JP2023146936A - Method for manufacturing chick-pea liquid food/beverage - Google Patents
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Abstract
Description
本発明は、ひよこ豆液状飲食品の製造方法に関する。具体的には、本発明は、嫌味が抑制されたひよこ豆液状飲食品の製造方法に関する。 The present invention relates to a method for producing a liquid chickpea food or drink. Specifically, the present invention relates to a method for producing a chickpea liquid food/beverage product with suppressed unpleasant taste.
近年、地球温暖化の進行や、感染症拡大に伴う生活スタイルの変化等を背景に、人々の環境意識や健康意識はますます高まっている。このため、動物乳の代替品としての植物性ミルク等、プラントベースの飲食品が注目を集めている。 In recent years, people's environmental awareness and health awareness have been increasing due to the progress of global warming and changes in lifestyles due to the spread of infectious diseases. For this reason, plant-based foods and drinks, such as plant-based milk, are attracting attention as substitutes for animal milk.
プラントベースの飲食品の原料となる植物には様々なものが用いられるが、それらの一例としてひよこ豆が挙げられる。ひよこ豆は炭水化物が多いだけでなく、脂質、たんぱく質をバランスよく含み、栄養価だけではなく加工適性もよい食材である。例えば、特許分文献1には、ヒヨコマメを用いたマヨネーズ乳化食品が記載されており、具体的には、糖がマヨネーズ乳化食品は、本質的に、前記マヨネーズ乳化食品の総重量を基準として60重量%~80重量%の油と、前記マヨネーズ乳化食品の総重量を基準として10重量%~30重量%の水と、前記マヨネーズ乳化食品の総重量を基準として1~5重量%のヒヨコマメタンパク質製品と、任意で、酢、塩、レモン濃縮液、または糖のうちの1以上とからなり、ここで、油と水は乳濁液を形成し、ここで、前記ヒヨコマメタンパク質製品は、当該ヒヨコマメタンパク質製品の総重量を基準として少なくとも60重量%のタンパク質を含み、前記ヒヨコマメタンパク質製品は乳化剤であるように構成されている。一方で、ひよこ豆をベースとした液状飲食品は世界的に見ても稀有である。 A variety of plants are used as raw materials for plant-based food and beverages, one example of which is chickpea. Chickpeas are not only high in carbohydrates, but also contain a good balance of fat and protein, making them a food ingredient that not only has nutritional value but is also suitable for processing. For example, Patent Document 1 describes a mayonnaise emulsified food using chickpeas, and specifically, a mayonnaise emulsified food in which sugar is essentially 60% by weight based on the total weight of the mayonnaise emulsified food. % to 80% by weight of oil, 10% to 30% by weight of water based on the total weight of the mayonnaise emulsified food product, and 1 to 5% by weight of a chickpea protein product based on the total weight of the mayonnaise emulsified food product. , optionally with one or more of vinegar, salt, lemon concentrate, or sugar, wherein the oil and water form an emulsion, wherein the chickpea protein product The chickpea protein product is configured to be an emulsifying agent. On the other hand, liquid foods and drinks based on chickpeas are rare worldwide.
プラントベースの液状飲食品を商品化するに当たり、滑らかなテクスチャーを付与するなどの目的で、酵素処理等の各種処理がなされることが通常である。一方で、そのような処理により、苦味、雑味、渋味といった嫌味が引き出される場合もある。このため、プラントベースの液状飲食品を、呈味良く製造することは容易なことではない。 When commercializing plant-based liquid foods and drinks, various treatments such as enzyme treatment are usually performed for the purpose of imparting a smooth texture. On the other hand, such processing may bring out unpleasant tastes such as bitterness, roughness, and astringency. For this reason, it is not easy to produce plant-based liquid foods and drinks with good taste.
例えば、特許文献2には、ライスミルク等の液状食品に汎用的に使用することができる食感が滑らかで雑味がなくすっきりした味を持つ米糖化液として、アミノ酸濃度が0.12~0.45質量%となるように調製することが開示されている。この米糖化液は、例えば、ライスミルクをアミラーゼとエンド型プロテアーゼを用いて処理することによって得られる。 For example, Patent Document 2 describes a rice saccharified liquid with a smooth texture and a clean taste that can be used for general purposes in liquid foods such as rice milk, and has an amino acid concentration of 0.12 to 0. It is disclosed that the content is adjusted to .45% by mass. This rice saccharification liquid is obtained, for example, by treating rice milk with amylase and endo-type protease.
本発明者は、ひよこ豆をベースとした液状飲食品の製造を試みたところ、特に、苦味、雑味、渋味といった嫌味が生じるという課題に直面した。 When the present inventor attempted to produce a liquid food/beverage product based on chickpeas, the inventor encountered the problem of unpleasant tastes such as bitterness, coarse taste, and astringency.
そこで本発明は、全粒ひよこ豆を含む飲食品に対して、嫌味が抑制された呈味を備えさせ得る加工技術提供することを目的とする。 Therefore, an object of the present invention is to provide a processing technique that can impart a taste with suppressed unpleasantness to food and drink products containing whole chickpeas.
