JP2023120520A - Bolt implantation structure, bolt implantation method, and upper mount of vehicle applied with bolt implantation structure - Google Patents

Bolt implantation structure, bolt implantation method, and upper mount of vehicle applied with bolt implantation structure Download PDF

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JP2023120520A
JP2023120520A JP2022023453A JP2022023453A JP2023120520A JP 2023120520 A JP2023120520 A JP 2023120520A JP 2022023453 A JP2022023453 A JP 2022023453A JP 2022023453 A JP2022023453 A JP 2022023453A JP 2023120520 A JP2023120520 A JP 2023120520A
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insertion hole
bolt
peripheral surface
diameter
inner peripheral
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明徳 國本
Akinori Kunimoto
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Kinugawa Rubber Industrial Co Ltd
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Abstract

To provide a bolt implantation structure capable of suppressing a plastic deformation part from protruding outward while securing sufficient binding strength between a bolt and a plate material.SOLUTION: A bolt implantation structure has a first insertion hole 10 and a second insertion hole 11 formed in two upper and lower metal fittings 8 and 9 lapped one over the other, for fixing a bolt to an inner peripheral surface 10a of the first insertion hole formed in the upper metal fittings. The root part of the bolt 12 between a shaft part 15 and a head part 14 is provided with a large-dimeter part 16 which is larger than the outer diameter of the shaft part, an inner diameter d of the inner peripheral surface of the first insertion hole is made larger than the outer diameter of an outer peripheral surface 16d of the large-diameter part 16, and the large-diameter part inserted into the first insertion hole and the second insertion hole is crushed from the axial direction of the shaft part to form a crushed deformation part 17, which enters the first insertion hole to be pressed against the inner peripheral surface of the first insertion hole.SELECTED DRAWING: Figure 5

Description

本発明は、板材の挿通孔に植設されるボルト植設構造とボルト植設方法及び前記ボルト植設構造が適用される車両のアッパーマウントに関する。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bolt planting structure and a bolt planting method for planting bolts in insertion holes of plate members, and a vehicle upper mount to which the bolt planting structure is applied.

従来のボルト植設構造としては、車両のアッパーマウントに適用された以下の特許文献1に記載されたものが知られている。 As a conventional bolt installation structure, the one described in Patent Document 1 below, which is applied to an upper mount of a vehicle, is known.

特許文献1に記載された従来のボルト植設構造は、図9に示すように、アッパーサポートにおけるアウタ金具21が、上下に互いに重合される鉄系金属板状の上金具22と、アルミニウム合金材の下金具23と、によって構成されている。 In the conventional bolt installation structure described in Patent Document 1, as shown in FIG. 9, an outer metal fitting 21 of an upper support consists of an iron-based metal plate-like upper metal fitting 22 which is superimposed on each other in the vertical direction, and an aluminum alloy material. and the lower metal fitting 23 of .

前記上金具22は、六角形状に形成されて、周方向の等間隔位置に3つの第1ボルト挿入孔22aが貫通形成されている。下金具23は、カップ状の本体の外周に径方向に突出した腕状の3つの固定部23aを有し、この各固定部23aの先端部の前記各第1ボルト挿入孔22aに対応した位置に3つの第2ボルト挿入孔23bが形成されている。 The upper metal fitting 22 is formed in a hexagonal shape and has three first bolt insertion holes 22a penetrating therethrough at equally spaced positions in the circumferential direction. The lower metal fitting 23 has three arm-shaped fixing portions 23a protruding radially from the outer periphery of the cup-shaped main body, and positions corresponding to the respective first bolt insertion holes 22a at the tip portions of the fixing portions 23a. are formed with three second bolt insertion holes 23b.

前記第1ボルト挿入孔22aと第2ボルト挿入孔23bは、それぞれの内周面の内径が同一に設定されていると共に、これらの各第1、第2挿入孔22a、23bに3本の締結ボルト24がそれぞれ挿入されている。 The first bolt insertion hole 22a and the second bolt insertion hole 23b are set to have the same inner diameter on the inner peripheral surface thereof, and three bolts are fastened to each of the first and second insertion holes 22a and 23b. A bolt 24 is inserted respectively.

この各締結ボルト24は、軸部26の頭部25との付け根部に外周に雄スプラインが形成された大径部27を有しており、この大径部27を、雄スプラインを介して各挿入孔22a、23bに下方から圧入すると共に、プレス機によって大径部27の軸方向の上端部を圧潰して、固定部23aにおいて締結ボルト24により上金具22をかしめ固定するようになっている。 Each of the fastening bolts 24 has a large-diameter portion 27 having a male spline formed on its outer periphery at the base of the shaft portion 26 and the head portion 25. The large-diameter portion 27 is connected to each other via the male spline. While being press-fitted into the insertion holes 22a and 23b from below, the upper end portion of the large-diameter portion 27 in the axial direction is crushed by a pressing machine, and the upper metal fitting 22 is crimped and fixed by the fastening bolt 24 at the fixing portion 23a. .

特開2010-14133号公報JP 2010-14133 A

しかしながら、特許文献1のボルト植設構造にあっては、図9に示すように、前記締結ボルト24の軸部26の大径部27の上端部をプレス機で下方へ押圧して圧潰するようになっているが、この圧潰された塑性変形部27aは、第1ボルト挿入孔22aの上側孔縁の周囲に円板凸状に形成されて、この肉厚分だけ上金具22の上面に突出した形になっている。 However, in the bolt installation structure of Patent Document 1, as shown in FIG. 9, the upper end portion of the large diameter portion 27 of the shaft portion 26 of the fastening bolt 24 is pressed downward by a press machine to be crushed. However, the crushed plastically deformed portion 27a is formed in a disk convex shape around the upper hole edge of the first bolt insertion hole 22a, and protrudes from the upper surface of the upper metal fitting 22 by this thickness. It has a shape.

