JP2023113282A - Number measurement device and number measurement method of granular product, as well as inspection device and inspection method of granular product - Google Patents

Number measurement device and number measurement method of granular product, as well as inspection device and inspection method of granular product Download PDF

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JP2023113282A
JP2023113282A JP2022015524A JP2022015524A JP2023113282A JP 2023113282 A JP2023113282 A JP 2023113282A JP 2022015524 A JP2022015524 A JP 2022015524A JP 2022015524 A JP2022015524 A JP 2022015524A JP 2023113282 A JP2023113282 A JP 2023113282A
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健太 滝澤
Kenta Takizawa
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Toray Industries Inc
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Abstract

To provide a measurement device which can correctly measure the number of granular products even when the shape of the granular product is in the square shape in a photographed image and the plurality of granular products are adjacent to each other.SOLUTION: A number measurement device of a granular product according to the present invention comprises: illumination means which irradiates a plurality of granular products with light; imaging means which images the plurality of granular products irradiated by the illumination means; and number measurement means which measures the number of granular products existing in a photographed image. The number measurement means executes processing of extracting a granular product region in which one granular product exists or the plurality of granular products exist so as to be adjacent to each other in the photographed image captured by the imaging means, processing of calculating an area of each granular product region, and processing of estimating the number of granular products existing in each granular product region on the basis of the area of each granular product region and the area distribution of the granular product region obtained in advance from the past photographed image.SELECTED DRAWING: Figure 6

Description

本発明は、粒状製品の個数を計測する装置及び方法、並びに粒状製品を検査する装置及び方法に関する。 The present invention relates to an apparatus and method for counting granular products and an apparatus and method for inspecting granular products.

粒状製品の検査では、粒状製品を撮像し、撮像画像から粒状製品の良否を判定する方法が広く用いられている。 In the inspection of granular products, a method of taking an image of the granular product and judging the quality of the granular product from the captured image is widely used.

例えば、粒状樹脂の酸化劣化あるいは熱分解が進行しているかを判定する検査装置および検査方法があり、撮像画像において、輝度値が基準以上である粒状樹脂を不良品として判定している(特許文献1)。この検査においては、平面上に配列された粒状樹脂を撮像し、撮像画像から粒状樹脂の1つ1つを抽出している。 For example, there is an inspection apparatus and an inspection method for determining whether oxidative deterioration or thermal decomposition of granular resin is progressing, and in a captured image, granular resin whose brightness value is equal to or higher than a standard is judged as a defective product (Patent Document 1). In this inspection, an image of granular resin arranged on a plane is taken, and each granular resin is extracted from the taken image.

粒状製品の検査においては、粒状製品の個数を正確に計測することが、粒状製品の品質管理を行う上で重要である。例えば、「N個の粒状製品につき、不良品はn個以下であること」というような粒状製品の良否判定基準が設けられることが多い。 In inspection of granular products, it is important to accurately measure the number of granular products for quality control of granular products. For example, in many cases, there is a standard for judging the quality of granular products, such as "the number of defective products should be n or less for N granular products".

しかし、粒状樹脂が隣接して配置された場合、撮像画像から粒状製品を1つ1つ区別して抽出することは難しく、そうなると粒状樹脂の個数を正確に計測することも難しくなる。特許文献1には、このように粒状樹脂が隣接して配置された場合の対処方法までは開示されていない。 However, when the granular resins are arranged adjacently, it is difficult to distinguish and extract the granular products one by one from the captured image, which also makes it difficult to accurately measure the number of granular resins. Japanese Patent Laid-Open No. 2002-200003 does not disclose a method for coping with the case where granular resins are arranged adjacent to each other.

特許文献2には、粒状製品が隣接したとしても、粒状製品を撮像した撮像画像から粒状製品の領域を抽出し、領域の輪郭線に沿って複数の参照点を分散して配置し、各参照点を結んだ直線が領域の輪郭線と交わった時にその領域に粒状製品が複数個あると判定する方法が開示されている。 In Patent Document 2, even if the granular products are adjacent, a region of the granular product is extracted from the captured image of the granular product, and a plurality of reference points are distributed and arranged along the contour of the region, and each reference A method is disclosed for determining that a region contains a plurality of granular products when a straight line connecting the points intersects the contour of the region.

特開2017-20790号公報JP 2017-20790 A 特開2006-234519号公報JP 2006-234519 A

しかしながら、特許文献2に開示されている方法では、撮像した際に四角形に映る複数の粒状製品が、それぞれの辺同士が接して並んでしまうと、複数の粒状製品を1つと判断してしまう。粒状製品を撮像した際に四角形に映ることは頻繁にあるため、特許文献2の方法では粒状製品の個数を正確に計測できない。 However, in the method disclosed in Patent Document 2, when a plurality of granular products appearing in a square shape when photographed are lined up with their sides in contact with each other, the plurality of granular products are judged to be one. When photographing a granular product, it frequently appears as a square, so the method of Patent Document 2 cannot accurately measure the number of granular products.

本発明は、撮像画像において粒状製品の形状が四角形であり、なおかつ複数の粒状製品が隣接している場合でも、粒状製品の個数を正確に計測できる計測装置及び計測方法、並びにその計測装置及び計測方法を用いた検査装置及び検査方法を提供する。 The present invention provides a measuring device and method capable of accurately measuring the number of granular products even when the shape of the granular product is square in a captured image and a plurality of granular products are adjacent to each other, and the measuring device and measurement thereof. An inspection apparatus and inspection method using the method are provided.

上記課題を解決する本発明は、管理面が四角形に見える粒状製品を撮像し、当該撮像した画像から上記粒状製品の個数を計測する装置であって、
上記管理面が撮像方面を向き、かつ重なりなく配置された複数個の上記粒状製品に光を照射する照明手段と、
上記照明手段で照射された上記複数個の粒状製品を撮像する撮像手段と、
上記撮像された画像の中に存在する上記粒状製品の個数を計測する個数計測手段と、を備え、
上記個数計測手段が、
上記撮像手段が撮像した撮像画像において、上記粒状製品が1つ存在している、または複数個隣接して存在している粒状製品領域を抽出する処理と、
上記各粒状製品領域の面積を算出する処理と、
上記各粒状製品領域の面積と過去の撮像画像からあらかじめ求めておいた上記粒状製品領域の面積分布とに基づいて、上記各粒状製品領域に存在する上記粒状製品の個数を推定する処理と、を行う。
The present invention for solving the above problems is a device for capturing an image of a granular product whose management surface looks like a square and counting the number of the granular product from the captured image,
illuminating means for irradiating light onto the plurality of granular products arranged without overlapping with the management surface facing the imaging direction;
an imaging means for imaging the plurality of granular products illuminated by the illumination means;
a number counting means for counting the number of the granular products present in the captured image;
The number counting means is
A process of extracting a granular product region in which one granular product exists or a plurality of granular products exist adjacently in the captured image captured by the imaging means;
a process of calculating the area of each granular product region;
a process of estimating the number of the granular products present in each granular product region based on the area of each granular product region and the area distribution of the granular product region obtained in advance from past captured images; conduct.