本発明者は、鋭意検討の結果、ひよこ豆の破砕物を含む液状組成物を、プロテアーゼを用いず、αアミラーゼ、グルコアミラーゼ、セルラーゼ及びペクチナーゼで処理することで、嫌味の抑制効果に優れたひよこ豆液状飲食品が得られることを見出した。本発明は、この知見に基づいて、更に検討を重ねることにより完成したものである。 As a result of extensive studies, the present inventor has discovered that by treating a liquid composition containing crushed chickpeas with α-amylase, glucoamylase, cellulase, and pectinase without using protease, the present inventors can produce chickpeas with excellent taste suppression effects. It has been found that a bean liquid food/beverage product can be obtained. The present invention was completed through further studies based on this knowledge.
即ち、本発明は、下記に掲げる態様の発明を提供する。
項1. ひよこ豆の破砕物を含む液状組成物を、αアミラーゼ、グルコアミラーゼ、セルラーゼ及びペクチナーゼで処理する酵素処理工程を含み、プロテアーゼ処理工程を含まない、ひよこ豆液状飲食品の製造方法。
項2. 前記液状組成物の25℃でのpHが6.3~7.5である、項1に記載の製造方法。
項3. 前記酵素処理工程を、弱酸と強塩基との塩の存在下で行う、項1又は2に記載の製造方法。
項4. 前記ひよこ豆が、全粒ひよこ豆である、項1~3のいずれかに記載の製造方法。
項5. 前記ひよこ豆の破砕物の粒子径が、レーザー回折散乱法による粒度分布曲線における小粒径側からの体積累計95%の粒径で、30~80μmである、項1~4のいずれかに記載の製造方法。
項6. 30~80MPaで均質化する均質化工程を更に含む、項1~5のいずれかに記載の製造方法。
項7. 項1~6に記載の製造方法により得られる、ひよこ豆液状飲食品。
That is, the present invention provides the inventions of the following aspects.
Item 1. A method for producing a liquid chickpea food and drink product, which includes an enzyme treatment step of treating a liquid composition containing crushed chickpeas with α-amylase, glucoamylase, cellulase, and pectinase, but does not include a protease treatment step.
Item 2. Item 2. The manufacturing method according to Item 1, wherein the liquid composition has a pH of 6.3 to 7.5 at 25°C.
Item 3. Item 3. The production method according to Item 1 or 2, wherein the enzyme treatment step is performed in the presence of a salt of a weak acid and a strong base.
Item 4. Item 4. The production method according to any one of Items 1 to 3, wherein the chickpea is a whole chickpea.
Item 5. According to any one of Items 1 to 4, the particle size of the crushed chickpea product is 30 to 80 μm at a cumulative particle size of 95% of the volume from the small particle size side in a particle size distribution curve determined by a laser diffraction scattering method. manufacturing method.
Item 6. Item 5. The manufacturing method according to any one of Items 1 to 5, further comprising a homogenizing step of homogenizing at 30 to 80 MPa.
Section 7. A chickpea liquid food or drink obtained by the production method described in Items 1 to 6.
本発明によれば、ひよこ豆を含む飲食品に対して、嫌味が抑制された呈味を備えさせ得る加工技術が提供される。 According to the present invention, a processing technique is provided that can impart a taste with suppressed unpleasantness to a food or drink containing chickpeas.
本発明のひよこ豆液状飲食品の製造方法は、ひよこ豆の破砕物を含む液状組成物を、プロテアーゼを用いず、αアミラーゼ、グルコアミラーゼ、セルラーゼ及びペクチナーゼで処理する酵素処理工程を含むことを特徴とする。以下、本発明のひよこ豆液状飲食品の製造方法について詳述する。 The method for producing liquid chickpea food and drink products of the present invention is characterized by including an enzyme treatment step of treating a liquid composition containing crushed chickpeas with α-amylase, glucoamylase, cellulase, and pectinase without using protease. shall be. Hereinafter, the method for producing the chickpea liquid food/beverage product of the present invention will be described in detail.
1.酵素処理工程
酵素処理工程では、ひよこ豆の破砕物を含む液状組成物を、αアミラーゼ、グルコアミラーゼ、セルラーゼ及びペクチナーゼで処理する。
1. Enzyme Treatment Step In the enzyme treatment step, a liquid composition containing crushed chickpeas is treated with α-amylase, glucoamylase, cellulase, and pectinase.
1-1.液状組成物
本発明では、ひよこ豆液状飲食品の材料として、ひよこ豆の破砕物を含む所定pHの液状組成物を用いる。
1-1. Liquid Composition In the present invention, a liquid composition containing crushed chickpeas and having a predetermined pH is used as a material for a chickpea liquid food/beverage product.
本発明において用いられるひよこ豆の部位としては特に限定されない。具体的には、ひよこ豆を脱皮させて得られる部位(当該部位を、本明細書において「全粒ひよこ豆」とも記載する。)、及びひよこ豆の表面を削る処理をして得られる部位(当該部位は、ひよこ豆の皮と、全粒ひよこ豆の表面部位との両方が除去されている。)が挙げられ、好ましくは全粒ひよこ豆が挙げられる。また、ひよこ豆の破砕物は、通常、独特の青臭み低減のために行われる公知の加熱脱臭処理がなされたものを用いる。 The parts of chickpeas used in the present invention are not particularly limited. Specifically, the parts obtained by dehulling chickpeas (this part is also referred to as "whole chickpeas" in this specification), and the parts obtained by scraping the surface of chickpeas ( As for the part, both the skin of the chickpea and the surface part of the whole chickpea are removed), and preferably the whole chickpea is used. Moreover, the crushed chickpeas used are those that have been subjected to a known heating and deodorizing treatment, which is usually performed to reduce the unique grassy odor.