このため、例えば、前記上金具22の上面に載置される例えば車体側のサスペンションメンバーなどの別異の締結部材があった場合に、この締結部材の下面に、円板凸状の塑性変形部27aを逃がすための凹部などを形成する必要がある。また、前記大径部27の外周面に、雄スプラインを形成していることから、製造作業が煩雑になると共に、斯かる製造作業コストの高騰が余儀なくされる。 For this reason, for example, when there is a different fastening member such as a suspension member on the vehicle body side placed on the upper surface of the upper metal fitting 22, a disc convex plastically deformed portion is formed on the lower surface of this fastening member. It is necessary to form a recess or the like for escaping 27a. Further, since the male spline is formed on the outer peripheral surface of the large diameter portion 27, the manufacturing work becomes complicated and the manufacturing work cost rises unavoidably.

本発明は、前記従来のボルト植設構造の技術的課題に鑑みて案出されたもので、ボルトの軸部に有する大径部を軸方向から圧潰して形成された塑性変形部を、第1挿入孔の内部に押し込んで圧着させて、ボルトと板材の十分な結合力を確保しつつ塑性変形部の外部への突出を抑制できるボルト植設構造を提供することを目的としている。 The present invention has been devised in view of the technical problems of the conventional bolt installation structure. To provide a bolt installation structure capable of suppressing projection of a plastically deformed portion to the outside while securing a sufficient bonding force between a bolt and a plate material by pressing the bolt into an insertion hole and crimping the bolt.

本願請求項1に係る発明は、重合された少なくとも上下2枚の板材に形成された第1挿入孔と第2挿入孔を有し、前記少なくとも上側の板材に形成された前記第1挿入孔の内周面にボルトを固定するボルト植設構造であって、
前記ボルトの軸部の頭部との付け根部に、前記軸部の外径よりも大径な大径部を設け、
前記第1挿入孔の内周面の内径を前記大径部の外径よりも大きく形成し、
前記第1挿入孔と第2挿入孔に挿入された状態にある前記大径部を、前記軸部の軸方向から圧潰して塑性変形部を形成し、該塑性変形部が前記第1挿入孔内に入り込んで第1挿入孔の内周面に圧接することを特徴としている。
The invention according to claim 1 of the present application has a first insertion hole and a second insertion hole formed in at least two upper and lower plate members that are superimposed, and the first insertion hole formed in at least the upper plate member. A bolt installation structure for fixing bolts to an inner peripheral surface,
A large-diameter portion having a larger diameter than the outer diameter of the shaft portion is provided at the joint portion between the head portion of the shaft portion of the bolt,
The inner diameter of the inner peripheral surface of the first insertion hole is formed larger than the outer diameter of the large diameter portion,
The large-diameter portion inserted into the first insertion hole and the second insertion hole is crushed in the axial direction of the shaft portion to form a plastically deformed portion, and the plastically deformed portion forms the first insertion hole. It is characterized in that it enters inside and comes into pressure contact with the inner peripheral surface of the first insertion hole.

本発明によれば、板材とボルトとの十分な結合力を確保しつつ塑性変形部の外部への突出の形成を抑制できる。このように、塑性変形部の外部への突出を回避できる結果、従来技術のような、上側の別異の締結部材に凹部などの逃げを形成する必要がなくなるので、製造作業の煩雑化やコストの高騰を抑制することができる。 ADVANTAGE OF THE INVENTION According to this invention, formation of the protrusion to the outside of a plastically deformed part can be suppressed, ensuring sufficient coupling force of a board|plate material and a bolt. In this way, as a result of avoiding the protrusion of the plastically deformed portion to the outside, there is no need to form a relief such as a recess in the separate upper fastening member as in the prior art, which complicates the manufacturing work and increases the cost. soaring prices can be suppressed.

本発明の第1実施形態に係るボルト植設構造が適用される車両のアッパーマウントの要部縦断面図である。1 is a vertical cross-sectional view of a main part of an upper mount of a vehicle to which a bolt installation structure according to a first embodiment of the invention is applied; FIG. 本実施形態に供されるボルトが第1挿入孔と第2挿入孔に挿入された状態を示す要部拡大図である。FIG. 4 is an enlarged view of a main portion showing a state in which the bolt used in the embodiment is inserted into the first insertion hole and the second insertion hole; 本実施形態に供されるボルトを示し、(a)はボルトの正面図、(b)は軸部の先端側から視たボルトの平面部である。1 shows a bolt used in the present embodiment, where (a) is a front view of the bolt, and (b) is a plane portion of the bolt viewed from the tip side of the shaft. 本実施形態におけるボルトの大径部を圧潰する工程を示し、(a)はボルトの軸部を第1、第2挿入孔に挿入した状態を示す要部断面図、(b)ボルト軸部の大径部の先端部をプレス機のパンチで圧潰する直前に状態を示す要部断面図、(c)大径部の先端部をパンチで圧潰した状態を示す要部断面図である。2A shows a step of crushing the large-diameter portion of the bolt according to the present embodiment, FIG. FIG. 3C is a cross-sectional view of the main parts showing a state immediately before the tip of the large diameter portion is crushed by the punch of the press machine; 塑性変形部が第1挿入孔の外周面に押し込まれた状態を示す要部断面図である。FIG. 5 is a cross-sectional view of a main part showing a state in which the plastically deformed portion is pushed into the outer peripheral surface of the first insertion hole; 本発明の第2実施形態を示し、塑性変形部が第1挿入孔と第2挿入孔に押し込まれた状態を示す要部断面図である。FIG. 8 is a cross-sectional view of a main part showing a second embodiment of the present invention and showing a state in which the plastically deformed portion is pushed into the first insertion hole and the second insertion hole; 本発明の第3実施形態を示し、(a)は大径部に突起部が設けられたボルトの正面図、(b)は軸部の先端部側から視たボルトの平面図である。Fig. 8 shows a third embodiment of the present invention, where (a) is a front view of a bolt having a projection on its large diameter portion, and (b) is a plan view of the bolt viewed from the tip side of the shaft. 本実施形態におけるボルトの大径部の各突起部が第2挿入孔の内周面に食い込んだ状態を示す要部断面図である。FIG. 5 is a cross-sectional view of a main part showing a state in which projections of the large-diameter portion of the bolt according to the present embodiment have bitten into the inner peripheral surface of the second insertion hole; 従来のボルト植設構造が車両のアッパーマウントに適用された状態を示す断面図である。and FIG. 10 is a cross-sectional view showing a state in which a conventional bolt installation structure is applied to an upper mount of a vehicle.

