁を介して燃料ポンプの上部外周を嵌合、保持する胴部を有していて、その胴部に複数の支持腕を介して環状カラーの上部が一体に結合される。これにより、燃料ポンプの上部は、下部ケースの内側壁のみならず、上部ケースの胴部によっても該内側壁を介して嵌合、保持され、これにより、全体としてケース剛性が高められるばかりか、上,下部ケース間の結合力も高められる。しかも上部ケースの、比較的大径且つ高剛性となる胴部と、環状カラーとの径方向距離を極力短くして、胴部による環状カラーの支持剛性を効果的に高めることが可能となる。 According to the third feature, the lower case has an inner wall located radially inward from the upright wall and extending from the bottom wall of the case toward the inner side of the fuel tank. The fuel pump is fitted to the inner wall, and the upper case has a body that fits and holds the upper outer periphery of the fuel pump through the inner wall when the upper and lower cases are connected. The upper part of the annular collar is coupled together via a plurality of support arms. As a result, the upper part of the fuel pump is fitted and held not only by the inner wall of the lower case but also by the body of the upper case via the inner wall, which not only increases the rigidity of the case as a whole, but also increases the rigidity of the case as a whole. The bonding strength between the upper and lower cases is also increased. Moreover, by minimizing the radial distance between the annular collar and the relatively large-diameter and highly rigid body of the upper case, it is possible to effectively increase the support rigidity of the annular collar by the body.

本発明の一実施形態に係る燃料供給装置の燃料タンクへの取付状態を、タンクの一部を破断して示す全体斜視図An overall perspective view showing how a fuel supply device according to an embodiment of the present invention is attached to a fuel tank, with a part of the tank cut away. 前記燃料供給装置の要部を、上,下部ケース相互間のスナップフィット機構を通る断面で見た縦断面図(図1及び図5の2X-2X線断面図)A vertical cross-sectional view of the essential parts of the fuel supply device taken through the snap-fit mechanism between the upper and lower cases (cross-sectional view taken along line 2X-2X in FIGS. 1 and 5). 前記燃料供給装置を、上,下部ケース側燃料配管及びプレッシャレギュレータを通る断面で見た縦断面図(図1及び図5の3X-3X線断面図)A longitudinal cross-sectional view of the fuel supply device taken along a cross section passing through the upper and lower case side fuel pipes and the pressure regulator (a cross-sectional view taken along the line 3X-3X in FIGS. 1 and 5). 前記燃料供給装置を図1と略同じ方向から見た分解斜視図An exploded perspective view of the fuel supply device viewed from approximately the same direction as FIG. 1. 上部ケースの底面図と下部ケースの平面図とを対比して示すケース分解図An exploded view of the case showing a comparison between the bottom view of the upper case and the top view of the lower case. 上部ケース単品を図1とは逆方向から見た斜視図Perspective view of the upper case seen from the opposite direction from Figure 1.

以下、本発明の実施の形態について、添付図面を参照しながら説明する。 Embodiments of the present invention will be described below with reference to the accompanying drawings.

先ず、図1~図6において、車両、例えば自動二輪車に搭載される燃料タンクTのタンク底壁Tbには、燃料タンクT内の燃料を吸引、加圧して不図示の車載エンジン(より具体的には燃料噴射弁)に供給する燃料ポンプモジュールFMが、タンク底壁Tbに設けた開口Tboを液密に閉塞するようにして取付けられる。その開口Tboの開口縁には、その全周に亘りタンク底壁Tbより上向き円筒状に起立する外円筒部Tbcが一体に形成される。 First, in FIGS. 1 to 6, the tank bottom wall Tb of a fuel tank T mounted on a vehicle, for example, a motorcycle, is used to suck and pressurize the fuel in the fuel tank T so as to connect it to an on-vehicle engine (not shown). A fuel pump module FM for supplying fuel to a fuel injection valve (fuel injection valve) is attached so as to liquid-tightly close an opening Tbo provided in the tank bottom wall Tb. An outer cylindrical portion Tbc that cylindrically stands upward from the tank bottom wall Tb over the entire circumference is integrally formed at the opening edge of the opening Tbo.

この燃料ポンプモジュールFMは、タンク底壁Tbに着脱可能に結合されると共に燃料タンクTの内外に渡って延びる下部ケース10と、燃料タンクT内に位置して下部ケース10に着脱可能に結合される上部ケース20と、その上,下部ケース20,10間に挟持、固定される電動式のポンプユニットPと、そのポンプユニットPの吸入部としての吸入口Pciに吸入配管17を介して接続され且つ燃料タンクT内に連通するフィルタ8と、上部ケース20に装着されてポンプユニットPの吐出油圧を所定の上限値以下に規制するプレッシャレギュレータRとを主要部品とする。 This fuel pump module FM includes a lower case 10 that is removably connected to the tank bottom wall Tb and extends inside and outside the fuel tank T, and a lower case 10 that is located inside the fuel tank T and is removably connected to the lower case 10. an electric pump unit P which is sandwiched and fixed between the upper and lower cases 20 and 10; The main components include a filter 8 that communicates with the inside of the fuel tank T, and a pressure regulator R that is attached to the upper case 20 and regulates the discharge oil pressure of the pump unit P to a predetermined upper limit value or less.

上,下部ケース20,10は、その各々が合成樹脂材より一体に成型される。而して、燃料ポンプモジュールFMは、本発明の燃料供給装置の一例であり、またポンプユニットPは、本発明の燃料ポンプの一例である。 The upper and lower cases 20, 10 are each integrally molded from a synthetic resin material. Thus, the fuel pump module FM is an example of the fuel supply device of the present invention, and the pump unit P is an example of the fuel pump of the present invention.

また本明細書において、「径方向」とは、燃料ポンプとしてのポンプユニットPの縦軸線を中心とした仮想円弧の半径方向をいい、また「周方向」とは、前記仮想円弧の円周方向をいい、また「軸方向」とは、前記縦軸線に沿う方向をいう。 In this specification, the term "radial direction" refers to the radial direction of a virtual arc centered on the vertical axis of the pump unit P as a fuel pump, and the term "circumferential direction" refers to the circumferential direction of the virtual arc. The term "axial direction" refers to the direction along the longitudinal axis.

プレッシャレギュレータRは、通常は閉弁状態に保持され、且つポンプユニットPの吐出油圧が設定値を超えるとその圧力で開弁して吐出油の一部を燃料タンクT内に還流させるよう構成され、その機能は、従来周知のプレッシャレギュレータと同様である。 The pressure regulator R is normally kept in a closed state, and when the discharge oil pressure of the pump unit P exceeds a set value, the pressure regulator R is configured to open the valve at that pressure and recirculate a portion of the discharged oil into the fuel tank T. , its function is similar to that of a conventionally well-known pressure regulator.