ひよこ豆の破砕物を含む液状組成物は、ひよこ豆の破砕物が水に溶解及び/又は分散した液体であれば特に限定されない。当該液状組成物の具体的な例としては、ひよこ豆の乾燥粉末を水に分散させて得られる液体、及びひよこ豆を水中で破砕及び分散させて得られる液体が挙げられる。 The liquid composition containing crushed chickpeas is not particularly limited as long as the crushed chickpeas are dissolved and/or dispersed in water. Specific examples of the liquid composition include a liquid obtained by dispersing dry powder of chickpeas in water, and a liquid obtained by crushing and dispersing chickpeas in water.
ひよこ豆の破砕物を含む液状組成物の25℃でのpHとしては特に限定されないが、例えば6.3~7.5が挙げられる。ひよこ豆液状飲食品の嫌味抑制効果を一層向上させる観点から、当該pHとしては、好ましくは6.5~7.5、より好ましくは6.6~7、さらに好ましくは6.65~6.9、一層好ましくは6.7~6.8が挙げられる。あるいは、ひよこ豆液状飲食品の滋味を向上させる及び/又は香りを向上させる観点から、当該pHとしては、好ましくは6.6~7.5、より好ましくは6.8~7.5、さらに好ましくは6.9~7.5、一層好ましくは7.0~7.5、7.0~7.3又は7.0~7.2が挙げられる。 The pH at 25° C. of the liquid composition containing crushed chickpeas is not particularly limited, but may be, for example, 6.3 to 7.5. From the viewpoint of further improving the sarcastic taste suppressing effect of liquid chickpea food and drinks, the pH is preferably 6.5 to 7.5, more preferably 6.6 to 7, and still more preferably 6.65 to 6.9. , more preferably 6.7 to 6.8. Alternatively, from the viewpoint of improving the flavor and/or aroma of the chickpea liquid food/drink, the pH is preferably 6.6 to 7.5, more preferably 6.8 to 7.5, and even more preferably is 6.9 to 7.5, more preferably 7.0 to 7.5, 7.0 to 7.3, or 7.0 to 7.2.
上記の好ましいpHに調整するためには、適宜アルカリ剤を添加すればよい。アルカリ剤の好ましい例としては、弱酸と強塩基との塩が挙げられる。つまり、酵素処理工程は、弱酸と強塩基との塩の存在下で行うことができる。弱酸と強塩基との塩としては、例えば、炭酸水素アルカリ金属塩、リン酸アルカリ金属塩、クエン酸アルカリ金属塩等が挙げられ、より具体的には、炭酸水素ナトリウム、リン酸三カリウム、クエン酸三ナトリウム等が挙げられる。これらのアルカリ剤は、1種を単独で用いてもよいし、複数種を組み合わせて用いてもよい。 In order to adjust to the above-mentioned preferred pH, an alkaline agent may be added as appropriate. Preferred examples of alkaline agents include salts of weak acids and strong bases. That is, the enzyme treatment step can be performed in the presence of a salt of a weak acid and a strong base. Examples of salts of weak acids and strong bases include alkali metal hydrogen carbonates, alkali metal phosphates, alkali metal citrates, and more specifically, sodium hydrogen carbonate, tripotassium phosphate, citric acid, and the like. Examples include trisodium acid. These alkaline agents may be used alone or in combination.
ひよこ豆の破砕物の粒子径としては特に限定されないが、ひよこ豆液状飲食品の滑らかさを一層向上させる観点から、好ましくは、レーザー回折散乱法による粒度分布曲線における小粒径側からの体積累計95%の粒径で、30~80μmが挙げられる。 The particle size of crushed chickpeas is not particularly limited, but from the viewpoint of further improving the smoothness of the liquid chickpea food and drink, it is preferably the cumulative volume from the small particle size side in the particle size distribution curve determined by laser diffraction scattering method. The particle size of 95% is 30-80 μm.
ひよこ豆の破砕物を含む液状組成物中の当該破砕物の含量としては特に限定されないが、例えば5~25重量%、好ましくは10~20重量%、より好ましくは11.5~16重量%が挙げられる。 The content of crushed chickpeas in a liquid composition containing crushed chickpeas is not particularly limited, but is, for example, 5 to 25% by weight, preferably 10 to 20% by weight, more preferably 11.5 to 16% by weight. Can be mentioned.
1-2.酵素
本発明では、ひよこ豆の破砕物を含む液状組成物を、αアミラーゼ、グルコアミラーゼ、セルラーゼ及びペクチナーゼの4種の酵素を用いて処理する。
1-2. Enzymes In the present invention, a liquid composition containing crushed chickpeas is treated with four types of enzymes: α-amylase, glucoamylase, cellulase, and pectinase.