以下、本発明に係るボルト植設構造を車両のアッパーマウントに適用した実施形態を図面に基づいて説明する。 An embodiment in which a bolt installation structure according to the present invention is applied to an upper mount of a vehicle will be described below with reference to the drawings.

図1は本発明の第1実施形態に係るボルト植設構造が適用される車両のアッパーマウントの要部縦断面図、図2は本実施形態に供されるボルトが第1挿入孔と第2挿入孔に挿入された状態を示す要部拡大図、図3は本実施形態に供されるボルトを示し、(a)はボルトの正面図、(b)は軸部の先端側から視たボルトの平面部である。 FIG. 1 is a vertical cross-sectional view of a main part of a vehicle upper mount to which a bolt installation structure according to a first embodiment of the present invention is applied. FIG. FIG. 3 is an enlarged view of the essential part showing the state inserted into the insertion hole, FIG. 3 shows the bolt used in this embodiment, (a) is a front view of the bolt, and (b) is the bolt viewed from the tip side of the shaft. is the flat part of

アッパーマウント1は、車両のサスペンション装置に用いられるショックアブソーバの上端部を車体に結合させるものである。なお、本実施形態では、図1中、上側が車体の上方向、下側が車体の下方向としている。 The upper mount 1 connects the upper end of a shock absorber used in a vehicle suspension device to the vehicle body. In this embodiment, in FIG. 1, the upper side is the upward direction of the vehicle body, and the lower side is the downward direction of the vehicle body.

前記ショックアブソーバは、図外のシリンダと、このシリンダの上端部から上方に延びるピストンロッド2とを有し、このピストンロッド2の上端部が振動緩衝部材としてのアッパーマウント1によって車体のサスペンションメンバー01に連結されるようになっている。 The shock absorber has a cylinder (not shown) and a piston rod 2 extending upward from the upper end of the cylinder. It is designed to be connected to

アッパーマウント1は、ピストンロッド2の上端部に固定される金属製のインナ部材3と、車体側に固定される金属製のアウタ部材4と、該インナ部材3とアウタ部材4の間に介装された防振部材5と、を有している。この防振部材5は、ゴム弾性体が用いられ、このゴム弾性体がインナ部材3に加硫接着されている。 The upper mount 1 includes a metal inner member 3 fixed to the upper end of the piston rod 2, a metal outer member 4 fixed to the vehicle body, and interposed between the inner member 3 and the outer member 4. and a vibration-isolating member 5 that has been formed. A rubber elastic body is used for the vibration isolating member 5 , and this rubber elastic body is vulcanized and bonded to the inner member 3 .

アウタ部材4には、弾性材からなる図外のバウンドストッパが保持金具6を介して保持されており、このバウンドストッパは、ショックアブソーバが過度に伸縮移動した際に、シリンダに当接してショックアブソーバの過度な伸縮移動を抑制するようになっている。 A bound stopper (not shown) made of an elastic material is held by the outer member 4 via a holding metal fitting 6. When the shock absorber is excessively expanded or contracted, the bound stopper comes into contact with the cylinder and stops the shock absorber. It is designed to suppress excessive expansion and contraction movement of the.

前記インナ部材3は、図1に示すように、ほぼ円板状に形成されて、中央に前記ピストンロッド2の上端部2aが挿入される挿入孔3aが上下方向に貫通形成されており、この挿入孔3aに挿入されたピストンロッド2の上端部2aがナット7によってインナ部材3に固定されている。 As shown in FIG. 1, the inner member 3 is formed substantially in the shape of a disk, and has an insertion hole 3a in the center thereof, into which the upper end portion 2a of the piston rod 2 is inserted. The upper end portion 2a of the piston rod 2 inserted into the insertion hole 3a is fixed to the inner member 3 by a nut 7. As shown in FIG.

前記防振部材5は、ほぼ円筒状に形成されて、上下方向のほぼ中間位置に前記インナ部材3の外周部を包み込むように加硫接着されてインナ部材3に一体に固定されている。 The vibration isolating member 5 is formed in a substantially cylindrical shape and is integrally fixed to the inner member 3 by vulcanization bonding so as to wrap the outer peripheral portion of the inner member 3 at a substantially intermediate position in the vertical direction.

前記アウタ部材4は、図1に示すように、図中、鉄系金属材からなる上側の板材である上側金具8と、この上側金具8の下面に重合状態に配置された鉄系金属材からなる下側の板材である下側金具9と、を有している。 As shown in FIG. 1, the outer member 4 is composed of an upper metal fitting 8 which is an upper plate material made of an iron-based metal material, and an iron-based metal material disposed on the lower surface of the upper metal fitting 8 in an overlapping state. and a lower metal fitting 9 which is a lower plate material.

上側金具8は、全体がプレス成形によって形成されており、ほぼカップ状の本体8aと、該本体8aの下端縁に一体に設けられたフランジ状の固定部8bと、を有している。本体8aは、内部に前記防振部材5が加硫接着されて前記インナ部材3が一体に固定されている。固定部8bは、円盤状に形成されて周方向の等間隔位置に3つの第1挿入孔10が上下方向に貫通形成されている。 The upper metal fitting 8 is entirely formed by press molding, and has a substantially cup-shaped main body 8a and a flange-shaped fixing portion 8b integrally provided at the lower end edge of the main body 8a. The vibration isolating member 5 is vulcanized and bonded to the inside of the main body 8a, and the inner member 3 is integrally fixed. The fixed portion 8b is formed in a disc shape and has three first insertion holes 10 vertically penetrating therethrough at equally spaced positions in the circumferential direction.

この各第1挿入孔10は、図2に示すように、ほぼ真円形状に形成されて、内周面10aの内径dが後述するボルト12の大径部16の外径d2よりも大きく形成されて、ボルト12が挿入された状態では、内周面10aと大径部16の外周面16bとの間に円環状の第1隙間C1が形成されている。 As shown in FIG. 2, each first insertion hole 10 is formed in a substantially perfect circular shape, and the inner peripheral surface 10a has an inner diameter d larger than an outer diameter d2 of a large diameter portion 16 of a bolt 12, which will be described later. With the bolt 12 inserted, an annular first gap C1 is formed between the inner peripheral surface 10a and the outer peripheral surface 16b of the large diameter portion 16. As shown in FIG.