本発明の粒状製品の個数計測装置は、上記個数計測手段が、
上記粒状製品領域の面積分布における複数の山形状を抽出し、抽出された当該山形状のそれぞれを上記粒状製品の個数に対応させる処理を行い、
上記粒状製品の個数を推定する処理において、上記各粒状製品領域に存在する上記粒状製品の個数を、当該粒状製品領域の面積が属する上記山形状に対応する個数と推定してもよい。
In the device for measuring the number of granular products of the present invention, the number measuring means comprises:
Extracting a plurality of mountain shapes in the area distribution of the granular product region, performing processing for making each of the extracted mountain shapes correspond to the number of the granular products,
In the process of estimating the number of granular products, the number of granular products existing in each granular product region may be estimated as the number corresponding to the mountain shape to which the area of the granular product region belongs.

本発明の粒状製品の個数計測装置は、上記推定された粒状製品の個数に基づいて、上記撮像画像の中に存在する上記粒状製品の個数を算出する処理を行ってもよい。 The apparatus for counting the number of granular products of the present invention may perform processing for calculating the number of the granular products present in the captured image based on the estimated number of granular products.

本発明の粒状製品の個数計測装置は、上記前記粒状製品として樹脂の粒状製品を対象とし、上記照明手段が紫外波長帯を含む光を照射し、上記撮像手段が400~620nmの波長帯を受光領域に持つ受光素子を含む受光素子群を有し、上記照明手段が照射した光により蛍光した上記粒状製品を含む画像を撮像してもよい。 In the apparatus for counting the number of granular products of the present invention, resin granular products are targeted as the granular products, the illumination means irradiates light including an ultraviolet wavelength band, and the imaging means receives a wavelength band of 400 to 620 nm. A light-receiving element group including light-receiving elements provided in a region may be provided, and an image including the granular product fluorescent by the light irradiated by the illumination means may be captured.

また、上記課題を解決する本発明は、管理面が四角形に見える粒状製品を撮像し、当該撮像した画像から上記粒状製品を検査する装置であって、
本発明の粒状製品の個数計測装置を用い、
上記個数計測手段が、
上記各粒状製品領域の中の良品の上記粒状製品が占める面積と不良品の上記粒状製品が占める面積を算出する処理を行い、
上記粒状製品の個数を推定する処理において、
上記各粒状製品領域の中の上記良品の粒状製品が占める面積と上記粒状製品領域の面積分布とに基づいて、上記各粒状製品領域に存在する上記良品の粒状製品の個数を推定し、
上記各粒状製品領域の中の上記不良品の粒状製品が占める面積と上記粒状製品領域の面積分布とに基づいて、上記各粒状製品領域に存在する上記不良品の粒状製品の個数を推定する。
Further, the present invention for solving the above problems is an apparatus for capturing an image of a granular product whose control surface looks like a square, and inspecting the granular product from the captured image,
Using the device for counting the number of granular products of the present invention,
The number measuring means is
performing a process of calculating the area occupied by the non-defective granular products and the area occupied by the defective granular products in each granular product region;
In the process of estimating the number of granular products,
estimating the number of the good granular products present in each granular product region based on the area occupied by the good granular products in each granular product region and the area distribution of the granular product regions;
The number of defective granular products present in each granular product region is estimated based on the area occupied by the defective granular products in each granular product region and the area distribution of the granular product region.

本発明の粒状製品の検査装置は、上記個数計測手段が、
上記粒状製品領域の面積分布における複数の山形状を抽出し、抽出された当該山形状のそれぞれを上記粒状製品の個数に対応させる処理を行い、
上記粒状製品の個数を推定する処理において、
上記各粒状製品領域に存在する上記良品の粒状製品の個数を、当該良品の粒状製品が占める面積が属する上記山形状に対応する個数と推定し、
上記粒状製品領域に存在する上記不良品の粒状製品の個数を、当該不良品の粒状製品が占める面積が属する上記山形状に対応する個数と推定してもよい。
In the granular product inspection device of the present invention, the number counting means is
Extracting a plurality of mountain shapes in the area distribution of the granular product region, performing processing for making each of the extracted mountain shapes correspond to the number of the granular products,
In the process of estimating the number of granular products,
estimating the number of the non-defective granular products present in each of the granular product regions as the number corresponding to the mountain shape to which the area occupied by the non-defective granular products belongs;
The number of the defective granular products present in the granular product region may be estimated as the number corresponding to the mountain shape to which the area occupied by the defective granular products belongs.

本発明の粒状製品の検査装置は、上記個数計測手段が、上記推定された良品および不良品の粒状製品の個数に基づいて、上記像画像の中に存在する上記良品および不良品の粒状製品の個数を算出する処理を行ってもよい。 In the granular product inspection apparatus of the present invention, the number counting means measures the number of the acceptable and defective granular products present in the image based on the estimated number of acceptable and defective granular products. A process of calculating the number may be performed.

また、上記課題を解決する本発明は、管理面が四角形に見える粒状製品を撮像し、当該撮像した画像から上記粒状製品の個数を計測する方法であって、
複数個の上記粒状製品を、上記管理面が撮像方面に向くように、かつ重なりなく配置し、
上記複数個の粒状製品に光を照射し、
光を照射された上記複数個の粒状製品を撮像し、
上記撮像された撮像画像において、上記粒状製品が1つ存在している、または複数個隣接して存在している粒状製品領域を抽出し、
上記粒状製品領域の面積を算出し
上記各粒状製品領域の面積と過去の撮像画像からあらかじめ求めていた粒状製品領域の面積分布とに基づいて、上記各粒状製品領域に存在する上記粒状製品の個数を推定する。
Further, the present invention for solving the above problems is a method for capturing an image of a granular product whose control surface looks like a square, and counting the number of the granular product from the captured image, comprising:
arranging the plurality of granular products so that the management surface faces the imaging direction without overlapping;
irradiating the plurality of granular products with light;
imaging the plurality of granular products irradiated with light;
extracting a granular product region in which one granular product exists or a plurality of granular products exist adjacently in the captured image;
The area of each granular product region is calculated, and the number of the granular products present in each granular product region is calculated based on the area of each granular product region and the area distribution of the granular product region obtained in advance from past captured images. to estimate

本発明の粒状製品の個数計測方法は、
上記粒状製品領域の面積分布における複数の山形状を抽出し、抽出された当該山形状のそれぞれを上記粒状製品の個数に対応させ、
上記粒状製品の個数を推定する過程において、上記粒状製品領域に存在する上記粒状製品の個数を、当該粒状製品領域の面積が属する上記山形状に対応する個数と推定してもよい。
The method for counting the number of granular products of the present invention comprises:
Extracting a plurality of mountain shapes in the area distribution of the granular product region, making each of the extracted mountain shapes correspond to the number of the granular products,
In the process of estimating the number of the granular products, the number of the granular products existing in the granular product region may be estimated as the number corresponding to the mountain shape to which the area of the granular product region belongs.

本発明の粒状製品の個数計測方法は、上記推定された粒状製品の個数に基づいて、上記撮像画像の中に存在する上記粒状製品の個数を算出してもよい。 In the method for counting the number of granular products of the present invention, the number of granular products present in the captured image may be calculated based on the estimated number of granular products.