1-2-1.α-アミラーゼ
α-アミラーゼとしては特に限定されないが、アスペルギルス(Aspergillus)属[例えば、アスペルギルス・アウレウス(Aspergillus aureus)、アスペルギルス・ニガー(Aspergillus niger)、アスペルギルス・オリゼー(Aspergillus oryzae)等]、アルカリゲネス(Alcaligenes)属[例えば、アルカリゲネス・レータス(Alcaligenes latus)等]、アルスロバクター(Arthrobacter)属、バチルス(Bacillus)属[例えば、バチルス・アミロリクエファシエンス(Bacillus amyloliquefaciens)、バチルス・リケニフォルミス(Bacillus licheniformis)等]、スルホロブス(Slufolobus)属[例えば、スルホロブス・ソルファタリカス(Slufolobus solfataricus)等]、サーモモノスポラ(Thermomonospora)属[例えば、サーモモノスポラ・ビリディス(Thermomonospora viridis)等]に由来のα-アミラーゼが挙げられる。これらのα-アミラーゼは、1種を単独で用いてもよいし、複数種を組み合わせて用いてもよい。これらのα-アミラーゼの中でも、好ましくはバチルス属由来のα-アミラーゼが挙げられ、より好ましくはバチルス・アミロリクエファシエンス由来のα-アミラーゼが挙げられる。
1-2-1. α-amylase α-amylase is not particularly limited, but includes Aspergillus genus [for example, Aspergillus aureus, Aspergillus niger, Aspergillus oryzae, etc.], Alcaligenes ) [e.g., Alcaligenes latus, etc.], the genus Arthrobacter, the genus Bacillus [e.g., Bacillus amyloliquefaciens, Bacillus licheniformis, etc.] ], the genus Slufolobus [e.g., Slufolobus solfataricus, etc.], and the genus Thermomonospora [e.g., Thermomonospora viridis, etc.]. Can be mentioned. These α-amylases may be used alone or in combination. Among these α-amylases, α-amylase derived from the genus Bacillus is preferred, and α-amylase derived from Bacillus amyloliquefaciens is more preferred.
α-アミラーゼの使用量としては、本発明の効果を奏する限りにおいて特に限定されず、求める効果の程度に応じて適宜決定されるが、例えば、ひよこ豆破砕物の乾燥重量100g当たりの使用量で、例えば70KNU以上、好ましくは80KNU以上、より好ましくは90KNU以上、より好ましくは95KNU以上が挙げられる。αアミラーゼの使用量の上限としては特に限定されないが、ひよこ豆破砕物の乾燥重量100g当たりの使用量で、例えば200KNU以下、150KNU以下、又は100KNU以下が挙げられる。 The amount of α-amylase used is not particularly limited as long as it produces the effects of the present invention, and is appropriately determined depending on the degree of desired effect. For example, the amount used per 100 g of dry weight of crushed chickpeas. , for example, 70 KNU or more, preferably 80 KNU or more, more preferably 90 KNU or more, and even more preferably 95 KNU or more. The upper limit of the amount of α-amylase used is not particularly limited, but examples include 200 KNU or less, 150 KNU or less, or 100 KNU or less per 100 g of dry weight of crushed chickpeas.
α-アミラーゼの活性については、37℃、0.0003M Ca2+、pH5.6の条件下で、1時間当たり5260mgの可溶性デンプン(例えばMerck Amylum solubile)を分解する酵素の量を1KNUとする。 Regarding the activity of α-amylase, 1 KNU is the amount of enzyme that decomposes 5260 mg of soluble starch (eg Merck Amylum soluble) per hour under the conditions of 37° C., 0.0003 M Ca 2+ and pH 5.6.
1-2-2.グルコアミラーゼ
グルコアミラーゼとしては特に限定されないが、真菌、例えば、アスペルギルス(Aspergillus)属、リゾプス(Rhizopus)属等に由来のグルコアミラーゼが挙げられる。これらのグルコアミラーゼは、1種を単独で用いてもよいし、複数種を組み合わせて用いてもよい。
1-2-2. Glucoamylase Glucoamylase is not particularly limited, but includes glucoamylase derived from fungi, such as the genus Aspergillus and the genus Rhizopus. These glucoamylases may be used alone or in combination.
グルコアミラーゼの使用量としては、本発明の効果を奏する限りにおいて特に限定されず、求める効果の程度に応じて適宜決定されるが、例えば、ひよこ豆破砕物の乾燥重量100g当たりの使用量で、例えば30AGU以上、好ましくは40AGU以上、より好ましくは45AGU以上、さらに好ましくは50AGU以上が挙げられる。グルコアミラーゼの使用量の上限としては特に限定されないが、ひよこ豆破砕物の乾燥重量100g当たりの使用量で、例えば80AGU以下、70AGU以下、又は60AGU以下が挙げられる。 The amount of glucoamylase used is not particularly limited as long as it achieves the effects of the present invention, and is appropriately determined depending on the degree of desired effect, but for example, the amount used per 100 g of dry weight of crushed chickpeas, For example, 30 AGU or more, preferably 40 AGU or more, more preferably 45 AGU or more, still more preferably 50 AGU or more. The upper limit of the amount of glucoamylase used is not particularly limited, but may be, for example, 80 AGU or less, 70 AGU or less, or 60 AGU or less per 100 g of dry weight of crushed chickpeas.