前記下側金具9は、図1及び図2に示すように、平板状に形成されて、その肉厚幅(幅長さ)が上側金具8とほぼ同一に設定されていると共に、図中の中央位置に前記ピストンロッド2の上端部2aが挿通可能なロッド挿通孔13が上下方向に貫通形成されている。前記ロッド挿通孔13の孔縁部13aは、前記保持金具6の上端壁に形成された貫通孔の孔縁部を外側から折り返し状に折り曲げて保持金具6を固定している。 As shown in FIGS. 1 and 2, the lower metal fitting 9 is formed in a flat plate shape, and its wall thickness (width length) is set to be substantially the same as that of the upper metal fitting 8. A rod insertion hole 13 through which the upper end portion 2a of the piston rod 2 can be inserted is vertically formed through the central position. A hole edge portion 13 a of the rod insertion hole 13 is formed by bending the hole edge portion of the through hole formed in the upper end wall of the metal retainer 6 from the outside in a folded shape to fix the metal retainer 6 .

また、下側金具9は、前記3つの第1挿入孔10と対応する位置に3つの第2挿入孔11が上下方向に貫通形成されている。この各第2挿入孔11は、ほぼ真円形状に形成されて、図2に示すように、内周面11aの内径d1が第1挿入孔10の内周面10aの内径dよりも大きく形成されている。 Further, the lower metal fitting 9 has three second insertion holes 11 vertically penetrating therethrough at positions corresponding to the three first insertion holes 10 . Each of the second insertion holes 11 is formed in a substantially perfect circular shape, and as shown in FIG. It is

そして、ボルト12が挿入された状態では、第2挿入孔11の内周面11aと大径部16の外周面16bとの間に円環状の第2隙間C2が形成されている。 A second annular gap C2 is formed between the inner peripheral surface 11a of the second insertion hole 11 and the outer peripheral surface 16b of the large diameter portion 16 when the bolt 12 is inserted.

前記ボルト12は、鉄系金属によって一体に形成されて、図3(a)(b)に示すように、頭部14と、該頭部14の上面14aから図中上方向へ延びた軸部15と、該軸部15の頭部14との付け根部に一体に設けられた大径部16と、を有している。 3(a) and 3(b), the bolt 12 has a head portion 14 and a shaft portion extending upward in the drawing from an upper surface 14a of the head portion 14, as shown in FIGS. 15 and a large-diameter portion 16 integrally provided at the base of the shaft portion 15 with the head portion 14 .

頭部14は、ほぼ円板状に形成されて、外周縁に円環状のカット部14bが形成されており、上面14aが第2挿入孔11の下側孔縁の周囲に着座するようになっている。軸部15は、大径部16を除く外周面に後述するナット18が螺着する雄ねじ部15aが形成されている。 The head portion 14 is formed in a substantially disk shape, and has an annular cut portion 14b formed on the outer peripheral edge thereof, and the upper surface 14a is seated around the lower hole edge of the second insertion hole 11. As shown in FIG. ing. The shaft portion 15 has a male screw portion 15a formed on its outer peripheral surface excluding the large-diameter portion 16, into which a nut 18, which will be described later, is screwed.

大径部16は、図2及び図3に示すように、截頭円錐状に形成されて外周面16bが頭部14側から軸部15方向へ漸次小径となるテーパ状に形成されている。つまり、外周面16bは、頭部14側から軸部15方向に向かって漸次縮径状に形成されて、外径が第1挿入孔10と第2挿入孔のそれぞれの内径d、d1よりも小さく形成されている。したがって、大径部16は、図2及び後述の図4(a)に示すように、植設加工の前段階(直前)において、軸部15が第1、第2挿入孔10,11に挿入されて頭部14が下側金具9の下面に着座している状態では、前記第1挿入孔10と第2挿入孔11の内部に第1隙間C1と第2隙間C2を介して挿入配置されるようになっている。 As shown in FIGS. 2 and 3, the large-diameter portion 16 is formed in a truncated cone shape, and the outer peripheral surface 16b is formed in a tapered shape in which the diameter gradually decreases from the head portion 14 side toward the shaft portion 15. As shown in FIG. That is, the outer peripheral surface 16b is formed to have a gradually decreasing diameter from the head portion 14 side toward the shaft portion 15, and has an outer diameter larger than the inner diameters d and d1 of the first insertion hole 10 and the second insertion hole. formed small. Therefore, as shown in FIG. 2 and FIG. 4A, which will be described later, the shaft portion 15 is inserted into the first and second insertion holes 10 and 11 in the pre-implantation stage (immediately before). When the head 14 is seated on the lower surface of the lower metal fitting 9, it is inserted into the first insertion hole 10 and the second insertion hole 11 via the first gap C1 and the second gap C2. It has become so.

また、大径部16は、軸方向の長さLは、前述した軸部15が第1、第2挿入孔10,11に挿入配置されている状態では、軸部15側の最小径の先端部16aが第1挿入孔10の上側孔縁から突出している。換言すれば、大径部16の軸方向の長さLは、重合された上側金具8と下側金具9の全体の肉厚幅長さよりも大きく形成されて、前記第1挿入孔10から突出した先端部16aが、後述するボルト12の植設加工時に軸方向から圧潰されて第1挿入孔10内に押し込まれる塑性変形部17を構成するようになっている。 In addition, the axial length L of the large-diameter portion 16 is the tip of the minimum diameter on the shaft portion 15 side when the shaft portion 15 is inserted into the first and second insertion holes 10 and 11 . A portion 16 a protrudes from the upper edge of the first insertion hole 10 . In other words, the axial length L of the large-diameter portion 16 is formed to be greater than the overall thickness and width of the superimposed upper metal fitting 8 and lower metal fitting 9, and protrudes from the first insertion hole 10. The tip portion 16a thus formed constitutes a plastically deformed portion 17 which is axially crushed and pushed into the first insertion hole 10 when the bolt 12 is implanted, which will be described later.