本発明の粒状製品の個数計測方法は、上記粒状製品が樹脂であり、上記複数個の粒状製品に紫外波長帯を含む光を照射し、400~620nmの波長帯を受光領域に持つ受光素子を含む受光素子群を用い、上記照射した光により蛍光した上記粒状製品を含む画像を撮像してもよい。 In the method for counting the number of granular products of the present invention, the granular products are made of resin, the plurality of granular products are irradiated with light containing an ultraviolet wavelength band, and a light receiving element having a wavelength band of 400 to 620 nm in a light receiving region is used. An image containing the granular product fluorescent by the irradiated light may be captured by using a group of light receiving elements including.

また、上記課題を解決する本発明は、管理面が四角形に見える粒状製品を撮像し、当該撮像した画像から上記粒状製品を検査する方法であって、
本発明の粒状製品の個数計測方法を用い、
上記粒状製品領域の中の良品の上記粒状製品が占める面積と不良品の上記粒状製品が占める面積を算出し、
上記粒状製品の個数を推定する過程において、
上記各粒状製品領域の中の上記良品の粒状製品が占める面積と上記粒状製品領域の面積分布とに基づいて、上記各粒状製品領域に存在する上記良品の粒状製品の個数を推定し、
上記各粒状製品領域の中の上記不良品の粒状製品が占める面積と上記粒状製品領域の面積分布とに基づいて、上記各粒状製品領域に存在する上記不良品の粒状製品の個数を推定する。
Further, the present invention for solving the above problems is a method for capturing an image of a granular product whose management surface looks like a square, and inspecting the granular product from the captured image, comprising:
Using the method for counting the number of granular products of the present invention,
calculating the area occupied by the good granular products and the area occupied by the defective granular products in the granular product region;
In the process of estimating the number of granular products,
estimating the number of the good granular products present in each granular product region based on the area occupied by the good granular products in each granular product region and the area distribution of the granular product regions;
The number of defective granular products present in each granular product region is estimated based on the area occupied by the defective granular products in each granular product region and the area distribution of the granular product region.

本発明の粒状製品の検査方法は、
上記粒状製品領域の面積分布における複数の山形状を抽出し、抽出された当該山形状のそれぞれを上記粒状製品の個数に対応させ、
上記粒状製品の個数を推定する過程において、
上記各粒状製品領域に存在する上記良品の粒状製品の個数を、当該良品の粒状製品が占める面積が属する上記山形状に対応する個数と推定し、
上記粒状製品領域に存在する上記不良品の粒状製品の個数を、当該不良品の粒状製品が占める面積が属する上記山形状に対応する個数と推定してもよい。
The method for inspecting granular products of the present invention comprises:
Extracting a plurality of mountain shapes in the area distribution of the granular product region, making each of the extracted mountain shapes correspond to the number of the granular products,
In the process of estimating the number of granular products,
estimating the number of the non-defective granular products present in each of the granular product regions as the number corresponding to the mountain shape to which the area occupied by the non-defective granular products belongs;
The number of the defective granular products present in the granular product region may be estimated as the number corresponding to the mountain shape to which the area occupied by the defective granular products belongs.

本発明の粒状製品の検査方法は、上記推定された良品および不良品の粒状製品の個数に基づいて、上記撮像画像の中に存在する上記良品および不良品の粒状製品の個数を算出してもよい。 In the granular product inspection method of the present invention, the number of non-defective and defective granular products existing in the captured image may be calculated based on the estimated number of non-defective and defective granular products. good.

本発明における「管理面」とは、上記粒状製品の品質の良否を判定する際に用いる、粒状製品を一方向から見た際に確認できる面のことである。粒状製品によって異なるが、例えば、粒状製品において、最も面積の大きな面などである。 The term "management surface" in the present invention means a surface that can be checked when the granular product is viewed from one direction, and is used when judging the quality of the granular product. For example, in a granular product, it is the surface with the largest area, etc., depending on the granular product.

本発明における「管理面が撮像方面を向く」とは、上記粒状製品の上記管理面に上記照明手段から光を照射した際に、その反射光を上記撮像装置が取得できるように、上記粒状製品の管理面が向いていることである。 In the present invention, "the management surface faces the imaging direction" means that when the management surface of the granular product is irradiated with light from the illumination means, the granular product is arranged so that the reflected light can be acquired by the imaging device. It is that the management aspect of

本発明によれば、撮像画像において粒状製品の形状が四角形であり、なおかつ複数の粒状製品が隣接している場合でも、粒状製品の個数を正確に計測でき、ひいては粒状製品の良否を正確に判定できる。 According to the present invention, even if the shape of a granular product is square in a captured image and a plurality of granular products are adjacent to each other, the number of granular products can be accurately measured, and the quality of the granular product can be accurately determined. can.

本発明の粒状製品の個数計測装置を備えた本発明の粒状製品の検査装置の一実施形態の概略構成図である。1 is a schematic configuration diagram of one embodiment of an inspection apparatus for granular products of the present invention, which is equipped with a device for counting the number of granular products of the present invention. 粒状製品の一例である。An example of a granular product. 本発明における個数を計測するフローチャートの一例である。It is an example of the flowchart which counts the number in this invention. 本発明における粒状製品の領域抽出処理の一例である。It is an example of the region extraction processing of the granular product in the present invention. 本発明における粒状製品領域の面積分布の一例である。It is an example of the area distribution of the granular product region in the present invention. 本発明における個数推定処理の一例である。It is an example of number estimation processing in the present invention. 本発明における良否判定処理の一例である。It is an example of quality determination processing in the present invention.

本発明を実施するための形態(以下、「本実施形態」)について、図面を参照しながら説明する。なお、以下に説明する本実施形態によって本発明は限定されない。 A mode for carrying out the present invention (hereinafter referred to as "this embodiment") will be described with reference to the drawings. The present invention is not limited by the embodiments described below.

図1は、本実施形態における検査装置の一例を示す概略図である。本実施形態における検査装置Aは、配置手段2、照明手段3、撮像手段4および個数計測手段5を備えている。 FIG. 1 is a schematic diagram showing an example of an inspection apparatus according to this embodiment. The inspection apparatus A in this embodiment comprises an arrangement means 2, an illumination means 3, an imaging means 4 and a number counting means 5. As shown in FIG.

粒状製品1はポリマー樹脂のチップである。この粒状製品1に紫外波長帯を照射することで粒状製品1は蛍光発光し、この発光度合いによって粒状製品1そのものの良否が判定できる。この粒状製品1は図2に示す形状をしており、管理面を撮像方面から見ると四角形となる。 Granular product 1 is chips of polymer resin. By irradiating the granular product 1 with an ultraviolet wavelength band, the granular product 1 emits fluorescent light, and the quality of the granular product 1 itself can be judged based on the degree of this emission. This granular product 1 has the shape shown in FIG. 2, and its management surface is rectangular when viewed from the imaging direction.