ポンプユニットPは、縦置き配置した円筒状のユニットケースPcと、そのユニットケースPcに内蔵される不図示のポンプ部と、同じくユニットケースPcに内蔵されてポンプ部を駆動する不図示のモータ部とを備える。ユニットケースPcは、これの下端部に燃料の吸入口Pciを、また上端部に燃料の吐出口Pcoをそれぞれ有する。 The pump unit P includes a cylindrical unit case Pc arranged vertically, a pump part (not shown) built into the unit case Pc, and a motor part (not shown) which is also built in the unit case Pc and drives the pump part. Equipped with. The unit case Pc has a fuel inlet Pci at its lower end and a fuel outlet Pco at its upper end.

下部ケース10は、タンク底壁Tbの開口Tboを塞ぐ有底円筒状のケース底壁部12と、そのケース底壁部12の筒部12cの上端部に同一軸線上で一体に連設されて燃料タンクTの内方(即ち上方)側へ延出する外側壁Woと、ケース底壁部12の底部12b上面に一体に連設されて燃料タンクTの内方(即ち上方)側へ延出する内側壁Wiと、ケース底壁部12の底部12b及び筒部12cに一体に連設されて上下方向に直線パイプ状に延びる下部ケース側燃料配管10pと、ケース底壁部12の筒部12cの外周部に一体に連設されて燃料タンクT外で径方向外方側に延びる外向きフランジ状の取付部11とを備える。而して外側壁Woは、本発明の起立壁の一例である。 The lower case 10 is integrally connected on the same axis to a bottomed cylindrical case bottom wall part 12 that closes the opening Tbo of the tank bottom wall Tb, and an upper end part of the cylindrical part 12c of the case bottom wall part 12. An outer wall Wo extending inward (i.e., upward) of the fuel tank T and an outer wall Wo extending inward (i.e., upward) of the fuel tank T are integrally connected to the upper surface of the bottom portion 12b of the case bottom wall portion 12. a lower case-side fuel pipe 10p integrally connected to the bottom 12b and cylindrical portion 12c of the case bottom wall 12 and extending vertically in a straight pipe shape; and a cylindrical portion 12c of the case bottom wall 12. It has an outward flange-shaped attachment part 11 that is integrally connected to the outer peripheral part of the fuel tank T and extends radially outward outside the fuel tank T. The outer wall Wo is an example of the standing wall of the present invention.

内側壁Wiは、横断面優弧状に形成されていて外側壁Woから径方向内方側に分離した(即ち間隔を置いた)位置に在り、この内側壁Wiの上部内周面にはユニットケースPcの外周部が嵌合、保持される。即ち、内側壁Wiの上部内周面は、ユニットケースPcの径方向変位を規制する変位規制部として機能する。また内側壁Wiの上端部には、後述する第2係合機構J2の一部である複数の挿入片Witが周方向に間隔をおいて一体に突設される。 The inner wall Wi has a substantially arcuate cross section and is located at a position separated (that is, spaced apart) from the outer wall Wo in the radial direction, and a unit case is provided on the upper inner peripheral surface of the inner wall Wi. The outer peripheral portion of Pc is fitted and held. That is, the upper inner circumferential surface of the inner wall Wi functions as a displacement regulating portion that regulates the radial displacement of the unit case Pc. Furthermore, a plurality of insertion pieces Wit, which are part of a second engagement mechanism J2 to be described later, are integrally provided at the upper end of the inner wall Wi at intervals in the circumferential direction.

また図5で明らかなように、下部ケース側燃料配管10pは、外側壁Woの外周面よりも径方向内方側に位置すると共に平面視で内側壁Wiと径方向に一部が重なるよう配置され、その重なる部分で下部ケース側燃料配管10pと内側壁Wiとは、互いに一体に結合されている。 Further, as is clear from FIG. 5, the lower case side fuel pipe 10p is located radially inward from the outer circumferential surface of the outer wall Wo and is arranged so as to partially overlap the inner wall Wi in the radial direction in plan view. The lower case side fuel pipe 10p and the inner wall Wi are integrally connected to each other at the overlapping portion.

一方、外側壁Woは、図4,5で明らかなように、ケース底壁部12の筒部12cの上端部に連続形成される短円筒状の外側壁基部13Mと、外側壁基部13Mの上端に周方向に間隔をおいて突設される複数の外側壁先部13A~13Dとを備える。外側壁先部13A~13Dは横断面劣弧状に各々形成されており、その各々の上端部は、後述するスナップフィット機構J1の係合凹部Woaを構成する矩形状の貫通孔を有する。 On the other hand, as is clear from FIGS. 4 and 5, the outer wall Wo includes a short cylindrical outer wall base 13M continuously formed at the upper end of the cylindrical portion 12c of the case bottom wall 12, and an upper end of the outer wall base 13M. It is provided with a plurality of outer wall tips 13A to 13D that protrude at intervals in the circumferential direction. The outer wall tip portions 13A to 13D are each formed to have a sub-arc shape in cross section, and the upper end portion of each has a rectangular through hole that constitutes an engagement recess Woa of a snap fit mechanism J1 to be described later.

また特に外側壁基部13Mは、本発明の内円筒部を構成するものであって、タンク底壁Tbの前述の外円筒部Tbcにより同心状に囲繞される。そして、外側壁基部13Mと外円筒部Tbcとの対向周面間には、その間を液密にシールするシールリング41が介装される。このシールリング41は、外側壁Wo(特に内円筒部として機能する外側壁基部13M)の外周面に嵌挿された上部環状カラー27及び下部環状カラー28の相互間で軸方向、即ち上下方向に相対変位不能に挟持される。 In particular, the outer wall base 13M constitutes the inner cylindrical portion of the present invention, and is concentrically surrounded by the aforementioned outer cylindrical portion Tbc of the tank bottom wall Tb. A seal ring 41 is interposed between the opposing circumferential surfaces of the outer wall base 13M and the outer cylindrical portion Tbc to provide a liquid-tight seal therebetween. This seal ring 41 is arranged axially, that is, in the vertical direction, between an upper annular collar 27 and a lower annular collar 28 that are fitted onto the outer peripheral surface of the outer wall Wo (particularly the outer wall base 13M functioning as an inner cylindrical portion). It is held in such a way that relative displacement is impossible.

上部環状カラー27は、本発明の環状カラーの一例であって、後述するように上部ケース20に一体に形成される。また下部環状カラー28は、外側壁基部13Mの外周下部に上向きの環状段部を形成するための機能部品であって、その下部環状カラー28の下端は、タンク開口Tboを通して下方に延びていて、下部ケース10の取付部11上面に当接支持される。尚、実施形態の外側壁基部13Mの外周部は、取付部11に連なる根元部分が補強のために大径に形成され、それに伴い下部環状カラー28の内周面は、段付き円筒面に形成される。 The upper annular collar 27 is an example of an annular collar of the present invention, and is formed integrally with the upper case 20 as described later. The lower annular collar 28 is a functional component for forming an upward annular step at the lower part of the outer periphery of the outer wall base 13M, and the lower end of the lower annular collar 28 extends downward through the tank opening Tbo. It is supported in contact with the upper surface of the mounting portion 11 of the lower case 10. In addition, in the outer peripheral part of the outer wall base 13M of the embodiment, the root part connected to the attachment part 11 is formed to have a large diameter for reinforcement, and accordingly, the inner peripheral surface of the lower annular collar 28 is formed into a stepped cylindrical surface. be done.