つまり、大径部16の先端部16aの押圧体積は、第1挿入孔10の内周面10aと大径部16の外周面との間に形成される第1隙間C1よりも大きく形成されており、先端部16aが軸方向から圧潰されることによって塑性変形部17全体が第1隙間C1に押し込まれるようになっている。 That is, the pressing volume of the tip portion 16a of the large-diameter portion 16 is larger than the first gap C1 formed between the inner peripheral surface 10a of the first insertion hole 10 and the outer peripheral surface of the large-diameter portion 16. The entirety of the plastic deformation portion 17 is pushed into the first gap C1 by crushing the tip portion 16a from the axial direction.

また、前記上側金具8の上面には、図1に示すように、剛性の高い車体側のサスペンションメンバー01が重ねられて、このサスペンションメンバー01に各ボルト12とナット18を介して締結固定されるようになっている。 Further, as shown in FIG. 1, a suspension member 01 on the vehicle body side having high rigidity is superimposed on the upper surface of the upper metal fitting 8, and is fastened and fixed to the suspension member 01 via bolts 12 and nuts 18. It's like

図4は本実施形態におけるボルトの大径部を圧潰する工程を示し、(a)はボルトの軸部を第1、第2挿入孔に挿入した状態を示す要部断面図、(b)ボルト軸部の大径部の先端部をプレス機のパンチで圧潰する直前に状態を示す要部断面図、(c)大径部の先端部をパンチで圧潰した状態を示す要部断面図である。図5は塑性変形部が第1挿入孔の外周面に押し込まれた状態を示す要部断面図である。
〔本実施形態に係るボルト植設方法〕
以下、図4(a)~(c)に基づいて前記ボルト12を、第1挿入孔10を介して上側金具8と下側金具9に植設する工程について説明する。
FIG. 4 shows the process of crushing the large diameter portion of the bolt in this embodiment, (a) is a cross-sectional view of the main part showing the state in which the shaft portion of the bolt is inserted into the first and second insertion holes, (b) the bolt FIG. 4C is a cross-sectional view of the main parts showing a state immediately before the tip of the large-diameter portion of the shaft is crushed by the punch of the pressing machine; . FIG. 5 is a cross-sectional view of essential parts showing a state in which the plastically deformed portion is pushed into the outer peripheral surface of the first insertion hole.
[Bolt installation method according to the present embodiment]
4(a) to 4(c), the process of implanting the bolt 12 into the upper metal fitting 8 and the lower metal fitting 9 through the first insertion hole 10 will be described below.

まず、図2及び図4(a)に示すように、下側金具9の上面に、前記第2挿入孔11に第1挿入孔10を位置合わせしながら上側金具8を重ね合わせる。その後、ボルト12の軸部15を、各挿入孔10,11に下方から挿入して頭部14の上面14aを第2挿入孔11の下部孔縁の周囲に着座させてボルト12を組み付ける。 First, as shown in FIGS. 2 and 4A, the upper metal fitting 8 is superimposed on the upper surface of the lower metal fitting 9 while aligning the first insertion hole 10 with the second insertion hole 11 . Thereafter, the shaft portion 15 of the bolt 12 is inserted into the respective insertion holes 10 and 11 from below, and the upper surface 14a of the head portion 14 is seated around the lower hole edge of the second insertion hole 11, and the bolt 12 is assembled.

続いて、図4(b)に示すように、ボルト12の頭部14下面を基台02の上面に載置支持し、この状態で、プレス機の円筒状のパンチ19を、ボルト12の軸部15にセットしながら軸方向の上方から押し下げる。つまり、パンチ19は、中央の軸方向に形成された円柱状空間部19aに軸部15を挿入しつつ円柱状空間部19aの下端開口縁に形成された環状突部19bによって、大径部16の先端部16aを例えば約100kgの荷重負荷を掛けて下方へ押し潰す。 Subsequently, as shown in FIG. 4B, the lower surface of the head 14 of the bolt 12 is placed and supported on the upper surface of the base 02. It is pushed down from above in the axial direction while being set on the portion 15 . That is, the punch 19 inserts the shaft portion 15 into the central cylindrical space portion 19a formed in the axial direction, and the large-diameter portion 16 is moved by the annular protrusion 19b formed at the lower end opening edge of the cylindrical space portion 19a. is crushed downward by applying a load of, for example, about 100 kg.

そうすると、図4(c)及び図5に示すように、大径部16の先端部16aが圧潰されて塑性変形し、この塑性変形部17が第1挿入孔10の内周面10aと大径部16の外周面との間の第1隙間C1内に入り込んで、第1挿入孔10の内周面10aに強く圧接する。これによって、ボルト12は、軸部15が第1挿入孔10の内周面10aに強固に締結固定される。 Then, as shown in FIGS. 4(c) and 5, the distal end portion 16a of the large diameter portion 16 is crushed and plastically deformed, and the plastically deformed portion 17 is formed between the inner peripheral surface 10a of the first insertion hole 10 and the large diameter portion. It enters into the first gap C1 between the outer peripheral surface of the portion 16 and strongly presses against the inner peripheral surface 10a of the first insertion hole 10 . As a result, the shaft portion 15 of the bolt 12 is firmly fastened and fixed to the inner peripheral surface 10 a of the first insertion hole 10 .

また、前記塑性変形部17は、第1挿入孔10の上側孔縁部、つまり上側金具8の上面にはみ出ることがなく、第1挿入孔10の内周面10a内に配置保持されるため、前記公報記載の従来技術のように、上側の板材に被さる別異の部材に逃げ凹部などを形成する必要がなくなる。これによって、ボルト12の植設作業の煩雑化とコストの高騰を十分に抑制できる。 In addition, the plastically deformed portion 17 is arranged and held within the inner peripheral surface 10a of the first insertion hole 10 without protruding from the upper hole edge of the first insertion hole 10, that is, the upper surface of the upper metal fitting 8. Unlike the prior art disclosed in the publication, it is not necessary to form a relief recess or the like in a separate member covering the upper plate member. As a result, the complication of the bolt 12 installation work and the increase in cost can be sufficiently suppressed.