多数の粒状製品1を配置手段2に置いた後、配置手段2に備えられた振動機構(図示せず)を動作させて、配置手段2を微小に振動させる。こうすることで、複数個の粒状製品1を、それぞれの管理面が撮像方面を向き、かつお互いに重ならないように配置できる。なお、配置手段2を用いなくとも、手作業で上記のように配置してもよい。 After a large number of granular products 1 are placed on the placing means 2, a vibrating mechanism (not shown) provided for the placing means 2 is operated to vibrate the placing means 2 minutely. By doing so, a plurality of granular products 1 can be arranged so that their control surfaces face the imaging direction and do not overlap each other. It should be noted that the arrangement may be performed manually as described above without using the arrangement means 2 .

こうして配置された複数個の粒状製品1に向けて照明手段3から光を照射する。本実施形態では照明手段3から紫外波長帯の光を照射する。 Light is emitted from the illumination means 3 toward the plurality of granular products 1 thus arranged. In this embodiment, the illumination means 3 emits light in the ultraviolet wavelength band.

次に、光を照射された複数個の粒状製品1を撮像手段4で撮像し、撮像画像を取得する。本実施形態では、撮像手段4は、粒状製品1の蛍光発光を感度良く検知できる400~620nmの波長帯を受光領域に持つ受光素子を含んだエリアカメラである。 Next, the imaging means 4 captures images of the plurality of granular products 1 irradiated with light to obtain captured images. In this embodiment, the imaging means 4 is an area camera including a light-receiving element having a light-receiving region of a wavelength band of 400 to 620 nm capable of detecting fluorescence emission of the granular product 1 with high sensitivity.

この撮像画像が個数計測手段5に送信され、個数計測手段5で、撮像画像内の粒状製品1の個数が計測される。この個数計測手段5は、領域抽出手段、良否判定手段、面積算出手段、個数推定手段および個数算出手段を備えている(いずれも図示せず)。 This captured image is transmitted to the number counting means 5, and the number counting means 5 counts the number of the granular products 1 in the captured image. The number measuring means 5 includes area extracting means, quality determining means, area calculating means, number estimating means, and number calculating means (all not shown).

先ず領域抽出手段において、撮像画像から2値化により背景を黒、粒状製品1を白とする2値化画像を取得する。複数個の粒状製品1が隣接していると、2値化画像では1つ1つの粒状製品1は区別できず、粒状製品1よりも大きな塊として写っている。そこで、本発明においては、単独して存在している粒状製品1も複数個の粒状製品1が隣接している塊も、それぞれ「粒状製品領域」と称する。 First, in the region extracting means, a binarized image is obtained by binarizing the captured image so that the background is black and the granular product 1 is white. When a plurality of granular products 1 are adjacent to each other, individual granular products 1 cannot be distinguished from each other in the binarized image, and appear as a mass larger than the granular product 1.例文帳に追加Therefore, in the present invention, both a single granular product 1 and a mass of a plurality of adjacent granular products 1 are each referred to as a "granular product region".

続いて良否判定手段において、各粒状製品領域における撮像画像内で輝度閾値以上の粒状製品1を不良品として判定する。 Subsequently, the quality judgment means judges the granular product 1 having a luminance equal to or higher than the threshold value in the captured image in each granular product region as a defective product.

続いて面積算出手段において、良否判定手段で良品と判定された各粒状製品領域の面積、および不良品と判定された各粒状製品領域の面積を算出する。 Subsequently, the area calculating means calculates the area of each granular product region determined to be non-defective by the quality determining means and the area of each granular product region determined to be defective.

続いて個数推定手段において、過去の検査結果からあらかじめ算出した粒状製品領域の面積分布に基づいて、各粒状製品領域における良品または不良品と判定された粒状製品1の個数を推定する。 Subsequently, the number estimating means estimates the number of non-defective or defective granular products 1 in each granular product region based on the area distribution of the granular product region calculated in advance from past inspection results.

最後に、個数算出手段において、画像内にある粒状製品1の合計個数、不良品と判定された粒状製品1の合計個数、良品と判定された粒状製品1の合計個数を算出する。そして不良品として判定された粒状製品1の合計個数が良否判定基準以上であれば、その検査ロットを不良品として判定する。 Finally, the number calculating means calculates the total number of granular products 1 in the image, the total number of granular products 1 judged to be defective, and the total number of granular products 1 judged to be non-defective. If the total number of the granular products 1 determined as defective products is equal to or greater than the quality determination criteria, the inspection lot is determined as defective products.

粒状製品1はポリマー樹脂のチップに限られず、管理面が撮像面から見ると四角形である形状であればよい。例えば、図2のような形状や、側面を管理面とする円柱、直方体や、立方体などが考えられる。また、上記撮像画像内における粒状製品1の管理面の面積の標準偏差が、想定される管理面の基準面積の±10%以下であることが好ましい。ここで、基準面積とは、ある大きさで設計された粒状製品1を撮像した際、撮像画像内における粒状製品1の1個当たりの面積である。±10%以下であることで、後述する図3の個数計測フローチャートに従って面積分布から各粒状製品領域の粒状製品個数を推定する際に、粒状製品1個および2個の領域を99%の精度で識別でき、粒状製品2個と3個を96%の精度で識別できる。 The granular product 1 is not limited to a polymer resin chip, and may have a shape in which the management surface is a square when viewed from the imaging surface. For example, shapes such as those shown in FIG. 2, cylinders, rectangular parallelepipeds, and cubes having side surfaces as management surfaces are conceivable. Moreover, it is preferable that the standard deviation of the area of the control surface of the granular product 1 in the captured image is ±10% or less of the assumed reference area of the control surface. Here, the reference area is the area of one granular product 1 in the captured image when the granular product 1 designed to have a certain size is captured. By being ± 10% or less, when estimating the number of granular products in each granular product region from the area distribution according to the number measurement flowchart of Fig. 3 described later, the regions of 1 and 2 granular products are detected with 99% accuracy. It can distinguish between 2 and 3 granular products with 96% accuracy.

配置手段2は、粒状製品1を配置する際、例えば機械の振動により配置装置2をゆすって粒状製品1を配置する、あるいは作業者の手で配置装置2をゆすって粒状製品1を配置してもよい。また配置手段2は、ベルトコンベヤのように一方向に搬送されるものであってもよいし、その場に留まっていてもよい。 When placing the granular products 1, the placing means 2 places the granular products 1 by, for example, shaking the placing device 2 by machine vibration to place the granular products 1, or shaking the placing device 2 manually by an operator to place the granular products 1. good too. The arranging means 2 may be conveyed in one direction like a belt conveyor, or may remain in place.

照明手段3から照射される光は紫外光を含んでいてもよい。また照明手段3には、例えばハロゲンランプ、LED、蛍光灯、発熱電球などを用いてもよい。また照明手段3から照射される光は、均一に照射されることが好ましい。 The light emitted from the illumination means 3 may contain ultraviolet light. Also, for the lighting means 3, for example, a halogen lamp, an LED, a fluorescent lamp, a heating lamp, or the like may be used. Moreover, it is preferable that the light emitted from the illumination means 3 be uniformly emitted.