グルコアミラーゼの活性については、0.1M酢酸緩衝液中において、37℃、pH4.3、マルトース出発濃度100mM、反応時間6分の条件で、1分当たり1μモルのマルトースを加水分解してα-D-グルコースを生成する酵素の量を1AGUとする。 The activity of glucoamylase was determined by hydrolyzing 1 μmol of maltose per minute in 0.1M acetate buffer at 37°C, pH 4.3, maltose starting concentration 100mM, and reaction time 6 minutes. The amount of enzyme that produces D-glucose is 1 AGU.
1-2-3.セルラーゼ
セルラーゼとしては特に限定されないが、アスペルギルス(Aspergillus)属[例えば、アスペルギルス・セルロリティカス(Aspergillus cellulolyticus)、アスペルギルス・アキュレータス(Aspergillus aculeatus)、アスペルギルス・アワモリ(Aspergillus awamori)、アスペルギルス・ニガー(Aspergillus niger)等]、ヒューミコラ(Humicola)属[例えば、ヒューミコラ・インソレンス(Humicola insolens)等]、トリコデルマ(Tricoderma)属[例えば、トリコデルマ・コニンギー(Tricoderma koningii)、トリコデルマ・ロンギブラキアタム(Tricoderma longibrackiatumn)、トリコデルマ・リーゼイ(Tricoderma reesei)、トリコデルマ・ビリデ(Tricoderma viride)等]、コルチシウム(Corticium)属、イルベックス(Irpex)属、ピクノポーラス(Pycnoporus)属[例えば、ピクノポーラス・コッシネウス(Pycnoporus coccineus)等]、バチルス(Bacillus)属[例えば、バチルス・サーキュランス(Bacillus circulans)又はバチルス・サブティリス(Bacillus subtilis)]に由来のセルラーゼが挙げられる。これらのセルラーゼは、1種を単独で用いてもよいし、複数種を組み合わせて用いてもよい。これらのセルラーゼの中でも、好ましくはトリコデルマ属由来のセルラーゼが挙げられ、より好ましくはトリコデルマ・リーゼイ由来のセルラーゼが挙げられる。
1-2-3. Cellulases Cellulases are not particularly limited, but include those of the Aspergillus genus [e.g., Aspergillus cellulolyticus, Aspergillus aculeatus, Aspergillus awamori, Aspergillus niger] etc.], the genus Humicola [e.g., Humicola insolens, etc.], the genus Tricoderma [e.g., Tricoderma koningii, Tricoderma longibrackiatumn, Trichoderma reesei] (Tricoderma reesei, Tricoderma viride, etc.), Corticium genus, Irpex genus, Pycnoporus genus [e.g. Pycnoporus coccineus, etc.], Bacillus ) [eg, Bacillus circulans or Bacillus subtilis]. These cellulases may be used alone or in combination. Among these cellulases, cellulases derived from the genus Trichoderma are preferred, and cellulases derived from Trichoderma reesei are more preferred.
セルラーゼの使用量としては、本発明の効果を奏する限りにおいて特に限定されず、求める効果の程度に応じて適宜決定されるが、例えば、ひよこ豆破砕物の乾燥重量100g当たりの使用量で、例えば100EGU以上、好ましくは200EGU以上、より好ましくは250EGU以上、さらに好ましくは300EGU以上が挙げられる。セルラーゼの使用量の上限としては特に限定されないが、ひよこ豆破砕物の乾燥重量100g当たりの使用量で、例えば800EGU以下、700EGU以下、又は650EGU以下が挙げられる。 The amount of cellulase used is not particularly limited as long as the effect of the present invention is achieved, and is appropriately determined depending on the degree of desired effect. For example, the amount used per 100 g of dry weight of crushed chickpeas, Examples include 100 EGU or more, preferably 200 EGU or more, more preferably 250 EGU or more, and still more preferably 300 EGU or more. The upper limit of the amount of cellulase used is not particularly limited, but examples include 800 EGU or less, 700 EGU or less, or 650 EGU or less per 100 g of dry weight of crushed chickpeas.
セルラーゼの活性については、0.1Mのホスフェート緩衝液(pH6.0)中34.0gのカルボキシメチルセルロース(ハーキュレス7LFD)を含む基質液10mlと酵素液0.5mlとを混合し、40℃に温度設定された振動粘度計(例えばSofraser、FranceのMIVI 3000)に移した場合、当該条件下で初期粘度を1/2に減少させる酵素の量を1EGUとする。 For cellulase activity, 10 ml of substrate solution containing 34.0 g of carboxymethyl cellulose (Hercules 7LFD) in 0.1 M phosphate buffer (pH 6.0) and 0.5 ml of enzyme solution were mixed, and the temperature was set at 40°C. 1 EGU is the amount of enzyme that reduces the initial viscosity by half under these conditions when transferred to a vibratory viscometer (for example MIVI 3000 from Sofraser, France).