また、前記パンチ19で大径部16の先端部16aを圧潰したときには、パンチ19の環状突部19bが第1挿入孔10の上側孔縁部をも押圧することから、この上側孔縁部に環状の凹部10bが形成される。この環状凹部10bは、パンチ19で押し込まれることによって形成されるので、第1挿入孔10の内周面10a側の肉部が塑性変形部17の方向へ移動することから、上側金具8と大径部16との結合力がさらに高くなる。 When the tip 16a of the large-diameter portion 16 is crushed by the punch 19, the annular protrusion 19b of the punch 19 also presses the upper hole edge of the first insertion hole 10. An annular recess 10b is formed. Since this annular concave portion 10b is formed by being pushed in by a punch 19, the meat portion on the inner peripheral surface 10a side of the first insertion hole 10 moves in the direction of the plastically deformed portion 17. The bonding strength with the diameter portion 16 is further increased.

なお、大径部16の先端部16aは、パンチ19の押圧力によって環状凹部10bの上面の高さと同じ高さまで圧潰されることになる。 Note that the tip portion 16a of the large diameter portion 16 is crushed by the pressing force of the punch 19 to the same height as the top surface of the annular recess 10b.

また、本実施形態では、第1挿入孔10の内径dよりも第2挿入孔11の内径d1を大きく形成したことによって、孔位置の寸法公差の精度を高くする必要がなくなるので、これら第1、第2挿入孔10,11の孔開けコストの高騰を抑制できる。さらに、第2挿入孔11の内径d1を、第1挿入孔10の内径dよりも大きく形成したことによって、各挿入孔10,11が下方に向かって拡径状態になることから、ボルト12の軸部15や大径部16を第2挿入孔11の下方から挿入する際に挿入し易くなり、この挿入作業性が良好になる。
〔第2実施形態〕
図6は本発明の第2実施形態を示し、この第2実施形態では、前記パンチ19の荷重負荷によって前記塑性変形部17が、第1挿入孔10側の第1隙間C1の他に、第2挿入孔11側の第2隙間C2まで押し込まれるようにした。
Further, in this embodiment, since the inner diameter d1 of the second insertion hole 11 is formed larger than the inner diameter d of the first insertion hole 10, it is not necessary to increase the accuracy of the dimensional tolerance of the hole position. , the rise in the drilling cost of the second insertion holes 10 and 11 can be suppressed. Furthermore, since the inner diameter d1 of the second insertion hole 11 is formed to be larger than the inner diameter d of the first insertion hole 10, the diameters of the insertion holes 10 and 11 expand downward. When inserting the shaft portion 15 and the large diameter portion 16 from below into the second insertion hole 11, it becomes easy to insert, and the insertion workability is improved.
[Second embodiment]
FIG. 6 shows a second embodiment of the present invention. In this second embodiment, the load applied by the punch 19 causes the plastically deformed portion 17 to deform in addition to the first clearance C1 on the first insertion hole 10 side. 2, it is pushed into the second gap C2 on the insertion hole 11 side.

すなわち、大径部16の先端部16aの押圧体積は、前記第1隙間C1と第2隙間C2を合わせた体積よりも大きく形成されており、先端部16aがパンチ19により軸方向から圧潰されることによって塑性変形部17の全体が第1隙間C1と第2隙間C2に押し込まれるようになっている。 That is, the pressing volume of the tip portion 16a of the large-diameter portion 16 is larger than the total volume of the first gap C1 and the second gap C2, and the tip portion 16a is crushed by the punch 19 from the axial direction. As a result, the entire plastic deformation portion 17 is pushed into the first gap C1 and the second gap C2.

これによって、塑性変形部17が、第1隙間C1の他に、第2挿入孔11の第2隙間C2にも入り込んでそれぞれの内周面10a、11aに圧接する。このため、ボルト12と各挿入孔10,11の各内周面10a、11aとの間の摩擦抵抗が大きくなってボルト12と各上側、下側金具8,9との結合力がさらに大きくなる。 As a result, the plastically deformed portion 17 enters not only the first gap C1 but also the second gap C2 of the second insertion hole 11 and comes into pressure contact with the respective inner peripheral surfaces 10a and 11a. Therefore, the frictional resistance between the bolt 12 and the inner peripheral surfaces 10a, 11a of the insertion holes 10, 11 increases, and the coupling force between the bolt 12 and the upper and lower metal fittings 8, 9 further increases. .

このように、ボルト12と各金具8,9との結合力が大きくなることから、ボルト12の軸部15に螺着したナット18の締め付け回転トルクによるボルト12の連れ回りによる無用な回転を十分に規制することができる。
〔第3実施形態〕
図7及び図8は本発明の第3実施形態を示し、基本構成は第1実施形態と同じであるが、ボルト12の大径部16の頭部14との付け根部に前記塑性変形部17を形成した際に、下側金具9の第2挿入孔11の内周面11aに食い込む回転止め用の突起部20一体に設けたものである。
Since the coupling force between the bolt 12 and the fittings 8 and 9 is increased in this manner, unnecessary rotation of the bolt 12 due to the accompanying rotation of the bolt 12 due to the tightening torque of the nut 18 screwed onto the shaft portion 15 of the bolt 12 can be sufficiently prevented. can be regulated.
[Third Embodiment]
7 and 8 show a third embodiment of the present invention. The basic configuration is the same as that of the first embodiment, but the plastically deformed portion 17 is formed at the joint between the large diameter portion 16 of the bolt 12 and the head portion 14. is formed integrally with a protrusion 20 for stopping rotation, which bites into the inner peripheral surface 11a of the second insertion hole 11 of the lower metal fitting 9 when the .

この突起部20は、大径部16の円周方向の約120°の等間位置に3つ設けられており、正面視ほぼ二等辺三角形状に形成されて、短い辺の下端縁20aがボルト12の頭部14の図中、上面に結合されている一方、先端縁20bが軸部15の方向へ垂直に延びている。また、この突起部20は、下端縁20aがボルト12の頭部14の外周面の高さに設定されて、ここから先端縁20bまで漸次低くなるように形成されている。この先端縁20bから下端縁20aまでの突出量は、第2挿入孔11の第2隙間C2の径方向幅よりも大きく形成されている。 Three projections 20 are provided at equal intervals of about 120° in the circumferential direction of the large-diameter portion 16, and are formed in an approximately isosceles triangle shape when viewed from the front. 12, the head 14 is connected to the upper surface while the leading edge 20b extends perpendicularly in the direction of the shank 15. FIG. The lower edge 20a of the projecting portion 20 is set at the height of the outer peripheral surface of the head portion 14 of the bolt 12, and is gradually lowered from there to the tip edge 20b. The amount of protrusion from the leading edge 20b to the lower edge 20a is formed to be larger than the radial width of the second gap C2 of the second insertion hole 11. As shown in FIG.