ところで取付部11は、これの上面がタンク底壁Tbの下面に空隙を介して対向、配置され、開口Tboを囲繞するよう分散配置した複数のボルト14によりタンク底壁Tbに締結される。即ち、各ボルト14は、これの基端部14bがタンク底壁Tbに固着(例えば溶接)され且つねじ軸部14aが下方に延びてワッシャ15及び取付部11を貫通しており、そのねじ軸部14aには、取付部11の下面に係合するナット16が螺合される。従って、そのナット16の締付けにより取付部11、従って下部ケース10がタンク底壁Tbに締結される。 Incidentally, the mounting portion 11 is arranged such that its upper surface faces the lower surface of the tank bottom wall Tb via a gap, and is fastened to the tank bottom wall Tb by a plurality of bolts 14 distributed so as to surround the opening Tbo. That is, the base end 14b of each bolt 14 is fixed (for example, welded) to the tank bottom wall Tb, and the threaded shaft portion 14a extends downward and passes through the washer 15 and the mounting portion 11. A nut 16 that engages with the lower surface of the mounting portion 11 is screwed into the portion 14a. Therefore, by tightening the nut 16, the mounting portion 11, and thus the lower case 10, are fastened to the tank bottom wall Tb.

またボルト14の配列群よりも径方向内方側で、取付部11及びタンク底壁Tb間の対向面間が、開口Tboを全周に亘り囲繞する環状のダストシール42でシールされる。このダストシール42は、開口Tboを囲繞するよう取付部11の上面に突設した環状の位置決め突起11tの外周部に嵌合することで、径方向に位置決めされる。 Furthermore, on the radially inward side of the array group of bolts 14, the opposing surfaces between the mounting portion 11 and the tank bottom wall Tb are sealed with an annular dust seal 42 that surrounds the entire circumference of the opening Tbo. This dust seal 42 is positioned in the radial direction by fitting into the outer circumferential portion of an annular positioning projection 11t protruding from the upper surface of the mounting portion 11 so as to surround the opening Tbo.

またケース底壁部12内には、フィルタ8の下部と、フィルタ8内をポンプユニットPの吸入口Pciに連通させる吸入配管17とが収容される。フィルタ8は、燃料ポンプモジュールFMにおいて従来周知の構造であって、例えば可撓性を有する扁平な布袋と、布袋内に収納された濾材とを有しており、フィルタ8の上部は、円筒状をなす外側壁基部13M及びケース底壁部12の筒部12cの内周面の略半周に亘り且つその内周面に沿うように配置される。 Further, the bottom wall portion 12 of the case accommodates a lower portion of the filter 8 and a suction pipe 17 that communicates the inside of the filter 8 with the suction port Pci of the pump unit P. The filter 8 has a conventionally well-known structure in the fuel pump module FM, and includes, for example, a flexible flat cloth bag and a filter medium housed in the cloth bag, and the upper part of the filter 8 has a cylindrical shape. The outer wall base 13M and the inner circumferential surface of the cylindrical portion 12c of the case bottom wall 12 are disposed over approximately half the circumference thereof and along the inner circumferential surface thereof.

吸入配管17は、これの一端開口がフィルタ8内に接続具を介して接続され、また他端開口が吸入口Pciに接続される。また実施形態の吸入配管17は、鉛直管部17vと水平管部17hとを有してT字状に形成されており、特に鉛直管部17vの下端がケース底壁部12の底部12bに係合し、且つ上端がポンプユニットPの下端面に係合する。これにより、ポンプユニットPは、下部が吸入配管17を介してケース底壁部12の所定位置に支持される。 One end opening of the suction pipe 17 is connected to the inside of the filter 8 via a connector, and the other end opening is connected to the suction port Pci. In addition, the suction pipe 17 of the embodiment has a vertical pipe portion 17v and a horizontal pipe portion 17h and is formed in a T-shape, and in particular, the lower end of the vertical pipe portion 17v is engaged with the bottom portion 12b of the case bottom wall portion 12. and the upper end engages with the lower end surface of the pump unit P. Thereby, the lower part of the pump unit P is supported at a predetermined position on the case bottom wall portion 12 via the suction pipe 17.

さらにケース底壁部12の、燃料タンクT外への露出部には、ポンプユニットPからの吐出燃料を外部に吐出するための燃料吐出管7や、ポンプユニットPのモータ部に電気的に接続されたカプラ部(図示せず)が一体に連設される。燃料吐出管7は、これの外端(出口端)にエンジン側に連なる不図示の燃料配管が接続され、一方、その内端(入口端)は、ケース底壁部12内で前記下部ケース側燃料配管10pの下端に連通(図3参照)する。また上記カプラ部には、外部の通電装置(図示せず)より延びる外部配線が抜差可能に接続される。 Furthermore, the exposed part of the case bottom wall part 12 to the outside of the fuel tank T is electrically connected to the fuel discharge pipe 7 for discharging the discharged fuel from the pump unit P to the outside, and to the motor part of the pump unit P. coupler portions (not shown) are integrally connected. The outer end (outlet end) of the fuel discharge pipe 7 is connected to a fuel pipe (not shown) that extends to the engine side, while the inner end (inlet end) thereof is connected to the lower case side within the case bottom wall 12. It communicates with the lower end of the fuel pipe 10p (see FIG. 3). Further, external wiring extending from an external current supply device (not shown) is removably connected to the coupler portion.

尚、実施形態のケース底壁部12は、有底円筒状に形成されるが、タンク底壁Tbを閉塞可能な円盤状に形成されてもよい。 Although the case bottom wall portion 12 in the embodiment is formed in a cylindrical shape with a bottom, it may be formed in a disk shape that can close the tank bottom wall Tb.

次に上部ケース20の一例を、主として図1,3,5,6を参照して説明すると、それは、ポンプユニットPを上側から覆う上壁部22と、上壁部22の下部(特に後述する円筒枠部22c)に複数の連結壁22wを介して下向きに連設されてポンプユニットPの上部外周を支持する横断面優弧状の胴部23とを備える。そして、上部ケース20は、これの上壁部22と、下部ケース10(ケース底壁部12)との間でポンプユニットPを上下移動不能に挟持する。 Next, an example of the upper case 20 will be described with reference mainly to FIGS. 1, 3, 5, and 6. The cylindrical frame part 22c) is provided with a body part 23 having a substantially arcuate cross section and supporting the upper outer periphery of the pump unit P by being connected downwardly to the cylindrical frame part 22c) via a plurality of connecting walls 22w. The upper case 20 holds the pump unit P between its upper wall portion 22 and the lower case 10 (case bottom wall portion 12) so as not to be vertically movable.