1-2-4.ペクチナーゼ
ペクチナーゼとしては特に限定されないが、アスペルギルス(Aspergillus)属[例えば、アスペルギルス・アキュレータス(Aspergillus aculeatus)、アスペルギルス・アリアセウス(Aspergillus alliaceus)、アスペルギルス・アワモリ(Aspergillus awamori)、アスペルギルス・ジャポニカス(Aspergillus japonicus)、アスペルギルス・ニガー(Aspergillus niger)、アスペルギルス・プルベルレンタス(Aspergillus pulverulentus)、アスペルギルス・ウサミ(Aspergillus usamii)等]、リゾプス(Rhizopus)属[例えば、リゾプス・オリゼー(Rhizopus oryzae)等]、トリコデルマ(Tricoderma)属、バチルス(Bacillus)属[例えば、バチルス・サブティリス(Bacillus subtilis)等]、コルチシウム(Corticium)属、トリコスポロン(Trichosporon)属に由来のペクチナーゼが挙げられる。これらのペクチナーゼは、1種を単独で用いてもよいし、複数種を組み合わせて用いてもよい。これらのペクチナーゼの中でも、好ましくはアスペルギルス属由来のペクチナーゼが挙げられ、より好ましくはアスペルギルス・アキュレータス由来のペクチナーゼが挙げられる。
1-2-4. Pectinase Pectinases are not particularly limited, but include those of the Aspergillus genus [e.g., Aspergillus aculeatus, Aspergillus alliaceus, Aspergillus awamori, Aspergillus japonicus, Aspergillus niger, Aspergillus pulverulentus, Aspergillus usamii, etc.], Rhizopus genus [e.g., Rhizopus oryzae, etc.], Tricoderma genus, Examples include pectinases derived from the genus Bacillus [eg, Bacillus subtilis, etc.], the genus Corticium, and the genus Trichosporon. These pectinases may be used singly or in combination. Among these pectinases, pectinases derived from the genus Aspergillus are preferred, and pectinases derived from Aspergillus aculetas are more preferred.
ペクチナーゼの使用量としては、本発明の効果を奏する限りにおいて特に限定されず、求める効果の程度に応じて適宜決定されるが、例えば、ひよこ豆破砕物の乾燥重量100g当たりの使用量で、例えば900PGNU以上、好ましくは1100PGNU以上、より好ましくは1300PGNU以上が挙げられる。ペクチナーゼの使用量の上限としては特に限定されないが、ひよこ豆破砕物の乾燥重量100g当たりの使用量で、例えば2500PGNU以下、2000PGNU以下、又は1500PGNU以下が挙げられる。 The amount of pectinase used is not particularly limited as long as it produces the effects of the present invention, and is appropriately determined depending on the degree of desired effect. For example, the amount used per 100 g of dry weight of crushed chickpeas, Examples include 900 PGNU or more, preferably 1100 PGNU or more, and more preferably 1300 PGNU or more. The upper limit of the amount of pectinase used is not particularly limited, but examples include, for example, 2500 PGNU or less, 2000 PGNU or less, or 1500 PGNU or less per 100 g of dry weight of crushed chickpeas.
ペクチナーゼの活性については、酢酸緩衝液中、pH4.5、40℃でポリガラクツロン酸から1分間当たり1マイクロモルのガラクツロン酸を放出するのに必要とされる酵素の量を1PGNUとする。 For pectinase activity, 1 PGNU is the amount of enzyme required to release 1 micromole of galacturonic acid per minute from polygalacturonic acid in acetate buffer at pH 4.5 and 40°C.
1-3.反応条件等
酵素処理工程では、ひよこ豆の破砕物を含む所定pHの液状組成物と、αアミラーゼ、グルコアミラーゼ、セルラーゼ及びペクチナーゼと、必要に応じて添加されるプロテアーゼ及び/又はアルカリ剤とを含む反応混合物を、所定の処理温度で所定の処理時間に供することで、ひよこ豆の破砕物を含む液状組成物に、嫌味を抑制しながら、ひよこ豆液状飲食品に所望の特性(滋味、滑らかさ、香り、及び/又はミルクらしさ等)を付与する反応を進行させる。
1-3. Reaction conditions etc. In the enzyme treatment step, a liquid composition of a predetermined pH containing crushed chickpeas, α-amylase, glucoamylase, cellulase and pectinase, and a protease and/or an alkaline agent added as necessary are included. By subjecting the reaction mixture to a predetermined processing temperature and a predetermined processing time, a liquid composition containing crushed chickpeas has the desired properties (nourishing, smoothness, etc.) while suppressing the unpleasant taste. , aroma, and/or milkiness, etc.).
反応混合物は、通常、酵素等を含む水溶液に、ひよこ豆破砕物又はひよこ豆破砕を含む液状組成物を添加して調製することができる。 The reaction mixture can usually be prepared by adding crushed chickpeas or a liquid composition containing crushed chickpeas to an aqueous solution containing enzymes and the like.
各酵素の添加順については特に限定されず、各酵素を任意の順番で順次作用させてもよいし、全ての酵素を同時に作用させてもよいが、好ましくは全ての酵素を同時に作用させることができる。 The order in which each enzyme is added is not particularly limited, and each enzyme may be allowed to act sequentially in any order, or all enzymes may be made to act simultaneously, but it is preferable that all enzymes be made to act simultaneously. can.
処理温度としては特に限定されず、使用酵素の至適温度及び/又はひよこ豆の破砕物を含む液状組成物の熱特性等に応じて当業者が適宜決定することができるが、例えば40~60℃、好ましくは45~55℃、より好ましくは48~52℃が挙げられる。 The treatment temperature is not particularly limited and can be appropriately determined by those skilled in the art depending on the optimum temperature of the enzyme used and/or the thermal properties of the liquid composition containing crushed chickpeas, but for example, ℃, preferably 45 to 55°C, more preferably 48 to 52°C.