したがって、前述したように、パンチ19によって大径部16の先端部16aを圧潰して、塑性変形部17が第1隙間C1内に入り込んで、第1挿入孔10の内周面10aに強く圧接して、ボルト12の塑性変形部17が軸部15が第1挿入孔10の内周面10aに強固に締結固定されるが、このとき、前記パンチ19の上方からの荷重に伴い上側金具8を介して下側金具9に作用する下方への押圧力によって、第2挿入孔11の内周面11aで3つの突起部20を圧潰して内周面11aに食い込ませる。 Therefore, as described above, the front end portion 16a of the large diameter portion 16 is crushed by the punch 19, and the plastically deformed portion 17 enters the first gap C1 and is strongly pressed against the inner peripheral surface 10a of the first insertion hole 10. As a result, the plastically deformed portion 17 of the bolt 12 and the shaft portion 15 are firmly fastened and fixed to the inner peripheral surface 10a of the first insertion hole 10. By the downward pressing force acting on the lower metal fitting 9 via the inner peripheral surface 11a of the second insertion hole 11, the three protrusions 20 are crushed and bit into the inner peripheral surface 11a.

つまり、第2挿入孔11の内周面11aが、各突起部20の先端縁20bから下端縁20aまでの外面を径方向内側に押圧して食い込ませる。このため、各突起部20は、第2挿入孔11の内周面11aに圧接して、下側金具9に対するボルト12の結合力が大きくなる。これにより、ボルト12の軸部15にナット18を所定の締結トルクで締め付けた際の無用な連れ回り回転の発生を規制することが可能になる。したがって、各ボルト12に対するナット18の締め付け作業が容易になると共に、十分な締め付け力を大きくすることが可能になる。 In other words, the inner peripheral surface 11a of the second insertion hole 11 presses the outer surface of each protrusion 20 from the tip end edge 20b to the lower end edge 20a thereof radially inward and bites them. Therefore, each protrusion 20 is pressed against the inner peripheral surface 11a of the second insertion hole 11, and the coupling force of the bolt 12 to the lower metal fitting 9 is increased. This makes it possible to restrict the occurrence of unnecessary co-rotation when the nut 18 is tightened to the shaft portion 15 of the bolt 12 with a predetermined tightening torque. Therefore, the work of tightening the nut 18 to each bolt 12 is facilitated, and a sufficient tightening force can be increased.

また、突起部20は、下端縁20aから先端縁20bまでその高さが漸次高くなるように形成され、さらに三角形状に形成されていることから、パンチ19による大径部16の押圧時における第2挿入孔11の内周面11aへの食い込み易くなり、食い込み作業性が良好になる。 Further, the protrusion 20 is formed so that its height gradually increases from the lower end edge 20a to the tip end edge 20b, and is formed in a triangular shape. 2) It becomes easy to bite into the inner peripheral surface 11a of the insertion hole 11, and the biting workability is improved.

また、本実施形態では、前記突起部20を大径部16の外周面に3つ設けられて、第2挿入孔11の内周面11aに対して3点で当接することから、安定した当接性が得られる。 Further, in the present embodiment, three protrusions 20 are provided on the outer peripheral surface of the large diameter portion 16, and are in contact with the inner peripheral surface 11a of the second insertion hole 11 at three points. You get connectivity.

本発明は前記実施形態の構成に限定されるものではなく、例えば、第1挿入孔10と第2挿入孔11の内径を同じ大きさに形成することも可能である。また、大径部16を截頭円錐形状ではなく外径が均一な円柱状に形成することも可能である。また、重合される上下の金属板材は、2枚以上であっても良い。 The present invention is not limited to the configuration of the above embodiment. For example, it is possible to form the inner diameters of the first insertion hole 10 and the second insertion hole 11 to have the same size. It is also possible to form the large-diameter portion 16 in the shape of a column having a uniform outer diameter instead of the shape of a truncated cone. Also, two or more upper and lower metal plates may be superimposed.

また、第3実施形態では、大径部16の外周面に突起部20を3つ設けたが、2つあるいは4つ以上設けることも可能である。 Also, in the third embodiment, three protrusions 20 are provided on the outer peripheral surface of the large-diameter portion 16, but it is also possible to provide two or four or more protrusions.

さらに、ボルト植設構造の適用対象として、本実施形態のような車両のアッパーマウント以外の機器や装置になどに適用することも可能である。 Furthermore, it is also possible to apply the bolt planting structure to devices and devices other than the vehicle upper mount as in the present embodiment.

1…アッパーマウント
8…上側金具(上側の板材)
8a…本体
9…下側金具(下側の板材)
10…第1挿入孔
10a…内周面
10b…環状凹部
11…第2挿入孔
11a…内周面
12…ボルト
14…頭部
14a…上面
15…軸部
16…大径部
16a…先端部
17…塑性変形部
20…突起部
20a…下端縁
20b…先端縁
C1…第1隙間
C2…第2隙間
1...Upper mount 8...Upper bracket (upper plate)
8a...Main body 9...Lower metal fitting (lower plate material)
DESCRIPTION OF SYMBOLS 10... 1st insertion hole 10a... Inner peripheral surface 10b... Annular recessed part 11... 2nd insertion hole 11a... Inner peripheral surface 12... Bolt 14... Head 14a... Upper surface 15... Shaft part 16... Large diameter part 16a... Tip part 17 Plastic deformation portion 20 Protruding portion 20a Bottom edge 20b Tip edge C1 First gap C2 Second gap

Claims (7)