胴部23の上端は、図1,図2でも明らかなように、下部ケース10の内側壁Wiの上端(即ち前記挿入片Wit)と略同じ高さにある。そして、上,下部ケース20,10間の結合状態では、胴部23の下部内周は、図2で明らかなように、内側壁Wiの上部を介してポンプユニットPの上部外周を嵌合、保持できるようになっている。 As is clear from FIGS. 1 and 2, the upper end of the body portion 23 is at approximately the same height as the upper end of the inner wall Wi of the lower case 10 (that is, the insertion piece Wit). When the upper and lower cases 20 and 10 are connected, the lower inner periphery of the body 23 fits the upper outer periphery of the pump unit P via the upper part of the inner wall Wi, as shown in FIG. It is possible to hold it.

尚、実施形態では、上部ケース20の上壁部22を、複数の円筒枠部22c及び縦・横の直線枠部22a,22b相互を結合一体化した枠組み体より構成したものを示したが、これを、枠組み体でない(例えば中実の)壁構造としてもよい。 Incidentally, in the embodiment, the upper wall portion 22 of the upper case 20 is shown as being composed of a framework body in which a plurality of cylindrical frame portions 22c and vertical and horizontal straight frame portions 22a and 22b are connected and integrated. This may also be a non-framed (for example solid) wall structure.

また上部ケース20の上壁部22(即ち前記枠組み体)には、上部ケース側燃料配管20pが一体に形成されており、この上部ケース側燃料配管20pは、上壁部22の強度メンバに兼用される。この上部ケース側燃料配管20pは、これの一端側の第1開口部20prがプレッシャレギュレータRに対して、また中間部の第2開口部20ppがポンプユニットPの吐出部としての吐出口Pcoに対して、更に他端側の第3開口部20pfが下部ケース10側の前記下部ケース側燃料配管10pに対して、それぞれ連通(より具体的には液密に嵌合、接続)される。 Further, an upper case side fuel pipe 20p is integrally formed in the upper wall part 22 of the upper case 20 (i.e., the framework body), and this upper case side fuel pipe 20p also serves as a strength member of the upper wall part 22. be done. This upper case side fuel pipe 20p has a first opening 20pr at one end facing the pressure regulator R, and a second opening 20pp at the middle part facing the discharge port Pco as a discharge part of the pump unit P. Further, the third opening 20pf on the other end side is communicated (more specifically, fitted and connected in a liquid-tight manner) with the lower case side fuel pipe 10p on the lower case 10 side.

また特に第3開口部20pfの周壁の一部下端には、図3~6で明らかなように、胴部23の外周から径方向外方側に張出す横断面優弧状の燃料配管被覆部23cが一体に垂設され、その燃料配管被覆部23c内には下部ケース側燃料配管10pが嵌挿される。しかも燃料配管被覆部23cは、上,下部ケース20,10相互を結合したときに、起立壁としての外側壁Woの特に外側壁先部13B,13C間に存する周方向空隙に、外周部が臨んでいる。 In particular, at the lower end of a portion of the peripheral wall of the third opening 20pf, as is clear from FIGS. are integrally vertically installed, and the lower case side fuel pipe 10p is inserted into the fuel pipe covering portion 23c. Moreover, when the upper and lower cases 20 and 10 are connected to each other, the fuel pipe covering portion 23c has an outer peripheral portion that faces the circumferential gap existing between the outer wall tip portions 13B and 13C of the outer wall Wo as an upright wall. I'm here.

次に下部ケース10と上部ケース20間を着脱可能に結合する第1係合機構としてのスナップフィット機構J1の一例について説明する。 Next, an example of the snap fit mechanism J1 as a first engagement mechanism that removably connects the lower case 10 and the upper case 20 will be described.

上部ケース20の胴部23外周には、周方向に間隔をおいて複数(図示例は4個)の係合片21の基部21bが横向き(即ち径方向外方側)に突設され、その基部21bの外端には上向きの先部21aが連設される。各々の係合片21の先部21aは、胴部23外周面との間に空隙を挟んで上方に延びており、その空隙の範囲で先部21aは、スナップフィット機構J1の係脱操作を許容するように弾性変形可能である。 On the outer periphery of the body portion 23 of the upper case 20, a plurality of (four in the illustrated example) base portions 21b of the engaging pieces 21 are provided at intervals in the circumferential direction and protrude laterally (i.e., outward in the radial direction). An upward tip 21a is connected to the outer end of the base 21b. The tip 21a of each engagement piece 21 extends upward with a gap between it and the outer circumferential surface of the body 23, and within the gap, the tip 21a can control the engagement and disengagement operation of the snap fit mechanism J1. It is elastically deformable as permissible.

また係合片21の先部21aの中間部外面には、図2で明らかなように、径方向外向きの係合凸部21atが突設される。その係合凸部21atに対応して外側壁Wo(特に外側壁先部13A~13Dの上部)には、前記した係合凹部Woaが設けられ、この係合凹部Woaは、係合凸部21atと凹凸係合可能である。そして、それら係合凸部21at及び係合凹部Woaは、互いに協働してスナップフィット機構J1を構成する。 Further, on the outer surface of the intermediate portion of the tip portion 21a of the engagement piece 21, as is clear from FIG. 2, an engagement convex portion 21at protrudingly extends outward in the radial direction. The above-mentioned engagement recess Woa is provided on the outer wall Wo (particularly the upper part of the outer wall tips 13A to 13D) corresponding to the engagement projection 21at. It is possible to engage the concave and convex surfaces. The engagement protrusion 21at and the engagement recess Woa cooperate with each other to constitute a snap-fit mechanism J1.

尚、図示はしないが、実施形態とは逆に、外側壁Wo(特に外側壁先部13A~13Dの上部)に係合凸部を、また上部ケース20(係合片21の先部21a)に係合凹部をそれぞれ設けて、それら係合凸部及び係合凹部によりスナップフィット機構J1を構成してもよい。 Although not shown, contrary to the embodiment, an engaging convex portion is provided on the outer wall Wo (particularly the upper part of the outer wall tip portions 13A to 13D), and an engaging convex portion is provided on the upper case 20 (the tip portion 21a of the engaging piece 21). The snap fit mechanism J1 may be configured by providing an engaging concave portion in each of the engaging convex portions and the engaging concave portions.

而して、係合凸部21at及び係合凹部Woa相互を位置合わせしながら、下部ケース10に対して上部ケース20を上側から押し下げるように嵌合させると、係合片21を弾性変形させつつ係合凸部21at及び係合凹部Woa相互を凹凸係合させることができる。この場合、実施形態の係合凸部21atは、これの下面が上記凹凸係合をスムーズにするための下向きの誘導斜面に形成され、また上面が、係合凹部Woaの内縁に的確に係止させるための略水平な係止面に形成される。 When the upper case 20 is pushed down from above into the lower case 10 while aligning the engagement protrusion 21at and the engagement recess Woa, the engagement piece 21 is elastically deformed and The engaging convex portion 21at and the engaging concave portion Woa can be engaged with each other in a concave-convex manner. In this case, the engagement protrusion 21at of the embodiment has a lower surface formed as a downward guiding slope for smoothing the above-mentioned uneven engagement, and an upper surface that accurately engages the inner edge of the engagement recess Woa. The locking surface is formed into a substantially horizontal locking surface.