処理時間としても特に限定されず、ひよこ豆の破砕物を含む液状組成物の仕込みスケール等に応じて適宜決定すればよいが、例えば30分以上、好ましくは1時間以上、より好ましくは2時間以上、さらに好ましくは2.5時間以上が挙げられる。処理時間の範囲の上限としては特に限定されないが、例えば12時間以下、6時間以下、又は3.5時間以下が挙げられる。 The processing time is not particularly limited, and may be determined as appropriate depending on the preparation scale of the liquid composition containing crushed chickpeas, for example, 30 minutes or more, preferably 1 hour or more, more preferably 2 hours or more. , more preferably 2.5 hours or more. The upper limit of the range of treatment time is not particularly limited, but includes, for example, 12 hours or less, 6 hours or less, or 3.5 hours or less.
反応後は、適宜、酵素の高温失活処理を行えばよい。高温失活処理の条件としては、酵素活性を失わせる限りにおいて特に限定されないが、例えば95~100℃で3~10分が挙げられる。 After the reaction, the enzyme may be appropriately inactivated at a high temperature. The conditions for the high-temperature inactivation treatment are not particularly limited as long as the enzyme activity is lost, but include, for example, 95 to 100°C for 3 to 10 minutes.
2.均質化工程
本発明の製造方法は、ひよこ豆液状飲食品の滑らかさを一層向上させる観点から、さらに、均質化工程を含むことができる。均質化工程は、上記の酵素処理工程後の反応混合物に所定の均質圧を付与すればよい。均質圧としては特に限定されないが、例えば30~80MPa、好ましくは40~75MPa、より好ましくは50~70MPaが挙げられる。
2. Homogenization Step The production method of the present invention can further include a homogenization step from the viewpoint of further improving the smoothness of the chickpea liquid food/beverage product. In the homogenization step, a predetermined homogeneous pressure may be applied to the reaction mixture after the enzyme treatment step. The homogeneous pressure is not particularly limited, but includes, for example, 30 to 80 MPa, preferably 40 to 75 MPa, and more preferably 50 to 70 MPa.
3.他の工程
本発明の製造方法はプロテアーゼ処理工程を含まないが、ひよこ豆液状飲食品の最終形態をもたらすために、上記の酵素処理工程及び均質化工程に加え、プロテアーゼ処理工程以外の任意の工程を適宜含むことができる。他の工程としては、pH調整工程、冷却工程、調味工程、着色工程、調香工程、乾燥工程(例えば、凍結乾燥、真空乾燥、噴霧乾燥等)等が挙げられる。pH調整工程では、上記酵素処理工程でアルカリ剤によって調整したpHを下げる調整が挙げられ、具体的には、クエン酸(結晶クエン酸、無水クエン酸)、酢酸等の弱酸を用いた調整が挙げられる。
3. Other Steps Although the production method of the present invention does not include a protease treatment step, in addition to the enzyme treatment step and homogenization step described above, any steps other than the protease treatment step may be carried out in order to obtain the final form of the chickpea liquid food/beverage product. may be included as appropriate. Other processes include a pH adjustment process, a cooling process, a seasoning process, a coloring process, a perfume process, a drying process (for example, freeze drying, vacuum drying, spray drying, etc.). The pH adjustment step includes adjustment to lower the pH adjusted with an alkaline agent in the enzyme treatment step, and specifically, adjustment using a weak acid such as citric acid (crystalline citric acid, anhydrous citric acid) and acetic acid. It will be done.
なお、本発明の製造方法は、通常、濾過及び固液分離等の、ひよこ豆の固形成分を除去する工程を含まない。 Note that the production method of the present invention generally does not include steps for removing solid components of chickpeas, such as filtration and solid-liquid separation.
以下、実施例を挙げて本発明を具体的に説明するが、本発明は以下の実施例に限定して解釈されるものではない。 EXAMPLES Hereinafter, the present invention will be specifically explained with reference to Examples, but the present invention should not be construed as being limited to the following Examples.
[使用酵素]
試験例の酵素処理工程で用いた各成分の詳細を以下に示す。
Details of each component used in the enzyme treatment step of the test example are shown below.
(1)全粒ひよこ豆液状飲食品の調製
50℃の温水に、表2に示す酵素、又は酵素及びアルカリ剤を添加し、さらに全粒ひよこ豆パウダー(加熱脱臭処理済みのもの)を添加し、反応混合物を調製した。反応混合物中の各成分の量は、表2に示す通りである。反応混合物の25℃でのpHを、(株)堀場製作所製pHメーターD-51にて測定した。反応混合物を、50℃で3時間保持し、酵素処理を行った。その後、99℃に昇温し6分間維持して酵素失活させた。その後、GAULIN社製高圧ホモゲナイザー(LAB40)を用い、約60MPaの均質圧で均質化処理した。これにより、全粒ひよこ豆液状飲食品(全粒ひよこ豆ミルク)を得た。なお、実施例2については、酵素失活の後、均質化処理の前に、無水クエン酸を加えることでpHを7.01に調整した。
(1) Preparation of whole-grain chickpea liquid food and drink Add the enzymes shown in Table 2, or enzymes and alkaline agents to 50°C warm water, and then add whole-grain chickpea powder (heated and deodorized). , a reaction mixture was prepared. The amounts of each component in the reaction mixture are shown in Table 2. The pH of the reaction mixture at 25° C. was measured using a pH meter D-51 manufactured by Horiba, Ltd. The reaction mixture was kept at 50° C. for 3 hours and subjected to enzyme treatment. Thereafter, the temperature was raised to 99°C and maintained for 6 minutes to inactivate the enzyme. Thereafter, homogenization treatment was performed at a homogenization pressure of about 60 MPa using a high-pressure homogenizer (LAB40) manufactured by GAULIN. As a result, a whole-grain chickpea liquid food/beverage product (whole-grain chickpea milk) was obtained. In Example 2, after the enzyme was deactivated and before the homogenization treatment, the pH was adjusted to 7.01 by adding anhydrous citric acid.