重合された少なくとも上下2枚の板材に形成された第1挿入孔と第2挿入孔を有し、前記少なくとも上側の板材に形成された前記第1挿入孔の内周面にボルトを固定するボルト植設構造であって、
前記ボルトの軸部の頭部との付け根部に、前記軸部の外径よりも大径な大径部を設け、
前記第1挿入孔の内周面の内径を前記大径部の外径よりも大きく形成し、
前記第1挿入孔と第2挿入孔に挿入された状態にある前記大径部を、前記軸部の軸方向から圧潰して塑性変形部を形成し、該塑性変形部が前記第1挿入孔内に入り込んで第1挿入孔の内周面に圧接することを特徴とするボルト植設構造。
A bolt having a first insertion hole and a second insertion hole formed in at least two superimposed plate members, the bolt being fixed to the inner peripheral surface of the first insertion hole formed in at least the upper plate member. An implant structure,
A large-diameter portion having a larger diameter than the outer diameter of the shaft portion is provided at the joint portion between the head portion of the shaft portion of the bolt,
The inner diameter of the inner peripheral surface of the first insertion hole is formed larger than the outer diameter of the large diameter portion,
The large-diameter portion inserted into the first insertion hole and the second insertion hole is crushed in the axial direction of the shaft portion to form a plastically deformed portion, and the plastically deformed portion forms the first insertion hole. A bolt installation structure characterized in that it enters inside and presses against the inner peripheral surface of the first insertion hole.
請求項1に記載のボルト植設構造であって、
下側の板材に形成された前記第2挿入孔は、内周面の内径が前記第1挿入孔の内周面の内径よりも大きく形成されていると共に、前記塑性変形部が第2挿入孔の内部にも入り込んで該第2挿入孔の内周面に圧接することを特徴とするボルト植設構造。
The bolt installation structure according to claim 1,
The inner diameter of the inner peripheral surface of the second insertion hole formed in the lower plate member is formed to be larger than the inner diameter of the inner peripheral surface of the first insertion hole, and the plastically deformed portion is formed in the second insertion hole. and presses against the inner peripheral surface of the second insertion hole.
請求項1または2に記載のボルト植設構造であって、
前記ボルトの大径部の前記頭部との付け根部の外周面に、前記塑性変形部を形成した際に下側の板材の前記第2挿入孔の内周面に食い込む回転止め用の突起部を設けたことを特徴とするボルト植設構造。
The bolt installation structure according to claim 1 or 2,
A rotation-stopping protrusion that bites into the inner peripheral surface of the second insertion hole of the lower plate member when the plastically deformed portion is formed on the outer peripheral surface of the base of the large-diameter portion of the bolt with the head. A bolt planting structure characterized by providing a
請求項1~3のいずれか一項に記載のボルト植設構造であって、
前記軸部の大径部を、プレス機によって前記軸部の軸方向から圧潰して前記塑性変形部を形成した際に、前記第1挿入孔の孔縁上側に環状凹部を形成したことを特徴とするボルト植設構造。
The bolt installation structure according to any one of claims 1 to 3,
An annular concave portion is formed on an upper side of the hole edge of the first insertion hole when the plastically deformed portion is formed by crushing the large diameter portion of the shaft portion from the axial direction of the shaft portion with a press machine. bolt installation structure.
重合された少なくとも上下2枚の板材に形成された第1挿入孔と第2挿入孔を有し、前記少なくとも上側の前記第1挿入孔の孔縁にボルトを植設するボルト植設方法であって、
前記第1挿入孔と第2挿入孔の位置を合わせた状態で、前記ボルトの軸部を前記各挿入孔に下方から挿入して前記ボルトの頭部を基台上に載置固定する第1工程と、
前記ボルトの軸部の頭部との付け根部に予め形成された大径部を、前記軸部の軸方向の上側から挿入されたプレス機のパンチによって上方から押し潰して形成された塑性変形部を、そのまま前記第1挿入孔内に押し込む第2工程と、
を有することを特徴とするボルト植設方法。
A bolt installation method comprising: a first insertion hole and a second insertion hole formed in at least two superimposed plate members; hand,
With the positions of the first insertion hole and the second insertion hole aligned, the shaft portion of the bolt is inserted into each of the insertion holes from below, and the head portion of the bolt is placed and fixed on the base. process and
A plastically deformed portion formed by crushing a large-diameter portion formed in advance at the base of the bolt shaft from above with a punch of a press inserted from above in the axial direction of the shaft. a second step of pushing into the first insertion hole as it is;
A bolt installation method comprising:
請求項5に記載のボルト植設方法であって、
前記第2工程中、前記塑性変形部を、前記第1挿入孔内と第2挿入孔内の両方に連続して押し込む工程とを有することを特徴とするボルト植設方法。
The bolt installation method according to claim 5,
A method of installing a bolt, wherein the second step includes a step of continuously pushing the plastically deformed portion into both the first insertion hole and the second insertion hole.
重合された少なくとも上下2枚の板材に形成された第1挿入孔と第2挿入孔を有し、前記少なくとも上側の前記第1挿入孔の孔縁にボルトを植設するボルト植設構造が適用される車両のアッパーマウントであって、
前記ボルトの軸部の頭部との付け根部に、前記軸部の外径よりも大径な大径部を設け、
前記第1挿入孔の内周面の内径を前記大径部の外径よりも大きく形成し、
前記第1挿入孔と第2挿入孔に挿入された状態にある前記大径部を、前記軸部の軸方向から圧潰して塑性変形部を形成し、該塑性変形部が前記第1挿入孔内に入り込んで第1挿入孔の内周面に圧接することを特徴とするボルト植設構造が適用される車両のアッパーマウント。
A bolt installation structure is applied which has a first insertion hole and a second insertion hole formed in at least two superimposed plate materials, and a bolt is installed in the hole edge of the first insertion hole on at least the upper side. A vehicle upper mount comprising:
A large-diameter portion having a larger diameter than the outer diameter of the shaft portion is provided at the joint portion between the head portion of the shaft portion of the bolt,
The inner diameter of the inner peripheral surface of the first insertion hole is formed larger than the outer diameter of the large diameter portion,
The large-diameter portion inserted into the first insertion hole and the second insertion hole is crushed in the axial direction of the shaft portion to form a plastically deformed portion, and the plastically deformed portion forms the first insertion hole. An upper mount for a vehicle to which a bolt installation structure is applied, which is characterized by entering inside and press-contacting with an inner peripheral surface of a first insertion hole.
JP2022023453A 2022-02-18 2022-02-18 Bolt implantation structure, bolt implantation method, and upper mount of vehicle applied with bolt implantation structure Pending JP2023120520A (en)

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