撮像手段4は、例えば単一の受光感度を有する受光素子からなるモノクロカメラ、あるいは受光感度の異なる複数の受光素子からなるカラーカメラでもよい。また、ラインセンサカメラ、エリアセンサカメラなどを用いてもよい。また、カメラの画角による歪みが小さいことが好ましい。 The imaging means 4 may be, for example, a monochrome camera composed of a light receiving element having a single light receiving sensitivity, or a color camera composed of a plurality of light receiving elements having different light receiving sensitivities. Also, a line sensor camera, an area sensor camera, or the like may be used. Also, it is preferable that the distortion due to the angle of view of the camera is small.

個数計測手段5における詳細な処理フローを、図3のフローチャート、図4を用いて説明する。 A detailed processing flow in the number counting means 5 will be described with reference to the flow chart of FIG. 3 and FIG.

先ず、撮像装置4で撮像画像を取得する(ステップS1)。 First, a captured image is acquired by the imaging device 4 (step S1).

続いて、領域抽出手段によって、撮像画像内から粒状製品領域を抽出する(ステップS2)。ステップS2では、例えば粒状製品領域を白、背景を黒として2値化し、粒状製品領域を抽出してもよい。図4に粒状製品領域の抽出例を示す。図4は、粒状製品1個が分散されて配置されている場合と粒状製品2個もしくは3個が隣接して配置されている場合に、2値化により粒状製品領域を抽出した結果を示している。符号1aは粒状製品1個の粒状製品領域である。図4の2値化画像を見ると分かるように、複数個の粒状製品が隣接していると、2値化画像では1つ1つの粒状製品を区別し難い。 Subsequently, the granular product area is extracted from the picked-up image by the area extracting means (step S2). In step S2, for example, the granular product area may be binarized with white and the background black to extract the granular product area. FIG. 4 shows an example of extraction of the granular product area. FIG. 4 shows the result of extracting the granular product area by binarization when one granular product is distributed and two or three granular products are arranged adjacently. there is Reference numeral 1a is the granular product area of one granular product. As can be seen from the binarized image of FIG. 4, when a plurality of granular products are adjacent to each other, it is difficult to distinguish individual granular products in the binarized image.

続いて、良否判定手段によって、粒状製品領域の良否を判定する(ステップS3)。ステップS3では、例えばステップ2で得られた2値化画像を元画像にマスクすることで、背景を黒、粒状製品領域を元々の輝度値とするマスク画像を抽出してもよい。また、粒状製品の不良品の撮像画像上における輝度が、良品と比較して大きくなる特徴である場合に、良品と不良品を判別可能な輝度しきい値を用いて、輝度しきい値以下の粒状製品領域を良品、輝度しきい値以上の粒状製品領域を不良品として抽出してもよい。図5に粒状製品の良品と不良品の判定結果を示す。図5の左側は良品、右側は不良品と判定された結果を示している。 Subsequently, the quality determination means determines whether the granular product region is good or bad (step S3). In step S3, for example, the binarized image obtained in step 2 may be masked on the original image to extract a mask image in which the background is black and the granular product region is the original luminance value. In addition, when the brightness on the imaged image of a defective granular product is a feature that is higher than that of a non-defective product, a brightness threshold that can distinguish between a non-defective product and a defective product is used. A granular product region may be extracted as a non-defective product, and a granular product region with a luminance threshold value or higher may be extracted as a defective product. FIG. 5 shows the determination result of non-defective and defective granular products. The left side of FIG. 5 shows the results of non-defective products, and the right side shows the results of defective products.

続いて、面積算出手段によって、抽出された各粒状製品領域の面積を算出する(ステップS4)。ステップS4では、例えば抽出された良品および不良品の各粒状製品領域に対して粒子解析を行うことで、各粒状製品領域の面積を求めることができる。 Subsequently, the area of each extracted granular product region is calculated by the area calculating means (step S4). In step S4, the area of each granular product region can be obtained by, for example, performing particle analysis on each of the extracted non-defective and defective granular product regions.

続いて、個数推定手段によって、過去の撮像画像からあらかじめ求めておいた面積分布、およびステップS4で算出した良品と判定された各粒状製品領域および不良品と判定された各粒状製品領域の面積を基に、各粒状製品領域を構成する良品および不良品の粒状製品1の個数を推定する(ステップS5)。 Subsequently, the number estimating means calculates the area distribution obtained in advance from the past captured images, and the area of each granular product region determined as a non-defective product and each granular product region determined as a defective product calculated in step S4. Based on this, the number of non-defective and defective granular products 1 constituting each granular product region is estimated (step S5).

まず、図6を参照しながら、過去の撮像画像からあらかじめ求めておいた面積分布を用いて、個数の推定に必要な面積範囲を設定する方法を説明する。図6は過去の検査結果における各粒状製品領域の面積分布を表すグラフの一例であり、縦軸が粒状製品領域の個数、横軸が粒状製品領域の面積を示している。この面積分布から山形状を抽出する。図5中の山形状G1は粒状製品1が1個の場合の粒状製品領域、つまり粒状製品1の1個当たりの面積分布を示している。山形状G2は粒状製品1が2個隣接した場合の粒状製品領域の面積分布を、山形状G3は粒状製品1が3個隣接した場合の粒状製品領域の面積分布を示している。山形状G1~G3は、粒状製品領域の面積分布に混合正規分布をフィッティングさせて求めることができる。次に山形状G1~G3をそれぞれ粒状製品1の個数に対応させる。具体的には、粒状製品1の個数に対応する山形状G1~G3の面積範囲を次のように設定する。1個の粒状製品1の面積範囲は、山形状G1の平均面積±3σとして設定する。2個の粒状製品1の面積範囲は、下限値を山形状G1の平均面積+3σ、上限値をG2の平均面積+2σとして設定する。3個の粒状製品の面積範囲は、山形状G2の平均面積+2σより大きいとして設定する。 First, referring to FIG. 6, a method of setting an area range necessary for estimating the number of objects using an area distribution obtained in advance from past captured images will be described. FIG. 6 is an example of a graph showing the area distribution of each granular product region in past inspection results, where the vertical axis indicates the number of granular product regions and the horizontal axis indicates the area of the granular product region. A mountain shape is extracted from this area distribution. A mountain shape G1 in FIG. 5 indicates a granular product region in the case of one granular product 1, that is, an area distribution per one granular product 1. As shown in FIG. The mountain shape G2 shows the area distribution of the granular product region when two granular products 1 are adjacent, and the mountain shape G3 shows the area distribution of the granular product region when three granular products 1 are adjacent. The mountain shapes G1 to G3 can be obtained by fitting a mixed normal distribution to the area distribution of the granular product region. Next, the mountain shapes G1 to G3 are made to correspond to the number of granular products 1, respectively. Specifically, the area range of the mountain shapes G1 to G3 corresponding to the number of granular products 1 is set as follows. The area range of one granular product 1 is set as the average area ±3σ of the mountain shape G1. The area range of the two granular products 1 is set such that the lower limit is the average area of the mountain-shaped G1+3σ, and the upper limit is the average area of G2+2σ. The area range of the three granular products is set as greater than the average area of the chevron G2 + 2σ.