(2)pH推移
酵素処理中、30分、60分120分及び180分経過時のpHを、(株)堀場製作所製pHメーターD-51にて測定した。結果を図1に示す。
(2) pH change During the enzyme treatment, the pH at 30 minutes, 60 minutes, 120 minutes, and 180 minutes was measured using a pH meter D-51 manufactured by Horiba, Ltd. The results are shown in Figure 1.
(3)物性試験
酵素失活させた直後(均質化処理前)の反応混合物について、以下の物性試験を行った。結果を表2に示す。
(3) Physical property test The following physical property test was conducted on the reaction mixture immediately after enzyme inactivation (before homogenization treatment). The results are shown in Table 2.
(3-1)ブリックス値(Brix値)
京都電子工業株式会社製屈折率計 RA-620 を用い、Brix値を測定した。具体的には、ショ糖15重量%水溶液のブリックス値を15(基準)として、試料中の水溶性固形分の含量を相対的に表した。
(3-1) Brix value (Brix value)
The Brix value was measured using a refractometer RA-620 manufactured by Kyoto Electronics Industry Co., Ltd. Specifically, the content of water-soluble solids in the sample was expressed relative to the Brix value of a 15% by weight aqueous sucrose solution of 15 (reference).
(3-2)グルコース値
上記の反応混合物を適宜水で希釈して測定検体を調製した。株式会社共立理化学研究所のパックテスト「グルコース」(型式 WAK-GLU)を使用し、同社デジタルパックテスト(酵素を用いた4-アミノアンチピリン吸光光度法)にて測定された数値から換算された値をグルコース値(mg/L)とした。
(3-2) Glucose value A measurement sample was prepared by appropriately diluting the above reaction mixture with water. Value converted from the value measured by Kyoritsu Rikagaku Kenkyusho Co., Ltd.'s Digital Pack Test (4-aminoantipyrine spectrophotometry using an enzyme) using the Pack Test "Glucose" (model WAK-GLU). was defined as the glucose value (mg/L).
(4)官能試験
得られた全粒ひよこ豆液状飲食品(全粒ひよこ豆ミルク)について、年齢25~55歳の訓練された男女各5名をパネラーとして、嫌味(苦味、渋味及び/又は雑味)抑制、滋味(味の複雑さに伴う味わい深さ)、滑らかさ、香り(原料の香り)、ミルクらしさ(動物乳との近似性)の発現程度について、以下の基準に基づいて採点させ、平均値(小数点以下第2位を四捨五入)を算出した。さらに、各々の平均値の総和を総合評価として導出した。結果を表2に示す。
5: 非常に良い
4: 良い
3: どちらでもない
2: 悪い
1: 非常に悪い
(4) Sensory test Regarding the obtained whole-grain chickpea liquid food and drink (whole-grain chickpea milk), five trained men and women aged 25 to 55 years old were selected as panelists to evaluate the taste (bitterness, astringency, and/or taste). Based on the following criteria, the product will be graded based on the following criteria: suppression of off-flavors, nourishment (depth of flavor associated with complexity of flavor), smoothness, aroma (scent of raw materials), and degree of milk-likeness (similarity to animal milk). , the average value (rounded to the second decimal place) was calculated. Furthermore, the sum of each average value was derived as a comprehensive evaluation. The results are shown in Table 2.
5: Very good 4: Good 3: Neutral 2: Bad 1: Very bad
表2に示されるとおり、プロテアーゼを用いず、α-アミラーゼ、グルコアミラーゼ、セルラーゼ及びペクチナーゼを用いて処理した場合に、嫌味抑制効果の顕著な向上をはじめ、滋味の顕著な向上、滑らかさ、香り、及びミルクらしさの向上が認められ、総合的に優れた官能特性が備わっていた(実施例1,2)。さらに、実施例2の場合には、嫌味抑制効果や滑らかさは実施例1にやや劣ったものの、代わりに滋味及び香りがさらに顕著に向上することで、総合的には実施例1と同等の優れた官能特性が備わっていた。 As shown in Table 2, when treated with α-amylase, glucoamylase, cellulase, and pectinase without using protease, there was a marked improvement in the sarcastic taste suppression effect, a marked improvement in the nutritious taste, smoothness, and aroma. , and improved milk-like taste, and had overall excellent sensory characteristics (Examples 1 and 2). Furthermore, in the case of Example 2, although the sarcastic taste suppression effect and smoothness were slightly inferior to Example 1, the flavor and aroma were further significantly improved, and the overall result was equivalent to that of Example 1. It had excellent organoleptic properties.
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