また上記凹凸係合の解除は、例えば係合片21の先部21aの上端部21ahを径方向内方側に押し込むことで、容易に解除操作可能である。 Moreover, the above-mentioned uneven engagement can be easily released by, for example, pushing the upper end portion 21ah of the tip portion 21a of the engaging piece 21 inward in the radial direction.

更に上部ケース20の上部には、前記第2係合機構J2の一部である複数の貫通孔20hが、周方向に互いに間隔をおいて且つ上下方向に設けられる(図1,図2,図5を参照)。この貫通孔20hは、実施形態では胴部23の上部内周と、上壁部22の円筒枠部22cの下部外周との対向周面間に横断面劣弧状に形成される。そして、貫通孔20hは、これに上下方向に抜差可能に挿入、係合させるべく内側壁Wi上端に突設した前述の挿入片Witと協働して、第2係合機構J2を構成する。 Further, in the upper part of the upper case 20, a plurality of through holes 20h, which are part of the second engagement mechanism J2, are provided at intervals in the circumferential direction and in the vertical direction (see FIGS. 1, 2, and 3). 5). In the embodiment, the through hole 20h is formed between the opposing circumferential surfaces of the upper inner periphery of the body portion 23 and the lower outer periphery of the cylindrical frame portion 22c of the upper wall portion 22 so as to have a sub-arc shape in cross section. The through hole 20h cooperates with the aforementioned insertion piece Wit protruding from the upper end of the inner wall Wi to be inserted into and engaged with the through hole 20h in a vertically removable manner to form a second engagement mechanism J2. .

ところで上側壁先部13A~13Dの内周とポンプユニットPの外周との間には、前述のようにポンプユニットPの吸入口Piに接続されるフィルタ8が配置されるが、このフィルタ8の直上位置にある上部ケース20側の係合片21は、図2,図5で明らかなように、フィルタ8よりも上方に在って、ポンプユニットPの軸方向で見て(換言すれば平面視で)フィルタ8の少なくとも一部と重なる位置に配置される。 By the way, between the inner periphery of the upper wall tips 13A to 13D and the outer periphery of the pump unit P, the filter 8 connected to the suction port Pi of the pump unit P is arranged as described above. As is clear from FIGS. 2 and 5, the engaging piece 21 on the upper case 20 side located directly above the filter 8 is located above the filter 8 when viewed in the axial direction of the pump unit P (in other words, when viewed from the plane) (visually) at a position overlapping at least a portion of the filter 8.

次に前記した上部環状カラー27の上部ケース20への支持構造について説明する。上部環状カラー27の上部は、上部ケース20の前記胴部23の外周に、周方向に間隔をおいて並ぶ複数の支持腕60~63,66~69を介して一体に結合、支持される。また胴部23と一体の前記燃料配管被覆部23cの外周部にも上部環状カラー27の上部が、複数の支持腕64,65を介して一体に結合、支持されている。 Next, a structure for supporting the upper annular collar 27 to the upper case 20 will be explained. The upper part of the upper annular collar 27 is integrally connected to and supported by the outer periphery of the body part 23 of the upper case 20 via a plurality of support arms 60 to 63 and 66 to 69 arranged at intervals in the circumferential direction. Further, the upper part of the upper annular collar 27 is also integrally connected and supported on the outer peripheral part of the fuel pipe covering part 23c which is integral with the body part 23 via a plurality of support arms 64 and 65.

また上部環状カラー27は、これの上端縁に開口する切欠き部27o1~27o3を、互いに周方向に間隔をおいて各々有している。そして、これら切欠き部27o1~27o3により、燃料タンクT内の燃料をフィルタ8側にスムーズに誘導可能としたり、或いは燃料ポンプモジュールFMにおける配線作業の容易化を可能とする。 Further, the upper annular collar 27 has notches 27o1 to 27o3 that open at the upper edge thereof and are spaced apart from each other in the circumferential direction. These notches 27o1 to 27o3 allow fuel in the fuel tank T to be smoothly guided to the filter 8 side, or to facilitate wiring work in the fuel pump module FM.

次に前記実施形態の作用を説明する。燃料ポンプモジュールFMは、これを燃料タンクTにセットする前に予め燃料タンクT外で組立てられ、その組立後に、上部ケース20側からタンク底壁Tbの開口Tboを通して燃料タンクT内に挿入し、次いで、下部ケース10をタンク底壁Tbに、開口Tboを塞ぐようにして固定する。 Next, the operation of the above embodiment will be explained. The fuel pump module FM is assembled in advance outside the fuel tank T before being set in the fuel tank T, and after the assembly is inserted into the fuel tank T from the upper case 20 side through the opening Tbo in the tank bottom wall Tb. Next, the lower case 10 is fixed to the tank bottom wall Tb so as to close the opening Tbo.

この燃料ポンプモジュールFMの組立に際しては、下部ケース10の所定位置に内蔵部品(即ちフィルタ8、吸入配管17、ポンプユニットP等)を仮置きすると共に、必要な配線作業を行う。尚、上記仮置き作業には、下部ケース10における外側壁基部13M(即ち内円筒部)外周にシールリング41及び下部環状カラー28を嵌合させる作業や、取付部11上面の所定位置にダストシール42をセットする作業も含まれる。 When assembling this fuel pump module FM, built-in components (ie, filter 8, suction pipe 17, pump unit P, etc.) are temporarily placed in predetermined positions of lower case 10, and necessary wiring work is performed. The above temporary placement work includes fitting the seal ring 41 and the lower annular collar 28 to the outer periphery of the outer wall base 13M (i.e., inner cylindrical part) of the lower case 10, and fitting the dust seal 42 to a predetermined position on the upper surface of the mounting part 11. This also includes the work of setting.

しかる後に上,下部ケース20,10間をスナップフィット機構J1を介して結合し、その結合により、ポンプユニットPは、下部ケース10の内側壁Wiに嵌合保持された縦置き姿勢で上,下部ケース20,10間に挟持され、それと共に外側壁基部13M(即ち内円筒部)外周のシールリング41及び下部環状カラー28が、上部ケース20と一体の上部環状カラー27で軸方向移動を規制されて定位置に固定される。 Thereafter, the upper and lower cases 20 and 10 are connected via the snap-fit mechanism J1, and by this connection, the pump unit P is fitted and held in the inner wall Wi of the lower case 10 in a vertical position. The seal ring 41 and the lower annular collar 28 which are sandwiched between the cases 20 and 10 and which are located on the outer periphery of the outer wall base 13M (that is, the inner cylindrical part) are prevented from moving in the axial direction by the upper annular collar 27 that is integrated with the upper case 20. and fixed in place.