次に、図7を参照しながら、粒状製品領域1b、1c、1dに含まれる粒状製品1の個数が未知として、その個数を判定する方法を説明する。図7の上側はステップ4で求めた、良品および不良品と判定された粒状製品領域の画像であり、粒状製品領域1b、1cは良品、粒状製品領域1dは不良品と判定されている。図7の下側は過去の検査結果から求めた面積分布と面積範囲のグラフを示している。またグラフ中の縦点線は、粒状製品領域1b、1c、1dのそれぞれの合計画素数分の面積を示している。ここで良品と判定された粒状製品1bの合計画素数分の面積は粒状製品1個の面積範囲内に存在することから、粒状製品1の良品個数は1個と推定される。不良品と判定された粒状製品領域1cの合計画素数分の面積は、粒状製品2個の面積範囲に存在することから、粒状製品1の不良品個数は2個と推定される。同様に良品と判定された粒状製品領域1dの合計画素数分の面積は、粒状製品3個の面積範囲に存在することから、粒状製品1の良品個数は3個と推定される。 Next, referring to FIG. 7, a method of determining the number of granular products 1 included in the granular product regions 1b, 1c, and 1d is described assuming that the number is unknown. The upper part of FIG. 7 shows images of the granular product areas determined as non-defective products and defective products obtained in step 4. The lower part of FIG. 7 shows a graph of the area distribution and area range determined from the past inspection results. A vertical dotted line in the graph indicates the area of each of the granular product regions 1b, 1c, and 1d for the total number of pixels. Since the area corresponding to the total number of pixels of the granular product 1b determined to be a non-defective product is within the area range of one granular product, the number of non-defective granular products 1 is estimated to be one. Since the total pixel area of the granular product region 1c determined to be defective exists within the area of two granular products, the number of defective granular products 1 is estimated to be two. Similarly, since the total pixel area of the granular product region 1d determined as a non-defective product exists within the area of three granular products, the number of non-defective granular products 1 is estimated to be three.

ステップS5の後、推定回数を1増加させる(ステップS6)。 After step S5, the number of times of estimation is increased by 1 (step S6).

ステップS6の後、推定回数と撮像画像内の全ての粒状製品領域の数とを比較する(ステップS7)。推定回数が粒状製品領域の数未満の場合(ステップS7:No)は、ステップS5に戻って、個数を推定する処理を繰り返す。ステップS5、ステップS6を繰り返すことで、全ての粒状製品領域に含まれる良品および不良品の粒状製品1の個数が推定できる。 After step S6, the estimated number of times is compared with the number of all granular product areas in the captured image (step S7). If the estimated number is less than the number of granular product regions (step S7: No), the process returns to step S5 to repeat the process of estimating the number. By repeating steps S5 and S6, the number of non-defective and defective granular products 1 contained in all granular product regions can be estimated.

推定回数が撮像画像内の全ての粒状製品領域の数に達した場合(ステップS7:Yes)、個数算出手段によって、各粒状製品領域に含まれる粒状製品1の推定個数を合算する(ステップS8)。下記の表1は、各粒状製品領域1b、1c、1d…について推定された粒状製品1の良品および不良品の個数と粒状製品の個数合算値の一例を示している。 When the estimated number of times reaches the number of all the granular product areas in the captured image (step S7: Yes), the number calculating means adds up the estimated number of granular products 1 included in each granular product area (step S8). . Table 1 below shows an example of the number of non-defective products and defective products of the granular product 1 estimated for each granular product region 1b, 1c, 1d, and the total number of granular products.

Figure 2023113282000002
Figure 2023113282000002

ステップS8の後、同じ個数算出手段によって、撮像画像内に含まれる粒状製品1の推定個数を算出する(ステップS9)。 After step S8, the same number calculating means calculates the estimated number of granular products 1 included in the captured image (step S9).

上述のステップS2で撮像画像内から粒状製品領域1aを抽出する際、あらかじめ定めた設定面積に満たない領域はノイズとして除去してもよい。 When extracting the granular product area 1a from the captured image in step S2 described above, an area that is less than a predetermined set area may be removed as noise.

上述のステップS5における、過去の検査結果における各粒状製品領域の面積分布は、面積分布G1~G3に限られるものではなく、粒状製品1が隣接する個数に応じて、異なる面積分布が存在する場合がある。 The area distribution of each granular product region in the past inspection results in step S5 described above is not limited to the area distributions G1 to G3. There is

上述のステップS5において、面積範囲の設定は人が定めてもよい。 In step S5 described above, the setting of the area range may be determined by a person.

上述のステップS5の粒状製品1の個数推定において、1個の粒状製品1の面積範囲の下限値より小さい粒状製品領域は、ノイズとして判定し除去してもよい。 In the estimation of the number of granular products 1 in step S5 described above, a granular product area smaller than the lower limit of the area range of one granular product 1 may be determined as noise and removed.

上述のステップS6で各粒状製品領域1aの面積から個数を推定する際、多くの粒状製品1が隣接した状態、すなわち粒状製品領域1aの面積が大きすぎる場合には、粒状製品1の管理面の面積の標準偏差が影響し、粒状製品1の個数推定を誤る可能性が高くなる。そのため、配置手段において、粒状製品1が隣接する数が少なくなるように粒状製品1を配置すると好ましい。 When estimating the number from the area of each granular product region 1a in step S6 described above, if many granular products 1 are adjacent to each other, that is, if the area of the granular product region 1a is too large, the management surface of the granular products 1 The standard deviation of the area influences the number estimation of the granular products 1 and increases the possibility of erroneous estimation. Therefore, it is preferable to arrange the granular products 1 in the arrangement means such that the number of adjacent granular products 1 is reduced.

また、上述の個数計測手段5の処理フローでは、領域抽出手段がステップS2を、面積算出手段がステップS3、S4を、良否判定手段がステップS5を、個数推定手段がステップS6を、個数算出手段がステップS9、10の処理を行っているが、これには限られず、個数計測手段5が、撮像された画像の中に存在する良品と不良品の粒状製品1の個数を計測する一連の処理を行えばよい。例えば、面積算出手段に代わって良否判定手段がステップS4の処理を行ってもよい。 Further, in the processing flow of the number measuring means 5 described above, the area extracting means performs step S2, the area calculating means performs steps S3 and S4, the quality determining means performs step S5, the number estimating means performs step S6, and the number calculating means performs the processing of steps S9 and S10, but is not limited to this, and a series of processing in which the number measuring means 5 counts the number of non-defective and defective granular products 1 existing in the captured image. should be done. For example, instead of the area calculation means, quality determination means may perform the processing of step S4.

本発明の検査装置Aは、ステップS9で撮像画像内に含まれる粒状製品1の個数を推定しているので、個数推定装置としても機能する。上述の個数計測手段5の処理フローの説明では、ステップS3とステップS5をとおして、粒状製品領域に含まれる良品と不良品の粒状製品1のそれぞれの個数を推定したが、最終的に推定したいものが撮像画像の中に存在する粒状製品1の個数だけであれば、良品と不良品の粒状製品1のそれぞれの個数を推定する必要はない。この場合は、上述のステップS3をスキップすればよい。そして、上述のステップS5において、粒状製品領域が占める画素の総数に基づいて、その粒状製品領域に存在する粒状製品1の個数を推定すればよい。 Since the inspection apparatus A of the present invention estimates the number of granular products 1 included in the captured image in step S9, it also functions as a number estimation apparatus. In the description of the processing flow of the number measuring means 5, the number of each of the non-defective and defective granular products 1 contained in the granular product region is estimated through steps S3 and S5. If the only thing is the number of granular products 1 present in the captured image, there is no need to estimate the number of each of good and bad granular products 1 . In this case, step S3 may be skipped. Then, in step S5 described above, the number of granular products 1 existing in the granular product region may be estimated based on the total number of pixels occupied by the granular product region.

上述の個数計測手段5における良否判定手段において、良否の判定は画像内の輝度の大きさに限られるものではない。例えば、粒状製品の不良品の表面が、良品と比較して色味が異なる場合には、画像内の特定の色領域を不良、それ以外を良品として判定してもよい。 In the pass/fail determination means in the number counting means 5 described above, the pass/fail determination is not limited to the magnitude of luminance in the image. For example, if the surface of a defective granular product differs in color from that of a non-defective product, a specific color region in the image may be determined to be defective, and the rest may be determined to be non-defective.

本発明の粒状製品の検査装置および検査方法は、品質を管理するための管理面を撮像した際に、その撮像画像において管理面の形状が四角形である粒状製品の検査に利用することができる。 INDUSTRIAL APPLICABILITY The inspection apparatus and inspection method for granular products of the present invention can be used to inspect granular products whose management surface is rectangular in the captured image when the control surface for quality control is imaged.

A 検査装置(個数計測装置)
1 粒状製品
1a、1b、1c 粒状製品領域
2 配置手段
3 照明手段
4 撮像手段
5 個数計測手段
G1、G2、G3 面積分布中の山形状
A Inspection device (counting device)
1 Granular Products 1a, 1b, 1c Granular Product Region 2 Placement Means 3 Illuminating Means 4 Imaging Means 5 Counting Means G1, G2, G3 Mountain Shape in Area Distribution

Claims (14)