ところで上,下部ケース20,10間の結合作業においては、例えばスナップフィット機構J1の係合凸部21at及び係合凹部Woa相互を位置合わせしながら、下部ケース10に対し上部ケース20を上側から押し下げるように嵌合させる。その嵌合に伴い、係合片21の弾性変形を伴いつつ係合凸部21at及び係合凹部Woaを互いに凹凸係合させることで、上,下部ケース20,10間を結合する。それと同時に、上部ケース20の貫通孔20hに内側壁Wi上端の挿入片Witが挿入され、これにより第2係合機構J2も係合状態となる。 By the way, in the joining work between the upper and lower cases 20 and 10, for example, while aligning the engagement protrusion 21at and the engagement recess Woa of the snap fit mechanism J1, the upper case 20 is pushed down from above with respect to the lower case 10. Make sure they fit together. With the fitting, the engagement protrusion 21at and the engagement recess Woa are brought into uneven engagement with each other while the engagement piece 21 is elastically deformed, thereby coupling the upper and lower cases 20 and 10 together. At the same time, the insertion piece Wit at the upper end of the inner wall Wi is inserted into the through hole 20h of the upper case 20, whereby the second engagement mechanism J2 is also brought into the engaged state.

このように実施形態の燃料ポンプモジュールFMでは、下部ケース10の外側壁Woと上部ケース20とを凹凸係合させるスナップフィット機構J1に加えて、下部ケース10の内側壁Wiと上部ケース20とを係合させる第2係合機構J2が特設されることで、上,下部ケース20,10相互の係合部位を径方向位置の異なる内外二か所(即ち内側壁Wiと外側壁Wo)で別々に配備可能となって、全体として上,下部ケース20,10間の結合力が高められるため、スナップフィット機構J1の凹凸係合部の外れを効果的に抑制可能となる。従って、ポンプユニットPに強い衝撃が作用した場合でも上部ケース20が下部ケース10から外れにくくなる。 In this way, in the fuel pump module FM of the embodiment, in addition to the snap fit mechanism J1 that engages the outer wall Wo of the lower case 10 and the upper case 20 in a concave-convex manner, the inner wall Wi of the lower case 10 and the upper case 20 are By specially providing the second engagement mechanism J2 for engagement, the mutual engagement parts of the upper and lower cases 20 and 10 can be separated at two different radial positions (i.e., the inner wall Wi and the outer wall Wo). Since the coupling force between the upper and lower cases 20 and 10 is increased as a whole, it is possible to effectively suppress the detachment of the concave-convex engaging portion of the snap-fit mechanism J1. Therefore, even if a strong impact is applied to the pump unit P, the upper case 20 is difficult to come off from the lower case 10.

また上記スナップフィット機構J1は、これが燃料ポンプモジュールFMの、内蔵部品が集中しないポンプ径方向外側寄りに配置されることで、係合凸部21atと係合凹部Woaの凹凸係合の際に係合片21の弾性変形を許容するスペースが十分に確保可能となって、スナップフィット機構J1の係脱操作が容易となる。一方、第2係合機構J2は、上部ケース20に設けた上下方向の貫通孔20hと、内側壁Wiの上部に設けられて貫通孔20hに挿入可能な挿入片Witで構成されるので、下部ケース10に対し上部ケース20を取り外す際に、上部ケース20を単に持ち上げるだけで第2係合機構J2の係合を容易に外すことができ、その作業性が頗る良好である。 Furthermore, the snap-fit mechanism J1 is arranged on the outside of the fuel pump module FM in the radial direction of the pump, where built-in parts are not concentrated, so that the snap-fit mechanism J1 engages when the engagement protrusion 21at and the engagement recess Woa engage with each other. A sufficient space for allowing the elastic deformation of the joint piece 21 can be secured, making it easy to engage and disengage the snap-fit mechanism J1. On the other hand, the second engagement mechanism J2 is composed of a vertical through hole 20h provided in the upper case 20 and an insertion piece Wi provided in the upper part of the inner wall Wi and insertable into the through hole 20h. When removing the upper case 20 from the case 10, the second engagement mechanism J2 can be easily disengaged by simply lifting the upper case 20, and the workability is extremely good.

ところで本実施形態の燃料ポンプモジュールFMは、タンク底壁Tbに立設されてタンク開口Toを全周に亘り囲繞する外円筒部Tbcと、下部ケース10のケース底壁部12よりタンク内方側に延出する外側壁基部13M(即ち内円筒部)との対向周面間にシールリング41が介装され、そのシールリング41が、外側壁基部13Mの外周面に嵌合される上部環状カラー27と、その上部環状カラー27の下方で外側壁基部13Mの外周部に設けた下部環状カラー28(即ち上向き段部)との間に挟持される構造を前提として、特に上部環状カラー27を上部ケース20に一体に形成した点を技術的特徴とする。 By the way, the fuel pump module FM of the present embodiment includes an outer cylindrical portion Tbc that is erected on the tank bottom wall Tb and surrounds the entire circumference of the tank opening To, and an outer cylindrical portion Tbc that is located on the tank inner side from the case bottom wall portion 12 of the lower case 10. A seal ring 41 is interposed between the opposing circumferential surface of the outer wall base 13M (i.e., the inner cylindrical portion) extending to the upper annular collar, and the seal ring 41 is fitted onto the outer circumferential surface of the outer wall base 13M. 27 and a lower annular collar 28 (that is, an upward step) provided below the upper annular collar 27 on the outer periphery of the outer wall base 13M. The technical feature is that it is formed integrally with the case 20.

そして、斯かる上部環状カラー27と上部ケース20との一体化効果によれば、部品点数が削減されることは元より、上,下部ケース10,20相互の結合と同時に、上部ケース20に付随する上部環状カラー27を外側壁基部13M外周の所定部位に自動的に配置・固定可能となって、組立工数も削減可能となり、コスト節減に大いに寄与することができる。 According to the effect of integrating the upper annular collar 27 and the upper case 20, the number of parts is reduced, and at the same time the upper and lower cases 10 and 20 are connected to each other, the upper annular collar 27 and the upper case 20 are connected to each other. The upper annular collar 27 can be automatically arranged and fixed at a predetermined location on the outer periphery of the outer wall base 13M, and the number of assembly steps can be reduced, which can greatly contribute to cost savings.

しかも外側壁基部13Mは、これの内周側に上部ケース20側の係合片21が、また外周側に上部ケース20と一体の上部環状カラー27がそれぞれ位置していて、上,下部ケース10,20相互間のスナップフィット機構J1(即ち凹凸係合部)付近での径方向相対変位が抑制可能となるため、その径方向相対変位に起因した凹凸係合部の外れが効果的に抑えられる。 In addition, the outer wall base 13M has an engagement piece 21 for the upper case 20 on its inner circumference, and an upper annular collar 27 integral with the upper case 20 on its outer circumference. , 20 in the vicinity of the snap-fit mechanism J1 (i.e., the concave-convex engaging portion), it is possible to suppress the relative displacement in the radial direction between the snap-fit mechanisms J1 (i.e., the concave-convex engaging portion), so that the detachment of the concave-convex engaging portion due to the relative radial displacement can be effectively suppressed. .