管理面が四角形に見える粒状製品を撮像し、当該撮像した画像から前記粒状製品の個数を計測する装置であって、
前記管理面が撮像方面を向き、かつ重なりなく配置された複数個の前記粒状製品に光を照射する照明手段と、
前記照明手段で照射された前記複数個の粒状製品を撮像する撮像手段と、
前記撮像された画像の中に存在する前記粒状製品の個数を計測する個数計測手段と、を備え、
前記個数計測手段が、
前記撮像手段が撮像した撮像画像において、前記粒状製品が1つ存在している、または複数個隣接して存在している粒状製品領域を抽出する処理と、
前記各粒状製品領域の面積を算出する処理と
前記各粒状製品領域の面積と過去の撮像画像からあらかじめ求めていた粒状製品領域の面積分布とに基づいて、前記各粒状製品領域に存在する前記粒状製品の個数を推定する処理と、を行う、
粒状製品の個数計測装置。
A device for capturing an image of a granular product whose management surface looks like a square and counting the number of the granular product from the captured image,
illuminating means for irradiating light onto a plurality of the granular products arranged without overlapping with the management surface facing the imaging direction;
an imaging means for imaging the plurality of granular products illuminated by the illumination means;
a number counting means for counting the number of the granular products present in the captured image;
The number counting means is
A process of extracting a granular product region in which one granular product exists or a plurality of granular products exist adjacently in the captured image captured by the imaging means;
The granular product existing in each granular product region based on the processing of calculating the area of each granular product region and the area distribution of the granular product region obtained in advance from the area of each granular product region and the past captured image perform a process of estimating the number of products,
Counting device for granular products.
前記個数計測手段が、
前記粒状製品領域の面積分布における複数の山形状を抽出し、抽出された当該山形状のそれぞれを前記粒状製品の個数に対応させる処理を行い、
前記粒状製品の個数を推定する処理において、前記各粒状製品領域に存在する前記粒状製品の個数を、当該粒状製品領域の面積が属する前記山形状に対応する個数と推定する、
請求項1の粒状製品の個数計測装置。
The number counting means is
Extracting a plurality of mountain shapes in the area distribution of the granular product region, performing processing for making each of the extracted mountain shapes correspond to the number of the granular products,
in the process of estimating the number of granular products, estimating the number of granular products present in each granular product region as the number corresponding to the mountain shape to which the area of the granular product region belongs;
The device for counting the number of granular products according to claim 1.
前記個数計測手段が、前記推定された粒状製品の個数に基づいて、前記撮像画像の中に存在する前記粒状製品の個数を算出する処理を行う、請求項1または2の粒状製品の個数計測装置。 3. The apparatus for counting the number of granular products according to claim 1, wherein said number counting means performs a process of calculating the number of said granular products existing in said captured image based on said estimated number of granular products. . 前記粒状製品として樹脂の粒状製品を対象とし、
前記照明手段が紫外波長帯を含む光を照射し、
前記撮像手段が、400~620nmの波長帯を受光領域に持つ受光素子を含む受光素子群を有し、前記照明手段が照射した光により蛍光した前記粒状製品を含む画像を撮像する、
請求項1~3のいずれかの粒状製品の個数計測装置。
Targeting resin granular products as the granular products,
The illumination means irradiates light containing an ultraviolet wavelength band,
The imaging means has a light-receiving element group including a light-receiving element having a light-receiving region of a wavelength band of 400 to 620 nm, and captures an image containing the granular product fluorescent by the light irradiated by the illumination means.
The device for counting the number of granular products according to any one of claims 1 to 3.
管理面が四角形に見える粒状製品を撮像し、当該撮像した画像から前記粒状製品を検査する装置であって、
請求項1~4のいずれかの粒状製品の個数計測装置を用い、
前記個数計測手段が、
前記各粒状製品領域の中の良品の前記粒状製品が占める面積と不良品の前記粒状製品が占める面積を算出する処理を行い、
前記粒状製品の個数を推定する処理において、
前記各粒状製品領域の中の前記良品の粒状製品が占める面積と前記粒状製品領域の面積分布とに基づいて、前記各粒状製品領域に存在する前記良品の粒状製品の個数を推定し、
前記各粒状製品領域の中の前記不良品の粒状製品が占める面積と前記粒状製品領域の面積分布とに基づいて、前記各粒状製品領域に存在する前記不良品の粒状製品の個数を推定する、
粒状製品の検査装置。
An apparatus for capturing an image of a granular product whose management surface looks like a square and inspecting the granular product from the captured image,
Using the device for counting the number of granular products according to any one of claims 1 to 4,
The number counting means is
performing a process of calculating the area occupied by the non-defective granular products and the area occupied by the defective granular products in each granular product region;
In the process of estimating the number of granular products,
estimating the number of the good granular products present in each granular product region based on the area occupied by the good granular products in each granular product region and the area distribution of the granular product regions;
estimating the number of defective granular products present in each granular product region based on the area occupied by the defective granular products in each granular product region and the area distribution of the granular product region;
Inspection equipment for granular products.
前記個数計測手段が、
前記粒状製品領域の面積分布における複数の山形状を抽出し、抽出された当該山形状のそれぞれを前記粒状製品の個数に対応させる処理を行い、
前記粒状製品の個数を推定する処理において、
前記各粒状製品領域に存在する前記良品の粒状製品の個数を、当該良品の粒状製品が占める面積が属する前記山形状に対応する個数と推定し、
前記粒状製品領域に存在する前記不良品の粒状製品の個数を、当該不良品の粒状製品が占める面積が属する前記山形状に対応する個数と推定する、
請求項5の粒状製品の検査装置。
The number counting means is
Extracting a plurality of mountain shapes in the area distribution of the granular product region, performing processing for making each of the extracted mountain shapes correspond to the number of the granular products,
In the process of estimating the number of granular products,
estimating the number of the non-defective granular products present in each of the granular product regions as the number corresponding to the mountain shape to which the area occupied by the non-defective granular products belongs;
estimating the number of the defective granular products present in the granular product region as the number corresponding to the mountain shape to which the area occupied by the defective granular products belongs;
The inspection device for granular products according to claim 5.
前記個数計測手段が、前記推定された良品および不良品の粒状製品の個数に基づいて、前記撮像画像の中に存在する前記良品および不良品の粒状製品の個数を算出する処理を行う、請求項5または6の粒状製品の検査装置。 3. The number counting means performs a process of calculating the number of the non-defective and defective granular products existing in the captured image based on the estimated numbers of the non-defective and defective granular products. 5 or 6 granular product inspection device. 管理面が四角形に見える粒状製品を撮像し、当該撮像した画像から前記粒状製品の個数を計測する方法であって、
複数個の前記粒状製品を、前記管理面が撮像方向に向くように、かつ重なりなく配置し、
前記複数個の粒状製品に光を照射し、
光を照射された前記複数個の粒状製品を撮像し、
前記撮像された撮像画像において、前記粒状製品が1つ存在している、または複数個隣接して存在している粒状製品領域を抽出し、
前記粒状製品領域の面積を算出し、
前記各粒状製品領域の面積と過去の撮像画像からあらかじめ求めていた粒状製品領域の面積分布とに基づいて、前記各粒状製品領域に存在する前記粒状製品の個数を推定する、
粒状製品の個数計測方法。
A method of capturing an image of a granular product whose management surface looks like a square and counting the number of the granular product from the captured image,
arranging a plurality of the granular products so that the management surface faces the imaging direction without overlapping;
irradiating the plurality of granular products with light;
imaging the plurality of granular products irradiated with light;
Extracting a granular product region in which one granular product exists or a plurality of granular products exist adjacently in the captured image,
calculating the area of the granular product region;
estimating the number of the granular products present in each granular product region based on the area of each granular product region and the area distribution of the granular product region obtained in advance from past captured images;
A method for counting the number of granular products.
前記粒状製品領域の面積分布における複数の山形状を抽出し、抽出された当該山形状のそれぞれを前記粒状製品の個数に対応させ、
前記粒状製品の個数を推定する過程において、前記粒状製品領域に存在する前記粒状製品の個数を、当該粒状製品領域の面積が属する前記山形状に対応する個数と推定する、
請求項8の粒状製品の個数計測方法。
Extracting a plurality of mountain shapes in the area distribution of the granular product region, making each of the extracted mountain shapes correspond to the number of the granular products,
in the process of estimating the number of the granular products, estimating the number of the granular products present in the granular product region as the number corresponding to the mountain shape to which the area of the granular product region belongs;
The method for counting the number of granular products according to claim 8.
前記推定された粒状製品の個数に基づいて、前記撮像画像の中に存在する前記粒状製品の個数を算出する、請求項8また9の粒状製品の個数計測方法。 10. The method for counting the number of granular products according to claim 8 or 9, wherein the number of the granular products present in the captured image is calculated based on the estimated number of granular products. 前記粒状製品が樹脂であり、
前記複数個の粒状製品に紫外波長帯を含む光を照射し、
400~620nmの波長帯を受光領域に持つ受光素子を含む受光素子群を用い、前記照射した光により蛍光した前記粒状製品を含む画像を撮像する、
請求項8~10のいずれかの粒状製品の個数計測方法。
The granular product is a resin,
irradiating the plurality of granular products with light containing an ultraviolet wavelength band;
using a light receiving element group including light receiving elements having a light receiving region of a wavelength band of 400 to 620 nm, and capturing an image including the granular product fluorescent by the irradiated light;
The method for counting the number of granular products according to any one of claims 8 to 10.
管理面が四角形に見える粒状製品を撮像し、当該撮像した画像から前記粒状製品を検査する方法であって、
請求項8~11のいずれかの粒状製品の個数計測方法を用い、
前記粒状製品領域の中の良品の前記粒状製品が占める面積と不良品の前記粒状製品が占める面積を算出し、
前記粒状製品の個数を推定する過程において、
前記各粒状製品領域の中の前記良品の粒状製品が占める面積と前記粒状製品領域の面積分布とに基づいて、前記各粒状製品領域に存在する前記良品の粒状製品の個数を推定し、
前記各粒状製品領域の中の前記不良品の粒状製品が占める面積と前記粒状製品領域の面積分布とに基づいて、前記各粒状製品領域に存在する前記不良品の粒状製品の個数を推定する、粒状製品の検査方法。
A method for capturing an image of a granular product whose management surface looks like a square and inspecting the granular product from the captured image, comprising:
Using the method for counting the number of granular products according to any one of claims 8 to 11,
calculating the area occupied by the good granular products and the area occupied by the defective granular products in the granular product region;
In the process of estimating the number of granular products,
estimating the number of the good granular products present in each granular product region based on the area occupied by the good granular products in each granular product region and the area distribution of the granular product regions;
estimating the number of defective granular products present in each granular product region based on the area occupied by the defective granular products in each granular product region and the area distribution of the granular product region; Inspection method for granular products.
前記粒状製品領域の面積分布における複数の山形状を抽出し、抽出された当該山形状のそれぞれを前記粒状製品の個数に対応させ、
前記粒状製品の個数を推定する過程において、
前記各粒状製品領域に存在する前記良品の粒状製品の個数を、当該良品の粒状製品が占める面積が属する前記山形状に対応する個数と推定し、
前記粒状製品領域に存在する前記不良品の粒状製品の個数を、当該不良品の粒状製品が占める面積が属する前記山形状に対応する個数と推定する、
請求項12の粒状製品の検査方法。
Extracting a plurality of mountain shapes in the area distribution of the granular product region, making each of the extracted mountain shapes correspond to the number of the granular products,
In the process of estimating the number of granular products,
estimating the number of the non-defective granular products present in each of the granular product regions as the number corresponding to the mountain shape to which the area occupied by the non-defective granular products belongs;
estimating the number of the defective granular products present in the granular product region as the number corresponding to the mountain shape to which the area occupied by the defective granular products belongs;
The method for inspecting granular products according to claim 12.
前記推定された良品および不良品の粒状製品の個数に基づいて、前記撮像画像の中に存在する前記良品および不良品の粒状製品の個数を算出する、請求項12または13の粒状製品の検査方法。 14. The granular product inspection method according to claim 12 or 13, wherein the number of the non-defective and defective granular products present in the captured image is calculated based on the estimated numbers of the non-defective and defective granular products. .
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