その上、上部環状カラー27の上端は、上,下部ケース10,20の結合状態で係合片の下端よりも上方に位置しているので、外側壁基部13Mの径方向外方側への変位が係合片21の近くで、上部ケース20と一体の上部環状カラー27により効果的に抑制され、これにより、上記凹凸係合部の外れが一層効果的に抑えられる。 Moreover, since the upper end of the upper annular collar 27 is located above the lower end of the engagement piece when the upper and lower cases 10 and 20 are coupled, the outer wall base 13M is displaced radially outward. is effectively suppressed near the engagement piece 21 by the upper annular collar 27 integrated with the upper case 20, thereby further effectively suppressing the detachment of the uneven engagement portion.

また実施形態の上,下部ケース20,10間の結合状態では、上部ケース20の胴部23の内周が、図2で明らかなように、内側壁Wiの上部を介してポンプユニットPの上部外周を嵌合、保持している。これにより、ポンプユニットPの上部は、内側壁Wiのみならず、胴部23によっても内側壁Wiを挟んで嵌合、保持されるため、全体としてケース剛性が高められるばかりか、上,下部ケース10,20間の結合力も高められる。 Further, in the coupled state between the upper and lower cases 20 and 10 of the embodiment, the inner periphery of the body 23 of the upper case 20 passes through the upper part of the inner wall Wi to the upper part of the pump unit P. Fits and holds the outer periphery. As a result, the upper part of the pump unit P is fitted and held not only by the inner wall Wi but also by the body part 23 across the inner wall Wi, which not only increases the rigidity of the case as a whole, but also increases the rigidity of the case between the upper and lower parts. The bonding strength between 10 and 20 is also increased.

しかも上部環状カラー27は、上部ケース20の前記した胴部23に複数の支持腕60~69を介して一体に結合、支持されるため、上部ケース20の、比較的大径且つ高剛性となる胴部23と、上部環状カラー27との径方向距離(即ち支持腕60~69の径方向長さ)を極力短くして、胴部23による上部環状カラー27の支持剛性を効果的に高めることが可能となる。 Moreover, since the upper annular collar 27 is integrally connected and supported by the above-mentioned body portion 23 of the upper case 20 via the plurality of support arms 60 to 69, the upper case 20 has a relatively large diameter and high rigidity. To effectively increase the support rigidity of the upper annular collar 27 by the trunk 23 by reducing the radial distance between the trunk 23 and the upper annular collar 27 (that is, the radial length of the support arms 60 to 69) as much as possible. becomes possible.

さらに実施形態の下部ケース10では、これの燃料吐出管7に連通する下部ケース側燃料配管10pと、内側壁Wiとが互いに一体に結合してケース底壁部12から上方に突出形成される。このようにポンプユニットPの径方向変位を規制する内側壁Wiが下部ケース側燃料配管10pと結合一体化されることで、下部ケース側燃料配管10pの剛性が高められて、それが接続される上部ケース側燃料配管20pを有した上部ケース20の、下部ケース10に対する径方向変位も効果的に抑制可能となるため、下部ケース10の外側壁Woと上部ケース20とを凹凸係合させるスナップフィット機構J1の係合力がより安定して強化される。 Further, in the lower case 10 of the embodiment, the lower case side fuel pipe 10p communicating with the fuel discharge pipe 7 and the inner wall Wi are integrally connected to each other and are formed to protrude upward from the case bottom wall portion 12. In this way, the inner wall Wi that regulates the radial displacement of the pump unit P is coupled and integrated with the lower case side fuel pipe 10p, thereby increasing the rigidity of the lower case side fuel pipe 10p and connecting it. Since the radial displacement of the upper case 20 having the upper case side fuel pipe 20p with respect to the lower case 10 can also be effectively suppressed, a snap fit is adopted in which the outer wall Wo of the lower case 10 and the upper case 20 are engaged with each other in a concave and convex manner. The engagement force of the mechanism J1 is strengthened more stably.

しかも下部ケース10の内側壁Wiが下部ケース側燃料配管10pと結合一体化されることで、その下部ケース側燃料配管10pを内側壁Wiに一層近接させて配置可能となるため、燃料ポンプモジュールFMの小径化を図る上でも有利となる。 Moreover, since the inner wall Wi of the lower case 10 is integrated with the lower case side fuel pipe 10p, the lower case side fuel pipe 10p can be arranged closer to the inner wall Wi, so that the fuel pump module FM This is also advantageous in terms of reducing the diameter.

以上、本発明の実施の形態について説明したが、本発明は、前記実施形態に限定されるものではなく、特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。 Although the embodiments of the present invention have been described above, the present invention is not limited to the embodiments described above, and various design changes can be made without departing from the scope of the invention described in the claims. is possible.

例えば、前記実施形態では、本発明の環状カラーとしての上部環状カラー27との間でシールリング41を挟持すべく起立壁としての外側壁Woの外周に設けられる上向き段部を、外側壁Woの外周に嵌合した下部環状カラー28で構成したものを示したが、本発明の上向き段部は、下部環状カラー28の使用に代えて、外側壁Woの外周部に上向き段部を一体に形成(即ち成型)した実施形態も実施可能である。 For example, in the embodiment described above, the upward step provided on the outer periphery of the outer wall Wo as a standing wall to sandwich the seal ring 41 between the upper annular collar 27 as the annular collar of the present invention is Although shown is a configuration in which the lower annular collar 28 is fitted to the outer periphery, the upward stepped portion of the present invention is constructed by integrally forming the upward stepped portion on the outer periphery of the outer wall Wo instead of using the lower annular collar 28. (i.e., molded) embodiments are also possible.

また前記実施形態では、タンク底壁Tbの下面より下向きに突設されて下部ケース10の取付部11を貫通するスタッドボルト14で下部ケース11をタンク底壁Tbに固着するものを示したが、下部ケース10のタンク底壁Tbへの固定構造は実施形態に限定されない。例えば、取付部11のタンク底壁Tbを液密に貫通したボルト14を、タンク底壁Tb内面に液密に固定(例えば溶接)した袋ナットに螺合することで、取付部11をタンク底壁Tbに固着してもよい。 Furthermore, in the embodiment described above, the lower case 11 is fixed to the tank bottom wall Tb using the stud bolts 14 that protrude downward from the lower surface of the tank bottom wall Tb and pass through the mounting portion 11 of the lower case 10. The structure for fixing the lower case 10 to the tank bottom wall Tb is not limited to the embodiment. For example, by screwing the bolt 14 that liquid-tightly penetrates the tank bottom wall Tb of the mounting portion 11 into a cap nut that is liquid-tightly fixed (for example, welded) to the inner surface of the tank bottom wall Tb, the mounting portion 11 can be attached to the tank bottom. It may be fixed to the wall Tb.

また前記実施形態では、下部ケース側燃料配管10pを内側壁Wiと一体に結合したものを示したが、本発明は、下部ケース側燃料配管10pを内側壁Wiと分離した(即ち内側壁Wiに直接結合していない)別の実施形態にも適用可能である。 Further, in the above embodiment, the lower case side fuel pipe 10p is integrally connected to the inner wall Wi, but in the present invention, the lower case side fuel pipe 10p is separated from the inner wall Wi (that is, the lower case side fuel pipe 10p is connected to the inner wall Wi). It is also applicable to other embodiments (not directly coupled).

また実施形態では、上,下部ケース20,10を何れも合成樹脂製としたが、少なくとも一方のケースの少なくとも一部を金属製としてもよい。 Furthermore, in the embodiment, both the upper and lower cases 20 and 10 are made of synthetic resin, but at least a portion of at least one of the cases may be made of metal.

FM・・・・燃料供給装置としての燃料ポンプモジュール
P・・・・・燃料ポンプとしてのポンプユニット
T・・・・・燃料タンク
Tb・・・・タンク底壁
Tbc・・・外円筒部
Tbo・・・タンク底壁の開口
Wi・・・・内側壁
Wo・・・・起立壁としての外側壁
Woa・・・係合凹部
10・・・・下部ケース
11・・・・取付部
12・・・・ケース底壁部
13M・・・内円筒部としての外側壁基部
20・・・・上部ケース
21at・・係合凸部
23・・・・胴部
27・・・・環状カラーとしての上部環状カラー
28・・・・上向き段部を構成する下部環状カラー
40・・・・シールリング
60~69・・支持腕
FM... Fuel pump module P as a fuel supply device... Pump unit T as a fuel pump... Fuel tank Tb... Tank bottom wall Tbc... Outer cylindrical part Tbo. ... Opening Wi in the bottom wall of the tank ... Inner wall Wo ... Outer wall Woa as a standing wall ... Engagement recess 10 ... Lower case 11 ... Mounting part 12 ... - Case bottom wall part 13M... Outer wall base 20 as an inner cylindrical part... Upper case 21at... Engagement convex part 23... Body part 27... Upper annular collar as an annular collar 28...Lower annular collar 40 constituting the upward stepped portion...Seal rings 60 to 69...Support arm

Claims (3)

燃料タンク(T)のタンク底壁(Tb)に固定される取付部(11)と該タンク底壁(Tb)の開口(Tbo)を塞ぐケース底壁部(12)と該ケース底壁部(12)より前記燃料タンク(T)の内方側へ延出する起立壁(Wo)とを有した下部ケース(10)と、前記起立壁(Wo)の内側に沿うよう形成された係合片(21)を有して縦置きの燃料ポンプ(P)を前記下部ケース(10)との間に挟む上部ケース(20)とを備え、前記起立壁(Wo)及び前記係合片(21)のうちの何れか一方に設けた係合凹部(Woa)と何れか他方に設けた係合凸部(21at)とを互いに係合させることで前記上,下部ケース(20,10)間が結合され、前記開口(Tbo)を全周に亘り囲繞するよう前記タンク底壁(Tb)に上向きに立設した外円筒部(Tbc)と、前記起立壁(Wo)の一部であって前記外円筒部(Tbc)に全周に亘り囲繞される内円筒部(13M)との対向周面間に、その間を密封するシールリング(41)が介装され、前記シールリング(41)は、前記起立壁(Wo)の外周面に嵌合される環状カラー(27)と、その環状カラー(27)の下方で前記起立壁(Wo)の外周部に設けた上向き段部(28)との間に挟持される燃料供給装置において、
前記環状カラー(27)は、前記上部ケース(20)に一体に形成されることを特徴とする燃料供給装置。
A mounting part (11) fixed to the tank bottom wall (Tb) of the fuel tank (T), a case bottom wall part (12) that closes the opening (Tbo) of the tank bottom wall (Tb), and the case bottom wall part ( 12) A lower case (10) having an upright wall (Wo) extending inward of the fuel tank (T), and an engagement piece formed along the inside of the upright wall (Wo). (21) and sandwiching the vertically placed fuel pump (P) between the upper case (20) and the lower case (10), the upright wall (Wo) and the engagement piece (21) The upper and lower cases (20, 10) are connected by mutually engaging the engagement recess (Woa) provided on one of them and the engagement protrusion (21at) provided on the other. an outer cylindrical portion (Tbc) that is erected upward on the tank bottom wall (Tb) so as to surround the entire circumference of the opening (Tbo); A seal ring (41) is interposed between the opposing peripheral surface of the inner cylindrical part (13M) surrounded by the cylindrical part (Tbc) over the entire circumference, and seals the gap therebetween. Between an annular collar (27) fitted to the outer circumferential surface of the upright wall (Wo) and an upward step (28) provided on the outer circumference of the upright wall (Wo) below the annular collar (27). In the fuel supply device held between the
The fuel supply device is characterized in that the annular collar (27) is integrally formed with the upper case (20).
前記環状カラー(27)の上端は、前記上,下部ケース(20,10)の結合状態で前記係合片(21)の下端よりも上方に位置していることを特徴とする、請求項1に記載の燃料供給装置。 1 . The upper end of the annular collar ( 27 ) is located above the lower end of the engagement piece ( 21 ) when the upper and lower cases ( 20 , 10 ) are connected. The fuel supply device described in . 前記下部ケース(10)は、前記起立壁(Wo)よりも径方向内方側に位置して前記ケース底壁部(12)より前記燃料タンク(T)の内方側へ延出する内側壁(Wi)を有していて、この内側壁(Wi)に前記燃料ポンプ(P)が嵌合され、
前記上部ケース(20)は、前記上,下部ケース(20,10)の結合状態で前記内側壁(Wi)を介して前記燃料ポンプ(P)の上部外周を嵌合、保持する胴部(23)を有していて、その胴部(23)に複数の支持腕(60~69)を介して前記環状カラー(27)の上部が一体に結合されることを特徴とする、請求項1に記載の燃料供給装置。
The lower case (10) has an inner wall that is located radially inward than the upright wall (Wo) and extends inward from the case bottom wall (12) into the fuel tank (T). (Wi), the fuel pump (P) is fitted to this inner wall (Wi),
The upper case (20) has a body part (23) that fits and holds the upper outer periphery of the fuel pump (P) via the inner wall (Wi) when the upper and lower cases (20, 10) are connected. ), and the upper part of the annular collar (27) is integrally connected to the body (23) via a plurality of support arms (60-69). The fuel supply device described.
JP2022068085A 2022-04-18 2022-04-18 fuel supply device Pending JP2023158321A (en)

Priority Applications (1)

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JP2022068085A JP2023158321A (en) 2022-04-18 2022-04-18 fuel supply device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2022068085A JP2023158321A (en) 2022-04-18 2022-04-18 fuel supply device

Publications (1)

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JP2023158321A true JP2023158321A (en) 2023-10-30

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JP2022068085A Pending JP2023158321A (en) 2022-04-18 2022-04-18 fuel supply device

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